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2/5/2013 Roger L. Schultz TTS Drilling Solutions Vibratory Downhole Tool Technologies with Application to Horizontal Drilling and Casing Installation

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2/5/2013 Roger L. Schultz TTS Drilling Solutions

Vibratory Downhole Tool Technologies with Application to

Horizontal Drilling and Casing Installation

Presentation Overview

•! Frictional Forces, Vibratory Tool Benefits and Physics

•! Discussion of Various

Vibratory Tool Types •! Review of Test Data •! Case Study on Expendable

Vibratory Casing Tool •! Questions?

Frictional Forces •! Frictional forces caused by forced contact between drillpipe or casing and wellbore •! Forced contact caused by:

-! Buckling (sinusoidal and helical) -! Deformed coiled tubing -! Deviated wellbore -! Gravity acting on pipe in horizontal section -! Hydraulic loading against wellbore

•! Friction coefficients effected by -! Sand and debris -! Casing/Wellbore condition

Benefits of Vibratory Extended Reach Tools.

Drilling Applications: -! 2-3+ times faster sliding ROP, 1.5-2 times faster rotary ROP

-! Much better tool face control

-! Less WOB required which extends bit life Casing Applications: -! Greatly reduces force and torque required to get casing into well

-! Allows longer laterals to be cased

-! Vibrates casing and pulses cement during cementing operations enhancing cement job quality

Why Do Vibratory Tools Help? Cyclic Hydraulic Loading of CT, Drillpipe or Casing

-! Oscillating back-pressure created by tool causes repeated extension and contraction of the tubing/pipe string breaking static friction between workstring and wellbore.

-! Results in increased weight transfer and lower torque.

Types of DH Vibration/Pulse Tools

Rotary Valve Pulse Tools -!NOV (Agitator™) Oscillatory Flow-Modulating Tools -!TTS Drilling Solutions (XRV™ tool) Poppet/Spring-Mass Tools -!Thru Tubing Solutions (Achiever™) -!Tempress™ -!Others

Rotary Valve Pulse Tools Description This type of tool utilizes a rotor/stator pair attached to a valve element to momentarily disrupt flow to create and release backpressure above the tool. Advantages: -! Have proven to be effective for sliding and increased ROP -! Reliable under non-extreme conditions Disadvantages: -! High-temperature and chemical compatibility -! Tool length -! Tool failure often requires trip out of hole -! Repair cost

NOV Agitator™ (US patent 6,279,670)

Oscillatory Flow-Modulation Tool

Description This type of tool utilizes a specialized fluid path to create a varying flow resistance which acts much like an opening and closing valve. Advantages -!Very compact, rugged and relatively inexpensive -!No moving parts…..highly reliable -!No temperature limitation -!No elastomers…..no issues with fluids or chemicals -!Wide flow rate operating range

TTS XRV™ Drilling Tool (patent pending)

TTS XRV™ Drillable Casing Tool (patent pending)

Poppet/Spring-Mass Tools Description This type of tool utilizes a combination of sliding mass/valve/spring components which oscillate in response to flow through the tool. This action creates mechanical hammering and/or flow interruption. Advantages -! Generally simple and relatively inexpensive -! Minimal or no elastomeric components -! Relatively Short length Disadvantages: -! Springs subject to high cycle fatigue -! Narrow operating range

Tempress HydroPull™ Tool (patent # 6,237,701 and 7,139,219)

Test Configuration Agitator™ or XRV™ Tool

Pressure Transducer

Data Acquisition System

High Pressure Pump

Testing of Various Coiled Tubing Vibratory Tools

Backpressure for Various CT Vibratory Tools

NOV Agitator™ Max Pressure : ~ 1900 psi Min Pressure : ~ 600 psi Pulse Height : ~ 1300 psi Base Frequency : ~ 8 Hz Secondary Frequency : ~ 20 Hz

TTS XRV™ Max Pressure : ~ 1900 psi Min Pressure : ~ 400 psi Pulse Height : ~ 1500 psi Base Frequency : ~ 28 Hz

Vibratory Loading on CT

XRV™ Drilling Tool Rig Testing

XRV™ Tool

Pressure Transducer

Data Acquisition System

Rig Pump

1,350 Drill Pipe

MWD Tool String

Motor

Bit

4.75 XRV™ 250 GPM Rig Test

Pulse Height : 700 psi Frequency : 11 Hz

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Circulating Pressure @ 250 gpm

Vibratory Drillpipe Loading

Casing XRV Tool

•! Deployed in casing string to help get casing to bottom !! Casing Shoe !! Casing Collar

•! Causes axial vibration of casing string as mud or other fluid is circulated

•! Creates fluid pulsation at casing shoe

•! Improves cement flow and uniformity of cement placement reducing voids and channels

•! Drillable Vibration

Fluid Pulsation

Vibratory Tool

4.5 and 5.5 Casing XRV Test Data

Vibratory Load on Casing

Fluid Pulsation from XRV Tool

Start of Pulse

Fluid Pulse Increasing

Peak Fluid Flow

Pulse Decreasing

Pulse Ended

Start of New Pulse

Example Casing XRV job details •! Casing XRV used to help land 4.5 , 8-

interval, multi-zone frac sleeve and swellable packer completion

•! Two previous attempts at landing completion had been unsucessful

•! XRV tool observed shaking rig and casing at 3,900 ft depth at 80, 132 and 200 gpm flowrates

•! At end of job (14,000 ft depth), pumps turned on for 10 minutes. 10,000 pound weight increase seen at surface

Questions?