work process improvement business analysis business case
TRANSCRIPT
Work Process ImprovementBusiness Analysis
Business Case
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Business Case Purpose
• To show how improvement opportunities result in financial improvement
• To estimate, the magnitude and range of potential improvements
• To provide a basis for Results Delivery resource focus
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Business Case Approach and Assumptions
• Financial information gathered from 1991 annual results or 1992 information (annualized)
• Benefits are quantified conservatively by design
• Benefits are presented on a pre-tax basis
• Benefits are in millions of US dollars; local currencies are translated at average YTD rates (1992)
• Corporate cost of capital (global) assumed to be 10%
• Benefits have not been adjusted for equity method accounting treatment
Our objective is to over achieve
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The Data Gathering is Complete - Business Case SupportsTransition to the Project Design and Implementation
Business Objective
AnalysisObjectives
CriticalBusinessFactors
FindingsTasksChange ProgramDesign
Opportunities& BusinessCase
Business Objectives• 15% /yr NIAT growth for each of the
next 5 years
• Debt to capital ratio of Š 50%
• Generate cash flow of $350 - $400 million for construction / inventory program
• Increase operating profit margin to 18% similar to best competitors
• Significantly increase sales effectiveness and achieve sales volume growth of 1 1/2 to 2 x GDP
Critical Success Factors• Well communicated and understood globally
integrated vision and strategy aligned with functional business objectives which meaningfully translate Praxair's overall strategy into efficient execution
• Leadership committed to change and willing to drive the process
• Sales and marketing organizations motivated to focus on customers through strategically rationalized market segmentation and appropriate compensation drivers
• Willingness to benchmark best practices of others and ability to integrate into our operations
• Base compensation program which rewards behaviors that clearly support the Praxair long-term strategic intent while supporting short-term financial criteria
• Work processes which are streamlined to remove all non-value-adding steps and to maximize responsiveness to our customers
• Information systems which provide the value added performance information necessary to maximize management decision-making effectiveness
Analysis Objectives• Establish degree of leadership's commitment to
change
• Review and leverage past efforts and current initiatives
• Build global organization momentum through worldwide employee participation and involvement
• Identify primary cost drivers
• Gain consensus around the current state of the business ("as-is" model)
• Identify and analyze business processes for streamlining and elimination of non-essentials
• Evaluate effectiveness of internal service interfaces
• Benchmark selected process performance against industry and non-industry criteria
• Assess information reporting effectiveness
• Build a business case to evaluate the impact of potential changes
• Jointly create an implementation plan to drive and sustain "step-level" change
Analysis Activities
• Executive interviews
• Focus interviews
• Cost driver decomposition
• Initiatives review
• "Brown paper" process flows
• "Day-in-life-of" studies
• Customer satisfaction survey
• Market segmentation study
• Reports rationalization study
• Information systems support requirements analysis
• Targeted area probes
• Best practices benchmarking
• Opportunity identification
• Business case development
• Joint project design
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The Numbers Show Us Lagging Our Competition…
18%
17%
16%
15%
14%
13%
12%
11%
10%
9%
21%
20%
19%
18%
17%
16%
15%
14%
13%
12%
8.5%
8%
7.5%
7%
6.5%
6%
5.5%
5%
4.5%
4%Return
On CapitalOperating
MarginReturn
On Sales
Air Products
B.O.C.AGAXXXX
Air Products
AGA
B.O.C.
XXXXX
XXXX
Air Products
AGAB.O.C.
