Company Presentation
Bilfinger Industrial Automation Services Ltd
Tony Martin – Nuclear Key Account Manager
3rd September 2014
F
Bilfinger SE Engineering & Services
Bilfinger SE Engineering & Services
Bilfinger is one of the world's leading providers of integrated industrial services for the process, energy and other
industries. Bilfinger design, maintain, build and operate, industrial facilities power plants, and real estate all over the
world and employ ~67,000 Employees worldwide
Bilfinger Industrial Automation Services Ltd
Bilfinger Industrial Automation Services is a leading UK electrical engineering organisation, providing turnkey solutions
for the design, manufacture, installation and maintenance of bespoke control and instrumentation systems, electrical
power systems and data communication systems
Bilfinger Industrial Automation Services page 2
Bilfinger Engineering & Services - Corporate Structure
Bilfinger Industrial Automation Services page 3
Bilfinger Industrial
Automation
Services Ltd
Bilfinger Industrial Automation Ltd - Our History
Bilfinger Industrial Automation Services page 4
1979 1984 1989 1994 1999 2004 2009
2012 Acquisition of HG
Systems by Bilfinger
2011 - AT Group joins Bilfinger,
becomes BIS ATG
2010 - New workshop for
Siemens equipment assembly
1998 - Acquisition of Switchgear
Manufacturing from Siemens
1984 AT Controls
founded
1979 Company
incorporated as Concol Systems
2013 - Bilfinger Industrial
Automation Services
1994 Concol acquired by
Ansaldo of Italy becomes Ansaldo Concol
1997 Ansaldo Concol merged with Hill Graham Controls
2006 2009 2000
▪ 4 Main Locations in the UK:
▪ North West – St.Helens
▪ Head Office
Prospect House
Kilbuck Lane
Haydock, St. Helens
WA11 9UX
▪ Midlands - Chesterfield
Dunston House
Dunston Road
Sheepbridge
Chesterfield
S41 9QD
Bilfinger Industrial Automation Services Locations
Bilfinger Industrial Automation Services page 5
▪ North East - Teesside
The Wilton Centre
Redcar
Cleveland
TS10 4RF
▪ South - Fareham
Oslands Court
Oslands Lane
Lower Swanwick
Hampshire
SO31 7EG
Sectors We Work In
Metals /
Manufacturing
Chemical /
Pharmaceutical
Nuclear /
Energy
Oil / Gas
Food &
Beverage
Water
Others
Bilfinger Industrial Automation Services Ltd
Company Overview
▪ 30 years delivering industrial control & automation solutions; design and
project management; power distribution; instrumentation and site services
▪ ~350+ employees
▪ ~128 Technical (50/50 split software/hardware)
▪ ~ 45 Commercial, Admin, Project Management and Sales
▪ ~11 Directors
▪ ~165 Onsite Installation
▪ One of the largest panel manufacturing facilities in the UK
▪ Largest independent solution provider for all leading UK automation
platforms
▪ Worldwide site support, maintenance and installation services
▪ £38M turnover (2013)
Bilfinger Industrial Automation Services page 7
– Safety Consultancy
– Functional Safety Management
– SIL Studies
– Process Safety IEC 61508,
IEC 61511
– Machine Safety EN 62061,
EN ISO 13849-1
– TUV Certified Engineers
– FEED Studies
– SCADA & PLC Systems
– DCS
– ESD & SIS
– F&G Systems
– MES
– Plant Historians
– Material Tracking Systems
– Batch & Recipe Management
Systems
– Control System Cabinets
– Instrument Panels
– MCC Cabinets
– LV, MV & HV Switchboards
– Modular Containerised
Solutions
– UPS Systems
– Process Skid Units
– VSD Systems
– Asset Care Programmes
– Industrial Term Contracts
– Automation Support &
Response Contracts
– Preventative Maintenance
– Consultancy & Training
– Electrical & Instrument Design
– Hazardous Area Design
Services
– Test & Inspection Services
– Total Electrical Installation
Services
– HV, LV, Process & Building
Services
– Data & Network Installations
Bilfinger Services/Solution
page 8
FULLY INTEGRATED PROJECT MANAGEMENT
CONCEPTUAL DELIVERY LIFETIME SUPPORT
INTEGRATED SOLUTION FROM A SINGLE SOURCE
– Safety Consultancy
– Functional Safety Management
– SIL Studies
– Process Safety IEC 61508,
IEC 61511
– Machine Safety EN 62061,
EN ISO 13849-1
– TUV Certified Engineers
– FEED Studies
– SCADA & PLC Systems
– DCS
– ESD & SIS
– F&G Systems
– MES
– Plant Historians
– Material Tracking Systems
– Batch & Recipe Management
Systems
– Control System Cabinets
– Instrument Panels
– MCC Cabinets
– LV, MV & HV Switchboards
– Modular Containerised
Solutions
– UPS Systems
– Process Skid Units
– VSD Systems
– Electrical & Instrument Design
– Hazardous Area Design
Services
– Test & Inspection Services
– Total Electrical Installation
Services
– HV, LV, Process & Building
Services
– Data & Network Installations
– Asset Care Programmes
– Industrial Term Contracts
– Automation Support &
Response Contracts
– Preventative Maintenance
– Consultancy & Training
FUNCTIONAL SAFETY AUTOMATION SYSTEMS POWER & CONTROL CONSTRUCT &
COMMISSION
ASSET
SERVICES
Bilfinger Industrial Automation Services
Confidential - Copyright BIS ATG 2012
4 Year Framework
Agreement for the
provision of instrument
cubicle design &
manufacture
Project Summary:
Industry: Nuclear
Customer: Sellafield Ltd
Project: 4 Year Framework Agreement for the provision of instrument
cubicle design & manufacture
Value:
Sellafield Ltd
Key Points:
● On-site since 2000
● Awarded a framework agreement for the provision of instrument cubicle design &
manufacture
● EC&I panel upgrades, refurbishment and modifications to new Sellafield Ltd
designs
● On-site team of classified supervisor & panel wiremen supported by HQ based
designated project engineer
Confidential - Copyright BIS ATG 2012
Sellafield / Nuvia
Key Points:
● Modular offsite build
● Detailed Hardware design checking
● Radiation monitoring panels
● Manufacture
● Install of all EC&I equipment at an offsite location.
