vector vii user manual 6 4 1 - 150kva to 561kva - december 1, 2009

© 2008 Wood Group ESP, Inc.

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Vector ® VII Variable Speed Drive

User’s Manual 150 - 561

Wood Group ESP, Inc.

Wood Group ESP 5500 S.E. 59th Street Oklahoma City, OK 73135 Tel 405-670-1431 www.woodgroup-esp.com

Part Number 196399 Revision 6.4.1 December 1, 2009


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Intended Use

CE Marked Vector® VII Drive’s are intended for installation in electrical systems or machinery in the European Union This product conforms to the following product standards of the following directives:

• Machine Directive 2006/42/EC • Low Voltage Directive 2006/95/EC • Low Voltage Directive 72/23/EC • EMC Directive 2004/108/EC

General Specifications Electrical Specifications: Rated Input Voltage: 480 Volt, 3 phase, 60 Hz (+ / - 10% of rated voltage and frequency). Consult factory for other input voltages and frequency ratings. Efficiency: 97% or greater at full load. Output Voltage: 0 Volts to rated input voltage Output Frequency: 0 Hertz to 120 Hertz. Control Specifications: Control Method: Sine coded output with optional VSG® (Variable Sinewave Generation) technology. Accel / Decel: 0 Seconds to 6,000 seconds. Drive Overload: 110% of drive rating for 60 seconds (Variable Torque). Current Limit: Programmable current limit. Control I/O: Digital Inputs: 7 Programmable inputs - 24 VDC, 8 mA – Sinking or Sourcing Logic. Digital Outputs: 2 Programmable dry contacts rated 250 VAC / 30 VDC @ 1A.

1 Fault contact - Form C dry contact rated 250 VAC / 30 VDC @ 1A. Analog Inputs: 2 Programmable inputs (10 bit). 1 Input – 0 to +10 VDC – 20 K Ohms 1 Input – 0 to +10 VDC – 20 K Ohms or 4 to 20 mA – 250 Ohms Analog Outputs: 2 Programmable outputs (10 bit) – 0 to +10 VDC – 2 mA. Analog Reference: +15 VDC Source – 20 mA. Logic Reference: +24 VDC Source – 8 mA. Environmental Specifications: Ambient Service Temperature: 0°C to 50°C (32°F to 1 22°F) to -40°C (-40°F) with optional arctic package. Ambient Storage Temperature: -20°C to 60°C (-4°F to 140°F) Humidity: 0 to 100% Altitude: Up to 1000 Meters (3300 Feet) without de-rate. Vibration: 9.81m/s2 (1 G) maximum 10 to 20 Hz, 2.0 m/s2 (0.2 G) 20 Hz to 50 Hz. Vector®, VSG®, SmartGuard® and SmartLift® are all r egistered trademarks of Wood Group ESP, Inc.


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Table of Contents: i. Emergency Stop Function ............................ ..........................................................................................7 1. Quick Start Guide.................................. ...................................................................................................9

1.1 Quick Start.......................................................................................................................................9 1.2 I want to .........................................................................................................................................10

1.2.1 Activate the normal drive screen.................................................................................................10 1.2.2 Activate the status indicator screen ............................................................................................10 1.2.3 Adjust the frequency setpoint......................................................................................................10 1.2.4 Clear the Fault state....................................................................................................................10 1.2.5 Determine the current rating of this drive....................................................................................10 1.2.6 Change one of the parameters in the Linear List........................................................................10 1.2.7 Save Data Log, Current Log, and Events files to USB Flash disk..............................................10 1.2.8 Set drive parameters to their factory default values ...................................................................10 1.2.9 Adjust the V/F behavior of the drive............................................................................................10 1.2.10 Fine tune the drive output voltage without stopping the drive ....................................................10

2. Installation and Setup............................. ...............................................................................................11 2.1 Applicability ...................................................................................................................................11 2.2 Site Installation ..............................................................................................................................11

2.2.1 Equipment Inspection .................................................................................................................11 2.2.2 Equipment Installation and Requirements ..................................................................................11 2.2.3 Electrical Connections ................................................................................................................13 2.2.4 Input Power Requirements .........................................................................................................13

