yanmar diagnosis tool ydt tier4 generation devices

Yanmar Diagnose Tool YDT, TIER4-Maschinen, Installation Manual

Installations_Instruction_ACTIADiagnoseTool_YDT_V1.1.docx / tbd / [email protected] / Version Fehler! Verweisquelle konnte nicht gefunden werden. / Fehler! Verweisquelle konnte nicht gefunden werden. Page | 1 © Yanmar Compact Germany Print date: Wednesday, December 13, 2017 1:16:05 PM

Note After successful installation of ACTIA Diagnostic YDT (Step1) download and install

the necessary machine data files. To this purpose, download and install ACTIA Software (Step2). Now you should have the latest and necessary “mtd” and “tda” machine files in the folder "C:\ADWS_TRX\Data\Reprogramming" to program your machines.

Yanmar Diagnosis Tool YDT Tier4 Generation Devices

Instructions: Document number tbd Document version 1.1 Date: 12.12.2017 Author: Dieter Brunotte, Yanmar Compact Germany GmbH, TB Crailsheim Status: tested, approved

Change journal

File name / Co-author Version Date Change

Installations_Instruction_ ACTIADiagnoseTool_YDT.docx

1.0 12/05/2017 approved

Installations_Instruction_ ACTIADiagnoseTool_YDT.docx

1.1 12/12/2017 Included Yanmar Machine Types



Table of contents 0 Imprint ................................................................................................................................ 3 1 Introduction ......................................................................................................................... 3

1.1 Purpose of this document ........................................................................................... 3 1.2 Readers ...................................................................................................................... 3 1.3 Machine relevance ..................................................................................................... 3

2 Material required ................................................................................................................. 3 3 Installation of Actia’s YDT ................................................................................................... 3

Start setup .................................................................................................................. 3

Confirming installation ................................................................................................ 4

Installation location ..................................................................................................... 4

Entering profile ........................................................................................................... 4

Entering profile password ........................................................................................... 5

Choice of language .................................................................................................... 5

Confirm entries ........................................................................................................... 5

YDT is being installed ................................................................................................. 6

Installing the driver ..................................................................................................... 6

Installation complete ................................................................................................... 6 4 Start Diagnosis Software YDT ............................................................................................ 7

5 Updating the new machine options ..................................................................................... 7

User query asking whether to save the new configuration ......................................... 7

6 Select and delete the faulty memory .................................................................................. 7

Select the error message menu ................................................................................. 8

Using the error message menu .................................................................................. 8 7 Visualization of the inputs and outputs ............................................................................... 8

Selecting the visualization of inputs and outputs ........................................................ 9

Using the display screen ............................................................................................ 9

Using the graphic display ......................................................................................... 10 8 Control outputs ................................................................................................................. 10

Selecting the control outputs .................................................................................... 11

Using the control outputs .......................................................................................... 11

Control output channel activated .............................................................................. 12

9 Replacing the MCU .......................................................................................................... 12

Selecting ‘Replace MCU’ .......................................................................................... 12

MCU replacement, new MCU detected? .................................................................. 13

MCU replacement configuration saved. Replacing the MCU! ................................... 13

MCU replacement, new MCU installed? Yes - Cancel ............................................. 14

MCU replacement, MCU download .......................................................................... 14

MCU replacement MCU configuration OK ................................................................ 14

10 Diagnosis information ....................................................................................................... 15

Select diagnosis information ..................................................................................... 15

Using the information screen .................................................................................... 15

Operating the warning buzzer .................................................................................. 17



0 Imprint

This document is subject to the copyright of Yanmar Compact Germany GmbH. Without the prior written approval of Yanmar Compact Germany GmbH, copying and the transfer of copies and printouts to third parties is not permitted.

Yanmar Compact Germany GmbH Kraftwerkstrasse 4 74564 Crailsheim

1 Introduction

1.1 Purpose of this document

This document serves as general installation instruction for the installation of the diagnosis software YDT.

1.2 Readers

This document is destined for the employees of Yanmar Compact Germany GmbH (as well as the companies authorized by YANMAR) and must be treated confidentially.

1.3 Machine relevance

Machines TC85, TC125, TW 75, TW85, TW95, TW110, TL70S, TL 80, TL100, TL120, SV85, SV120, B75W, B95W, B110W, V65, V70S, V80, V100, V120, V8, V10, V12 featuring the Actia Controller.

2 Material required

File SetupYanmarDiagnosticToolV3.x.x_Official.exe

3 Installation of Actia’s YDT

For the PC-installation of Actia’s YDT software, the corresponding Setup.exe must be started. To this purpose, the support of the IT-department is required in terms of administrations rights.

