circuitry design for direct wind energy harvest system

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Circuitry Design for Direct Wind Energy Harvest System Yung Ting a , Chi-Yuan Chang a,b , Hariyanto Gunawan a a Department of Mechanical Engineering, Chung Yuan Christian University, No. 200, Chung Pei Rd.,Chung Li 32023, Taiwan b Institute of Nuclear Energy Research (INER), Longtan, Taoyuan, 325, Taiwan [email protected] Abstract – A wind energy harvest system by using piezoelectric polyvinylidene fluoride (PVDF) is proposed and investigated in this research. Nozzle accelerator is designed to collect wind from environment and increase wind velocity. Using the wind induced drag force to directly blow and vibrate the PVDF employed on the subsequent duct is a simple structure of generating electricity by means of piezoelectric direct effect. Battery-support pull-up circuitry is designed to harvest very small amount of electricity from PVDF. Key words: energy harvest, PVDF I. INTRODUCTION New resources energy from environment becomes very attractive in recent years. Many research works have been searching alternative energy. Solar and wind resources are the most feasible alternative resources to produce electric power. As compared to solar energy, wind power has longer working period and more cost effective [1]. Traditional wind power energy utilizes wind turbine or wind generator to harvest wind energy from the environment and convert into electrical energy through electromagnetic device. Such a wind energy generator system, however, is usually heavy and uneasy to build. Instead of using this expansive generator, the aim of this research is to investigate a small energy harvest system using light piezoelectric material. Numerous studies make use of piezoelectric material to convert mechanical vibration energy into electrical energy [2]. To name a few, Mohammadi and Stephen et al. investigated energy harvesting by means of piezoelectric materials [3-5]. Kasyap et al., tried to obtain energy from vibration of a cantilever beam attached with a PZT [6]. Nevertheless, piezoelectric material structure is in general hard and not flexible. Directly vibrating the piezoelectric material is unlikely. Auxiliary mechanism is usually required to indirectly vibrate the piezoelectric material and generate electricity. Because of satisfactory flexibility of piezoelectric polyvinylidene fluoride (hereinafter “PVDF”), an attempt in this study is to develop a simple structure to directly vibrate the PVDF. Also, with the assistance of using a nozzle accelerator to increase the wind velocity and the corresponding drag force, directly vibrate the PVDF to generate electricity becomes more likely. Some research works tried to harvest energy by using PVDF. Taylor et al. converted hydrodynamic energy into electricity and gained electric power of 1W using PVDF of large size 1321x152.4x0.4mm PVDF [7]. Parker implemented PVDF of size 100x80x0.028mm into the shoe to harvest energy, which could obtain electrical power of about 1.1mW [8]. As seen in the above works, electricity gained from PVDF is very small. Especially, smaller size of PVDF would generate less electricity. How to design an appropriate circuitry design to effectively harvest the electric power of PVDF is demanding. II. WIND COLLECTOR A wind collector consisting of flow-guided mechanism, nozzle, duct, and open-closed mechanism is developed as illustrated in Figure 1. Flow-guided mechanism is able to effectively direct the wind flow from any angle with respect to the cross section of the nozzle to become perpendicular as possible and obtain uniform velocity to enter the nozzle. Open-closed mechanism shown in Figure 1 is designed to allow wind flow to intermittently enter the duct. The restoring force resultant from a spring employed on the PVDF will therefore bent back to the normal position when the wind is temporarily blocked by the open-closed mechanism. With the assisted mechanical operation, PVDF can be vibrated continuously. 978-1-4244-6392-3/10/$26.00 ゥ2010 IEEE 694

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Circuitry Design for Direct Wind Energy Harvest System

Yung Ting a, Chi-Yuan Chang a,b, Hariyanto Gunawan a

aDepartment of Mechanical Engineering, Chung Yuan Christian University, No. 200, Chung Pei Rd.,Chung Li 32023, Taiwan bInstitute of Nuclear Energy Research (INER), Longtan, Taoyuan, 325, Taiwan

[email protected]

Abstract – A wind energy harvest system by using piezoelectric

polyvinylidene fluoride (PVDF) is proposed and investigated in

this research. Nozzle accelerator is designed to collect wind from

environment and increase wind velocity. Using the wind induced

drag force to directly blow and vibrate the PVDF employed on

the subsequent duct is a simple structure of generating electricity

by means of piezoelectric direct effect. Battery-support pull-up

circuitry is designed to harvest very small amount of electricity

from PVDF.

