verigy v93000 service training module 17: v93000 digital cards

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Verigy V93000 Service Training Module 17: V93000 Digital Cards

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Page 1: Verigy V93000 Service Training Module 17: V93000 Digital Cards

Verigy V93000Service Training

Module 17:V93000

Digital Cards

Page 2: Verigy V93000 Service Training Module 17: V93000 Digital Cards

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• Up to 8 digital cards can be installed in each card cage.

– Up to 16 digital cards in CTH– Up to 32 digital cards in STH– Up to 64 digital cards in LTH

• Each digital card holds: – 1x Interface Module– 1x Relay or FORM Module – 8x Channel modules

• Each PS400 card has 64 I/O channels

• Each PS800/PS3600/HSM card has 32 I/O channels

Channel CardsBack plane address, data, control bus interface and DIS Interface.

Supply voltages from DC/DC Power Unit, MCLK from Clock boards, and direct connection to the DPS Pogo Pins.

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Card cage Side DUT Side

Front Plane

Board A

Board C

The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables.

PS400 Channel Board to DUT Interface

Board D(backside)

Board B(backside)

A

B

C

D

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Card Cage Side

DUT SideFront PlaneBoard 1, Ch. 1-16

Board 2, Ch. 1-16

Brd 1

Brd 2

• The DUT Interface holds the DUT board in place. The signal path between the DUT and the pin electronics is established through pogo pins and coax cables.

PS800/PS3600 Channel Board to DUT Interface

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Channel Card Syntax

Verigy is using a 5 digit number to identify a channel

Ch 10815Channel 15 on specific logical I/O board

-number range 01 - 16

Logical Pogo Block 108 on the DUT Interface-number range in Small TH or Compact TH

with PS400 card101 - 124 and 225 - 232301 - 324 and 425 - 432

-number range in Large TH or Small TH

with DUT Scale interface101 - 132 and 201 - 232301 - 332 and 401 - 432

Note: To locate a logical I/O board location, one must use the pogo mapping file to cross reference the logical pogo block location to the card slot location.

-number range in Compact TH 101 - 124 and 225 - 232

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Model File

GLOBAL

testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC

dut_interface = SOC # F330 | SOC | EXHIBITION

hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0

timing_bundle = w256-d8-r8

# gigamem = 5

# xpressdata = ON

# multisite = ON

IOCHANNEL

# Pin Scale System Unified Memory Mode

# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 64M, diff, ppTIA

# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 64M, diff, ppTIA

# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 56M, ppTIA

# Pin Scale System Compatible Memory Mode

# 10101-10216:HW = PS800, speed = 800 Mbps, smem = 2M, vmem = 54M, diff, ppTIA

# 10301-10416:HW = PS3600, speed = 3600 Mbps, smem = 2M, vmem = 54M, diff, ppTIA

# 10901-11216:HW = PS400, speed = 400 Mbps, smem = 2M, vmem = 47M, ppTIA

ANALOGBOARD

# ...

(for backward compatibility with SD testers)

(recommended if no backward compatibility with SD is needed)

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• Channel assignment is printed on metal cover

• One logical board consists of 16 channels, located on two channel modules

• Each logical board is connected to 1 pogo block

Logical LogicalBoard B Board D

Logical Logical Board C Board A

PS400 Channel Assignment

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Cha

nnel

s 09

-12

Cha

n nel

s 01

-04

Cha

nnel

s 0 1

-04

Cha

nne l

s 09

-12

Cha

nne l

s 05

-08

Cha

nnel

s 13

-16

Cha

nnel

s 05

-08

Cha

nnel

s 13

-16

02 020101 01 010202

Example: If the card location is 1st digital card slot in group1,

Logical board 1 connects to 101 pogo block. Logical board 2 connects to 102 pogo block.

Channel assignment is printed on metal cover

Logical Logical Board 2 Board 1

PS800/PS3600 Channel Assignment

Logical Logical Board 1 Board 2

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A

B

Pin Scale 400 Pogo Cable E8012- 61601

C

DIdentifying the installation location:

Label “A” for 101, 105, 109 . . . )

Label “B” for 102, 106, 110. . . . )

Label “C” for 103, 107, 111. . . . )

Label “D” for 104, 108, 112. . . . )

PS400 Pogo Cable

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Pin Scale 800 Pogo Cable: E7945P(Replacement part: E7945-68575)

A

B

Pogo Cable: E8010P for other cards(Replacement part: E8010-68575)

A

B

Identifying the installation location:

Label “A” for odd-numbered logical boards. (101, 103, 105 . . . . )

Label “B” for even-numbered logical boards. (102, 104, 106 . . . . )

PS800/PS3600 Pogo Cables

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Filling for Pin Scale/HSM systemsMore than 384 pins (4CC) / 768 pins (8CC)

Legacy compatibleUp to 384 pins (4CC) / 768 pins (8CC)

