bio refining - malaysian investment development...
TRANSCRIPT
Bio Refining – Biomass Value Chain
Bas Melssen Director BioRefining, Asia Pacific Novozymes
October 11, 2016
production sites globally
reinvested in R&D
Global leader in industrial enzymes
sales (million EUR)
different industries
employees
granted patents and pending patents
products
countries
Renescience Waste treatment - Northwich UK
• For biogas production
• Easily upgraded to greengas
• Easily burned for green power
• Plastic foils and textiles
• High calorific value • Useable as
SRF/RDF
• Plastics and metals • Potential for sorting • Can be mixed with
2D SRF/RDF
Novozymes has spent >7 years to develop a complex custom enzymes cocktail to convert PKC into 3 high-value products
Palm kernel processed into PKC and palm kernel oil – plants located in 3-4 ports
Operating margin 3-5%
Kernel Crushing plant
Current scenario
Palm kernel oil Refined for use in
oleo-chemicals
U$915 per tonne
PKO PKC market today
~8M ton exported to ANZ
and EU Average plant 75kt
Cattle feed
U$80-110 per tonne
~9 mUSD
LOW VALUE
EXPORT
*100,000t PKC
>75% is imported
60,000 tonnes
Biorefinery converts PKC Potential ~19 PKC bio-
refineries in Malaysia
Poultry feed
Future scenario (Proven process with new enzymes)
Palm kernel oil Refined for use in
oleo-chemicals
Palm kernel processed into PKC and palm kernel oil – plants located in 3-4 ports
Operating margin 3-5%
Kernel Crushing plant
• SEA region has a net
import of ethanol • 18,000 tonnes
U$915 per tonne
Ethanol
U$180-220 per tonne U$750 per tonne
PKC market today ~8M ton
exported to ANZ and EU
Average plant 70kt
Cattle feed
Additional PKO
4,000 tonnes
PKO
U$915 per tonne
PKO
~29 mUSD
Hydrolysis Fermentation Distillation Drying Solid/Liquid
separation
EtOH
PKP
(palm kernel protein)
Evaporation of
thin stillage Recycled water
Milling
PKC
PKC Enzyme
cocktail
Water
Yeast +
nutrition
A tried and tested* biological technology can be applied to Palm Kernel Cake (without modifications) to produce non-food ethanol and poultry feed
PKO
(optional)
Notes: Numbers based on 2x press PKC input in a process with ~40% oil-extraction
>200 plants have been running on this technology in the US/EU for more than 15 years
PKP
Confidential and Proprietary
* ICM, an American company Involved in the build of +100 1G corn ethanol plants, have run trials in their facilities and do not foresee any significant technical challenges in scaling up the process. Are willing to guarantee the process.
The 2G journey – 15 years of continuous development and one of our largest R&D investments
2001
Launch of
Cellic® CTec for
first demo plants
World’s first
commercial 2G
plant uses our
Cellic® enzymes
Pilot plants
worldwide testing
our enzymes
One of the largest
R&D investments
in our history
5 of 7 commercial
2G plants
worldwide use
Cellic® enzymes
Exclusive
partnership with
Brazil’s largest
ethanol producer
2005 2009 2012 2013 2015
Foundation Pilot stage Demo stage Initial commercial stage Optimization stage
15X Enzyme potency improvement
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Commercial-scale 2G ethanol plants in operation or under construction by region (2016)
NZ supply
Under construction
In operation
2016
2016
2G advances – More than $2 billion of steel in ground The commercialization of cellulosic ethanol started in Crescentino, Italy
Feedstock cost is now the key differentiator in the price of Cellulosic Ethanol
Source: http://www.luxresearchinc.com/news-and-events/press-releases/read/raizen-has-lowest-price-cellulosic-ethanol-hinges-feedstock-cost February 24, 2016
Projected Major Cellulosic Ethanol Project Costs
Feedstock Costs Operating Costs Fixed Costs Capital Costs ROI
Acid/alkaline/steam Ag./forestry residues/
energy crops
CHEMICALS
LACTIC ACID
PLA
SUCCINIC
ACID
BDO
LYSINE
ETHANOL FUEL GRADE
ETHANOL
* The process to have commercially viable fermentable sugars at acceptable purity levels at scale is estimated to take another 3-5 years
ETHYL
ACETATE
ETHYLENE
ETHYLENE
GLYCOL
BUTADIENE
ACETIC ACID
ETHYLENE
OXIDE
Enzymatic biomass conversion is also the technology that enables Cellulosic chemicals
LIGNIN
Fermentation/chemical
conversion/others…
Enzymatic
BIOMASS ACCESS, AVAILABILITY + SECURITY
Feedstock security
▪ Investors in Cellulosic conversion facilities
require a long-term commitment of quality,
volume and pricing within 50-100km prior to
building their facilities
– Biomass owners want guaranteed off-take
and a pricing mechanism that is fair to them
– Consistent feedstock quality is important to
ensure consistent yields and output
Logistics availability
▪ In-field agricultural residues such as rice straw,
palm fronds, cotton stalk, wheat straw etc.