Key words: energy harvest, PVDF

I. INTRODUCTION

New resources energy from environment becomes very

attractive in recent years. Many research works have been

searching alternative energy. Solar and wind resources are the

most feasible alternative resources to produce electric power.

As compared to solar energy, wind power has longer working

period and more cost effective [1]. Traditional wind power

energy utilizes wind turbine or wind generator to harvest wind

energy from the environment and convert into electrical

energy through electromagnetic device. Such a wind energy

generator system, however, is usually heavy and uneasy to

build. Instead of using this expansive generator, the aim of

this research is to investigate a small energy harvest system

using light piezoelectric material. Numerous studies make use

of piezoelectric material to convert mechanical vibration

energy into electrical energy [2]. To name a few, Mohammadi

and Stephen et al. investigated energy harvesting by means of

piezoelectric materials [3-5]. Kasyap et al., tried to obtain

energy from vibration of a cantilever beam attached with a

PZT [6]. Nevertheless, piezoelectric material structure is in

general hard and not flexible. Directly vibrating the

piezoelectric material is unlikely. Auxiliary mechanism is

usually required to indirectly vibrate the piezoelectric material

and generate electricity. Because of satisfactory flexibility of

piezoelectric polyvinylidene fluoride (hereinafter “PVDF”),

an attempt in this study is to develop a simple structure to

directly vibrate the PVDF. Also, with the assistance of using a

nozzle accelerator to increase the wind velocity and the

corresponding drag force, directly vibrate the PVDF to

generate electricity becomes more likely. Some research

works tried to harvest energy by using PVDF. Taylor et al.

converted hydrodynamic energy into electricity and gained

electric power of 1W using PVDF of large size

1321x152.4x0.4mm PVDF [7]. Parker implemented PVDF of

size 100x80x0.028mm into the shoe to harvest energy, which

could obtain electrical power of about 1.1mW [8]. As seen in

the above works, electricity gained from PVDF is very small.

Especially, smaller size of PVDF would generate less

electricity. How to design an appropriate circuitry design to

effectively harvest the electric power of PVDF is demanding.

II. WIND COLLECTOR

A wind collector consisting of flow-guided mechanism,

nozzle, duct, and open-closed mechanism is developed as

illustrated in Figure 1. Flow-guided mechanism is able to

effectively direct the wind flow from any angle with respect

to the cross section of the nozzle to become perpendicular as

possible and obtain uniform velocity to enter the nozzle.

Open-closed mechanism shown in Figure 1 is designed to

allow wind flow to intermittently enter the duct. The restoring

force resultant from a spring employed on the PVDF will

therefore bent back to the normal position when the wind is

temporarily blocked by the open-closed mechanism. With the

assisted mechanical operation, PVDF can be vibrated

continuously.

978-1-4244-6392-3/10/$26.00 ©2010 IEEE 694

 

Fig. 1. Wind Collector with open-closed mechanism

Nozzle accelerator is designed to increase wind velocity

and direct the wind into the subsequent (e.g., rectangle) duct.

Besides increasing wind velocity, nozzle accelerator is

designed of several equivalent sections with same shape to

capture the wind from different directions. Design of nozzle

angle is the primary task. Previous work shows the optimal

nozzle angleα, defined in Figure 2, is found to be about 54o

[9]. SIMPLE (Semi-Implicit Method Pressure Linked

Equation) method is used for CFD simulation to solve

pressure-velocity coupling. The system is assumed to be

steady and incompressible, and the input nozzle and duct area

is area is 0.0137m2 and 0.0014m2 respectively. According to

continuity equation, momentum equation, and turbulence

factor equation of the wind output velocity, the CFD

simulation result shows the maximum velocity is 74.28m/s in

the height 0.025m from the bottom of the duct for wind input

velocity 5m/s. It indicates wind velocity can be increased

about 14 times by using a nozzle accelerator. Wind passing

through the nozzle accelerator with increasing velocity is

directed to enter the subsequent duct so that electricity is

generated by blowing and vibrating PVDF employed there.

Wind-induced drag force is gained corresponding to the wind

output velocity can be used to vibrate the PVDF. Drag force

that produced by wind can be calculated by [10]

FD = 0.5⋅ρ⋅Cd ⋅Ad⋅U2 (1)

where FD is drag force, Ad is cross section area of a duct, Cd is

drag coefficient, U is wind velocity.