Each Pin Scale/HSM pogo cable has two pogo connectors

Pogo Cable Filling

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Pin Scale 400 / 800 Pin Scale 3600 a b a b c 1 Pin01 DGND 1 DGND Pin01 DGND 2 DGND Pin02 2 DGND Pin02 DGND 3 Pin03 DGND 3 DGND Pin03 DGND 4 DGND Pin04 4 DGND Pin04 DGND 5 Pin05 DGND 5 DGND Pin05 DGND 6 DGND Pin06 6 DGND Pin06 DGND 7 Pin07 DGND 7 DGND Pin07 DGND 8 DGND Pin08 8 DGND Pin08 DGND 9 Pin09 DGND 9 DGND Pin09 DGND

10 DGND Pin10 10 DGND Pin10 DGND 11 Pin11 DGND 11 DGND Pin11 DGND 12 DGND Pin12 12 DGND Pin12 DGND 13 Pin13 DGND 13 DGND Pin13 DGND 14 DGND Pin14 14 DGND Pin14 DGND 15 Pin15 DGND 15 DGND Pin15 DGND 16 DGND Pin16 16 DGND Pin16 DGND 17 17

010203 : :

: : 17

Orientation Marker

a b 01

02

03 : :

: : 17

Orientation Marker

a b c a b c

Pogo Pin Assignment

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Product Number:

E8012A: Pin Scale 400 Card

E8012P: Pogo Assembly

Function Summary:

• 64 x digital I/O• 400Mbps data rate• up to 56 MV per channel• 64 x PPMU• 4 x Board ADC

Interface Module x 1Backplane I/FDCLK Distribution

8-Channel Module x 8Test ProcessorMemoryPin PMU AC/PPMU SwitchDCL (Driver-Receiver IC for Drv/Cmp/Load)

Relay Module x 164 DC Relays9 Central RelaysMCLK DistributionFrontplane I/F 4 x Board ADC

PS400 Overview

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Product Number:

E7945A: Pin Scale 800 Card

E7945P: Pogo Assembly

Function Summary:

– 32 x digital I/O

– 800Mbps data rate

– 54MV per channel

– 2M sequencer memory

– 32 x PinPMU

– 2 x Board ADC

Interface Module x 1Backplane I/FDCLK Distribution2 x Board ADC

4-Channel Module x 8Test ProcessorMemoryPin PMUDRIC (Driver-Receiver IC for Drv/Cmp/Load)

Relay Module x 1AC/DC/PPMU RelayCentral RelayMCLK DistributionFrontplane I/F

PS800 Overview

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Product Number:

E8010A: Pin Scale 3600 Card

E8610A/E8620A: HSM Cards

E8010P: Pogo AssemblyFunction Summary:

– 32 x digital I/O

– 3600Mbps data rate

– 54MV per channel

– 2M sequencer memory

– 32 x PinPMU

– 2 x Board ADC

Interface Module x 1Backplane I/FDCLK Distribution2 x Board ADC

4-Channel Module x 8Test ProcessorMemoryPin PMUDRIC (Driver-Receiver IC for Drv/Cmp/Load)AC/DC/PPMU Relay

Relay (Form) Module x 1Central RelayMCLK DistributionFrontplane I/FBoard-cable Assembly x 1

PS3600/HSM Digital Card Overview

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PS400 Functional Block Diagram

Relay Module8 x 8-Channel ModuleInterface Module

FPGA with

InterfaceState

Machine

HPPMU I/F4 x Board ADCDiag MUX

Fron

tpla

ne In

terfa

ce

MCLKDistribution

DUT

Inte

rface

DC/CentralRelay

ClockDistribution

Back

plan

e In

terfa

ceData/ClockControl

8-Channel ModulePin PMUAC/PPMU Switch x 8

FPGAClock: Module 2, Data: Module 3

Clock: Module 7, Data: Module 6

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PS800 - Functional Block Diagram

Relay Module8 x 4-Channel ModuleInterface Module

InterfaceState

Machine

DataPath

2 x Board ADC HPPMU I/FBoard ADC MUXDiag MUX

Fron

tpla

ne In

terfa

ce

MCLKDistribution

DUT

Inte

rface

AC/DC/PMU/CentralRelay

ClockDistribution

Back

plan

e In

terfa

ceData/ClockControl

To Board ADC & I/F State Machine

4-Channel ModulePin PMU x 8

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PS3600/HSM - Functional Block Diagram

Relay Module8 x 4-Channel ModuleInterface Module

InterfaceState

Machine

DataPath

2 x Board ADC HPPMU I/FBoard ADC MUXDiag MUX

Fron

tpla

ne In

terfa

ce

MCLKDistribution

DUT

Inte

rface

ClockDistribution

Back

plan

e In

terfa

ceData/ClockControl

To Board ADC & I/F State Machine

4-Channel ModulePin PMUAC/DC/PPMU Rly x 8

CentralRelay

(Board-signal cable)

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Relay Module8 x 8 -Channel ModuleInterface Module

PowerControl

2.5 V

1.8 V

1.2 VDC/DC

VoltageRegulator

VoltageRegulator

Noise FilterDC/DC

DC/DC

Temp.

DDR2

TestProcessor

Temp.

