Zyfra digital manufacturingwww.mdc-plus.com

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MDCplus at a glance

MDCplus is a real-time machine monitoring and manufacturing data collection (MDC) system with hundreds of customizable reports and charts that can be used to track jobs, parts, operations, work centers, OEE, scrap, costs, downtime and people.

Use a combination of our software, hardware and services to transform your production into digital.

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Let's find the bottlenecks in your production

OEE (Overall Equipment Effectiveness) is a globally accepted standard for measuring manufacturing productivity.

In short: it identifies the share of the total manufacturing time that is truly productive.

Total time 6 major losses OEE factors

Theoretical production time 24h per day

Planned production time Production not planned

Actual production time Availabillity loss

Net production time Speed loss

Production time without losses Quality loss

Net total in production Loss in production

Machine malfunction and unplanned downtime

Changeover time and adjustments

Idle time and short stops

Reduced production speed

Scrapped units

Rework

Aavailability

Pperformance

Qquality

TOTAL LOSS OEE = A x P x Q

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MDCplus at a glance

Machine Data COLLECTION

Automatic / manual data collection

Use the existing network to monitor CNC machines, robots, PLCs

Display machine status on large TV screens, PCs, mobile devices

Production OPTIMIZATION

Downtime MANAGEMENT

Digital MANUFACTURING

Machine-based job scheduling improves utilization and production flow

Creation and configuration of new orders

100+ KPIs and Metrics

Customizable Reports and Charts

Unlimited number of data collection events

Track reasons for machine down timeReduce unscheduled downtime

EMAIL & SMS messaging

Computerized maintenance management system

Paperless production

Include all machine tools and employees in the same network

Assign and transfer jobs and NC programs to the machine

ERP and MES integrations

Predictive Maintenance

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How MDCplus works

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MDCplus software (Client/Server)

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Analytics

100+ Report and Graph templates

Report generator

Overall Equipment Effectiveness (OEE)

Cycle Time per Part

Number of parts per shift / operator

Number of scrapped parts

Scheduled Maintenance

Unscheduled maintenance

Setup Time per part

Operator effectiveness

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MDCplus hardware

HMI Operator touch monitor

Monitoring terminal

MDC Adapters

Barcode scanner

RFID reader

Interactive kiosk

Serial Wi-Fi Adapter - RS232

Xbee module

Current sensor

Vibration sensor

Monitor equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan.

Monitor equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc).

Control equipment power consumption parameters.

Details for each machine (event log, error log, list of measurable parameters for the machine, process information, etc).

Video monitoring of production areas, option for video capture of individual events.

Set up controlled events and notifications for appropriate company units (e-mail, SMS).

Generate reports for company managers and units, and distribute them automatically according to a set schedule.

Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones).

Analyze trends in equipment and staff performance.

Calculate key performance indicators (KPIs) of the equipment and staff, including OEE, as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.

Monitoring module*

01.

Dispatch non-scheduled (emergency) repairs and maintenance.

Schedule MRO operations based on work hours and actual states of the CNC machine.

Control execution of scheduled repairs.

Manage and record the work of maintenance and repair staff.

Manage procurement for maintenance and repair services.

Documentation support of maintenance and repair operations.

Interaction with external service providers.

Downtime Management module (CMMS)

02.

Measure key parameters characterizing the technical state of key machine components.

Compare parameter values with permissible levels and generate alerts when permissible levels are exceeded.

Send data on the actual state of equipment components to the CMMS system.

Detect crashes and impacts and issue machine shutdown signals.

Vibration Monitoring and Diagnostics module

03.

Monitoring of manufactured output and scrap.

Monitoring of the time standards for the execution of technological operations.

Control telemetry parameters during manufacturing output in order to reduce spoilage.

Generate shift tasks, routing sheets and orders.

Generate reports on manufactured output and rated time and calculate KPIs, including OEE.

Production Monitoring module

04.

Storage of NC programs.

DNC Communication (ETHERNET, USB, RS232, IFSP).

