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Company Presentation

Bilfinger Industrial Automation Services Ltd

Tony Martin – Nuclear Key Account Manager

3rd September 2014

F

Bilfinger SE Engineering & Services

Bilfinger SE Engineering & Services

Bilfinger is one of the world's leading providers of integrated industrial services for the process, energy and other

industries. Bilfinger design, maintain, build and operate, industrial facilities power plants, and real estate all over the

world and employ ~67,000 Employees worldwide


Bilfinger Industrial Automation Services is a leading UK electrical engineering organisation, providing turnkey solutions

for the design, manufacture, installation and maintenance of bespoke control and instrumentation systems, electrical

power systems and data communication systems

Bilfinger Industrial Automation Services page 2

Bilfinger Engineering & Services - Corporate Structure


Bilfinger Industrial

Automation

Services Ltd

Bilfinger Industrial Automation Ltd - Our History


1979 1984 1989 1994 1999 2004 2009

2012 Acquisition of HG

Systems by Bilfinger

2011 - AT Group joins Bilfinger,

becomes BIS ATG

2010 - New workshop for

Siemens equipment assembly

1998 - Acquisition of Switchgear

Manufacturing from Siemens

1984 AT Controls

founded

1979 Company

incorporated as Concol Systems

2013 - Bilfinger Industrial

Automation Services

1994 Concol acquired by

Ansaldo of Italy becomes Ansaldo Concol

1997 Ansaldo Concol merged with Hill Graham Controls

2006 2009 2000

▪ 4 Main Locations in the UK:

▪ North West – St.Helens

▪ Head Office

Prospect House

Kilbuck Lane

Haydock, St. Helens

WA11 9UX

▪ Midlands - Chesterfield

Dunston House

Dunston Road

Sheepbridge

Chesterfield

S41 9QD

Bilfinger Industrial Automation Services Locations


▪ North East - Teesside

The Wilton Centre

Redcar

Cleveland

TS10 4RF

▪ South - Fareham

Oslands Court

Oslands Lane

Lower Swanwick

Hampshire

SO31 7EG

Sectors We Work In

Metals /

Manufacturing

Chemical /

Pharmaceutical

Nuclear /

Energy

Oil / Gas

Food &

Beverage

Water

Others


Company Overview

▪ 30 years delivering industrial control & automation solutions; design and

project management; power distribution; instrumentation and site services

▪ ~350+ employees

▪ ~128 Technical (50/50 split software/hardware)

▪ ~ 45 Commercial, Admin, Project Management and Sales

▪ ~11 Directors

▪ ~165 Onsite Installation

▪ One of the largest panel manufacturing facilities in the UK

▪ Largest independent solution provider for all leading UK automation

platforms

▪ Worldwide site support, maintenance and installation services

▪ £38M turnover (2013)


– Safety Consultancy

– Functional Safety Management

– SIL Studies

– Process Safety IEC 61508,

IEC 61511

– Machine Safety EN 62061,

EN ISO 13849-1

– TUV Certified Engineers

– FEED Studies

– SCADA & PLC Systems

– DCS

– ESD & SIS

– F&G Systems

– MES

– Plant Historians

– Material Tracking Systems

– Batch & Recipe Management

Systems

– Control System Cabinets

– Instrument Panels

– MCC Cabinets

– LV, MV & HV Switchboards

– Modular Containerised

Solutions

– UPS Systems

– Process Skid Units

– VSD Systems

– Asset Care Programmes

– Industrial Term Contracts

– Automation Support &

Response Contracts

– Preventative Maintenance

– Consultancy & Training

– Electrical & Instrument Design

– Hazardous Area Design

Services

– Test & Inspection Services

– Total Electrical Installation

Services

– HV, LV, Process & Building

Services

– Data & Network Installations

Bilfinger Services/Solution

page 8

FULLY INTEGRATED PROJECT MANAGEMENT

CONCEPTUAL DELIVERY LIFETIME SUPPORT

INTEGRATED SOLUTION FROM A SINGLE SOURCE

– Safety Consultancy

– Functional Safety Management

– SIL Studies

– Process Safety IEC 61508,

IEC 61511

– Machine Safety EN 62061,

EN ISO 13849-1

– TUV Certified Engineers

– FEED Studies

– SCADA & PLC Systems

– DCS

– ESD & SIS

– F&G Systems

– MES

– Plant Historians

– Material Tracking Systems

– Batch & Recipe Management

Systems

– Control System Cabinets

– Instrument Panels

– MCC Cabinets

– LV, MV & HV Switchboards

– Modular Containerised

Solutions

– UPS Systems

– Process Skid Units

– VSD Systems

– Electrical & Instrument Design

– Hazardous Area Design

Services

– Test & Inspection Services

– Total Electrical Installation

Services

– HV, LV, Process & Building

Services

– Data & Network Installations

– Asset Care Programmes

– Industrial Term Contracts

– Automation Support &

Response Contracts

– Preventative Maintenance

– Consultancy & Training

FUNCTIONAL SAFETY AUTOMATION SYSTEMS POWER & CONTROL CONSTRUCT &

COMMISSION

ASSET

SERVICES

Bilfinger Industrial Automation Services

Example Clients


Confidential - Copyright BIS ATG 2012

4 Year Framework

Agreement for the

provision of instrument

cubicle design &

manufacture

Project Summary:

Industry: Nuclear

Customer: Sellafield Ltd

Project: 4 Year Framework Agreement for the provision of instrument

cubicle design & manufacture

Value:

Sellafield Ltd

Key Points:

● On-site since 2000

● Awarded a framework agreement for the provision of instrument cubicle design &

manufacture

● EC&I panel upgrades, refurbishment and modifications to new Sellafield Ltd

designs

● On-site team of classified supervisor & panel wiremen supported by HQ based

designated project engineer


Sellafield / Nuvia

Key Points:

● Modular offsite build

● Detailed Hardware design checking

● Radiation monitoring panels

● Manufacture

● Install of all EC&I equipment at an offsite location.

● Testing

● Delivery and set down

Project Summary:

Industry: Nuclear

Main Contractor: Nuvia

Customer: Sellafield

Project: PFSP Drum Filling

Value:

PFSP Drum Filling


11kV System

Refurbishment

Project Summary:

Industry: Nuclear

Customer: Low Level Waste Repository Limited

Project: 11kV System Refurbishment

Value:

Low Level Waste Repository Limited

Key Points:

● Manufacture & installation of 4 off HV Containerised Package Substations with

associated civil work for foundation and cable trenches

● Fast track project with an installation & delivery programme of 5 months from

receipt of order through to final commissioning and handover

● NEC3 Form of Contract, with fixed & target price with agreed milestones throughout

the duration


Sellafield / Nuvia

Key Points:

● Stainless Steel Containerised Control Room, including full fit out.

● Detailed Hardware design checking

● Safety Panels

● Detailed Software Design (Concise)

● Software/SCADA implementation

● Manufacture

● Testing

● Delivery and set down

Project Summary:

Industry: Nuclear

Main Contractor: Nuvia


Project: FGMSP Export

Value:

FGMSP Export

Containerised Control

Room


AMEC / EDF

Key Points:

● Design & Build of New Control Panel

● Detailed design of PLC Software & Implementation

● Removal of redundant electrical systems.

● Installation of new systems, containment and cabling etc

● Commissioning

Project Summary:

Industry: Nuclear

Main Contractor: AMEC Nuclear

Customer: EDF

Project: Autoclave Refurbishment

Value:

Autoclave Refurbishment


Sellafield / Doosan

Key Points:



● Manufacture

● Testing

● Setting to work

● Inactive Commissioning

Project Summary:

Industry: Nuclear

Main Contractor: Doosan


Project: SPP1

Value:

SPP1 Control System


Sellafield / Jacobs

Key Points:



● Manufacture

● Testing

Project Summary:

Industry: Nuclear

Main Contractor: Jacobs


Project: FGMSP Retrievals

Value:

FGMSP Retrievals

Control System


Magnox Hunterston

Key Points:

● Design & Build of New Control Panels

● Detailed design of PLC Software & Implementation

● Testing

● Set to work

● Commissioning

Project Summary:

Industry: Nuclear

Main Contractor: Magnox

Customer: Magnox

Project: WILREP

Value:

WILREP


Urenco

Key Points:

● Acting as “intelligent customer”

● Various Feed Studies of PES related systems within E23

Project Summary:

Industry: Nuclear

Main Contractor: Urenco

Customer: Urenco

Project: E23 Feed Studies

Value:

E23 Feed Studies


AMEC / EDF

Key Points:

● Design checking and panel build to print.

● Testing

Project Summary:

Industry: Nuclear

Main Contractor: AMEC Nuclear

Customer: EDF

Project: CEMS Panels

Value:

CEMS Panels


AWE

Key Points:

● DV/SC Cleared staff

● Front end feed studies

● Full detailed design, implementation & Install of PES based system

● Full detailed design, implementation & install of hardware based system

● Onsite work in all sensitive areas, including mechanical and lifting capability

Project Summary:

Industry: Defence

Main Contractor: AWE + Main Contractors

Customer: AWE

Project: Various

Value:

Various Projects


“Origi SDP Project

Project Summary:

Industry: Nuclear

Customer: Sellafield Ltd

Project: SDP

Value:

Sellafield Ltd

Key Points:

● Process:

- Intermediate Level Waste Handling

● BIS ATG scope:

- Design, build & FATS test for >150 control & instrument panels and

associated control room desks

- On-site installation work

- Term contract with “re-measure” for installation of supplied equipment to

BNFL required modifications

Thank you for your attention

Any questions ?

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