12 V

5 V-12 V

– 6 V (5 modules)

DC/DC ControlOver Current/Voltage Control

14 V6.5 V3.3 V

– 12 V

– 6 V (Modules 1,3,8)

10 VDCL

PowerCtrl Bd

Back

plan

e

ControlBoard

InterfaceState

Machine

PS400 Power Routing

1.2V DC/DC6.5V

LevGen PMU IC

-10V,12 V

2.5V DC/DC

Fron

tpla

ne

20V

6.5V

2.5V

NOTE:Monitored temperatureuses temp sensor onInterface module.

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Relay Module8 x 4-Channel ModuleInterface Module

PowerControl

2.5 V

1.8 V

1.8 V

3.3 V

1.8 V

DC/DC

VoltageRegulator

VoltageRegulatorNoise FilterDC/DC

DC/DC

DC/DC

DRIC

Temp.

Back

plan

e

RDRAM

Termination

TestProcessor

I/O

DC/DC

Temp.

Fron

tpla

ne

12 V

12 V

5 V

5 V12 V – 6 V

10 V

DC/DC ControlOver Current/Voltage Control

14 V8 V

6.5 V– 12 V

PowerCtrl Bd

ControlBoard

InterfaceState

Machine

PS800 – Power Routing

NOTE:Monitored temperatureuses temp sensor onInterface module.

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Relay Module8 x 4-Channel ModuleInterface Module

PowerControl

2.5 V

1.8 V

1.8 V

3.3 V

1.8 V

DC/DC

VoltageRegulator Voltage

Regulator

Noise FilterDC/DC

DC/DC

DC/DC

Temp.

RDRAM

Termination

TestProcessor

I/O

DC/DC

Temp.

Fron

tpla

ne

12 V

12 V

5 V

5 V12 V

– 6 V(2 modules)

DC/DC ControlOver Current/Voltage Control

14 V8 V

6.5 V– 12 V

– 6 V(6 modules)

8 V

DRIC

PowerCtrl Bd

Back

plan

e

ControlBoard

InterfaceState

Machine

PS3600/HSM – Power Routing

Temp.

NOTE:Monitored temperatureuses temp sensor onInterface module.

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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load

DDR2 Memory• 56 MV/channel• 3 GV/card for scan

Level Gen - PMU IC• Reference V/I generator• Pin PMU• AC and PPMU Switch DCL

• Driver• Comparator • Active load

Cover Side Connector Side

PS400 Components and Function

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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load

RDRAM • 54MV/channel• 1728MV/board for scan• 2M sequence/channel

Pin PMU

Level Generator• Reference V/I generator

Driver-Receiver IC• Driver• Comparator

(Dual-Level and Differential)

• Active load

Cover Side Connector Side

PS800 Components and Function

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Test Processor• Sequencer• Edge Generator• Data Formatter• Data Comparator• Error Map Generator• DAC for Level Generator and Active Load

RDRAM • 54MV/channel• 1728MV/board for scan• 2M sequence/channel

Cover Side Connector Side

Pin PMU

Level Generator• Reference V/I generator

Driver-Receiver IC• Driver (Standard, Fast)• Comparator (Dual-Level,

High Speed, Differential)• Active load

DC/PPMU Relay

AC Relay (50)Board-cable Connector

Inductor

PS3600/HSM Components and Function

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DC/DC Converters

Temperature Sensor

DCLK Distribution (for data flow synchronization)

Backplane Transceivers

Interface Module FPGA

Backplane Transceivers

Configuration Controller (CPLD)

PS400 Interface Module Components

Flash Memory for FPGA configurations

Status Indicator LED (7x Green LED & 3x Red LED)

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2 x Board ADC (2x 16bit ADC + Analog MUX)For PPMU Monitor, Cal/diag measurement.Powered by 12V/±5V from clock board.

Status Indicator LED (2x Green LED & 1x Red LED)fiber-link/power failure

DC/DC Converter

DCLK Distribution (for data flow synchronization)Distribute DCLK (20MHz) from control board to channel module.

Interface State Machine (2xEPLD)Controller for interfacing and information flow between channel module and control board.

Backplane Drivers (Backplane Transceiver Logic)BTL exists both side of the module

Temperature Sensor

PS800 Interface Module Components

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DC/DC Converter

DCLK Distribution (for data flow synchronization)Distribute DCLK (20MHz) from control board to channel module.

Interface State Machine (EPLD)Controller for interfacing and information flow between channel module and control board.

2 x Board ADC (2x 16bit ADC + Analog MUX)For PPMU Monitor, Cal/diag measurement.Powered by 12V/±5V from clock board.

