chemtech 1995_0004

5
C MECH S E M I N A R ON GLOBALI SATI ON RE GI ONAL PROGRESS l NEW DELHI, 19 APRf L 1995 . . PROSPECTS AND POTENTIAL OF WATER MANAGTEMENT IN SOUTH INDIA George C Curri e, Managi ng Di rector Degremont I n d i a Limi ted, New Del hi INTRODUCTION It is a great privilege for me to be given this opportunity to talk to you on the subject of water management in India, t h e home of water treatment. It may not be known to you, but the first known treatise on the treatment of foul water to make it safe for human consumption is found in Sanskrit medicinal texts dating back almost 4000 years - and the process described of filtration and disinfection does not differ too greatly from the basic practises of today. It was recognised then, even in such early days 04 mankind's development, that water i S the key to all human activity. Obviously water is a prime factor for sustenance of life, both directly and through agriculture to meet the growing <=,* A- , food needs of the increasing population, but it is also a factor in almost a11 i ndustri a1 enterprises, and its ~onti nued * - - YI availability is therefore a matter of deep concern. Although water covers over 70% of the earth's surface, only 2.7% of this valuable resource is fresh water, out of which less than 1% i S usable as the rest i S either frozen in glaciers or ice caps, or else is lost through streams and rivers to the sea. Thus in India, although the potential water resource is assessed at around 1,869 cubic km. per year, the utilisable water is only about 690 cubi c km. /year. * C S I Fortunately, water i S neither created nor consumed b u t i S ..l I r I. ! * converted in form: rainfall on the mountains becomes runoff to streams, then rivers, unti l it reaches the sea, where evaporation into the air, which rises over the mountains, gives rain; similarly industry uses water mainly for cooling, which is lost as steam or discharged to rivers due to increase in dissolved salts, and agriculture uses water for irrigation, where it is drawn up by the plant roots, and mostly lost to the atmosphere ; through transpiration from the leaves. Hence the natural cycle - - ,l J . . allows &he utilisable water available to us to be replenished. - W , --:L - - .n .--I - ?, ".- = -- t ' b* J 1 *- T4 " , l - ,. . I-. - - .- . --. . - - I . . - - h- y ' - t. L - L' I . - P - . -. . . ' -za . -, - - <- -- , . '. .- - -+- , n -: ,. ... - -. . h- .. . $. = ,- - . , " rb- , l*. '- . , , *z.y L --,-v.-='. W. - &La'~- : + 5 . . L - p ..J - C. - A='

Upload: gccurrie

Post on 18-Nov-2014

107 views

Category:

Documents


1 download

DESCRIPTION

This is a paper I presented at Chemtech in New Delhi in 1995 about the Principles and Potential of Water Management in Indian Industry.

TRANSCRIPT

Page 1: Chemtech 1995_0004

C

MECH SEMINAR ON GLOBALISATION REGIONAL PROGRESS l

NEW DELHI, 19 APRf L 1 9 9 5

. . PROSPECTS AND POTENTIAL OF WATER MANAGTEMENT I N SOUTH I N D I A

George C C u r r i e, Managi ng D i r e c t o r Degremont I n d i a Limi ted, New Del h i

INTRODUCTION

I t i s a g rea t p r i v i l e g e f o r me t o be g iven t h i s oppor tun i t y t o

t a l k t o you on t h e sub jec t o f water management i n I n d i a , t h e home

o f water t reatment . I t may no t be known t o you, bu t t h e f i r s t

known t r e a t i s e on t h e treatment o f f o u l water t o make i t safe f o r

human consumption i s found i n Sansk r i t medicinal t e x t s d a t i n g

back almost 4000 years - and t h e process descr ibed o f f i l t r a t i o n

and d i s i n f e c t i o n does no t d i f f e r t o o g r e a t l y from t h e bas i c

p r a c t i s e s o f today. I t was recognised then, even i n such e a r l y

days 04 mankind's development, t h a t water i S t h e key t o a l l human

a c t i v i t y . Obviously water i s a pr ime f a c t o r f o r sustenance o f

l i f e , bo th d i r e c t l y and through a g r i c u l t u r e t o meet t h e growing <=,* A- , food needs o f t h e i nc reas ing popu la t ion , bu t i t i s a l s o a f a c t o r

i n almost a1 1 i n d u s t r i a1 en te rp r i ses , and i t s ~ o n t i nued * - -

YI

a v a i l a b i l i t y i s t h e r e f o r e a mat ter o f deep concern. Although

water covers over 70% o f t h e e a r t h ' s sur face, o n l y 2.7% o f t h i s

va luab le resource i s f r e s h water, ou t o f which l e s s than 1% i S

usable as t h e r e s t i S e i t h e r f rozen i n g l a c i e r s o r i c e caps, o r

e l s e i s l o s t through streams and r i v e r s t o t h e sea. Thus i n

I n d i a , a l though t h e p o t e n t i a l water resource i s assessed a t

around 1,869 cub ic km. per year, t h e u t i l i s a b l e water i s o n l y

about 690 cubi c km. /year.