Start setup

Double-click the Setup file.



Confirming installation

Click Next

Installation location

Confirm C:/ drive

Entering profile

Entering the profile: Profilename Factory YANMAR



Entering profile password

Entering the password

Password: Factory_YANMAR_523788@1%24

Choice of language

Choose language

Confirm entries

Click Next to confirm entries



YDT is being installed

Please wait

Installing the driver

Install the driver for the Actia Interface The driver is required for the communication between machine and PC/ laptop. Click Install.

Installation complete

To complete the installation click Finish.

Note Now this purpose, download and install ACTIA Software (Step2).

Now you should have the latest and necessary “mtd” and “tda” machine files in the folder "C:\ADWS_TRX\Data\Reprogramming" to program your machines.



4 Start Diagnosis Software YDT

To start the diagnosis software, click on the icon on the desktop

5 Updating the new machine options

When updating the machine options, the received configuration file has to be saved on the service computer under “C:\ADWS_TRX\Data\Parameterfiles”. There should now be two configuration files on the disk drive, where the end of their file name dif-fers “_Vnn” to differentiate them. After selecting the control unit the diagnosis soft-ware tests the parameters of the latest configuration file, using the parameters saved on the control unit. If the parameter values do not match up, a user query will appear asking if the current machine configuration should be overwritten and saved onto the control unit. The user can confirm storing the configuration by clicking the green tick. After confirming, a pop-up window will briefly appear to confirm the configuration has been successfully saved. After that, the menu choose “Diagnosis setup” will appear.

User query asking whether to save the new configuration

6 Select and delete the faulty memory

The machine control unit (MCU) saves error messages of all the CAN communica-tions partners such as the AC unit, display, keypad and the engine control unit (ECU) and generates error messages though its own diagnosis of the input or output as well as functional faults. These diagnostic trouble codes (DTC) are stored in the error memory. A DTC can have four statuses: 1. Deleted: The DTC is unavailable 2. Active: The DTC is active and should be resolved 3. Seen: The DTC was active in the current power cycle but has been resolved and

is no longer available. 4. Stored: The DTC is not active, but it did arise in previous power cycles.



Select the error message menu

Select “Read error(s)” and click OK. After clicking, the error message menu should open.

Using the error message menu

The DTCs are displayed in a tree-view. A DTC node consists of the heading, contain-ing the meaning and the hexadecimal code value, with two further subnodes, de-scribing the DTC’s status and context. Click on the plus sign with the cursor to open the node and make it drop down. Click on the waste paper basket icon to start the delete procedure. The user must confirm a further user query given by the diagnosis software before all errors are de-leted. After deleting the errors, the user must click confirm again. After that, the MCU will store all current errors and transfer them to the diagnosis software, so that all ac-tive errors displayed. Once the error has been resolved, click the refresh button on the bottom right to test if the corrective measure has been successful. If the measure was carried out with-out activating the ignition starter switch, the status will change from active to “Oc-curred during this power cycle”. If the measure was carried out after activating the ig-nition starter switch, the status will change from active to stored.

7 Visualization of the inputs and outputs

For troubleshooting, the diagnostics software offers the option of displaying and graphically visualizing the inputs and outputs.



Selecting the visualization of inputs and outputs

Select “Read IO” and click OK. After clicking, a further selection menu will appear, which will offer an overview of more than a hundred inputs and outputs. In this overview, inputs and outputs are dif-ferentiated (IO type). The selection is as follows: 1. Universal inputs 2. Voltage inputs 3. Frequency inputs 4. WakeUp inputs 5. Internal 6. Positive-switching PWM outputs 2 7. Positive-switching PWM outputs 4 8. Positive-switching digital outputs 2 9. Positive-switching digital outputs 4 10. Negative-switching digital outputs 11. Supply voltage outputs The procedure thereafter is identical for the IO types. To give an example, let us look at the universal inputs.

Using the display screen

Operate „universal inputs“ The diagnosis software queries the MCU for the input values within a certain time frame. Depending on the IO type, different values are possible. For universal inputs, a voltage, resistance and binary value can be determined. The trigger thresholds of the binary values are set when starting the MCU. You can click Pause to put the querying of the diagnosis software on hold. If you click on it, the Pause button changes to a Play button, and the values are no longer up-dated. Use the left arrow button to return to the selection menu.



Click the graphic button to display the visualization. Here, you can select up to 3 val-ues. After confirming by clicking the tick, the selected channels are visualized on the display.

Using the graphic display

Using the “graphic display” As with the list display, you can interrupt the visualization by pressing the Pause but-ton. Click the Play button to restart.

