ceramic world review 94/2011

technologynews

marketsR eview

CeramicWorld

n Sanitaryware n Sanitari

n Raw materials and preparation n Materie prime e preparazione

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Welcome to the valley where innovation is made. Since over 40 years this is

where projects are born and become revolutionary systems and technologies

for the world of ceramic tiles, logistics, packaging and photovoltaic. Our factory

of ideas today leaves a print in the future to improve your present.

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The new ceramic era beginswhere water wastage ends.

Saving water and energy resources is one of the key targets that the ceramic industry must meet in order to achieve sustainable development. LB has responded to the challenge by developing industrial processes for the production of top-quality ceramics based on totally dry technologies. This new production concept not only improves working conditions but also achieves energy savings and lower production costs without sacrificing product quality. Suitable for floor and wall tiles, whether SINGLE-FIRING, DOUBLE-FIRING,

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contents

Cover picture by: archivio Tecnargilla

sommarlo9 editorial T-e communication launched Paola Giacomini Nasce T-e communication

12 world news28 events Premio Villa awarded to Franco Stefani Premio Villa a Franco Stefani30 SITI-B&T Group celebrates 50 years of history SITI-B&T Group: 50anni di storia

32 BMR celebrates its 40th anniversary Silvia Bertolani Il made in Italy BMR compie 40 anni34 Acimac and Ucima: strength through unity Silvia Bertolani Acimac e Ucima: lunione fa la forza

36 interview Kale, a new player in the Italian district Paola Giacomini Kale, nuovo player della ceramica italiana

focus on sanitaryware

42 Civita Castellana: an analysis of critical aspects of production Domenico Fortuna Civita Castellana: analisi delle criticit produttive

48 An ability to listen to customers Milena Bernardi Saper ascoltare il cliente

52 The right clay combination for pressure casting B.R.Waters Colaggio a pressione: la scelta delle materie prime

56 Products Prodotti focus on raw materials 66 Analysis of low-thickness porcelain tile body C.Carbonchi, M.Reginelli, C.Ferrari Analisi di impasto da porcellanato a spessore ribassato

78 Products Prodotti

92 products Glazing & Decoration Smaltatura & Decorazione

7 advertisers list

Year 21, N 94 November/December 2011Bimonthly review

Anno 21, n 94Novembre/Dicembre 2011Periodico bimestrale

Ceramic World Review n. 94/2011 3

www.assoprint.it

Chemical products and fabrics

Image acquisition systems

Cylinders

laser engravers

We design the best solutions for your ceramic laboratory. We design the

latest technologies for you and bring them to you anywhere in the world to

ensure the excellence of your products.

More than years of experienceat the service of innovation

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A.s. Assoprint F.TO A4.indd 1 31/08/11 12.29

Publisher Editore

Administration and Editorial OfficeAmministrazione e Redazione

TILE EDIZIONI S.r.l.

Via Fossa Buracchione, 84

41126 Baggiovara (MO) - Italy

Tel. +39 059 512103

Fax +39 059 512157

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Iscritto al registro delle imprese di Modena C.F./P.IVA IT02778050365Capitale Sociale: 51.400,00R.E.A. 329775 - Iscrizione ROC n. 9673 Periodico bimestrale registrato presso il Tribunale di Reggio Emilia al n. 803 in data 26/07/91

Editor Direttore responsabilePaola [email protected] coordinatorCoordinamento editorialeMarco [email protected]

Editorial Board Comitato EditorialeLuca Baraldi, Milena Bernardi Silvia Bertolani, Cristian Cassani Patrizia Cazzaniga, Paolo GambuliErminio Guiducci, Fabio Schianchi

Advertising PubblicitTILE EDIZIONITel. +39 059 512103Fax +39 059 512157Paola GiacominiCell. +39 335 1864257E-mail: [email protected] VerzelloniCell. +39 338 5361966E-mail: [email protected]

Translation TraduzioneJohn Freeman (JF) - EnglishGeoff Day (GD) - EnglishWei Bo (WB) - ChineseElena Sourova (ES) - Russian

Subscriptions Abbonamentiwww.tiledizioni.it/subscription

Each copy una copia 4Annual subscription (5 issues)Abbonamento annuale (5 numeri)Italy: 50; International: 70;Online Version: 40;

Special tariffs for group subscriptions are available on request.Tariffe speciali per abbonamenti collettivi sono disponibili su richiesta.

Spedizione in a.p. art. 1 comma 1 DL 353/2003 DCB MODENA

LIVA sugli abbonamenti, nonch sulla vendita dei fascicoli separati, assolta dallEditore ai sensi dellart. 74 primo comma lettera C del DPR 26.10.72 N. 633 e successive modificazioni e integrazioni.

Graphic Layout Progetto GraficoSara Falsetti Printer StampaArbe Industrie Grafiche spa, Via Emilia Ovest 101441123 Modena Photolits Typesetting Fotolito/FotocomposizioneVaccari Zincografica srl - Via Salgari, 6141123 Modena

Entire contents copyright Tile Edizioni. All rights reserved. Opinions expressed by writers are not necessarly those held by the publisher who is not held responsible. Editorial material, manuscripts, photographs, transparencies and artwork will not be returned.

Tutti i diritti di riproduzione e traduzione degli articoli pubblicati sono riservati. vietata la riproduzione anche parziale senza lautorizzazione dellEditore. Manoscritti, disegni, fotografie e altro materiale inviato in redazione, anche se non pubblicati, non verranno restituiti. La Direzione non assume responsabilit per le opinioni espresse dagli autori dei testi redazionali e pubblicitari.

TILE EDIZIONI S.r.l., in conformit al Testo unico sulla privacy, garantisce la riservatezza dei dati usati per gli abbonamenti e per gli scopi tipici della stampa specializzata e la possibilit di modificarli o cancellarli (art. 7 del D.L. 196/2003) a mezzo richiesta scritta.