* C S

I For tunate ly , water i S n e i t h e r created nor consumed bu t i S ..l

I r I.

! * converted i n form: r a i n f a l l on t h e mountains becomes r u n o f f t o

streams, then r i v e r s , u n t i l i t reaches t h e sea, where evaporat ion

i n t o t h e a i r , which r i s e s over t h e mountains, g ives r a i n ;

s i m i l a r l y i n d u s t r y uses water ma in ly f o r coo l ing , which i s l o s t

as steam o r discharged t o r i v e r s due t o increase i n d isso lved

s a l t s , and a g r i c u l t u r e uses water f o r i r r i g a t i o n , where i t i s

drawn up by t h e p l a n t roo ts , and most ly l o s t t o t h e atmosphere

; through t r a n s p i r a t i o n from t h e leaves. Hence t h e n a t u r a l c y c l e -- ,l J . . a l lows &he u t i l i s a b l e water a v a i l a b l e t o us t o be rep len ished.

- W , --:L - - . n . - - I - ?, ".- = -- t

' b* J 1 *- T4 "

, l -

,. . I - . -

- .- . --. . - - I . . - - h - y ' - t. L - L ' I . - P - . - . . . ' -za . -, - - < - - - , . '. . - - -+-

, n -: ,. ... - - . . h - . . . $. = , - - . , " rb- , l*. '- . , , * z . y

L --,-v.-='. W. - & L a ' ~ - : + 5 . . L - p ..J - C . - A='

Page 2: Chemtech 1995_0004

To s u s t a i n and improve t h e q u a l i t y o f l i f e however, i t remains

necessary t o i n v e s t i n systems t o t a p t h i s water, t r e a t i t t o

meet necessary standards, t r a n s p o r t i t , s t o r e i t , d i s t r i b u t e i t

t o t h e users, and then t o c o l l e c t , t r e a t and s a f e l y dispose o f

t h e r e s u l t i n g waste water t o a l l o w i t s reuse f u r t h e r down t h e

cyc le . A l l o f t h i s requ i res a s i g n i f i c a n t investment w i t h i n t h e

framework o f an e f f e c t i v e water management s t r a t e g y .

A comprehensive water management s t r a t e g y can be considered t o

comprise o f t h r e e b a s i c f a c t o r s :

i) water resource a v a i l a b i l i t y and a l l o c a t i o n

i i ) water use reduc t i on by process a1 t e r a t i o n o r r e c y c l i n g

iii) treatment o f wastewaters f o r reuse by o the r sec tors

Resource A1 l ocat i on

Decis ions a f f e c t i n g resource a1 l o c a t i on a t t h e h ighes t l e v e l a re

l a r g e l y p01 i t i c a l i n nature, p a r t i c u l a r l y i n I n d i a where water

i S an issue under s t a t e c o n t r o l . I t i S i n t e r n a t i o n a l l y recognised

t h a t p o l i t i c a l dec is ions , taken f o r a shor t- te rm gain, may n o t

be optimum i n terms o f long- term b e n e f i t s f o r a l l o c a t i o n

p r i o r i t i e s . The p r e f e r e n t i a1 a1 l o c a t i o n o f water t o a g r i c u l t u r e

f o r i r r i g a t i o n a t subs id ised p r i c e s leads t o concent ra t ion on

more p r o f i t a b l e crops, i r r e s p e c t i v e o f t h e i r water needs f o r

c u l t i v a t i o n o r t h e e f f e c t o f t h e i r growth on s o i l degradat ion,

and t o wastefu l forms o f i r r i g a t i o n ( i t becomes u n a t t r a c t i v e t o