2.3 Hardware Connections..................................................................................................................16 2.3.1 Control Terminals........................................................................................................................16 2.3.2 External Stop Switches ...............................................................................................................20 2.3.3 Standby Switch Input ..................................................................................................................20 2.3.4 Event Switch ...............................................................................................................................20 2.3.5 Remote Run and Reference .......................................................................................................20

2.4 Startup Checks..............................................................................................................................21 2.4.1 Pre Power-Up..............................................................................................................................21 2.4.2 Pre Run Checks..........................................................................................................................21 2.4.3 Drive Start Up..............................................................................................................................22

2.5 Keypad Conventions .....................................................................................................................23 2.5.1 Softkeys ......................................................................................................................................23 2.5.2 Arrow Keys..................................................................................................................................23 2.5.3 Start / Stop ..................................................................................................................................24 2.5.4 Status Indicator Screen OLD BLUE BOX HMI ...........................................................................24 2.5.5 Status Indicator Screen New HMI...............................................................................................24

2.6 Configuration .................................................................................................................................24 2.6.1 Drive Mode..................................................................................................................................25 2.6.2 Frequency Behavior ....................................................................................................................25 2.6.3 Alarms and Restarts ...................................................................................................................25 2.6.4 Motor Direction............................................................................................................................25

3. Screen Descriptions ................................ ..............................................................................................26 3.1 Run Status.....................................................................................................................................26 3.2 Event Log ......................................................................................................................................28 3.3 Select Screen (Not logged in) .......................................................................................................29 3.4 Enter Password .............................................................................................................................30 3.5 Select Screen (Logged in).............................................................................................................31 3.6 Fault Status ...................................................................................................................................33 3.7 Amp Chart .....................................................................................................................................34


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3.8 Trending ........................................................................................................................................35 3.9 History Screen...............................................................................................................................36 3.10 Setup Screen.................................................................................................................................37 3.11 Smartguard....................................................................................................................................38 3.12 Drive I/O ........................................................................................................................................39 3.13 Last Fault.......................................................................................................................................40 3.14 All Monitors....................................................................................................................................41 3.15 Run Info.........................................................................................................................................45 3.16 Set Date and Time ........................................................................................................................45 3.17 Linear List Menu............................................................................................................................47

3.17.1 Linear List....................................................................................................................................47 3.18 Operating Mode ............................................................................................................................49

3.18.1 Selection Parameter Change......................................................................................................50 3.18.2 Operating Mode – Frequency Control ........................................................................................51 3.18.3 Operating Mode – Analog Follower ............................................................................................53 3.18.4 Operating Mode – Current Control..............................................................................................55 3.18.5 Operating Mode – Pressure Control ...........................................................................................57

3.19 Alarms Setup.................................................................................................................................59 3.20 Underload Setup ...........................................................................................................................61 3.21 Numeric Parameter Change .........................................................................................................63 3.22 Frequency Setup...........................................................................................................................64 3.23 Analog 1 Setup..............................................................................................................................66 3.24 Analog 2 Setup..............................................................................................................................68 3.25 Misc Setup.....................................................................................................................................70 3.26 Comm Setup .................................................................................................................................72 3.27 Hard Starting .................................................................................................................................74 3.28 Maintenance Menu........................................................................................................................75 3.29 Startup Control ..............................................................................................................................77 3.30 Keypad Test ..................................................................................................................................79

4. Parameter Locator .................................. ...............................................................................................80 5 Remote User Interface.............................. .............................................................................................82

5.1 What is the Remote User Interface?.............................................................................................82 5.2 Configuration .................................................................................................................................82 5.3 Capabilities....................................................................................................................................83

6. Volts per Hertz Settings (V/Hz) ................... .........................................................................................84 6.1 V/Hz Factory and Manual set-up...................................................................................................84

6.1.1 Factory Default V/Hz and Definition............................................................................................84 6.1.2 Selectable 60 Hz V/Hz Settings ..................................................................................................85 6.1.3 Selectable 50 Hz V/Hz Settings ..................................................................................................88 6.1.4 V/Hz Manual Setup .....................................................................................................................92