III. PVDF IMPLEMENTATION AND ENERGY HARVEST

Employment of PVDF inside the duct and modeling of a

cantilever-beam type of PVDF as well as the generated

electricity are investigated.

A. Employment of PVDF

Fig. 2. Arrangement of PVDF in the duct

Fig. 3. Output wind velocity vs. heights

PVDF employed inside the duct as cantilever structure is

shown in Figure 2. Assuming the wind flow uniformly passes

through the XZ cross section, for the case of nozzle angle 54o,

the wind velocity distribution measured at the point along the

bisection line of the XZ cross section in different height of

0.025m, 0.05m, 0.075m, 0.1m and 0.125m with respect to the

bottom of the duct is shown in Figure 3. Note that the wind

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velocity is low near the corner of the quarter section in the

duct. Therefore, PVDF should not be employed in these

regions.

B. Modeling

In Figure 4, the PVDF cantilever is assumed to be under

uniformly distributed loading. In reference to cantilever beam

theory, the deflection under uniform distribution load can be

calculated as [10]

EI

xxLLxqLx24

)46()(222 +−⋅

=δ (2)

where δ is deflection; q is uniform distribution load; L is

length of PVDF; x is location of the centroid distribution; E is

elastic modulus of PVDF, I is inertia moment (I=wt3/12), w

and t is the width and thickness of PVDF respectively.

Note that multilayer is designed for the PVDF. A stack PVDF

consisting of 10 layers is used in this study.

Response of PVDF can be calculated as [11]

δ⋅⎟⎠⎞

⎜⎝⎛= 31

2

83 h

LtV (3)

( ) 133312113131 cgccgh ⋅++= (4)

where V is electricity voltage; h31 is piezoelectric electric

displacement constant; g31 and g33 are piezoelectric constant

of PVDF; and c11, c12 and c13 are elastic stiffness constant of

PVDF.

Fig. 4. PVDF cantilever structure

C. Estimation of Electricity

For instance, concerning the maximum wind velocity of

74.28m/s. and parameters listed in Table 1 [12], drag force is

calculated about 3.53e-3 N/mm2 by using eq.(1).

TABLE I PARAMETERS

Symbol Description Value Units

Wind

ρ Air density 1.225 Kg/m3

CD Drag coefficient 1.05 --

Ad cross section area of

duct

0.0014 m2

U1 Wind input to nozzle 5 m/s

U2 Wind output from nozzle 74.28 m/s

Piezoelectric PVDF

W width 20 mm

L cantilever Length 60 mm

T Thickness 0.3 mm

E Young’s modulus 53 MPa

g31 Piezoelectric constant 0.198 Vm/N

g33 Piezoelectric constant -0.48 Vm/N

C11 Elastic stiffness constant 3.7 GN/m2

C12 Elastic stiffness constant 1.47 GN/m2

C13 Elastic stiffness constant 1.23 GN/m2

The drag force impacts the PVDF as uniformly distribution

load on the area of PVDF that causes deflection. The

deflection of PVDF is calculated as 5.3mm by using eq.(2)

with parameters listed in Table 1. The electricity voltage can

be estimated about 1.44V by using eq.(3) and (4) with

parameters are listed in Table 1.

IV. PULL-UP CIRCUIT DESIGN AND EXPERIMENT

A. Equivalent Circuit of Piezoelectric PVDF

Energy conversion is modeled as a charge source qp(t) and

a capacitor Cp connected in parallel. PVDF can be modeled

electrically by the circuit illustrated in Figure 5, where the

charge source waveform depends on the mechanical

excitation. Electricity signal generated by PVDF is measured

and shown in Figure 6. It is seen that the peak is about 1.313V,

which is close to the estimated 1.44V by eq.(3).

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Fig. 5. Equivalent circuit of PVDF

Fig. 6. Measured output voltage of PVDF

B. Pull-up Circuitry Converter Design

Since the electricity (voltage) generated by a regular size

of PVDF used in this study is not large, the dc voltage gained

by a typical full-bridged rectifier is not high enough to

support the use in subsequent stage or even very small due to

serious transformation loss. Design of a pull-up circuitry

supported by a rechargeable battery with a feedback voltage is

necessary for reducing the power loss and crossover. The

proposed battery-support pull-up circuitry is presented in

Figure 7, which will superpose a sufficient voltage VF with

the input ac voltage signal. As seen in Figure 7, the DC/DC

converter is used to stabilize the output voltage, and the

threshold adapter is used to regulate the voltage of the battery

in order to provide the feedback voltage VF. Thus, the ac

voltage level can be elevated to a large enough dc voltage.