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…and The Markets Reflect It
21
20
19
18
17
16
15
14
Price / EarningsRatio
Praxair Air Products
Source: 16/11/92 Wall Street Journal
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Our Goals Present Major Challenges
$ 278
$
138
15%
10%
56.8%
50%
1992 1997
1992 1997
1992 1997
NIAT
ROC
Debt / Capital
$ 139 mm Earnings
$ 135 mm Earnings
6.75% Improvement or Debt reduced to $ 1,357 mm
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Business Case Methodology
Validate findings with XXXX Joint Team Members
Establish Consistent
Assumptions
Review All Calculations and
Assumptionsfor Accuracy
Business CaseBusiness Case
AnalysisDiagnostics/Studies
Financial Analysis Customer/
MarketStudies
DILO's
OpportunityCharts
DistributionMaps
BrownPapers
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Benefits Can Be Categorized As Follows
Financial Intangible
"Hard"
Order ofMagnitude
$
*
* Not quantifiable using current measures / estimates only
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“Hard” Benefits Summary
Merchant Products $ 32 $ 98 $ 27 - $ 64•Tank/Truck Utilization
• Days' Sales Outstanding• Distribution Process Efficiency
Packaged Gas 24 - 26 14 38 - 54• Cylinder Utilization
• Non-value Added Act's. Parent/subs• Distribution Processes Efficiency
On-Site 13 - 15 11 • Improve Design Process
• Procurement
Financial Services 6 - 7• Reduce close cycle time
• Reduce non value added work
Information Systems 11• Reduce non value added work
• Rationalize initiatives
Total “Hard” Benefits $ 86 - $ 91 $ 123 $ 65 - $ 118
Rev / MgnImprovement
CostReduction
CashFlowU.S. $ (mm)
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Benefits Summary - Merchant Products
Plant Admin. Effectiveness $ 6 $ –
Invoicing & Collection 5 51
Scheduling & Delivery 8 –
Asset Management 13 47
Sales & Marketing Improvement – – $ 27 - $ 64
$ 32 $ 98 $ 27 - $ 64
CostReduction
Rev / MgnImprovement
CashFlowU.S. $ (mm)
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Benefits Summary - Packaged Gas
Order Receipt & Processing $ 1 $ --
Invoicing & Collection 1 1
Scheduling & Delivery 10 - 12 --
Asset Management 2 13
North American Infrastructure 10 --
Sales & Marketing Improvement -- -- $ 38 - $ 54
Total Packaged Gas $ 24 - 26 $ 14 $ 38 - $ 54
CostReduction
Rev / MgnImprovement
CashFlow
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Global On-Site Benefits
Global Procurement $ 7 - 9 $ 11• Equipment lifecycle cost• Surplus asset utilization• Optimum global sourcing
Business Acquisition / Project Mgmt. 6 –• Reduce engineering rework• Reduce construction costs• Reduce startup costs
Total On-Site $ 13 - $ 15 $ 11
CostReduction
CashFlowU.S. $ (mm)
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Global Financial Services Benefits
• Reduce financial close cycle• Improve transaction processing
– Brasil $ 3– Europe 1 - 2– North America 2
Total Financial Services $ 6 - 7
CostReductionU.S. $ (mm)
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Global Information Systems Benefits
• Reduce non-value added activityin I.S. staff worldwide– Brasil $ 4– North America 6
• Rationalize I.S. initiatives on aglobal basis– North America 1– Europe
Total Information Systems $ 11
CostReductionU.S. $ (mm)
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“Hard” Benefits Summary — North America
Merchant Products• Plant Admin. Effectiveness $ 6 $ —• Invoicing and Collection 4 44• Scheduling and Delivery 7 —• Asset Management 11 37• Marketing and Sales — — $ 15 - $ 39
$ 28 $ 81 $ 15 - $ 39
Packaged Gas• Asset Management 2 11• N. American Infrastructure 10 —• Marketing and Sales — — $ 7 - $ 11
13 11 $ 7 - $ 11On-Site• Global Procurement 7 - 9 11• Business Acquisition Project Mgmt. 6 —
Financial Services 1 - 2 —
Information Systems 7 — $ 62 - 65 $ 103 $ 22 - $ 50
CostReduction
Rev / MgnImprovement
CashFlowU.S. $ (mm)
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“Hard” Benefits Summary - Europe
Packaged Gas• Days' sales outstanding – 1• Scheduling & Delivery 4 - 6 –• Asset Management – 2• Marketing & Sales – – $ 11 - $
14 $ 4 - 6 $ 3 $ 11 - $
14
Financial Services• Non-value added activity 2 –
Information Systems• Non-value added activity 1
$ 7 - 9 $ 3 $ 11 - $ 14
CostReduction
Rev / MgnImprovement
CashFlowU.S. $ (mm)
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“Hard” Benefits Summary - Brasil
Merchant Products• Invoicing and Collection $ 1 $ 7• Scheduling and Delivery 1 –• Asset Utilization 2 10• Marketing and Sales – – $ 12 - $
25$ 4 $ 17 $ 12 - $
25Packaged Gas• Order receipt and processing 1• Invoicing and collection 1• Scheduling and Delivery 5• Marketing and Sales $ 29
$ 7 0 $ 29Financial Services• Non-value added activity 3 –
Information Systems• Non-value added activity 3
$ 17 $ 17 $ 41 - $ 54
CostReduction
Rev / MgnImprovement
CashFlowU.S. $ (mm)
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Higher Earnings Drive Shareholder Value Gains . . .