Status Indicator LED (3x Green LED & 1x Red LED)fiber-link/power failure

Backplane Drivers (Backplane Transceiver Logic)BTL exists both side of the module

Temperature Sensor

PS3600/HSM Interface Module Components

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Fiber Link and Power Status Information

1) RDY Fiber link connection and power status OK

2) FLT/ALM Fiber link not connected or power failure

FPGA Status Information (per FPGA)

3) ERR FPGA configuration error

4) LOAD Configuration of FPGA in progress

5) SAFE Factory FPGA configuration loaded

6) USER FPGA configuration completed

PS400

Interface Module Power Status LEDs

1 2 3 4 5 6Relay Module FPGA

Interface Module FPGA

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1) Red Fiber link is not connected or power failure

2) Green Fiber link connection and power status OK

3) Orange Test register (for internal use)

4) Yellow Data Handshake (flashing @ data transfer)

5) Green Configuration of FPGA in progress

PS800 PS3600/HSM

1 5 2 4 3

1) Red Fiber link is not connected or power failure

2) Green Fiber link connection and power status OK

3) Orange Test register (for internal use)

4) Yellow Data Handshake (flashing @ data transfer)

1 2 3 4

Interface Module Power Status LED’s

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Four 16-bit ADCs on the relay module for the purposes of:

• PPMU value measurement• Diagnostic (temperature, supply

voltages)• Calibration

The Board ADCs are powered by 12V/± 5V from the Clock Board

PS400 Board ADC

Logical Board AChannel 1

:Channel 16

Board ADC A

Logical Board BChannel 1

:Channel 16

Board ADC B

Logical Board CChannel 1

:Channel 16

Board ADC C

Logical Board DChannel 1

:Channel 16

Board ADC D

Result Interface Module

Channel Module

Relay Module

Mux

Mux

Mux

Mux

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NOTE: Signal traces from Analog MUX to Board ADC:• Pin Scale 800: Channel module for logical Board 2, channel 01-04

• Pin Scale 3600/HSM: Channel module for logical Board 1, channel 05-08

This is helpful troubleshooting information if PMU value measurement fails.

Result Channel 1

::

Channel 16

Board ADC A

InterfaceModule

ChannelModule

RelayModule

Logical Board 1

Board ADC B

Logical Board 2

Channel 1::

Channel 16

Analog MUX

Analog MUX

Board ADC A

Two 16-bit ADCs on the interface module for the purposes of:

• PPMU value measurement• Diagnostic (temperature, supply voltages)• Calibration

Board ADC is powered by 12V/± 5V from the Clock Board

PS800/PS3600 Board ADC

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Linear Regulators, DC/DC Converters

DC RelaysOne channel connects to each relay

Central Relays9 relays for DC rail/GND-sense/Board ADC path

Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC

Relay Drivers

4 Board ADCs

Relay Module FPGA

MCLK Distribution

Temperature Sensor

PS400 Relay Module Components

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Temperature Sensor

Linear Regulators, DC/DC Converter

AC(50)/PMU/DC RelayOne channel connects to each relay

Central Relay8 relays for DC rail/GND-sense/Board ADC path

MCLK DistributionDistribute MCLK (from clock board) to all channel modules.

Relay Driver

Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module

Filter for PinPMU power supply

PS800 Relay Module Components

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Linear Regulators, DC/DC Converter

Central Relay7 relays for DC rail/GND-sense/Board ADC path

Temperature Sensor

MCLK DistributionDistribute MCLK (from clock board) to all channel modules.

Analog MultiplexerPPMU monitor/Diagnostics/Calibration signals to board ADC on I/F module

Filter for PinPMU power supply

PS3600/HSM Relay Module Components

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1. Remove channel module

Extractor Tool: E7945-44120

2. Scrape off gap filler using the flat end of the extractor tool

Gap Fillers are included within:

• Channel module• Interface/Relay

module

3. When assembling modules, always

use new gap filler

PS800 RepairModule Exchange (1)

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

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Case 1: One channel module to be exchanged

Clean heat conductors with an ESD-safe brush Part Number: 5041-6209

Make sure to remove any metal filings around the holes in the heat sink!

Use a powerful magnifying glass or a microscope to detect very small filings. They can cause short circuits on the board and damage the test system.

0.3 mm

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

PS800 RepairModule Exchange (2)

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2. Exchange relay module and heat conductor:

Heat conductor

3. Exchange interface module and heat conductor:

Heat conductor

1. Replace both heat conductors on the heat sink

Heat conductors: E7945-00207 (Small – relay module side)E7945-00204 (Large – interface module side)

Important for the repairHeat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair.Missing heat conductors may cause all eight modules to become damaged.

Case 2: All channel modules have to be removeddue to the need to exchange Relay Module or Interface Module.

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

PS800 RepairModule Exchange (3)

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2. Remove screws. Disconnect channel module using the extractor tool.

Extractor Tool: E7945-44120

1. Remove screws and channel module cover, then remove connector.

3. Remove channel module:

Lift module with one hand. Slide module out by pushing the golden RF-connector with the other hand.

Do not move the modules sideways to avoid damage to the relays.

PS3600/HSM RepairModule Exchange (1)

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

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4. Scrape gap filler using the flat end of the extractor tool. When assembling modules use new gap filler

Gap Filler Spare PartE7945-88586 (Small – Driver-Receiver)E8010-88586 (Large – Test Processor)

Take care that no pins are bent on the channel module or interface module.