8 Control outputs

When troubleshooting errors it is important to be able to switch the control outputs independently of the machine software. You can set the parameters of the software for this task in such a way that the control outputs are not controlled via the machine function, rather the software receives commands to manage the control outputs from the diagnosis software. The diagnosis software enables you to influence the switch output channel manually.



Selecting the control outputs

Select “Control Outputs” Click on the green tick. After making your selection, another selection menu will appear showing the different output types. The selection is as follows: 1. Positive-switching PWM outputs 2 2. Positive-switching PWM outputs 4 3. Positive-switching digital outputs 2 4. Positive-switching digital outputs 4 5. Negative-switching digital outputs 6. Supply voltage outputs If the output type has been selected and confirmed with the tick button you will arrive at the next selection menu that allows you to choose the switch output channel. Thereafter, the switch output channel screen is shown.

Using the control outputs

Using “Control Outputs” To leave the screen, click on the left arrow button. You can control the PWM outputs via the parameter frequency and the duty cycle. The digital outputs are controlled via the logical statuses “ON” or “OFF”. The entered values are stored when the Play button is pressed. The channel status is monitored by the diagnosis software. If an error occurs the output turns off. After successful ac-tivation, the diagnosis software shows the following dialog.



Control output channel activated

“Activation in progress” The Play button turns into a Pause button. If you click on the Pause button, you will return to the screen where you can reset the output values. Click on the left arrow button to return to the channel selection screen.

9 Replacing the MCU

If you need to replace a defective MCU, the diagnosis software offers support. To ini-tiate the replacement procedure, select the menu item “Replace MCU” and click the green tick.

Selecting ‘Replace MCU’

Select ‘Replace MCU’ and click OK. The service technician will now be guided through the replacement procedure by the diagnosis software, where he will need to confirm user information.



MCU replacement, new MCU detected?

Acquire new MCU and click OK. Once the new MCU is in place, confirm the user query dialog. After confirming, all re-sidually stored information, including configurations, error registers, operating hours, machine statuses and the most recent user settings, are read from the MCU and stored on the PC. The user will now be prompted to replace the MCU. If the replacement process should be interrupted, the user will be asked at the next startup of the diagnosis software whether they would like to proceed with the existing replacement procedure. At this point, the service technician can choose to cancel the procedure (the stored configuration will be deleted) or proceed with it.

MCU replacement configuration saved. Replacing the MCU!

Replace MCU and click OK. The next user query allows the service technician to cancel the replacement proce-dure by selecting the Cancel button. When a control device is next connected, the user will be asked if they would like to continue with the procedure.



MCU replacement, new MCU installed? Yes - Cancel

New MCU installed? Yes - click the OK button. Click on the OK button to proceed with the replacement procedure.

MCU replacement, MCU download

MCU download after selecting the file Click OK. In this dialog, the user may update the MCU software to the latest version. After se-lecting the file, click on OK to download. Now, all residually stored data will automati-cally be saved as a configuration on the new MCU. If no errors occur, the user will receive the following message.

MCU replacement MCU configuration OK

MCU configuration OK Click OK



After the user has confirmed by pressing OK, the diagnosis type selection page will reappear.

10 Diagnosis information

Different machine areas are monitored using the diagnosis information. To get to the screen where you select the area, select “Read diagnosis information” from the menu and confirm by pressing OK.

Select diagnosis information

Select “Read diagnosis information” and click OK. The following different information fields are shown:

Warning buzzer: Error during activation

Driving: Information relevant to driving, such as speed, accelerator, direc-tion of travel, etc.

Steering: All-wheel, inverted steering, etc.

Brake condition: Parking brake, brake pedal, etc.

Machine sensors: Coolant, hydraulic oil temperature, hydraulic oil level, etc.

Engine status: Water in the fuel, fuel level, etc.

Starting the engine: Voltages Kl.30, Kl.15, Kl.50 user shutdown, etc.

Machine status: Cooling fans, working hydraulics, emergency steering pump, armrest switch, etc.

MCU status: If 0, then everything is OK.

Test bench: Engine speed, temperatures and cooling fan valve current.

Using the information screen

Select “Warning buzzer”



and click OK. After clicking OK, the status screen appears. It functions in the same way as the IO read screen.



Operating the warning buzzer

Operate “Warning buzzer” Given the values are queried cyclically, the values that are displayed are constantly updated. You can stop the screen by clicking on Pause. Then click Play to start it again. You can also load the visualization by clicking on the Graphic button. Select the left arrow to return to the information area screen.

yanmar diagnosis tool ydt tier4 generation devices

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