@rake c a p i t a l investment i n d r i p i rri g a t i o n schemes, f o r example,

desp i te t h e f a c t t h a t these consume o n l y a f r a c t i o n o f t h e amount

used by normal water ing avo id long- term problems of

sa l i n i z a t i o n o f t h e so i l ) . The use o f s t a t e o r n a t i o n a l borders

as boundaries f o r water c o n t r o l g ives r i s e t o d isputes as users

, a t t h e lbwer reaches o f r i v e r s demand inc reas ing r e c o g n i t i o n o f

t h e i r r i g h t s and requirements o f t h e waters, bo th i n terms o f

q u a n t i t y and q u a l i t y , s ince each s t a t e i s l o o k i n g p r i m a r i l y a t

t h e b e n e f i t s t o i t s own res iden ts r a t h e r than a t t h e optimum use

o f t h e water resource as a whole. Th is s i t u a t i o n may be avoided

by p l a c i n g c o n t r o l o f t h e water resources under t h e a u t h o r i t y of

bas in manaqement bo,d,ies, such ss are used i n France and many

o ther Western na t ions , whose r o l e i s t o a l l o c a t e and c o n t r o l t h e

Page 3: Chemtech 1995_0004

a b s t r a c t i o n o f raw water throughout t h e catchment area o f each

major r i v e r bas in together w i t h c o n t r o l o f t h e acceptable q u a l i t y

o f d ischarges o f used waters back t o t h e r i v e r . I t i s impor tant

t o no te t h a t c o n t r o l o f a b s t r a c t i o n a p p l i e s a l s o t o t h e

e x t r a c t i o n o f groundwater f rom borehol es o r tubewel l s , s i nce

u n c o n t r o l l e d pumping from a q u i f e r s may e a s i l y become "water

m i n i ng", i . e. permanent depf e t i on o f t h e groundwater resource

through a b s t r a c t i o n a t a h igher r a t e than replenishment. Th i s

p r a c t i s e may q u i c k l y l ead t o an i r r e v e r s i b l e d e t e r i o r a t i o n o f t h e

a q u i f e r s t r u c t u r e , o r t o s a l i n e i n t r u s i o n near t h e coast , as i S

a l ready observed a t Madras and i n Gu jara t .

RECYCLING

Water r e c y c l i n g i nvo l ves t h e reuse o f wastewaters f rom one stage

o f an i n d u s t r i a l process as a source o f raw water i n t h e p l a n t

i t s e l f , w i t h o r w i thou t p r i o r t reatment . A t i t s u l t i m a t e l e v e l ,

t h i s g ives r i s e t o t h e "zero discharge" t a r g e t envisaged by t h e

USA's Clean Water Act, and hence a g r e a t l y reduced consumption

o f t h e water resource by i n d u s t r y . Thi S i s i n c r e a s i n g l y impor tant

i n I n d i a as t h e o v e r a l l water demand i S expected t o increase from

552 cub ic km./year i n 1990 t o 1,050 cub ic km./year i n 2025, w i t h

t h e p r o p o r t i o n o f water used by i n d u s t r y i nc reas ing from 2.7% t o

11.5%. One need o n l y compare t h i s p r o j e c t e d demand t o fhe

avai l ab1 e supply noted e a r l i e r as be i ng o n l y 690 cub ic km. /year

t o see t h e s i z e o f t h e looming problem, and t o apprec ia te t h e

necess i ty f o r reduc t i on i n t h e i n d u s t r i a l water requirement.

Techniques and a p p l i c a t i o n s o f water r e c y c l i n g are h i g h l y

i n d u s t r y and p l a n t - s p e c i f i c , however t o g i v e a comparison o f a

South I n d i a n i n d u s t r i a1 u n i t w i t h i n d u s t r y b e s t - p r a c t i se i n t h e

USA, t h e 1995 ne t demand f o r c o o l i n g water make-up by t h e t h r e e

mai n u n i t s compris ing Madras1 S Manal i i n d u s t r i a1 area i S

est imated a t 66.5 Ml/d. The average concent ra t ion r a t i o i n t h e

cool i ng systems i S around 2.5, i . e. 40% o f t h e water (some 26

m i l l i o n l i t r e s per day) i s no t a c t u a l l y used i n c o o l i n g bu t i s

d i scharged as t h e concentrat i on o f d i ss01 ved sa l t s becomes

excessive and leads t o s c a l i n g o f t h e system pipework. However

w i thou t s u f f i c i e n t t reatment, t h i S d i scharged water i t s e l f i S

a l s o t o o p o l l u t e d f o r use by downstream cansumers, and i s l o s t

Page 4: Chemtech 1995_0004

- ~ - > ~ = . - . ? - ~ ~ 7 ' 8 7 L- -= .: - . .- . - - m , 71: : -.