PS3600/HSM RepairModule Exchange (2)

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

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6. Exchange relay module and heat conductor:

Heat conductor: E8010-00203

7. Exchange interface module and heat conductor:

Heat conductor: E8010-00201

5. Replace heat conductors if allchannel modules need to be removed.

Heat conductors: E8010-00207 (relay module side)E8010-00204 (interface module side)

Important for the repairHeat conductors fulfill the role of electric isolation. It is absolutely mandatory to renew the heat conductors during the repair.Missing heat conductors may cause all eight modules to become damaged.

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

PS3600/HSM RepairModule Exchange (3)

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8. Assemble board cable and relay module

9. Sort cables front side: X1 X2 X3 X4 back side: Y1 Y2 Y3 Y4

• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

PS3600/HSM RepairModule Exchange (4)

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1. Align module connectors properly during assembly

2. Insert screws in the given order, finger-tight first.

7 5 6 8 0.8 Nm

3 1 2 4 Hand tight

8 6 5 70.8 Nm

4 2 1 3Hand tight

PS800 PS3600

3. Torque screws down to 0.8 Nm in the given order.Use Torque wrench: 8710-2477, T8 bit: 8710-2489

Torque Specs• ... Ensure You‘re ESD Protected!

• Wear ESD shoes

• Wear ESD coat

• Wear ESD Wrist Strap

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The display must show more than

100kOhm

Measuring point: metal cover of the

channel board

Measuring point: DCCOM (-) on the interface

board

Module Exchange – Ground Checking

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PinScale HX

Key Characteristics:

– Data rate of 6.4 Gbps, 8 Gbps or 12.8 Gbps [6.4 Gbs standard] – 4 differential channels – Pattern and Loopback modes [license dependant]– Jitter and skew injection

BIB – BackplaneInterface Board

CPA x2 – Channel Pair Assembly

Clock Module

FPIB – FrontplaneInterface Board

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Installation Requirements

1 C

lock

2 P

S3

60

0

7 H

XA

6 P

S3

60

0

5 H

XA

4 P

S3

60

0

3 H

XA

9 H

XA

8 P

S3

60

0

11

DC

/DC

10

DP

S

14

DC

/DC

13

DC

/DC

12

DC

/DC

Slo

tC

C x

• PinScale 3600 and HXA are compatible and can use the same DC-DC resource

• HXA assemblies require power to be supplied by p/n E8001-6x514 DC/DC assemblies ( - 6x515 or -6x513 P/N DC/DC’s are NOT to be used for HXA)

• Autotransformer E8005A may be required if filling scheme exceeds 42 digital cards of any type i.e >36kVA. Note this may also require change to primary voltage requirements for site [Reference Pre-Site Manual]

• SmarTest SW 5.4.1 or later (5.4.2 recommended)

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HXA Block DiagramDUT BoardTester

DUT

Comp

HD1+

HD1–

RCV_3

REFCLK

RCV_1RCV_2

RCV_0

DRV_0DRV_1DRV_2

DRV_3

REFCLK

HR1+

HR1–

Driver

1:2/1:4Demux

Retiming unit

Rx

Tx

Pins

2:1/4:1Mux

DLL

Drv

DRVEN

DC Bypass

DC Bypass

Jitter ModulationJitter injection

DelayTracking

FineDelay

Control Unit

TRD

TRKOUT

TRKIN

ReceiverClock

Synthesizer

DLL

Retiming unit

Clock Synthesizer

Pin Scale3600 channels

Loop

back

Channel Pair Assembly 1 DC Bypass ModeMux x4 Mode

Loopback Mode

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Pogo Block Allocation

8 7 6 5 4 3 2 1

HXA card pogo cable

S2

(n

-1)

S2

(n

)

Card cage

Pogo Block

108 107 106 105308 307 306 305

104 103 102 101304 302 301303

Slot Numbers

HXA card Low Speed Pogo Block (e.g. block 302)

HXA card High Speed Pogo Block (e.g. block 301)

Pin Scale Pogo Blocks (e.g. blocks 103, 104)

Slot for HXA card (e.g. Group 1, slot 2).

Slot for Pin Scale card (e.g. Group 1, slot 3).

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Pogo Block Assignment

Pin

Scal

e D

ata

2X

Hig

h Sp

eed

I/O D

ata

LD1[0]

LD1[2]

REFCLKR2

REFCLKD2

REFCLKR1

LD2[0]

LD2[2]

LR2[2]

LR2[0]

LR1[0]

MODIN

TRKOUT

TRKIN

LD2LEVSEL

LD1LEVSEL

REFCLKD1

LR1[2]

1

111111113

2

13

12

11

10

9

6

5

8

7

4

17

16

15

14

PIN Low Speed

HD1+

HR1–

HD1–

HR1+

HR2+

HD2–

HR2–

HD2+

MODOUT

High Speed

LD1[1]

LD2[3]

LR2[1]

LD2[1]

LR1[3]

LD1[3]

LR1[1]

LR2[3]