Date of going to press Chiuso in redazione: 05/12/11

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T-e communication launched

Nasce T-e communication

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ori

al

An ability to listen to the market with a view to devel-oping, expanding or even radically transforming prod-uct offerings is crucial to the growth and evolution of any company. It underpins the innovation that our readers pursue in their day-to-day work at their companies, of-ten allowing them to suc-cessfully anticipate needs that customers have not yet expressed. It is also the major focus of this magazine, which for the last 21 years has been fol-lowing and analysing the evolution of individual com-panies and of the ceramic industry as a whole, both in Italy and worldwide, wit-nessing the emergence of new players, new markets, revolutionary new technolo-gies and new products, as well as fresh challenges and new strategies for tackling them. We have worked with pas-sion and enthusiasm, adapt-ing to changes - most tangi-bly changes in technology - and to the new communi-cation needs of companies and information require-ments of our readers. It is a great source of pride for us to see that CeramicWorld-Web.it, the first daily web magazine launched to complement our printed bi-monthly magazine, is now the most popular on-line in-formation tool amongst in-ternational ceramic profes-sionals. In the New Year we will renew our efforts in pur-suing these projects through

a combination of profession-alism, knowledge and tech-nological opportunities. 2012 will also be a year of evolu-tion for Ceramic World Re-view and for our publishing house, as highlighted by the new T-e communication trademark which will ac-company all our future initia-tives and the introduction of a much broader range of tools and services. In Janu-ary we will be launching the new Farsi language maga-zine Ceramic World Review Persian, produced in coop-eration with the Iranian firm Arta Group, which will meet the needs of the Iranian ce-ramic industry to gain easier access to our high-quality in-formation. We are also intro-ducing major new features in the field of web marketing, from web 2.0 to the new op-portunities offered by the so-cial media and through to more complex forms of di-rect email marketing and apps for tablets (in the first week following its launch, more than 400 readers downloaded the CWR app for iPad and Android!). For this purpose, we have creat-ed a full-scale communica-tion factory to support com-panies in their daily activities with integrated communica-tion services and dedicated press offices. Leaving you for now to read this issue with the invitation to follow us on iPad and the web, we wish you all the best for a very suc-cessful New Year.

(JF)

Ascoltare il mercato per svi-luppare, ampliare o addirittu-ra trasformare coerentemen-te la propria offerta di pro-dotti, alla base dellevolu-zione di qualunque impresa. linnovazione che voi stessi portate avanti ogni giorno nelle vostre aziende, spesso interpretando con successo bisogni ancora inespressi dei clienti. Ed anche la protago-nista vera di questa rivista che, in questi primi 21 anni di vita, ha seguito, fotografan-dola, levoluzione delle sin-gole imprese e, con essa, la trasformazione dellindustria ceramica, in Italia e nel mon-do, con la nascita di nuovi at-tori, nuovi mercati, nuove tecnologie rivoluzionarie, nuovi prodotti, ma anche nuove sfide e nuove strategie per affrontarle. Lo abbiamo fatto con passio-ne, tanta, adeguandoci noi stessi ai cambiamenti (quelli tecnologici i pi tangibili) e alle nuove esigenze di comu-nicazione delle imprese e di informazione dei lettori. una soddisfazione constatare che CeramicWorldWeb.it, il primo web magazine quoti-diano nato per affiancare il bimestrale cartaceo, ormai lo strumento di informazione on-line pi consultato dai professionisti dellindustria ceramica nel mondo; cos come ha risposto ottimamen-te alla necessit di comunica-zione diretta con la clientela anche lattivit convegnistica degli ultimi anni, sui temi di

maggiore attua-lit nellambito dei processi

produttivi ceramici. Esperien-ze che, col nuovo anno, con-tinueremo a sviluppare, con maggiore impegno, sfruttan-do professionalit, conoscen-ze e opportunit tecnologi-che. Il 2012 sar un anno di evoluzione quindi anche per Ceramic World Review e per la nostra casa editrice, sottoli-neata dal nuovo marchio T-e communication, che accom-pagner in futuro tutte le no-stre iniziative e il varo di una ben pi ampia offerta di stru-menti e servizi. Inauguriamo a gennaio la nuova versione in lingua farsi di Ceramic World Review Persian, realiz-zata in collaborazione con la iraniana Arta Group, che ri-sponde alla richiesta dellin-dustria ceramica iraniana di accedere con pi facilit alla nostra informazione di quali-t. Novit importanti anche sul fronte del web marketing, dal web 2.0 alle nuove oppor-tunit offerte dai social me-dia, fino alle forme pi com-plesse di Direct email marke-ting e alle app per tablet (nel-la sola prima settimana di lan-cio, oltre 400 lettori hanno scaricato lapp di CWR su iPad e Android!). Tutto que-sto allinterno di una commu-nication factory che suppor-ter lattivit quotidiana delle aziende con servizi di comu-nicazione integrata e uffici stampa dedicati. Lasciandovi per ora alla lettu-ra di questo numero, e invi-tandovi a seguirci su iPad e web, a tutti voi il nostro augu-rio per un Nuovo Anno di soddisfazioni e successi.

Ceramic World Review n. 94/2011 9

Paola Giacomini - [email protected]

Te-communication

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Intesa ha il piacere di annunciare la nascita di Intesa Imaging, divisione specializzata in soluzioni di gestione graca nellambito della stampa digitale ceramica. Allinterno di Intesa Imaging convergono speciche esperienze, relative a gestione del colore, stampa digitale ceramica, standardizzazione dei processi, controllo qualit. Intesa Imaging si propone come fornitore globale per la gestione del usso di lavoro graco ceramico, con soluzioni proprietarie ad alto valore tecnologico, abbinate a un team dedicato alla consulenza, al training e allassistenza dei clienti. Intesa Imaging un ulteriore strumento allinterno del gruppo Sacmi, specializzato in speciche soluzioni nellambito della decorazione digitale.

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Intesa ha il piacere di annunciare la nascita di Intesa Imaging, divisione specializzata in soluzioni di gestione graca nellambito della stampa digitale ceramica. Allinterno di Intesa Imaging convergono speciche esperienze, relative a gestione del colore, stampa digitale ceramica, standardizzazione dei processi, controllo qualit. Intesa Imaging si propone come fornitore globale per la gestione del usso di lavoro graco ceramico, con soluzioni proprietarie ad alto valore tecnologico, abbinate a un team dedicato alla consulenza, al training e allassistenza dei clienti. Intesa Imaging un ulteriore strumento allinterno del gruppo Sacmi, specializzato in speciche soluzioni nellambito della decorazione digitale.