L?--- 8 I - . - , I - - I -

A

-2 - . from t h e water resource. I n t h e USA, advanced coo l i ng

c o n d i t i o n i n g systems, avo id ing t h e l i m i t a t i o n s o f mu1 t i chemica l 1 dosing, have a1 lowed t h e average concent ra t ion r a t i o t o r i s e

above 20, i .e. l e s s than 5% o f t h e water i s l o s t by discharge,

o r an improvement i n water use o f around 90%. S i m i l a r l y t h e

i n t r o d u c t i o n o f pr imary (equi pment- level ) , secondary (process-

l evel ), and t e r t i a r y (p1 an t- l evel ) water recyc l i ng techniques has

a1 lowed paper and p u l p m i 11s i n Europe, USA and Canada t o reduce

water consumption t o around 20 m3/tonne, w i t h t h e bes t p l a n t s now

ach iev ing "zero d i scharget', whi 1 s t t h e average I n d i a n m i l 1

u t i l i s e s 200 - 250 m3 o f water t o produce t h e same tonne o f

paper, and t h a t w i t h an e f f l u e n t unsu i tab le f o r reuse by o the r

consumers i n t h e water chain

REUSE OF WASTEWATER

Reuse invo lves t h e t reatment o f one user group 's discharged

e f f l u e n t as a raw water source f o r a subsequent user, and i s an

area o f growing i n t e r n a t i o n a l importance as water suppl i e s

worldwide come under i ncreasi ng pressure from competing

consumers. I t i s a l s o an area i n which I n d i a a l ready has some

e a r l y experience, desp i te t h e r e l a t i v e n o v e l t y o f t h e techniques,

having had a p l a n t r e c y c l i n g 5 Ml /d o f domestic sewage f o r use

as cool i ng water and process water by Union Carbide, Bombay s ince

t h e e a r l y sevent ies. More r e c e n t l y , bo th Madras F e r t i l i z e r s

ti m i t e d and Madras Ref i n e r i es L im i ted have recent1 y pu t up

advanced wastewater t reatment p l a n t s based on t e r t i a r y t reatment

fo l lowed by reverse osmosis (RO) technology t o p a r t l y meet t h e i r

water needs from reuse o f domestic sewage from Madras C i t y . A

f u r t h e r expansion o f reuse o f domestic sewage by i n d u s t r y i n

Madras i S planned w i t h a new f a c i li t y t o be const ructed, s t a r t i n g

i n 1997, under funding from t h e Japanese OECF, once again

probably us ing R 0 technology.

Advanced wastewater t reatment f o r reuse normal ly requ i res

t e r t i a r y t reatment o f t h e sewage t o reduce f u r t h e r t h e suspended

s o l i d s , e i t h e r through f i l t r a t i o n o r f l o t a t i o n , together w i t h

removal o f phosphorus and n i t rogen . Carbon absorp t ion may a l s o

be used t o remove speci f i c organi c p01 l utan ts . Such treatment may

alone be s u f f i c i e n t t o a l l o w t h e wastewater t o be used i n

Page 5: Chemtech 1995_0004

IF-' i n d u s t r i a1 appl i c a t i ons, o r f o r i rri gat i an p u ~ p o ~ e s growibed

there are no pathinagens present, however where t he t r ea ted

sewage conta ins a h i gR level o f d i ssslved sa l t s , o r where i t i S

intended for eventual potab3e reuse fo l lowing groundwater

r e i n j e c t i o n such as a t Orange County, Cal i forn i a 's Water Factory

#21, deminsral i s a t i o n and d i s i n f e c t i o n i s a1 so required. A1 though

R0 has been used on the p7 ants a t Madras, other demineral i s a t i o n

techni ques such as evaporati on, e1 ec t rod i aTysi S o r i o n exchange

may by equal ly s u i t a b l e and may have lower c a p i t a l and running

costs. As w i t h recyc l ing , Phis i s an area where the exact

requi reaients of t he user(s1 must be p rec ise ly determined i n order t h a t t he most e f f i c i e n t process can be i d e n t i f i e d to meet the

q u a l i t y requirewent3 i n the most cos*-afFsctive manner.

CONCLUSION

Despite i t s fundamental and apparently simple nature, the t o p i c

o f water and i t s management t o the bene f i t o f a l l sectors o f the

community i s becoming an increas ing ly complex f i e l d , and t h i s

t rend i s se t t o cont inue w i t h the increasing populat ion and

urbanisat ion o f Ind ia . Overal l con t ro l o f the abstract ion, use

and discharge o f water must be seen t o be a p r i o r i t y , and the

best worldwide p rac t i ses o f i ndus t ry must be adopted as on ly

these w i l l secure the long-term a v a i l a b i l i t y o f the water

resource necessary f o r the f u t u r e development o f the country. A s

Ind ian indus t ry benchmarks i PS output qual i t y against i t s

i n te rna t i ona l competit ion, SQ i t must lea rn t o benchmark i t s

e f f i c i e n t use o f a1 1 inputs, i nc lud ing i t s resource o f water.