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The Challenge Bilfinger Salamis UK were asked to come up with a solution for replacing compromised bulkhead penetrations. The bulkhead penetrations needed to be wind and water tight, as well as satisfying HSEQ minimum standards for fire rated bulkheads. Operations could not provide forecasts for future use, so the bulkhead had to be able to cope with various sizes of cables and pipes. The Solution It was agreed with the client that Bilfinger Salamis should proceed with the manufacture, supply and installation of a set of bespoke bulkhead penetration assemblies. The bespoke items comprised of the following: A galvanised plate to retain fire insulation at the compromised bulkhead. A bulkhead mounting frame welded to a round transit frame. A round expansion frame with a square packing space. Modular versatile packers for future penetration requirements. Designed for ease of installation, the only invasive activity required offshore was to drill four bolt holes for direct mounting to the damaged bulkheads. An approved fire seal gasket was used to provide fireproof integrity between the transit frame and bulkhead. Future proofing was achieved by using modular components with removable inner layers, designed for a flawless adaptation to various cable or pipe sizes. 01 BILFINGER SALAMIS UK –––––– BULKHEAD PENETRATIONS –––––– BESPOKE DESIGN AND INSTALLATION OF INTERCHANGEABLE COMPONENTS Minor Modifications Specialist Services Client Chevron Location Captain FPSO, North Sea 01 - Bilfinger Salamis UK designed and fitted a bespoke solution for bulkhead penetrations which is water and wind resistant The bespoke design

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Page 1: Bilfinger Salamis UK Limited - Bilfinger Salamis UK …...Bilfinger Salamis UK 4 Greenhole Place · Bridge of Don Aberdeen · Scotland · AB23 8EU Phone +44 1224246000 info.salamis@bilfinger.com

The Challenge

Bilfinger Salamis UK were asked to come up with a solution for replacing compromised bulkhead penetrations. The bulkhead penetrations needed to be wind and water tight, as well as satisfying HSEQ minimum standards for fire rated bulkheads. Operations could not provide forecasts for future use, so the bulkhead had to be able to cope with various sizes of cables and pipes.

The Solution

It was agreed with the client that Bilfinger Salamis should proceed with the manufacture, supply and installation of a set of bespoke bulkhead penetration assemblies.

The bespoke items comprised of the following:

• Agalvanisedplatetoretainfireinsulationatthecompromisedbulkhead.

• Abulkheadmountingframeweldedtoaroundtransitframe.

• Aroundexpansionframewithasquarepackingspace.

• Modularversatilepackersforfuturepenetrationrequirements.

Designedforeaseofinstallation,theonlyinvasiveactivityrequiredoffshorewastodrillfourboltholesfordirectmountingtothedamagedbulkheads.Anapprovedfireseal gasket was used to provide fireproof integrity between the transit frame and bulkhead.

Future proofing was achieved by using modular components with removable inner layers, designed for a flawless adaptation to various cable or pipe sizes.

01

BILFINGER SALAMIS UK

––––––

BULKHEADPENETRATIONS––––––

BESPOKE DESIGN AND INSTALLATION OF INTERCHANGEABLE COMPONENTS

Minor ModificationsSpecialist Services

ClientChevron

LocationCaptain FPSO, North Sea

01 - Bilfinger Salamis UK designed and fitted a bespoke solution for bulkhead penetrations which is water and wind resistant

The bespoke design

Page 2: Bilfinger Salamis UK Limited - Bilfinger Salamis UK …...Bilfinger Salamis UK 4 Greenhole Place · Bridge of Don Aberdeen · Scotland · AB23 8EU Phone +44 1224246000 info.salamis@bilfinger.com

Bilfinger Salamis UK

4 Greenhole Place · Bridge of Don Aberdeen · Scotland · AB23 8EU Phone +44 1224246000 [email protected] www.salamis.bilfinger.com

Bulkhead Penetrations

05 -Typical internal arrangement of penetrations through bulkhead fire insulation. (Inset - the removable inner layers of the modular components allow for various cable and pipe sizes.)

02 - The previous engine room bulkhead penetration.03 - Bespoke future-proof solution installed for various cable combinations.

The Outcome

BilfingerSalamiswereabletosatisfytheclientsrequirements,byprovidinganinnovative, neat, and HSEQ compliant solution for bulkhead penetrations, which can be adapted for future use.

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