Sede legale: Via Selice Provinciale 17/A 40026 Imola (BO) - Italy Sede operativa/amministrativa: Via Vittime 11 Settembre 2001, 25/P

41049 Sassuolo (MO) - Italy - Tel. +39 0536.1814052 - Fax +39 0536.1810269

[email protected]

S.p.A.

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12 Ceramic World Review n. 94/2011

More news on www.CeramicWorldWeb.it

Creativity, Colour and raw materials at teCnargilla 2012

Tecnargilla 2012: creaTiviT, colore e maTerie prime

Creativity, colours and raw materials are three pillars of ceramic production. With this in mind, Tecnargilla, the worlds leading exhibition of supplies to the ceramic indus-try to be held in Rimini from 24 to 28 September 2012, will be hosting the sixth Kromatech, the section devoted to com-panies operating in the field of ceramic aesthetics. The leading international players in the sector have al-ready confirmed that they will be taking part in Kromat-ech 2012, well aware of the popularity of this theme sec-tion amongst international ceramic industry profession-als. In a survey conducted by an independent research in-stitute amongst visitors to the 2010 event, 75% of tile pro-ducers gave a positive over-all assessment of Kromatech. In particular, 86% of interview-

ees viewed product offerings positively, 81% considered the international range of exhibi-tors to be satisfactory, and 90% judged the presence of sector leaders as exhaustive.Tecnargilla is a key appoint-ment for everyone working in the ceramic industry. The 2010 show attracted record at-tendance by high-level pro-fessionals (31,599 visitors, 0.5% up on 2008) and saw the par-ticipation of 450 exhibitors in a gross floor space of 70,000 sq.m. There were 14,603 foreign visi-tors, 18.6% up on 2008, the largest number out of all ce-ramic sector exhibitions.

Creativit, smalti e colori, mate-rie prime. Tre capisaldi per la produzione ceramica e per Tecnargilla, la maggiore fiera al mondo per la fornitura allindu-stria ceramica in programma a Rimini dal 24 al 28 settembre 2012 che ospiter la sesta edi-zione di Kromatech, la sezione dedicata alle aziende che ope-rano nellestetica ceramica.I principali player internazionali del settore hanno gi conferma-to la loro partecipazione a Kro-matech 2012, consapevoli delle-levato gradimento della sezione tematica tra gli operatori del settore ceramico internaziona-le. Secondo un sondaggio rea-lizzato da un ente di ricerca in-

dipendente tra i visitatori delledizione 2010, il 75% dei produttori di piastrelle ha espresso un giudizio complessi-vo positivo su Kromatech. In particolare, l86% degli intervi-stati ha dato un giudizio positivo sullofferta merceologica, l81% ha ritenuto soddisfacente lin-ternazionalit degli espositori e il 90% ha valutato esaustiva la presenza dei leader di settore.Tecnargilla si conferma dunque un appuntamento irrinunciabile per quanti operano nella filiera ceramica. Ledizione 2010 ha chiuso i bat-tenti con presenze record (31.599 visitatori, + 0,5% sul 2008), tutte di elevato profilo professionale, e 450 aziende espositrici su 70.000 mq di su-perficie lorda. I visitatori stranie-ri sono stati 14.603, in crescita del 18,6% sulledizione 2008, il numero pi elevato tra tutte le fiere di settore.

CeramiC maChinery industry enjoys strong 2011 macchine per ceramica: buono landamenTo 2011The Italian ceramic machinery and equipment manufacturing industry is set to end 2011 with a strong performance. The indus-try is expected to report a 20% year-on-year turnover increase to 1,700 million euro, a value close to pre-crisis levels. This growth has been driven by ex-ports, which account for more than 85% of total turnover, whereas the domestic market has continued to show an incon-sistent performance. However, the slowdown in growth in the last quarter of 2011 causes con-cern to business leaders. Given the fall in orders and the general downturn of the world econo-my, our forecasts for next year are very cautious, commented Acimac Chairman Pietro Cas-sani. Even the worlds largest manufacturing countries, first and foremost China, are seeing their growth rates slow. This natu-rally causes some concern in a

sector like ours that is strongly de-pendent on exports. Cassani also expressed his apprehension about the continued stalemate sur-rounding the former Italian Trade Commission ICE and the conse-quent cutback in promotional ac-tivities for 2012, which are now en-tirely self-financed by the companies themselves. We hope that Mario Montis new gov-ernment will soon restore a sense of balance and ensure adequate funding and support for Italian companies operating in interna-tional markets by setting up a body with adequate financial coverage, professional resources and decision-making autonomy, continued Cassani.

Il settore dei costruttori italiani di macchine e attrezzature per cera-mica si appresta a chiudere positi-vamente il 2011. Il giro daffari del settore dovrebbe infatti registrare un incremento attorno al 20% sul 2010, assestandosi sui 1.700 milio-ni di euro; un valore prossimo ai livelli pre-crisi. A trainare la cresci-ta, le esportazioni che generano oltre l85% del fatturato totale, mentre resta altalenante landa-mento del mercato domestico. Desta per preoccupazione tra gli imprenditori del settore il rallen-tamento della crescita registrato nellultimo trimestre 2011. Il ridi-mensionamento degli ordinativi, unito al rallentamento generaliz-zato delleconomia mondiale -

com-menta il Presi-dente di Aci-mac Pietro

Cassani - ci impone previsioni molto caute per il prossimo anno. Anche le grandi manifatture mon-diali, prima fra tutte la Cina, stan-no riducendo i loro tassi di cresci-ta. Ci non pu che destare preoccupazione in un settore come il nostro caratterizzato da unelevatissima propensione esportativa. Cassani esprime pre-occupazione anche per il perdura-re dello stallo della situazione dellex-ICE, che determina una ri-duzione delle attivit promozio-nali 2012, auto-finanziate intera-mente dalle aziende. Ci auguriamo - prosegue Cassani - che il nuovo governo guidato dal Prof. Monti possa presto ridefinire gli assetti e assicurare stanziamen-ti e supporto adeguato alle azien-de italiane impegnate sui mercati internazionali attraverso la crea-zione di un ente dotato di adegua-te coperture finanziarie, risorse professionali e autonomia deci-sionale.