The circuit of a buck converter is shown in Figure 8. There

are two power resources, one is ac power come from the

generated electricity of PVDF, and the other one is dc power

come from the feedback converted dc voltage signal already

stored in the battery. By controlling the duty cycle of the

PWM signal, on-off operation of the MOSFET Q is managed

so that the output voltage can be adapted. The input voltage

entering the converter is thus the sum of dc and ac

components, i.e., Vin= VAC + VF. As known, all energy will be

ideally saved into the battery in case of no loss to provide the

load. The inductor L has a parasitic dc resistance rL, and the

capacitor C has a parasitic dc resistance rC. The switches

consist of a MOSFET and a diode. When the MOSFET Q is

turned on (Imax), the input voltage is applied to inductor L and

the power is then delivered to the output. This voltage causes

a linear increase in the inductor current iL according to

Faraday’s Law as given by VL=L(diL/dt). When the switch is

turned off (Imin), the voltage across the inductor reverses and

the free-wheeling diode D becomes forward biased. This

allows the energy stored in the inductor to be delivered to the

output where the continuous current is then smoothed by the

output capacitor. Typical waveform for each component in

the buck converter is shown in Figure 9.

 Fig. 7. Diagram of battery-support pull-up circuitry

Fig. 8. Circuit of Buck converter

As depicted in Figure 10, the generated electricity signal is

not large enough for load supply or battery charge. By using

the battery-support pull-up circuit with a suitable assigned

feedback voltage VF, which is adapted by the Buck converter

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based upon the battery’s voltage VB, the output can be

elevated to satisfy the application need.

Analytical simulation of the battery-support pull-up

circuitry design is carried out by using TINA. For example,

Figure 11 shows the amplitude of voltage signal becomes

2.313V for the originally generated AC voltage 1.313V with

designated feedback voltage VF = 1V. It can then be

transformed into dc for obtaining steady dc output of about

3.312V [13]. Note that feedback voltage assignment is quite

related the input voltage signal. For instance, the originally

generated AC voltage is 0.9V with the same VF = 1V;

however the output is not elevated but reduced as presented in

Figure 12. While using, for example, VF = 2V, the voltage can

be effectively elevated.

 Fig. 9. Buck converter waveforms

Fig. 10. Voltage signal before and after battery-support

pull-up circuitry

 

Fig. 11. Output Power and Voltage (original VAC=1.313V)

 

Fig. 12. Output Power and Voltage (original VAC=0.9)

Fig. 13. Measured voltage of PVDF with pull-up circuitry

In experiment, electricity response of a sample PVDF is

measured about 2.313V, which is the sum of VAC and VF . In

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Figure 13, it is seen that the output voltage can be elevated to

3.31V by using battery-support pull-up circuitry. The output

voltage using simulation and experiment show the similar

output voltage which indicates both are with a close

approximation.

V. CONCLUSIONS

A nozzle accelerator is designed to collect wind in the

ambient environment and increase the wind speed. From

simulation results, about 14 times velocity increases and it

indicates the proposed wind accelerator is quite efficient.

Flexible PVDF employed in the appropriate position inside

the duct encountered with such wind velocity could have

larger displacement. Electrical power of PVDF may be small

and its voltage level is less than the threshold for application

need. The proposed battery-support pull-up circuitry design is

capable of elevating the voltage level of the generated

electricity signal so that the harvested small power can be

more likely either stored into the battery or used in the load.

Simulation and experiment results of battery-support pull-up

circuitry are both carried out to obtain a good agreement and

verify its good performance.

ACKNOWLEDGEMENTS

This research was founded by National Science Council

under the grant NSC98-2221-E-033-035-MY2, and the

CYCU Distinctive Research Area Project as grant

CYCU-98-CR-ME, and supported by Soundwide Technology

Corp.

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Piezoelectric Materials”, Smart Mater. Struct. 16, 2007, pp.1-21.

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Vib., 293, 2006, pp.409–25.

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and B.C. Cai, “A MEMS-based piezoelectric power generator array for

vibration energy harvesting,” J. Microelectronic, 39, 2008, pp.802-806.

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