7. SCADA Interface .................................... ................................................................................................93 7.1 SCADA Interface Port ...................................................................................................................93 7.2 SCADA Addresses........................................................................................................................93 7.3 Communication Ports 1-5 Pin Out.................................................................................................99

8. Troubleshooting and Maintenance .................... ................................................................................100 8.1 Main Circuit Test Procedure........................................................................................................100

8.1.1 Test Point Designations ............................................................................................................100 8.1.2 Main Power Circuit Test and Troubleshooting..........................................................................101

8.2 Drive System Troubleshooting ....................................................................................................103 8.2.1 Drive Frame PC Board Designations........................................................................................105 8.2.2 System Power Checks and Troubleshooting............................................................................105 8.2.3 Fan/Heat Exchanger Troubleshooting ......................................................................................107 8.2.4 Drive Status / Fault Codes ........................................................................................................107

8.3 General Maintenance..................................................................................................................111 8.3.1 Periodic Inspection – NO Power Applied..................................................................................111


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8.3.2 Periodic Inspection – Power Applied (External Only) ...............................................................111 Appendix .......................................... .............................................................................................................112

A.1 Dimensions and Weights .................................................................................................................112 A.2 Default Parameter Values ................................................................................................................114 B.1 USB Flash Drive Operation..............................................................................................................116 B.1.1 Save History files ...................................................................................................................116 B.1.2 Save Configuration to USB flash drive ..................................................................................116 B.1.3 Save Linear List to USB flash drive .......................................................................................117 B.1.4 Load configuration from a USB flash drive to a Vector® VII drive .........................................117 C.1 Linear List.........................................................................................................................................118 D.1 Tools recommended for maintenance and repair ............................................................................158 E.1 Spare parts list .................................................................................................................................159


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General Precautions

DANGER: This drive unit requires and produces poten tially lethal voltage levels. Failure to comply with the following may lead to equipment dam age, serious personal injury and/or

death!!!

• Read and understand this manual in it’s entirety be fore installing, operating, or servicing this drive . All warnings, cautions, notes and instructions must be followed. The drive must be installed by qualified personnel only. The drive must be installed following the guidelines in this manual and following all applicable local codes.

• Do not connect or disconnect wiring while power is applied to the drive. Do not remove covers or touch any components while power is on.

• To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before servicing this drive unit. The internal capacitors remain charged even after the power supply is turned off. To prevent electrical shock, wait at least five minutes after removing power and measure the D C bus voltage between the +3 and – terminals to con firm safe level of voltage .

• Do not bypass the internal circuit breakers of the drive for any reason. • Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. • Replace any protective covers or shields that may have been removed during servicing before operation of the drive. • Do not connect or operate this unit with visible damage or missing/removed parts. • This unit may start unexpectedly upon application of power. Clear all personnel from the drive and other connected

equipment. Secure and/or remove any mechanical hazards that may be present with the application of power to this drive • This drive contains ESD (ElectroStatic Discharge) sensitive parts and assemblies. Static control precautions are required

when installing, testing, or servicing this unit. Arc Flash Warning: There is a potential for Arc Flash Hazard with this equipment. It is strongly recommended that an analysis of incident energy levels and determination of appropriate Personal Protective Equipment be conducted prior to energizing this equipment. Danger Warning: A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word”DANGER”. A Danger warning symbol indicates a hazardous situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the following manner.

DANGER Special instructions and descriptions of the associated hazard will be explained in the text following the Danger warning.

Or for CE marked Applications: Electrical Warning: The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed. .

Or for CE marked Applications: Caution Warning: A Caution warning symbol is and exclamation mark enclosed in a triangle that precedes the word ”CAUTION”. A Caution warning symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Or for CE marked Applications:


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Information Note:

i. Emergency Stop Function The Emergency Stop (E-Stop) push button is located on the front of the enclosure door and is bright red for easy identification.

To use the E-Stop push button to stop the drive,

• Press the button in with your finger or hand.

Once the E-Stop push button has been depressed, the Run status Screen will show External Fault 2 stopping the drive.