world newsMore news on www.CeramicWorldWeb.it

eCzaCibasi start up in russia eczacibasi apre in russiaThe new Russian factory owned by the Turkish group Eczacbas Building Products Division, one of the world lead-ers in the tile and bathroom fur-nishing sector, was opened at a ceremony held on 7 October and is now fully operational. The Group already has a man-ufacturing presence in Germa-ny with the brands VitrA, Vil-leroy & Boch and Engers Keramik. At the opening cere-mony, the groups chairman Blent Eczacbas welcomed key representatives of the lo-cal institutions as well as the Turkish ambassador to Russia. Located in the city of Serpuk-hov, 100 km south of Moscow, the new production facility in-volved an investment of 27 mil-lion euro and extends over a total works area of 25,000 square metres. The factory will employ around 200 people and will be capable of pro-ducing 3.2 million sq.m/year of ceramic tiles, swimming pool

tiles and accessories, and por-celain tiles for the residential and contract sectors. The Ser-pukhov facility will produce around 4,000 different items un-der the VitrA, Villeroy & Boch and other brand names owned by the group. With this start-up, Eczacbas is aiming to establish itself in Russia and secure a share of the countrys 100 billion euro building market. To achieve this goal, the group intends not only to invest in production but also to strengthen its distribution net-work. For this purpose, the Group recently opened new Rus-sian show-rooms in Yekater-inburg, Moscow, Kazan and Ser-pukhov.

diventato pienamente operati-vo, dopo la cerimonia di inaugu-razione del 7 ottobre scorso, il nuovo stabilimento russo di pro-priet Eczacbas Building Pro-ducts Division, gruppo turco tra i leader mondiali nel settore pia-strelle e arredo bagno, produtti-vamente gi presente anche in Germania con i marchi VitrA, Vil-leroy & Boch ed Engers Keramik. Allevento, il presidente Blent Eczacbas ha accolto, oltre a vari personaggi di spicco delle istitu-zioni locali, anche lambasciatore turco in Russia.

Situato nella citt di Serpukhov, 100 km a sud di Mosca, il sito pro-duttivo ha comportato un investi-mento di 27 milioni di euro e si estende su unarea di 25mila mq. Lo stabilimento, che impiegher circa 200 persone, in grado di produrre 3,2 milioni di mq/anno di piastrelle in ceramica, piastrelle e accessori per piscine e gres por-cellanato per residenziale e gran-di progetti: sulle linee di Ser-pukhov saranno infatti realizzati circa 4.000 diversi articoli dei mar-chi VitrA, Villeroy & Boch e altri brand del gruppo. Eczacbas pun-ta dunque ad affermarsi anche sul mercato russo, oltre a quello eu-ropeo, con lobiettivo di conqui-stare una quota del mercato delle costruzioni del Paese del valore di 100 miliardi di euro. Un traguardo ottenibile non solo attraverso gli investimenti nella produzione ma anche intensificando la rete distri-butiva. Il Gruppo ha infatti aperto recentemente nuovi showroom sul territorio a Yekaterinburg, Mo-sca, Kazan e Serpukhov.

seteC s6 glazing robot in turkey

devel, large sizes for large Companies

roboT di smalTaTura seTec s6 in Turchia

devel, grandi formaTi per grandi aziende

Setec Group is continuing to strengthen its presence in the Turkish market. Following the re-cent supply of an automatic ro-botic glazing plant to the Turkish sanitaryware manufacturer ECE Banyo, it has received an order to supply a similar plant to Arqua Marti Seramik, Kayseri. As part of a comprehensive modernisation programme, the Turkish compa-

Building on its decade-long ex-perience in the field of ceramic screen printing, the Fiorano Modenese based company De-vel has developed a new sili-cone roller printing system called Rotoscreen for large for-mat tiles, from 1700x1700 mm through to 1700x3200 mm. This decoration system has enabled the company to win the trust of numerous ceramic companies worldwide, including Marazzi Group which has adopted the

ny has purchased a Setec S6 ro-botic sanitaryware glazing plant complete with ac-cessories. The effi-cient, flexible line fea-tures a 4-arm carousel and guarantees an output of more than 1,000 pieces a day with a varied produc-tion mix.

latest Devel technologies at its Casiglie facility in Sassuolo. Devel operates in the field of in-dustrial automation and is led by highly qualified technicians with many years of experience in the ceramic sector. It can cater for the most demanding clientele and design the most sophisticat-ed machines required by the mar-ket. The constantly evolving com-pany builds machinery for glaze and decoration application using the finest technology available.

Continua il processo di consolida-mento in Turchia del Gruppo Se-

tec che, dopo aver fornito un impianto automatico di smaltatura robotizzata alla ECE Banyo, rinomato produttore turco di sani-tari, ha acquisito una commessa per la fornitu-ra di un impianto simile a Arqua Marti Seramik di

Dopo una decennale esperienza nel campo della serigrafia cerami-ca, Devel, azienda di Fiorano Mo-denese, ha messo a punto Roto-screen, un nuovo sistema di stampa per grandi formati, da 1700x1700 mm fino a 1700x3200 con rulli siliconici. Questo siste-ma di decoro ha permesso alla-zienda di conquistare la fiducia di numerose aziende ceramiche, tra cui Marazzi Group che ha utilizza-to le ultime tecnologie Devel nel-lo stabilimento di Casiglie, a Sas-

Kayseri. Lazienda turca, nellambi-to di un piano di ristrutturazione generale, ha acquistato un impian-to robotizzato di smaltatura Setec S6 per sanitari completo di acces-sori. La linea, caratterizzata da effi-cienza e flessibilit, dotata di un carosello a 4 bracci ed in grado di garantire produttivit superiori ai 1.000 pezzi giornalieri con un mix produttivo misto.

suolo. Devel, realt operante nel campo delle automazioni industriali, gestita da tecnici altamente quali-ficati e con una grande esperienza nel settore ceramico. in grado di soddisfare una clientela molto esi-gente e di progettare le pi sofisti-cate macchine richieste dal merca-to. In costante evoluzione, lazienda realizza macchinari per lapplicazione di smalti e decori, sfruttando le migliori tecnologie disponibili.