Lane 1 Driver 0

Lane 1 Driver 2

Lane 2 DEMUX Ref. Clock

Lane 2 MUX Ref. Clock

Lane 1 DEMUX Ref. Clock

Lane 2 Driver 0

Lane 2 Driver 2

Lane 2 Receive 2*

Lane 2 Receive 0

Lane 1 Receive 0

Mod. Source In

Timing Tracking Out

Timing Tracking In

Lane 2 Level Select

Lane 1 Level Select

Lane 1 MUX Ref. Clock

Lane 1 Receive 2*

1

111111113

2

13

12

11

10

9

6

5

8

7

4

17

16

15

14

PIN

Pin

Scal

e D

ata

4X

Lane 1 Driver +

Lane 1 Driver –

Lane 2 Driver +

Lane 2 Driver –

Lane 2 Receive –

Lane 2 Receive +

Lane 1 Receive +

Mod. Source Out

Lane 1 Receive –

Lane 1 Driver 1

Lane 1 Driver 3

Lane 2 Driver 1

Lane 2 Driver 3

Lane 2 Receive 3

Lane 2 Receive 1

Lane 1 Receive 1

Lane 1 Receive 3

Con

trol

Sig

nals

* Pins used for outputting common mode evaluation signal

PinScale 3600(200M to 3600M)

DUT Board)

)High Speed Extension Card(800M to 10G+)

DUT)

93K Card Cage

Pogo Pins

Low Speed Pogo Block High Speed Pogo Block

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Model FileANALOGBOARD section

                    

The HXA card is specified in the ANALOGBOARD section of the model file. The HXA card setups are licensed and hence specified on a per board level. 

Set the board typeSet the speed (correct values need to be defined)

Set loopback mode enabledSet pattern mode enabled

Set tracking mode enabled

ANALOGBOARD301: type = HXA, speed = 12.8 Gbps, loopback, pattern, tracking

The logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot)

8 7 6 5 4 3 2 1

HXA cardPin Scale

104 103 102 101304 302 301303

Slot Numbers

Pogo Blocks

High Speed pogo block (n-1)

S1S1S1S1 S2S2S2S2

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Pin Scale HX-Model FileExample

IOCHANNEL

10101-11816:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff

20101-21616:HW = PS3600, speed = 3600Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff

23101-23216:HW = PS3600, speed = 1800Mbps, smem = 2M, vmem = 14M, tim = w256-d8-r8, diff

# group 6:

409: type = HXA, speed=12800Mbps, loopback, pattern

411: type = HXA, speed=12800Mbps, loopback, pattern

413: type = HXA, speed=12800Mbps, loopback, pattern

415: type = HXA, speed=12800Mbps, loopback, pattern

# group 8:

429: type = HXA, speed=12800Mbps, loopback, pattern

Page 51: Verigy V93000 Service Training Module 17: V93000 Digital Cards

Model FileBOARDCONF section

The fourth digit specifies the Channel Pair Assembly (module) number of the HXA board (1= lane 1, 2=lane 2)

Specifies the Pin Scale mux channels for the HXA board driver (0-4 channels)(LD drivers inputs)

Specifies the Pin Scale mux channels for the HXA board receiver (0-4 channels)(LR rcvr inputs)

Specifies the Pin Scale channel used for the driver clock

Specifies the Pin Scale channel used for "Drive Enable“ (level select)

Specifies the Pin Scale channel used for the receiver clock

BOARDCONF3011: type = HXA, muxd=10301/10302/10303/10304, clkd=10305, termd=10306, muxr=10307/10308/10309/10310, clkr=103113012: type = HXA, muxd=10312/10313/10314/10315, clkd=10316, termd=10401, muxr=10402/10403/10404/10405, clkr=10406

This section is only required for specifying non standard routing,The routing can be specified on a per module (CPA) level, since the routing can be specified differently for each module.

The first three digits specify the logical board address for the HXA board you are defining (lowest S2 pogo block number corresponding to the HXA board slot).

8 7 6 5 4 3 2 1

HXA cardPin Scale

104 103 102 101304 302 301303

Slot Numbers

Pogo Blocks

High Speed pogo block (n-1)

S1S1S1S1 S2S2S2S2

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Pin Scale HX-Model FileExample (continued)

# Group 6:

# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux

# 409 409 same 410 same 4

# 411 411 same 412 same 4

# 413 413 same 414 same 4

# 415 415 same 416 same 4

4091: type = HXA, muxd=21001/20909/21003/20911, clkd=21009, termd=21013, muxr=21002/20910/21004/20912, clkr=21010

4092: type = HXA, muxd=21005/20913/21007/20915, clkd=21011, termd=21014, muxr=21006/20914/21008/20916, clkr=21012

4111: type = HXA, muxd=21201/21109/21203/21111, clkd=21209, termd=21213, muxr=21202/21110/21204/21112, clkr=21210

4112: type = HXA, muxd=21205/21113/21207/21115, clkd=21211, termd=21214, muxr=21206/21114/21208/21116, clkr=21212

4131: type = HXA, muxd=21401/21309/21403/21311, clkd=21409, termd=21413, muxr=21402/21310/21404/21312, clkr=21410