would require to be collected and
transported to the facilities where it’s used
Infrastructure readiness
▪ Commercial-scale cellulosic ethanol and
chemicals facilities require large volumes
(300k-1m tonnes) of biomass in 1 location
▪ Cellulosic conversion requires access to
utilities and infra-structure
Overcoming challenges of commercializing cellulosic fuels and chemicals, requires focus, particularly from policy makers
POLICY AND REGULATORY SUPPORT
Feedstock availability
▪ Oil & PetroChemicals importing countries can
reduce their dependence on fossil based imports
by incentivizing and making available use of
local biomass
Technology de-risking
▪ To encourage scaling up of local technologies,
some de-risking in the form of loan
guarantees or other debt support for (the first
few) plants
Off-take security
▪ Investors (particularly first few) in 2G conversion
facilities require local demand for their end-
products to reduce their investment risk
▪ To ‘jump-start’ investments in cellulosic
conversion, (2G) Biofuels blending mandates
and Biobased chemicals mandates can
accelerate investments and new industries
Brazil • 27% ethanol in
retail gasoline • 100% ethanol sold
at gas stations
EU • Renewable Energy
Directive • E10 target by 2020 • 0.5% 2G target by
2020
USA • RFS: biofuels by
2022 • Low Carbon Fuel
Standard (CA) • Clean Fuels Program
(OR)
Italy • 2G mandate in place: • 0.6% by 2018 • 0.8% by 2020 • 1% by 2022
EXAMPLES
Due to cost of mobilizing biomass, it’s highly geographical. Biomass availability, govt. support will reduce over time
As number of
refineries go up…
ILLUSTRATIVE
… Biomass will
become more and
more expensive
Number of refineries
Biomass collection radius
… and government
support will dwindle
Government support
There are only a few ‘gold-mine’ biomass opportunities in Asia Pacific
Most countries in South/Southeast Asia have interesting biomass
opportunities
We built a cost curve to understand
opportunity
Opportunities in Sarawak and Sabah confirmed as most attractive near-term options
Malaysia: Bintulu and East Sabah are ‘top tier’ opportunity areas
Source: NGA MSI World Port Index, NREL, ICIS Atec, Fisher Solve, NAICS, company websites, MPOB, Department of Agriculture of Malaysia
1 Based on most recent data point from 2009 the Forest Research Institute of Malaysia
Sabah
Sarawak
City 3rd tier 2nd tier 1st tier Marginal lands Plantation/factory/mill
Legend Cities ( > 100 k)
Key sites Pulp or Paper
Oil ports Deep-sea ports
▪ Availability of 13.5m ton palm oil feedstock
▪ High density of issued plantation concessions between Bintulu and Miri
▪ Good infrastructure including 2 deep-sea ports
▪ Ongoing Sarawak project with secured upstream supply
▪ 127,000 HA of acacia wood available
▪ Availability of 25.6m ton palm oil
feedstock
▪ Availability of good soil for
agricultural use; most good soil
already used for palm
plantations
▪ Access to 3 deep-sea ports in
this area
Novozymes ranks #9 on Fortune Magazine’s list of companies that are changing the world
Finding microbes that make products more eco-friendly.