Analyze NC program usage and compare the code with the standard.

CNC Program Management module

05.

Synchronize reference data.

Send documents (order, shift task, routing sheet).

Obtain actual data (order/operation/machine operation/equipment/employee).

Obtain any CNC machine operation data.

API connection for external ERP, CAD/CAM/PDM, MES and BI systems

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*Notes Data on equipment operation is collected automatically and by manual input. Direct connection to CNC controls is used over

specialized protocols (Fanuc, Heidenhain, Sinumerik, Haas, Mazak, Mitsubishi, Syntec, etc.) and the generic IIOT protocol.

Equipment states are generated using formulas and based upon all the parameters obtained from the equipment.

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1. Monitor equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan.

2. Monitor equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc).

3. Control equipment power consumption parameters.

4. Details for each machine (event log, error log, list of measurable parameters for the machine, process information, etc).

5. Video monitoring of production areas, option for video capture of individual events.

6. Set up controlled events and notifications for appropriate company units (e-mail, SMS).

7. Generate reports for company managers and units, and distribute them automatically according to a set schedule.

8. Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones).

9. Analyze trends in equipment and staff performance.

10. Calculate key performance indicators (KPIs) of the equipment and staff, including OEE,as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.

Monitoring module

Features

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Production Monitoring module

1. Monitoring of manufactured output and scrap.

2. Monitoring of the time standards for the execution of technological operations.

3. Control telemetry parameters during manufacturing output in order to reduce spoilage.

4. Generate shift tasks, routing sheets, and orders.

5. Generate reports on manufactured output and rated time and calculate KPIs, including OEE.

Features

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Vibration Monitoring and Diagnostics module

1. Measure key parameters characterizing the technical state of key machine components.

2. Compare parameter values with permissible levels and generate alerts when permissible levels are exceeded.

3. Send data on the actual state of equipment components to the CMMS system.

4. Detect crashes and impacts and issue machine shutdown signals.

Features

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API connection for external ERP, CAD/CAM/PDM, MES and BI systems

1. Synchronize reference data.

2. Send documents (order, shift task, routing sheet).

3. Obtain actual data (order/operation/machine operation/equipment/employee).

4. Obtain any CNC machine operation data.

Features

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CNC Program Management Module

1. Storage of NC programs.

2. DNC Communication (ETHERNET, USB, RS232, IFSP).

3. Analyze NC program usage and compare the code with the standard.

Features

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Downtime Management Module (CMMS)

1. Dispatch non-scheduled (emergency) repairs and maintenance.

2. Schedule MRO operations based on work hours and actual states of the CNC machine.

3. Control execution of scheduled repairs.

4. Manage and record the work of maintenance and repair staff.

5. Manage procurement for maintenance and repair services.

6. Documentation support of maintenance and repair operations.

7. Interaction with external service providers.

Features

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Discover the unrealized production potential

MDCplus can benefit both the one man operation with a few machines and the corporate enterprise with multiple factories

Setup time

Downtime

Scrap

Energy costs

Reduce or Eliminate:

• Job planning and quoting accuracy

• Personnel productivity

• Machine and resource usage

• Reaction times for failures

Improve:

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Why MDCplus

Connection to any machine

Wide support for CNC controls

Automatic / manual data collection

Report generator

EMAIL & SMS messaging

CNC program management

Job scheduling

Computerized maintenance management system

App for tablets and smartphones

Energy monitoring

Vibration Analysis

Open API and database architecture

Secure data transfer

ERP and MES integrations

Video monitoring

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Support Center

Software Updates

Version update

At least 4 new releases per year

24/7 Support

System Customization

Round-the-clock online support

In person training hosted by resellers

Downloadable product documentation and tutorials

Customizable Reports and Charts

Development of specific functions to fulfill customer requirements

Pasilankatu 2, 00240 Helsinki+358 (0) 9 42 73-48-52digitize@mdc-plus.com

www.mdc-plus.com

Thank you for your attention!