KNOW HOWPARTNERSHIPRELIABILITY WORLDWIDE SERVICEDESIGNINNOVATIONTECHNOLOGYQUALITYTRENDSTRENGTH

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Gruppo Colorobbia is an integrated chemical company that has been operating in the ceramics sector for almost a century with production plants in over 15 countries. Thanks to the internationalisation of production, to the professionalism of its human resources and the investments in research and innovation, the Group looks to the future with confidence strengthening its presence on the main reference markets.

The future of ceramic technology. Since 1921.

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COLOROBBIA_ITALIA CWR_Cevisama 210x297_technology.indd 1 30/11/11 17:03



anCora group for ukrainian CeramiC industry

ancora group parTner di fiducia per lindusTria ceramica ucraina

A major new order in Ukraine confirms the relationship be-tween Ancora Group and CJSC Intertile of Kiev, owner of one of the largest and most modern porcelain tile factories in the country, and strengthens the Sassuolo-based groups presence in this region of East-ern Europe. Venissa Ceramica increased the production capacity of an existing polishing line, on which it had already installed an An-

cora squaring machine in 2010, adding a 6-head roughing line (of which 4 roller and 2 radial heads) and two line loading and unloading machines. The config-uration of the Ancora Group roughing machines with patent-ed radial heads guarantees an unrivalled finish and a flatness preci-sion of 0.1 mm on large sizes.

Unimportante conferma in Ucraina, che consolida un rap-porto di fiducia tra Ancora Group e lazienda CJSC Intertile di Kiev, una dei maggiori produttori di gres porcellanato del Paese e ri-marca la presenza del gruppo sas-solese nei mercati dellEst Europa. Venissa Ceramica ha incrementa-

to la capaci-t pro-duttiva di una

linea di levigatura gi esistente, aggiungendo un sistema di sgros-satura a 6 teste di cui 4 rulli e 2 ra-diali e due macchine di carico e scarico linea. Sulla stessa linea di levigatura nel 2010, lazienda aveva gi installato una macchina di squadratura Ancora. La configura-zione degli sgrossatori Ancora Group, con lutilizzo delle teste ra-diali brevettate, garantiscono unottima finitura con una perfe-zione di planarit pari a 0,1 mm sui formati di grandi dimensioni.

lb and Ceramika paradyz strengthen their partnership

lb e ceramika paradyz: si rafforza la parTnership

Paradyz, a leading Polish ce-ramic company with an annu-al output of around 30 million sq.m, has once again chosen LB technology for its new in-vestments in porcelain tile pro-duction. An agreement was signed in September for the supply of a new Easy-Color line and a Croma 245 feeding sys-tem for a Sacmi press which will allow for a further increase in output of products of outstand-ing aesthetic quality. The col-laboration between Paradyz and LB dates from 2004 when the first Easy-Color powder col-ouring line was installed in To-maszow Mazowieski plant no. 1. Over the years, the partner-ship between the two compa-

nies has strengthened and ex-tended to the other facilities, including that of Wielka Wola where 2 new powder colouring lines were installed in 2010, bring-ing the total number of Easy-Color lines to 7. For years the Pol-ish company has been using Croma feeders for the produc-tion of high-end full-bodied por-celain tile of vari-ous sizes with spray-dried and micronised pow-ders.

Nuovi investimenti per Paradyz, primaria azienda ceramica polac-ca, con una produzione intorno ai 30 milioni di mq/anno che, an-cora una volta, sceglie la tecnolo-gia LB per la produzione di gres porcellanato. A settembre stato infatti siglato un nuovo accordo per la fornitura di una linea Easy-

Color e di un sistema di alimentazione Croma 245, che servir una pressa Sacmi, e che consentir di aumentare ulteriormente la produzione di materiali di grande valore estetico.

La collaborazione tra Paradyz ed LB risale al 2004, anno di installa-zione della prima linea di colora-zione polveri Easy-Color nello sta-bilimento 1 di Tomaszow Mazowieski. Negli anni, la part-nership tra la due aziende si raf-forzata estendendosi anche ad al-tri stabilimenti produttivi, tra cui quello di Wielka Wola, dove nel corso del 2010 sono state installate due nuove linee di colorazione polveri, portando a 7 il numero complessivo di linee Easy-Color. Da anni la societ polacca utilizza inoltre, per la sua produzione di gres porcellanato tecnico di alta gamma, gli alimentatori Croma per prodotti di vari formati, realiz-zati sia con polveri atomizzate sia micronizzate.

saCmi supplies ga 2000 to CeramiCa esedra ga 2000 di sacmi a ceramica esedraAs part of its investment pro-grammes, the Civita Castellana based company Ceramica Es-edra has adopted a new GA 2000 complete glazing plant from Gaiotto, a Sacmi group member company that pro-duces highly automated glaz-ing and painting plants. The new complete glazing plant is equipped with glazing booth, robot, mass control system for glaze delivery, a four-position turret and special in-out con-veyors. Previously limited to fine fire clay shower trays and vitre-

ous china sanitaryware, the com-pany will now be able to extend its vitreous china range of wash-basins and WCs. Installed and started up in record time, the new plant is already operating at full ca-pacity with an output of 400 pieces per shift.

La Ceramica Esedra di Civita Ca-stellana, nellambito dei propri programmi di investimento, si dotata di un nuovo impianto smaltatura completo GA 2000, fir-mato Gaiotto, azienda del gruppo

Sacmi attiva nella realizzazione di impianti di smalta-tura e verniciatura a elevata automa-zione. Il nuovo im-

pianto, completa-mente au-tomatiz-

zato, dotato di cabina di smaltatura, robot, sistema mass control per lerogazione dello smalto, giostra a quattro posizioni, nonch di opportuni trasportatori in-out dallimpianto. Concentrata fino ad oggi sui piatti doccia in fine fire clay e sanitari in vitreous china, Ceramica Esedra potr cos incrementare la produzione di la-vabi e WC in vitreous china. La nuova linea, gi pienamente ope-rativa, stata installata in tempi re-cord e consente di raggiungere una capacit produttiva pari a 400 pezzi a turno.