Note: Price/ Earnings ratio at 16/11/92
Increase In Shareholder Value - (Low):
$ 56 mm (Increased Earnings) x 16 (PE Ratio) = $ 901 mm
Increase In Shareholder Value - (High):
$60 mm (Increased Earnings) x 16 (PE Ratio) = $ 952 mm
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. . . And the Joint Project Can Increase Shareholder Value by $900 to $950 Million
$ 1.0
$ 1.5
$ 2.0
$ 2.5
$ 3.0
$ 3.5
Current Shareholder Value
FutureShareholder Value
(Low)
FutureShareholder Value
(High)
$ Billions$2.1 B
$3.0 B
Future Shareholder Value - High 59.5 (Increased Earnings) x 16 (P/E Ratio) = $1,464 mm
Future Shareholder Value - Low 56.5 (Increased Earnings) x 16 (P/E Ratio) = $1,384 mm
Stock Price of $16.25 on November 16, 1992 x 130 mm Shares Outstanding = $ 2.1B
$ 901 mm$ 952 mm
$3.1 B
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Investment
Professional Fees $ 21.1
Expenses 9.0(estimated at 35%)
Investment in Gemini $ 30.1
XXXX FT Resources 5.6
XXXXX PT Resources 2.8
Total Investment $ 38.5
U.S. $ (mm)
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Benefits Payback
Cumulative Benefits $ 65.0 $ 140.0 $ 208.5 (Run rate)
Investment 10.6 21.2 30.1
Cumulative ROI
1993 1994 1995
613 % 660 % 692 %
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Non-Quantified Benefits
• Global Marketing Focus — On-Site
• Benefits from initiatives currently "stalled"
• Reduced operations costs from start-up problems --- On-site
• Cost reductions from streamlined Danbury organization
• Costs associated with an improved financial planning and budgeting process
• Improved margins from an effective management reporting system
• Reduced cycle time in the engineering design process
• Improving work processes beyond "best internal practice" benchmarks
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Intangible Benefits
• Improved focus on the customer
• A motivated work force
• Better global linkage between regional business units
• Improved image in the marketplace
• Clearer roles, responsibilities, accountabilities and authority levels
• Enhanced teamwork across the "silos" of the organization
• Development of a consistent, unifying XXXX culture
• Mechanism to establish leadership in emerging markets
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Early Wins
Merchant Products 11 30 13 27
Packaged Gas 5 7 11 4
On-Site 4 4 6 6
Financial Services 1 – 4 –
Information Systems 3 – 4 _
24 41 38 37
Total 1993
Cumulative $ 65$ 65
U.S. $ (mm)1994
CR CF1993
CR CF
$ 140$ 140
Merchant Products
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Plant Administration Effectiveness
North America (U.S.)
• Reduce non value added activity instaff functions and ancillary groups $ 6.0 --
Total Plant Admin. Effectiveness $ 6.0 $ --
U.S. $ (mm)Cost
ReductionCashFlow
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Invoicing & Collection
North America
• Reduce DSO from 49 to 38 in U.S. $ 3.7 $ 36.6• Reduce DSO from 60 to 45 in Canada 0.6 6.2
Brasil
• Reduce past due A/R from 23 to 15 days 0.8 7.7
Total Invoicing & Collection $ 5.1 $ 50.5
U.S. $ (mm)Cost
ReductionCashFlow
Note: Canada and Brasil benefits include all businessesNote: Canada and Brasil benefits include all businesses
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Scheduling and Delivery
North America• Eliminate excess resources in 5.3 –
transportation function (US)
• Reduce non-value added activity (Canada) 1.0 –
6.3 –
Brasil• Reduce non-value added activity 1.3 –
Total Scheduling & Delivery $ 7.6 $ –
U.S. $ (mm)Cost
ReductionCashFlow
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Asset Utilization and Management
North America
• Improve vehicle utilization on $ 4.7 $ 18.2tractors and trailers (U.S.)