If enzymes are nature’s secret sauce for managing our world’s resources better, consider Denmark’s
Novozymes as the earth’s indispensable laboratory. The biotechnology company isolates and
produces enzymes and microorganisms that help industries make their products more eco-friendly,
with examples ranging from efficient detergents to enhanced animal feed. Novozymes has helped
customers save 60 million tons of CO2 emissions, and improve their water efficiency by 9% and
energy efficiency by 15%. The company has also partnered with Monsanto to perform test-trials on
how to improve agricultural output, and next year, will start selling corn and soybean seeds coated
with microbes that could increase the average yield of crops by 3%.
“We look at sustainability and profits as one conjunction,” said CEO Peder Holk Nielsen, the
company’s outspoken leader who believes his company’s mission could help reduce world hunger
and carbon emissions, both integral parts of the United Nation’s sustainable development goals. “Our
task is to always try to do more with less.”
Company recognized for helping customers increase efficiency and save CO2
Fortune Magazine has announced its annual “Change the World” list for 2016 and Novozymes is ranked
#9. The list recognizes the world’s top 50 companies that address major social problems as a core part of
their business strategy and innovation.
According to Fortune, Novozymes helps industries make their products more eco-friendly, with
examples ranging from efficient detergents to enhanced animal feed. Novozymes has helped customers
save 60 million tons of CO2 emissions, and improve their water efficiency by 9% and energy efficiency by
15%.
“If enzymes are nature’s secret sauce for managing our world’s resources better, consider Denmark’s
Novozymes as the earth’s indispensable laboratory,” writes Fortune.
The Fortune ranking follows other prestigious media recognitions for Novozymes recently. Forbes included
the company on their annual “Most Innovative Companies” list for 2016, while also naming CEO Peder
Holk Nielsen one of 30 “Global Game Changers”. Science Magazine ranked Novozymes the best
science employer in the world, and Business Insider included Peder Holk Nielsen on a list of the world’s
top 100 business visionaries.
2015
23 Bn gallons of fuel
ethanol produced every
year in USA, Brazil and
Europe.
Increased mandates
globally for energy
independence, economic
and environmental benefits
In 1990 Congress passes
amendments to the 1970
Clean Air Act encouraging
the use of ethanol as
replacement for benzene,
toluene and xylene octane
boosters.
1992
A war investigating committee chaired by
Senator H. Truman finds that Standard Oil
(Exxon) had colluded with German chemical
companies to prevent the development of
ethanol-based synthetic rubber production
in the United States, the agreement was
designed to "outlast the war" no matter who
won
1942 1933
Concerned about renewed
interest in fuel ethanol,
various oil companies and
the American Petroleum
Institute argue ethanol
would hurt the oil industry
and reduce state treasuries.
They also claim alcohol fuel
is inferior to gasoline.
GM forms Ethyl Corp with
Standard Oil (Exxon) to market
tetraethyl lead as anti-knock, which
could be patented, unlike ethanol. Ethyl
Corp would receive royalty on every
gallon of gasoline sold for the life of the
patent. Public health scientists are appalled
at the prospects for lead poisoning.
1924 1919
Prohibition of beverage alcohol in the USA.
Farm belt politicians are split on ethanol as a
fuel as it would be a "bargain with the devil."
Sources: Team Analysis, Renewable Fuels Association, General Accounting Office, USDA, EIA, American Petroleum Industries Committee, US Treasury Department, Scientific American
U.S. Geological Survey
reports: "In regard to
general cleanliness,
such as absence of
smoke and
disagreeable odors,
alcohol has many
advantages over
gasoline as a fuel"
1914 1908
Henry Ford’s
Model T is
introduced
to run on Corn
Ethanol with
gasoline as an
option.
1906
Theodore Roosevelt lifted
the alcohol tax in the United
States, to place a check on the
dominant new petroleum industry.
At 14 cents corn ethanol was
now cheaper than gasoline at 22
cents per US gallon.
Henry Ford built his first Automobile,
the Quadricycle, to run on pure ethanol
As a result of cheap and abundant new
gasoline, while ethanol is still highly taxed,
US automobiles are adapted to gasoline
However Racing cars still use ethanol
because more power could be developed
in a smaller, lighter engine.
1896 1862
To fund the
Civil War a
$2.08 per
gallon tax is
placed on
alcohol/
ethanol.
Alcohol blends
replace expensive
whale oil for lighting in
the USA.
By 1860, 90 M gal.
alcohol per year for
lighting, cooking and
industry produced.
1830s