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robofloor from nuova era wins orders in iran and egypt

robofloor di nuova era conquisTa iran ed egiTTo

Nuova Era, a System Group member company based in Ca-salgrande (Reggio Emilia), has won major orders to supply four Robofloor machines to the ce-ramic manufacturer Aras Tile in Iran and two Robofloor Buffer machines to the Egyptian group Horizon. The installation at Aras Tile has revolutionised the pro-duction department. The ma-chines operate with fired materi-al and provide an extremely effective solution to the need to store products on days when the sorting department is not operat-ing. Layers of tiles are moved by means of a suction table, with the aid of two electric fans to create the vacuum. In the load-ing stage, the layer of tiles is picked up by the roller conveyor and deposited on the pallet for unloading. The aim is to separate the production cycle between the kilns and sorting lines with a

daily output of 15,000 sq.m. of sin-gle fired floor and wall tiles (sizes 30x30 cm to 60x60 cm). The supply package includes the system for transport and interconnection be-tween machines. In the factory operated by the Egyptian compa-ny Horizon, the Robofloor Buffer units were installed at the kiln exit with a pallet loading/unloading function. The system stores the tiles (loading) when the sorting line stops and feeds them to the sort-ing line (unloading) when it starts up again. The two kilns with which the Robofloor units are connected have a high level of productivity: 12,000 sq.m/day of monoporosa floor tiles in sizes from 25x35 cm to 40x40 cm and 12,000 sq.m/day of monop-orosa wall tiles in sizes from 25x35 cm to 40x60 cm.

Nuove importanti commesse per Nuova Era, azienda di Casal-grande (RE), parte del Gruppo System, che ha fornito quattro macchine Robofloor alla cerami-ca Aras Tile in Iran e due Robo-floor Buffer al Gruppo egiziano Horizon. Le macchine installate alla Aras Tile, che operano sul materiale cotto e rispondono ef-ficacemente allesigenza di stoc-care il prodotto nei giorni di fer-mo del reparto scelta, hanno rivoluzionato il reparto produtti-vo. Si tratta, in particolare, di mo-vimentare piani di piastrelle me-diante un piano aspirato, coadiuvato da due elettroventi-latori che creano leffetto vuoto.

Il piano, in fase di carico, preleva-to dalla rulliera e depositato sul pianale per poi essere scaricato. Lo scopo sepa-

rare il ciclo produttivo tra i forni e le linee di scelta che registrano una produzione di 15.000 mq giornalieri di prodotti in mono-cottura per pavimento e rivesti-mento (formati 30x30 cm fino a 60x60 cm). Nella fornitura com-preso il sistema di trasporto e collegamento tra i macchinari. Nello stabilimento dellegiziana Horizon, invece, i Robofloor Buf-fer sono stati inseriti in uscita for-no con funzione di carico/scarico pianali. Il sistema provvede a stoccare le piastrelle (carico) quando la scelta si arresta e ad alimentarla (scarico) con le stesse quando questa riparte. I due for-ni a cui sono collegati i Robofloor hanno alta produttivit: 12.000 mq/giorno di monoporosa da pa-vimento per formati da 25x35 cm fino a 40x40 cm e 12 000 mq/gior-no per monoporosa da rivesti-mento con formati da 25x35 cm al 40x60 cm.

florim CeramiChe adopts plannets Compass system

saCmi adopts the CheCksan system from sait

sisTema compass di planneT per florim ceramiche

sacmi adoTTa il sisTema checksan di saiT

The Compass software devel-oped by Plannet, a Reggio Emilia, Italy-based company that acts as an innovative part-ner for manufacturing compa-nies wishing to improve their Supply Chain Planning & Exe-cution processes, has been adopted by Florim Ceramiche in its various facilities to mod-ernise its production planning and scheduling system and to upgrade the corporate ERP system. The Compass software was developed using innova-tive technologies and com-bines operating flexibility with a rapid response, essential char-acteristics for effective in-com-pany implementation. Modu-larity, scalability and an intuitive graphic interface

Sacmi has adopted the CheckSan system from Sait for performing tests on sanitary fit-tings at its research and devel-opment laboratory in Imola. The supply package includes

make the tool easy to use in de-cision-making and strategic ac-tivities and provide essential sup-port in day-to-day operations of the various company divisions (production, purchasing, sales and design), thanks to its adapt-ability to the specific needs of the ceramic sector.

a Nero unit for testing mechani-cal strength of wall-hung appli-ances (washbasins, WCs and bi-dets) and a Light Yellow unit for testing WC vacuum leak and si-phon.

Il software Compass realizzato da Plannet, azienda di Reggio Emilia e partner innovativo per le aziende manifatturiere che desiderano migliorare i processi di Supply Chain Planning & Exe-cution, stato adottato da Flo-rim Ceramiche per implementa-re il sistema di pianificazione e

Il sistema CheckSan di Sait sta-to adottato da Sacmi per effet-tuare le prove sugli articoli igie-nico sanitari presso il proprio laboratorio ricerca e sviluppo di Imola. La fornitura comprende

schedulazione della produzione nei diversi stabilimenti del grup-po, potenziando cos il sistema ERP aziendale. Perfettamente adattabile alle specificit del set-tore ceramico, la soluzione sof-tware di Compass realizzata utilizzando tecnologie innovati-ve e garantisce allutente flessi-bilit operativa e rapidit di ri-sposta, caratteristiche essenziali per unefficace implementazio-ne in azienda. Modularit, scala-bilit e interfaccia grafica intuiti-va, rendono lo strumento facile da utilizzare nelle attivit deci-sionali e strategiche oltre che un supporto indispensabile nello-perativit quotidiana delle diver-se aree aziendali (produzione, acquisti, commerciali e proget-tazione).

un modulo Nero per la verifica della resistenza meccanica dei prodotti appesi a parete (lavabi, vasi e bidet) e un modulo Light Yellow per la verifica della tenu-ta del vuoto e del sifone dei vasi.

