One software for the entire cutting workflow - from drawings, managing cutting tools and plates to creating nesting plans and generating CNC codes

ZINSER CUT32

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Your benefits with ZINSER CUT32User-friendly

• Windows-basedprogram• Intuitiveandinteractivewithpredefinedsteps• Onlinefunctionalitywithdetailedexplanationsofalloptionsaswellastutorialswithexamplesofpracticalapplications

• Undo/redofunctionsthroughouttheentiredesignandmachiningprocess

All options includedAll ZINSERCUT32 options are includedwithin asingleprogram:• Designorimportparts• Managetheplatestocks• Createnestingplans(automaticallyormanually)• Define the cutting sequence (automatically ormanually)

• GeneratetheCNCprogram• Calculatetimesandcosts

One joint database for all processesZINSERCUT32iscompletelyintegratedinthesoft-ware solution ZINSER Manager. This connectionallowsthemanagementofallcorporateprocessesinasingledatabase.

Teamwork thanks to floating license optionsThesystemcanworkautonomouslyorbeinstalledaspartofanetwork.Usingthefloatinglicenseop-tion,multipleuserscanaccessthesystemwiththesamedongle,onlylimitedtothenumberoflicensespurchased.

Reports ZINSERCUT32offersawiderangeofdifferentre-ports,detailingthedataofeachindividualoperation.

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Integration of CAD and machining processes

CAD system

Drawing moduleAutomatic or manual technology and machiningassignment,ifnecessaryatpartlevel

Nesting, Machining, Sequence

Reports, Display of costs and cutting time (per piece or per nesting plan)

CNC code generationTransfer to the machine

DrawingmoduleParametricpartsImport:DXF,DWG,DSTVPartsimportthroughautomaticprocesses

Your benefits with ZINSER CUT32

• Onesoftwareprogramforallcuttingmachines(oxy-fuel,plasma,laser)• Reductionofpreparationandprogrammingtimes• Savingmaterial:Maximumnestingefficiencyandtotalcontroloftheplateoffcuts• Leadtimereduction,therebyachievingincreasedmachineproductivity• Increasedcutqualityoftheparts• Minimaldeviationsbetweenestimatedandactualproductiontime• Reducedcostsformachineryconsumablesbycalculatingtheexactnumberofrequiredpiercingspernestingplan

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DatabaseOpen databaseZINSERCUT32storesallgeneratedinformationinaMicrosoft©MSDEdatabaseorinSQLserver.Thisopendatabaseenables thesearch forparts,manufacturingorders,platesetc.basedoncriteria like:material,thickness,customer,dateetc.Furthermore,linkstospreadsheets(Excel,…),otherdatabases(Access,…)orotherapplicationsarealsopossible.

Plate warehouse and part managementAllpartsandplatesarestoredinthedatabaseinawaytoallowtheusertoeasilyfindanypartbasedoncriterialike:material,thickness,date,customer,dimensionsetc.Moreover, there is total controlofplateoffcutsgeneratedbythesystemwhichcanbeusedinsubsequentjobs.

Calculation of times and costsZINSER CUT32 offers total control of times andcostsperpartaswellasperplate.Basedon thisdata,theusercancreatehis/herownbudgets,seetheworkloadsofdifferentmachinesandprintvari-ousreportsforaselectedperiodoftime.

2D DesignZINSERCUT32hasahighlyefficientCADmoduleespeciallycreatedtodesign2Dplateparts.Italsoofferstoolse.g.forautomaticmarkingofparts,controlofopenorduplicatecontours,automaticdimensioningofpartsortextvectorizationaswellaspowerfulundo/redofunctionsetc.

Intelligent import / export

• ConnectiontoallmajorCADsystemsonthemarketviaDXF,DWG,IGES,DSTVetc.aswellas toallgraphicfile formats(jpeg,bmp,tif,gif,pcx,…).

• The ability to filter by layer, line type orcolor,and toalsoassign theappropriatetechnologyautomatically.

• ExportofindividualfilesorgroupsoffilesinDXFformat.

Parametric partsZINSER CUT32 offers alarge libraryofparametricgeometries to create re-curring,similarparts.Afterinserting the parameters,the geometries are crea-tedautomatically.

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TechnologyAutomatic lead-ins/lead-outsZINSER CUT32 allows the definition of lead-in/lead-outtypes.

Nesting in remnantsZINSERCUT32automaticallydetectsplateoffcutsinthewarehouseandprioritizestheirusepriortousinganewplate.

Error detectionZINSERCUT32 alerts theuser to possible designerrorsduetoopenoroverlappingcontours.Acolli-sioncontrolpreventspossibleoverlappingbetweenpartsandtheedgeoftheplate.

Manual or automatic cuttingAfterpositioningthepartsontheplate,thecuttingorder can be defined automatically, semi-auto-maticallyormanually.Asimulationonthescreenallows totalcontrolover thecuttingprocess.Thecuttingordercanberearrangedlateratanytime.