● Testing
● Delivery and set down
Project Summary:
Industry: Nuclear
Main Contractor: Nuvia
Customer: Sellafield
Project: PFSP Drum Filling
Value:
PFSP Drum Filling
Confidential - Copyright BIS ATG 2012
11kV System
Refurbishment
Project Summary:
Industry: Nuclear
Customer: Low Level Waste Repository Limited
Project: 11kV System Refurbishment
Value:
Low Level Waste Repository Limited
Key Points:
● Manufacture & installation of 4 off HV Containerised Package Substations with
associated civil work for foundation and cable trenches
● Fast track project with an installation & delivery programme of 5 months from
receipt of order through to final commissioning and handover
● NEC3 Form of Contract, with fixed & target price with agreed milestones throughout
the duration
Confidential - Copyright BIS ATG 2012
Sellafield / Nuvia
Key Points:
● Stainless Steel Containerised Control Room, including full fit out.
● Detailed Hardware design checking
● Safety Panels
● Detailed Software Design (Concise)
● Software/SCADA implementation
● Manufacture
● Testing
● Delivery and set down
Project Summary:
Industry: Nuclear
Main Contractor: Nuvia
Customer: Sellafield
Project: FGMSP Export
Value:
FGMSP Export
Containerised Control
Room
Confidential - Copyright BIS ATG 2012
AMEC / EDF
Key Points:
● Design & Build of New Control Panel
● Detailed design of PLC Software & Implementation
● Removal of redundant electrical systems.
● Installation of new systems, containment and cabling etc
● Commissioning
Project Summary:
Industry: Nuclear
Main Contractor: AMEC Nuclear
Customer: EDF
Project: Autoclave Refurbishment
Value:
Autoclave Refurbishment
Confidential - Copyright BIS ATG 2012
Sellafield / Doosan
Key Points:
● Detailed Software Design (Concise)
● Software/SCADA implementation
● Manufacture
● Testing
● Setting to work
● Inactive Commissioning
Project Summary:
Industry: Nuclear
Main Contractor: Doosan
Customer: Sellafield
Project: SPP1
Value:
SPP1 Control System
Confidential - Copyright BIS ATG 2012
Sellafield / Jacobs
Key Points:
● Detailed Software Design (Concise)
● Software/SCADA implementation
● Manufacture
● Testing
Project Summary:
Industry: Nuclear
Main Contractor: Jacobs
Customer: Sellafield
Project: FGMSP Retrievals
Value:
FGMSP Retrievals
Control System
Confidential - Copyright BIS ATG 2012
Magnox Hunterston
Key Points:
● Design & Build of New Control Panels
● Detailed design of PLC Software & Implementation
● Testing
● Set to work
● Commissioning
Project Summary:
Industry: Nuclear
Main Contractor: Magnox
Customer: Magnox
Project: WILREP
Value:
WILREP
Confidential - Copyright BIS ATG 2012
Urenco
Key Points:
● Acting as “intelligent customer”
● Various Feed Studies of PES related systems within E23
Project Summary:
Industry: Nuclear
Main Contractor: Urenco
Customer: Urenco
Project: E23 Feed Studies
Value:
E23 Feed Studies
Confidential - Copyright BIS ATG 2012
AMEC / EDF
Key Points:
● Design checking and panel build to print.
● Testing
Project Summary:
Industry: Nuclear
Main Contractor: AMEC Nuclear
Customer: EDF
Project: CEMS Panels
Value:
CEMS Panels
Confidential - Copyright BIS ATG 2012
AWE
Key Points:
● DV/SC Cleared staff
● Front end feed studies
● Full detailed design, implementation & Install of PES based system
● Full detailed design, implementation & install of hardware based system
● Onsite work in all sensitive areas, including mechanical and lifting capability
Project Summary:
Industry: Defence
Main Contractor: AWE + Main Contractors
Customer: AWE
Project: Various
Value:
Various Projects
Confidential - Copyright BIS ATG 2012
“Origi SDP Project
Project Summary:
Industry: Nuclear
Customer: Sellafield Ltd
Project: SDP
Value:
Sellafield Ltd
Key Points:
● Process:
- Intermediate Level Waste Handling
● BIS ATG scope:
- Design, build & FATS test for >150 control & instrument panels and
associated control room desks
- On-site installation work
- Term contract with “re-measure” for installation of supplied equipment to
BNFL required modifications