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To reset the E-Stop push button and allow the drive to operate:

• Pull the E-Stop button out and away from the drive until it stops

• Open the Operator Control Panel window • Press the red Stop button on the operator Control Panel to clear the fault • When ready to start the drive and all conditions are safe, press the green Start button on the

Operator Control Panel.

Warning: When setting factory defaults in this drive, the user must verify the following for safe operation. From the Run Status screen:

• Select Menu • Select Log In • Enter 3333 for Password • Select OK • Select Misc Setup • Select External Fault 2 • Select N.C. • Select OK

This procedure must be completed for the Emergency Stop Feature to function.


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1. Quick Start Guide

Quick Start This section will guide you through drive configuration for a typical ESP installation. It is highly recommended that the user read the entire manual be fore proceeding with this procedure!

Step Name Description 1 Log on to access drive

configuration Sections 3.4, 3.5

• From the Run Status screen, press the Menu softkey • Use the up and down arrow buttons to select Log In, press the OK softkey. • Enter the password and press the OK softkey. • Default password is 3333.

2 Set Auto Restart and

Drive Start function Section 3.29

• From the Run Status screen, press the Menu softkey • From the Select Screen, press the Startup softkey • Set Auto Restart to Enable or Disable (Application Dependent) • Set Drive Start to Enable before starting the drive

3 Set drive mode and related parameters Sections 2.6.1, 3.18

• Determine the operating mode for the drive - Current Control, Pressure Control, Frequency Control, and Analog Follower.

• Edit the Drive Mode parameter in the Operating Mode screen as needed. Modify the other parameters in the Operating Mode screen as necessary.

• Use the up and down arrow buttons in the Select Screen to select the Operating Mode screen, press the OK button.

• Use the up and down arrow buttons to select a parameter, press the Edit key to change the selected parameter.

4 Set up alarms

Section 3.19, 3.20

• Set the motor overload and global restart parameters in the Alarms Setup screen. • Set the motor Underload and Underload restart parameters in the Underload Setup

screen. • Select the screen and select / edit parameters as in step 3.

5 Set up frequency behavior Section 3.22

• Set the V/F curve, motor direction, maximum and minimum frequencies, acceleration and deceleration times, jog setpoint, and lockout frequencies in the Frequency Setup screen.

• Select the screen and select / edit parameters as in step 3.

6 Set up Misc parameters Section 3.25

• Configure the SmartGuard sensor (if available), transformer ratio, customer password, and faults as necessary in the Misc Setup screen.

• Select the screen and select / edit parameters as in step 3. •

7 Configure analog inputs Section 3.23, 3.24

• If required. Use the Analog 1 Setup and Analog 2 Setup screens. • Select the screen and select / edit parameters as in step 3.

8 Configure User Selected

Parameters Section 3.10

• Select parameters to display in the User Selected Parameters section of the Run Status screen using the Setup screen.

• Select the screen and select / edit parameters as in step 3.


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1.2 I want to…..

1.2.1 Activate the normal drive screen Press any key. Do NOT press the STOP key unless you want the drive to stop. Refer to Section 2.5.4.

1.2.2 Activate the status indicator screen The status indicator screen is displayed automatically after 5 minutes of keypad inactivity. It can not be activated manually.

1.2.3 Adjust the frequency setpoint Press the Setp softkey on the Run Status screen to activate setpoint change mode. Use the up and down arrow keys to adjust the setpoint as desired. Refer to Section 3.1

1.2.4 Clear the Fault state Press the STOP key to attempt to clear the fault state.

1.2.5 Determine the current rating of this drive Examine the Drive Max Amps parameter displayed on the All Monitors screen. Refer to Section 3.14

1.2.6 Change one of the parameters in the Linear Li st Please discuss this with Engineering. Some of these values are changed automatically when the higher level parameters are changed via the setup screens. Therefore, changes to the parameters in the Linear List must be considered carefully to avoid unexpected results. Refer to Section 3.17

1.2.7 Save Data Log, Current Log, and Events files to USB Flash disk See description of the Save softkey in the History screen. Refer to Section 3.9 and appendix B