4132: type = HXA, muxd=21405/21313/21407/21315, clkd=21411, termd=21414, muxr=21406/21314/21408/21316, clkr=21412

4151: type = HXA, muxd=21601/21509/21603/21511, clkd=21609, termd=21613, muxr=21602/21510/21604/21512, clkr=21610

4152: type = HXA, muxd=21605/21513/21607/21515, clkd=21611, termd=21614, muxr=21606/21514/21608/21516, clkr=21612

# Group 8:

# Board ID: HS-Pogo(sw)HS-Pogo(hw)LS-Pogo(sw) LS-Pogo(hw) Max. Mux

# 429 429 same 430 same 4

4291: type = HXA, muxd=23001/22909/23003/22911, clkd=23009, termd=23013, muxr=23002/22910/23004/22912, clkr=23010

4292: type = HXA, muxd=23005/22913/23007/22915, clkd=23011, termd=23014, muxr=23006/22914/23008/22916, clkr=23012

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Diagnostic and Calibration PrerequsitesIMPORTANT:All associated PinScale 3600 hardware MUST be passing Diagnostics BEFORE the HEXT test is run.– If not, repair the PS3600 hardware first!In addition to selecting any HXA boards that you wish to test; You MUST also select ALL associated PinScale 3600 boards. – To be safe: Select ALL PS3600 boards in cardcages where you have ANY HXA boards selected.

Diagnostic – HEXT test

Calibration –

Calibration of the HXA is included when full system calibration is performed

E7996C

Standard Configuration P/N E7997-66607NOTE: Custom configurations require a custom

Diag/Cal board

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Trouble Shooting

Possible causes for HXA diagnostic failures:– Bad Pogo Block on PS or HXA– Bad HXA board– Bad Pin Scale board– Defective HXA diagnostic / calibration board

Troubleshooting Recommendations:– Repeat diagnostic tests to verify if solid– Visual inspection of pogo blocks i.e. HXA and associated Pin Scale channels– Swap of HXA with known good position – Swap of Pin Scale board– Digital Diagnostics (FRU repair level)– HXA Diagnostics (Whole board replacement)

Note: Experience has shown that reseating HXA boards can clear up some failures

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Trouble ShootingDecoding of di_log_file.xxxx

Identifying Suspect Failing Boards

Example di_log_file failure [HEXT header]

T HEXT (DIG):Corretto Diag test (100.00ns)

In 6 corretto board(s), the following 12 corretto CPA(s) were detected:Crd S M D0 D1 D2 D3 R0 R1 R2 R3 DCLK RCLK DRVEN_________________________________________________________________________325 1 4 12701 12703 12901 12903 12702 12704 12902 12904 12709 12710 12713325 2 4 12705 12707 12905 12907 12706 12708 12906 12908 12711 12712 12714327 1 4 12801 12803 13001 13003 12802 12804 13002 13004 12809 12810 12813327 2 4 12805 12807 13005 13007 12806 12808 13006 13008 12811 12812 12814401 1 4 20301 20303 20501 20503 20302 20304 20502 20504 20309 20310 20313401 2 4 20305 20307 20505 20507 20306 20308 20506 20508 20311 20312 20314403 1 4 20401 20403 20601 20603 20402 20404 20602 20604 20409 20410 20413403 2 4 20405 20407 20605 20607 20406 20408 20606 20608 20411 20412 20414405 1 4 20701 20703 20509 20511 20702 20704 20510 20512 20709 20710 20713405 2 4 20705 20707 20513 20515 20706 20708 20514 20516 20711 20712 20714407 1 4 20801 20803 20609 20611 20802 20804 20610 20612 20809 20810 20813407 2 4 20805 20807 20613 20615 20806 20808 20614 20616 20811 20812 20814

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Trouble ShootingDecoding of di_log_file.xxxx (Continued)

Identifying Suspect Failing Boards

Example di_log_file failure:VERIFY DATA-IN RELAIS

T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In

T HEXT Error: CHAN 12703: [D1] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -21077 uA, 276.9% : *** # Data-In

T HEXT Error: CHAN 12709: [DCLK] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -22321 uA, 308.0% : *** # Data-In

T HEXT Error: CHAN 12901: [D2] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -5722 uA, 106.9% : *** # Data-In

T HEXT Error: CHAN 12701: [D0] Data-In Relais of "HXA325:1": I_exp = -10000 uA, [-14000 ... -6000 uA] : I_meas = -15883 uA, 147.1% : *** # Data-In

Diag TestHEXT

PS3600In Use

Signal Pin HXA

HXA 325Board Lane 1

Failed Measurement

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Trouble ShootingDecoding of di_log_file.xxxx (Continued)

Identifying Suspect Failing Boards

Example di_log_file failure:

Clockmodule failure patternT HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS17/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC17/08: F_exp = 6.800 GHz, [6.780 ... 6.820 GHz] : F_meas = 0.000 GHz, 34000.4% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/15: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/15: F_exp = 6.827 GHz, [6.807 ... 6.847 GHz] : F_meas = 0.000 GHz, 34135.4% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS09/04: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC09/04: F_exp = 7.200 GHz, [7.180 ... 7.220 GHz] : F_meas = 0.000 GHz, 36000.5% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS16/07: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC16/07: F_exp = 7.314 GHz, [7.294 ... 7.334 GHz] : F_meas = 0.000 GHz, 36570.5% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS19/08: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC19/08: F_exp = 7.600 GHz, [7.580 ... 7.620 GHz] : F_meas = 0.000 GHz, 38000.5% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS32/13: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockC32/13: F_exp = 7.877 GHz, [7.857 ... 7.897 GHz] : F_meas = 0.000 GHz, 39384.5% : *** # Embedded diag

T HEXT Error: CHAN 10709: Embedded diag of "HXA305",clockmoduleDiag,CLKM,LockS05/02: F_exp = 0.065 GHz, [0.050 ... 0.100 GHz] : F_meas = 0.000 GHz, 433.3% : *** # Embedded diag

Diag TestHEXT

PS3600In Use

Affected HXAboard

Failed Measurement

Failed DiagStep

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Spare Parts

E7996-68511 HXA Replacement Board Assembly

E7996-69511 HXA Exchange Board Assembly

E7996-61602 HXA Pogo Cable

E7997-66607 HXA Calibration / Diagnostic board

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DC Scale Cards – DPS32 & VI32

DPS DPS32 VI32

Number of Channels 32 32

Max V/I per channel (per board) 7V/1.5A (7V/48A) 25V/0.5A (25V/16A)

Spurious Noise DC–1MHz (*1) – 60 dBm – 60 dBm

IDDQ Measurements Yes Yes

Interface Module x8 Channel Modules Relay Module

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Pogo Assignment

Channel Slot DPS pogo pin assignment 2 x16 channel pogo blocksChannel Slot DPS pogo pin assignment 2 x16 channel pogo blocks

to

DU

T

P1

GS2

G1

PS1

P2

G2

GS1

PS2

P3

GS4

G3

PS3

P4

G4

GS3

PS4

P5

GS6

G5

PS5

P6

G6

GS5

PS6

P7

GS8

G7

PS7

P8

G 8

GS7

PS8

P9

GS10

G9

PS9

P10

G10

GS9

PS10

P11

GS12

G11

PS11

P12

G12

GS11

PS12

P13

GS14

G13

PS13

P14

G14

GS13

PS14

P15

GS16

G15

PS15

P16

G16

GS15

PS16

YY

ZZ

XX

WW

P1

GS2

G1

PS1

P2

G2

GS1

PS2

P3

GS4

G3

PS3

P4

G4

GS3

PS4

P5

GS6

G5

PS5

P6

G6

GS5

PS6

P7

GS8

G7

PS7

P8

G 8

GS7

PS8

P9

GS10

G9

PS9

P10

G10

GS9

PS10

P11

GS12

G11

PS11

P12

G12

GS11

PS12

P13

GS14

G13

PS13

P14

G14

GS13

PS14

P15

GS16

G15

PS15

P16

G16

GS15

PS16

YY

ZZ

XX

WW

Pn - Power line DPS ch. nGn - Gound line DPS ch. nPSn - Power sense DPS ch. nGSn - Gound sense DPS ch. n

Pn - Power line DPS ch. nGn - Gound line DPS ch. nPSn - Power sense DPS ch. nGSn - Gound sense DPS ch. n

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Cha

nnel

s 09

-12

Cha

n nel

s 01

-04

Cha

nnel

s 0 1

-04

Cha

nne l

s 09

-12

Cha

nne l

s 05

-08

Cha

nnel

s 13

-16

Cha

nnel

s 05

-08

Cha

nnel

s 13

-16

02 020101 01 010202

• Each logical board is connected to one pogo block.• DPS32 and VI32 require the Universal DC/DC.

Channel assignment is printed on metal cover

Logical LogicalBoard A Board B

Logical LogicalBoard B Board A

Channel Assignment

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DC Scale Model file

# Example model file:GLOBAL testhead = TH_8CC # TH_2CC | TH_4CC | TH_8CC dut_interface = SOC # F330 | SOC | EXHIBITION# hpib_interface = vxi11/192.168.0.100/gpib0 # hpib | vxi11/192.168.0.100/gpib0# ppu_device = /dev/tty1p0 device_maintenance = on IOCHANNEL 10101-11916:HW = PS800, speed = 800 Mbps, vmem = 54M, smem = 2M, tim = w256-d8-r8

DPS 1: type = GPDPS 3: type = MSDPS, channels = 8 12101-12216: type = DCS-VI32 30901-31016: type = DCS-DPS32

Keywords for DC-Scale cards start with DCS. There are no further options

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DiagnosticKlick left mouse button on arrow to display sub-

test-list. Recommended: Diagnostic Board E7010E

Diagnostic CDPS Subtests:

1. Force/Measure2. DC-Connectivity 3. Ganging4. AC Connectivity

Tests the Pogo cable connection to DUT1. Channel Memory2. Board-Supply3. Channel Communication4. Channel Supply

All sub tests are card internal, except the AC connectivity test.

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