Skeleton cutBeforeoraftercuttingtheparts,theplateskeletoncanbecut intosmallerpiecesmanuallyorauto-matically.

Copy machiningWith ZINSER CUT32 special machining optionscanbedefinedforonepartandlaterbecopiedtoidenticalpartsofanestingplan.

Material and thickness dependent tablesZINSERCUT32allowsthestorageofprocesspa-rameterswithintablesdependingonmaterialandplate thickness in order to automatically use thedataforfuturecutstoalwaysachievethebestcut-tingquality.

Advanced common cutUse of powerful programming tools for commoncutstoreducecuttingtimesandunnecessarymate-rialconsumption.Micro-joints,continuouscutsandadvancedcuttingsequencesforinnercontoursaretakenintoaccount.

Marking and cutting textsZINSERCUT32canimportWindowsfontstomarkorcuttexts.

Height control of the torchZINSERCUT32 calculates the best way tomovethe lowered torchwithoutcrossingpreviouslycutholesorprofiles.

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Laser technology• Dependingonmaterial/thickness,upto12diffe-rentcuttingqualitiescanbecreated,definingthepower,speed,frequency,gas,piercingmodeetc.perquality.The laser technology tables canbemanagedindividuallyfordifferentmachinetypes.

• Reducednumberofpiercings• Fastpiercing• Sprintlaser• Flyingcut• Automatic/manual loops to cut corners withsharpangles

• Micro-jointsandmicro-weldings

• Automatic/manual removal via trapdoor,unloa-dingsystem,machinestopormicro-joints

• Automatic/manualloading/unloadingofplates• Automaticplateskeletoncutting• Picking:ZINSERCUT32supportsrobotsystemsfor completely automated picking/stacking andmanagementofcutanddisposableparts.

• Head management: ZINSER CUT32 supportsworking with a lowered head. It automaticallydetectspossiblecollisionsandpreventsthembybypassingtheobstacleorliftingthehead.

Oxy-fuel / plasma technologyTechnological attributesTechnologicalattributescanbeassignedmanuallyor automatically according to material/thickness.TechnologytablessuchasZINSERHolecanthenbeusedautomaticallytooptimizethecuttingquality.

Micro-jointsZINSERCUT32 usesmicro-joints toanchorpartstotheplate.

BevelsEasy programming of all bevel types (V,X,Y,K)forautomaticallyrotatingcuttingtorchesor3-torch-units.

Multi-torchAutomaticorsemi-automaticmulti-torchnestingformachineswithmanual or automatic torch carrierpositioning.

BridgesThe use of bridges between contours to reducethe number of piercings required and the overallcuttingtime.

Continuous cutZINSERCUT32allowsanautomaticcontinuouscutbycalculatingtheoptimalcuttingorderofdifferentpartstoreducethenumberofpiercings,machiningtimeandmaterialcosts.

Geometry markingZINSERCUT32supportseverymarkingtechnologyusedfortextortosigncontours:powder,needle,punch,inkjet,plasmaetc.

Programming of machines with more than one technology

• Managementofmagazineswithdrills,punches,countersinks,threadcutters

• Nesting by area to facilitate part and remnantremoval

• OptimizedmachiningorderinXdirectiontoopti-mizetheuseoftoolslikepunchesanddrills

• DifferentpartspacingsinXandYdirectiontoop-timize theuseofmaterial for longerpositioningpaths

• Pre-piercingatcutstarttoreducepiercingtime

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NestingHighly flexible manual or automatic nestingTheperfectcombinationofautomaticandsemi-automaticnestingwithmanualnestingoptionslikecopying,rotating,mirroringetc.

Automatic nesting with maximum performance with ZINSER CUT32 PLUSTheautomaticnestingofZINSERCUT32PLUSopti-mizesthepartarrangementontheplate/plateoffcut.• Taskexplorerwithmultilayerviewer• Partlockingandrotationlimits• Copying parts and part groups from one plate toanother

• Automaticsearchfortheoptimalplate• Abilitytosetthepriorityofindiviualparts• Fillerpartmanagement• Multiple,identicalordissimilarplatenesting• Nestinginawindow• Nestingforcommoncut• Nestingwithmulti-torch

Optional modulesZINSER CUT32 HVAC library for equipment and container constructionThismodulecanbeusedforcalculatingheating,ven-tilation and air conditioning developments. It has alarge library of over 180geometries.Theuser justselectsthefiguretobedevelopedandentersthedi-mensions toautomatically receive thedevelopmentreadyformachining.Areal3Dviewofeachgeome-tryshowsthefinalpartaccordingtoenteredvalues.

ZINSER GmbH Daimlerstr. 4 73095 Albershausen Germany

Phone +49 7161 5050-0 Fax +49 7161 5050-100info@zinser.de

zinser.de

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