• Improve vehicle utilization on 0.6 1.5tractors and trailers (Canada)
• Reduce tank inventory (U.S.) 1.3 12.5• Reduce tank inventory (Canada) 0.5 4.9• Reduce maintenance cost (U.S.) 4.5 –• Reduce maintenance cost (Canada) 0.3 –
11.9 37.1
Brasil
• Reduce maintenance cost 0.4 –Improve vehicle utilization 0.7 6.9Reduce tank inventory 0.3 3.0
1.4 9.9
Total Asset Management $ 13.3 $ 47.0
U.S. $ (mm)Cost
ReductionCashFlow
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Marketing and Sales ImprovementsDrive Major Benefits to the Bottom Line
North America
• Increase in sales (9%) $ 44.8 $ 17.9 • Increase in margin (3%)
21.5
Brasil
• Increase in sales (5%) 14.08.4 • Increase in margin (7%)
16.6
Total Margin Improvement $ 58.8 $ 64.4
U.S. $ (mm)Revenue
EnhancementMargin
Improvement
Packaged Gas
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Order Receipt & Processing - Packaged Gas
Brasil
• Reduce redundancy in processes (20%) $ 0.4 --
Europe
• Non value added activity (Belgium) 0.4 --
Total Order Receipt & Processing $ 0.8 $ --
U.S. $ (mm)Cost
ReductionCashFlow
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Invoicing & Collection - Packaged Gas
Brasil• Reduce cost of invoicing customer $ 0.8 $ --
Europe• Reduce Days' Sales Outstanding (Spain) -- 0.6
- Invoicing- Collection- Terms
Total Invoicing & Collection $ 0.8 $ 0.6
U.S. $ (mm)Cost
ReductionCashFlow
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Scheduling & Delivery - Packaged Gas
North America
• Reduce non value-added activity $ 0.3 --between subsidiaries and parent
Brasil
• Improve efficiency of scheduling and 5.8 --routing process
Europe
• Non value-added activity in loading 2.4 - 3.3 --and delivery (Italy)
• Non value-added activity in schedulingand routing (Spain) 1.7 - 2.5 --
Total Scheduling & Delivery $ 10.2 - 11.9 $ --
U.S. $ (mm)Cost
ReductionCashFlow
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Asset Utilization & Management - Packaged Gas
North America• Reduce non value-added transactions $ 0.5 --
between subsidiaries and parent• Reduce excess working stocks in Canada (15%) 0.4 4.3• Eliminate excess hard goods offerings/
standardize product lines (25%) 0.5 5.1• Reduce excess working stocks in US (10%) 0.1 1.4
Total, North America $ 1.5 $ 10.8Europe
• Cylinder control and tracking (Belgium) $ -- $ 0.5• Cylinder control and tracking (Italy) -- 1.1• Cylinder rental income (Italy) -- 1.0
Total, Europe $ 0 $ 2.6
Total Asset Management $ 1.5 $ 13.4
U.S. $ (mm)Cost
ReductionCashFlow
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Overlaps in the Canadian Infrastructure canbe Streamlined to Improve Financial Performance
Sales (8 subs + Medigas) $ 158.5
Overhead Costs $ 44.0
% of Sales 27.8 %
Best in Group ("Internal") 17.0 %
Gap 10.8 %
Annualized Sales $ 158.5
Potential Benefit $ 17.0
Joint Commitment $ 10.9(reduce to
20.8%)
(mm)1992 Annualized (7/92 YTD)
• Reduce / Leverage duplicate functions between Corporate and subsidiaries
• Rationalize areas of geographic duplication and overlap
• Improve hand-offs between central distribution points and subsidiary locations
--- Key Opportunities ---
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Improving & Marketing and Sales Tools and EffectivenessWill Drop $54 mm to the Bottom Line
North America
• Increase in sales (12%) $ 19.0 $ 7.6 • Increase in margin (2%)
3.5
Brasil
• Increase in sales (5%) 14.08.4 • Increase in margin (7%)
20.6
Europe
• Increase in sales (8%) 12.45.0 • Increase in margin (5%)
9.0
Total Margin Improvement $ 45.4 $ 54.1
U.S. $ (mm)Revenue
EnhancementMargin
Improvement
Other Major Areas
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Next Steps
Begin implementation onNovember 23, 1992