COMPASS software di Supply Chain Planning & Execution

COMPASS

PLANNET S.r.l.Viale Magenta 1/C 42100 Reggio EmiliaTel. 0522 435959Fax. 0522 439960www.plannet.ite-mail: [email protected]

I nostri progetti aiutano le aziende a migliorare le prestazioni dei processi logistico-produttivi, attraverso lintroduzione della soluzione software COMPASS e la contemporanea realizzazione di cambiamenti di carattere organizzativo e gestionale.

PLANNET dispone di un team di consulenti specializzati in ambito Operations, con oltre 20 anni di esperienza maturata su progetti condotti con successo in aziende manifatturiere di ogni dimensione.

Questa esperienza costituisce un fattore chiave per il successo del progetto e per il raggiungimento dei risultati di miglioramento attesi, in quanto limplementazione del software sempre accompagnata dal supporto consulenziale nella progettazione dellinnovazione organizzativa e nel re-engineering dei processi di Supply Chain.

COMPASS software di Supply Chain Planning & Execution

CO

MPA

SS

PIANIFICAZIONE DELLA DOMANDA E DELLE RISORSE PRODUTTIVE

ASSEGNAZIONE DATE DI CONSEGNA

PROGRAMMAZIONE DEI MATERIALI

SCHEDULAZIONE A CAPACITA FINITA ED OTTIMIZZAZIONE

INTEGRAZIONE WEB DI TERZISTI E FORNITORI

RACCOLTA DATI, TRACCIABILITA E AVANZAMENTO PRODUZIONECO

MPA

SS

PIANIFICAZIONE DELLA DOMANDA E DELLE RISORSE PRODUTTIVEPIANIFICAZIONE DELLA DOMANDA E DELLE RISORSE PRODUTTIVE

ASSEGNAZIONE DATE DI CONSEGNAASSEGNAZIONE DATE DI CONSEGNA

PROGRAMMAZIONE DEI MATERIALIPROGRAMMAZIONE DEI MATERIALI

SCHEDULAZIONE A CAPACITA FINITA ED OTTIMIZZAZIONESCHEDULAZIONE A CAPACITA FINITA ED OTTIMIZZAZIONE

INTEGRAZIONE WEB DI TERZISTI E FORNITORIINTEGRAZIONE WEB DI TERZISTI E FORNITORI

RACCOLTA DATI, TRACCIABILITA E AVANZAMENTO PRODUZIONERACCOLTA DATI, TRACCIABILITA E AVANZAMENTO PRODUZIONE

COMPASS SOFTWARE DI SUPPLY CHAIN PLANNING & EXECUTIONDa 20 anni a fi anco delle aziende per migliorare le loro prestazioni

COMPASS una soluzione software per il Supply Chain Planning & Execution, in grado di supportare i processi decisionali ed operativi di Pianificazione, Programmazione e Controllo della Produzione e degli Approvvigionamenti nelle aziende manifatturiere.

Strutturato con un approccio innovativo e realizzato utilizzando tecnologie allavanguardia, COMPASS garantisce allutente flessibilit operativa e rapidit di risposta, caratteristiche essenziali per unefficace implementazione in azienda e per lottenimento dei benefici e dei risultati attesi dal progetto.

Modularit, scalabilit, interfaccia grafica intuitiva e personalizzabile direttamente dallutente rendono COMPASS uno strumento facile da utilizzare nelle attivit decisionali e strategiche, oltre che un supporto indispensabile nelle attivit operative

quotidiane delle diverse aree aziendali (Produzione, Acquisti, Commerciale, Progettazione, ).

COMPASS si integra in modo semplice e completo con qualsiasi sistema gestionale o ERP operativo in azienda, attraverso un apposito modulo fortemente parametrizzabile, che consente un rapido ed efficiente start-up.

COMPASS un sistema multi-aziendale, multi-plant e multi-lingua, adatto anche ad aziende industriali con strutture produttive delocalizzate e internazionali e progettato per favorire lintegrazione e il controllo dei diversi siti produttivi.

Ai nostri clienti proponiamo progetti CHIAVI IN MANO, i cui risultati, costi, tempi di avviamento e modalit di realizzazione sono chiaramente indicati fin dallinizio.

PIANIFICAZIONE DELLA DOMANDA E DELLE RISORSE PRODUTTIVE COMPASS PLAN il modulo dedicato alla gestione della domanda (previsioni di vendita e/o ordini cliente) in funzione della quale il sistema elabora, a capacit finita, il Piano Principale di Produzione e di Approvvigionamento sul medio e lungo periodo. Questo strumento supporta i pianificatori nel valutare e definire lassetto produttivo dellazienda e nellimpostare i contratti di fornitura necessari per soddisfare la domanda complessiva di mercato. Lutilizzo delle Distinte di Pianificazione (Planning Bill) e di sofisticate logiche di consumo delle previsioni di vendita permette di gestire il piano MPS a diversi livelli di aggregazione di prodotto.

ASSEGNAZIONE DATE DI CONSEGNACOMPASS CTP lo strumento che consente di assegnare la data di evasione agli ordini cliente secondo lapproccio CTP (Capable To Promise). Infatti, in base alla giacenza non ancora allocata e alla disponibilit prevista in base alle date schedulate dei piani di produzione o dei lanci di produzione ad hoc, lapplicazione in grado di stabilire la data di consegna dellordine cliente, verificando che siano disponibili tutte le risorse necessarie allevasione (materiali e capacit). La possibilit di attribuire classi di importanza differenziate ai clienti e/o agli ordini regola eventuali conflitti sui colli di bottiglia.

PROGRAMMAZIONE DEI MATERIALICOMPASS MRP lapplicazione dedicata allelaborazione dei fabbisogni di materiali e alla definizione di piani di approvvigionamento sincronizzati con il programma di produzione schedulato, il cui obiettivo lottimizzazione dei livelli di stock. Linput per la pianificazione dei fabbisogni pu essere di natura diversa: previsioni di vendita, ordini cliente, piani di produzione (MPS) o un mix di queste variabili.

SCHEDULAZIONE A CAPACITA FINITA ED OTTIMIZZAZIONECOMPASS SCHED supporta il programmatore nellelaborazione del programma di produzione delle risorse interne ed esterne (terzisti). Lalgoritmo di schedulazione utilizza lapproccio a capacit finita multirisorsa (impianti, manodopera, materiali, attrezzi e unit di stoccaggio) e permette di modellare qualsiasi vincolo del processo produttivo. Il programma di produzione elaborato consente di minimizzare i tempi di attrezzaggio complessivo e di ridurre il lead time di produzione, nel rispetto dei termini di consegna. Appositi strumenti grafici, sfruttando uninterfaccia user-friendly e funzioni di drag-and-drop, permettono allutente di modificare il programma proposto in maniera semplice e guidata.

INTEGRAZIONE WEB DI TERZISTI E FORNITORICOMPASS WEB il portale di servizio per la Supply Chain aziendale. Creato con tecnologie web-based, ha lobiettivo di facilitare, rispetto ai mezzi tradizionali, la comunicazione e la collaborazione tra lazienda e i suoi partner esterni (fornitori e/o terzisti). Attraverso questo strumento lazienda comunica allesterno i fabbisogni di materiali e i piani di conto lavoro e pu sincronizzare il programma di produzione interno in base alle informazioni di ritorno ricevute (conferma date, stato di avanzamento, spedizioni, ). La scalabilit dellapplicazione garantita dalla possibilit di scegliere il mezzo tecnologico pi adeguato per lo scambio dati (browser, file XML e/o e-mail strutturate, EDI).

RACCOLTA DATI, TRACCIABILITA E AVANZAMENTO DELLA PRODUZIONECOMPASS MES il modulo dedicato alla rilevazione in tempo reale dei dati di produzione, movimentazione materiali, controllo di qualit e manutenzione. La raccolta dei dati pu essere fatta utilizzando tecnologie e supporti hardware differenti, quali terminali industriali, pannelli touch-screen cablati o wi-fi, PDA mobile e PC; il sistema anche in grado di acquisire i dati direttamente dalle macchine, con integrazione dei PLC e/o il collegamento dei segnali analogici e digitali. Completano le funzionalit dellapplicativo il monitoraggio degli impianti, la gestione dellavanzamento di produzione e della tracciabilit (lotti, partite, matricole, ), oltre che fondamentali tools di BI per lanalisi delle performance del sistema produttivo.



weka launChes talos Weka lancia TalosWeka, a newly-formed IT con-sulting firm, is launching a new product specially developed for the ceramic industry. The Talos package consists of a series of services for PCs used to manage the most ad-vanced machines on the pro-duction line: automatic back-ups, restore functions for frozen PCs, automatic transmission of alarms via text messages and voice calls, collection of pro-duction and consumption da-ta, and alarm and tempera-ture record logging. The information collected is

centralised and standardised on a Microsoft SQL Server data-base to create a protected da-ta archive that can easily be accessed and interrogated via the display modules integrated into the sys-tem. The product has already been installed at two facilities of a leading ceramic group in the Sassuolo ar-ea.

Weka, neonata societ di consu-lenza informatica, lancia sul mer-cato un nuovo prodotto concepi-to appositamente per lindustria ceramica. Talos, questo il nome del pac-

chetto informatico, fornisce una serie di servizi di utilit, in supporto ai PC, di ge-stione delle macchine pi evolute presenti sulla linea di produ-zione: backup auto-matici, funzioni di ri-pristino per PC in blocco, invio automa-

tico di segnalazioni di allarme via SMS e chiamate vocali, raccolte di dati di produzione e consumi, storicizzazione di allarmi e di re-gistrazioni di temperatura. Le in-formazioni raccolte vengono centralizzate e normalizzate sul database Microsoft SQL Server, per costituire un archivio dati protetto, facilmente accessibile e interrogabile tramite i moduli di visualizzazione integrati nel si-stema. Il prodotto vanta gi una prima installazione presso due stabili-menti di un noto gruppo cerami-co del comprensorio sassolese.

baan named exClusive distributor for gres de thievers in italy

the robateCh ConCept for tile proteCtion

baan: esclusiva in iTalia per gres de Thievers

il concepT di robaTech per la proTezione delle piasTrelle

BAAN, Industrial Raw Materials, has been granted exclusive rights to distribute in Italy the well-known product Gres de Thiviers, a natural red body stain that is unique in the world for its chemical and physical charac-teristics and is capable of pro-ducing a red colour in porce-lain tile bodies. This important agreement was secured by BAAN with the French firm ABC-

Stacking is one of the most criti-cal processes for surface quality of tiles, which are traditionally treated with waxes applied in strips or spirals to create a sepa-ration distance. Concept 5 is the name of the plant designed for this specific application by Ro-batech, world leader in the de-velopment and production of adhesive application systems (rubber and scratch-proof waxes) with equipment in-stalled on thousands of sort-ing lines the world over. Equipped with two electri-cally heated tubes and two AX101 series spray guns, Concept 5 can be man-aged automatically from the sorting line but is also availa-ble in a fully stand-alone ver-

esar led by Gerard Laprade. ABCesar has extensive expertise in the field of grinding and processing of natural minerals and is the new owner of all the Gres de Thiviers quarries and pro-duction fa-cilities.

sion. This second option is particu-larly useful for installing the system as a retrofit on an existing sorting line, an operation that is per-formed entirely by Robatech tech-nicians. This plant is identical to the one supplied on the sorting line for packaging, making it unnecessary for operators to undergo further training and allowing all parts in the warehouse to be reused.

BAAN, Industrial Raw Materials, si aggiudica-ta lesclusiva per il mer-cato italiano del noto prodotto Gres de Thi-viers, colorante rosso naturale unico al mondo

per le sue ca-ratteristiche chimico-fisi-che, in grado di sviluppare

Il processo di impilamento delle piastrelle rappresenta uno dei momenti p

ceramic world review 94/2011

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