1.2.8 Set drive parameters to their factory default values Select the “Set all parameters to factory defaults.” function in Maintenance screen. Note that this function sets both the high level user interface parameters and low level drive parameters to their factory defaults. This function may take several seconds. The drive must be powered off and then back on after this function has completed prior to further drive configuration or use. Warning: For 12 Pulse and/or VSG drives the Breaker 2 Fault on the Misc Setup screen must be enabled for these drive protection features to protect the drive. Refer to Section 3.28

1.2.9 Adjust the V/F behavior of the drive The high level parameter “V/F Select” in the Frequency Menu allows selection from several standard V/F curves (60 Hz Standard Torque, 60 Hz Medium Torque, 60 Hz High Torque, 50 Hz Standard Torque, 50 Hz Medium Torque, 50 Hz High Torque). Using this selection, along with the Maximum Frequency, should accommodate many, if not all, ESP installations. The V/F behavior can be customized if necessary – please contact the WG ESP Controls Product Support group at Oklahoma City for advice if such customization is necessary. Refer to Section 3.22and Section 6

1.2.10 Fine tune the drive output voltage without s topping the drive Adjust the Voltage Bias parameter in the Frequency Setup screen. Note that the Voltage Bias is applied if the drive is running a maximum frequency. At lower frequencies, the voltage bias is scaled. Also note that the output voltage is limited by the DC bus voltage. Refer to Section 3.22


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2. Installation and Setup

2.1 Applicability This manual applies to the 150, 253, 344, 428, and 561 models of the Wood Group ESP Vector® VII Variable Speed Drive.

2.2 Site Installation

2.2.1 Equipment Inspection Upon receiving equipment, a thorough inspection for external and internal damage should be conducted before connecting and operating. • Check the external enclosure for broken welds, hinges, bent corners, doors or bent legs. • Check the internal enclosure for loose or broken hardware such as fans, covers or fasteners. • Check all wire terminations to ensure connections are tight. • Inspect the enclosure for any signs of water leakage into the drive. • NOTE!!! If the drive is to be used in an ESP applic ation, make sure that the unit is

connected to an output filter (either internal or a n external). • NOTE!!! Multi-pulse units require a properly sized and configured phase shift transformer.

2.2.2 Equipment Installation and Requirements Equipment Placement • The main power service should be located no closer than 100' (30m) from the wellhead. • The drive should be placed at least 50' (15m) from the wellhead, to prevent exposure to

hazardous and explosive gasses, and provide adequate access for well work over equipment. • The drive should be placed on a flat level surface; a concrete pad is recommended but not

required, The VSD should be fastened to the pad through the mounting holes in the enclosure legs. Only use mounting hardware designed for use with the pad material.

• A minimum of 6” of space should be maintained on all four sides of the drive. This will ensure correct airflow across cooling heat sinks and fan intakes, as well as provide easy access for servicing and cable entry.

Service Requirements • Main service amperage is based on drive KVA and motor load calculations. • A service disconnect is required between the service transformers and the drive. This should be

sized to accommodate service amperage. • Overhead service drops into disconnects or other equipment must be equipped with a mast

mounted weather head to prevent rain from entering equipment. Grounding and Bonding

DANGER Correct system grounding and equipment bonding is required to ensure proper operation of equipment during both normal operation and fault conditions. Grounding and bonding conductors provide a path to ground for lethal fault currents and voltages. Failure to correctly ground and bond equipment can lead to equipment damage and personnel injury or death. Refer to Figure 2.2.1.

• Grounding applies to the main service connection to ground. Service transformer wye-point and

enclosures, including the service disconnect switch, must be connected to a common ground conductor and grounding electrodes. (Refer to local electrical authority for approved grounding electrodes and methods in you area) System ground resistance should not exceed 25 Ohms to


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ground and ideally be between 1-5 Ohms to ground. Ground resistance checks should only be made by qualified electrical inspection agencies.

• Bonding applies to all other electrical equipment and raceways. A bonding conductor must be connected from the main grounding electrodes to all enclosures, junction boxes, buildings, electrical pipes, and the wellhead.

• This equipment provides an internal ground connection for the bonding conductor. This connector is connected to the internal ground bus of the enclosure.

Figure 2.2.1 – Typical Drive Site (Line Power) Inst allation Grounding and Bonding

Generator requirements • Generator supplied power systems have the same requirements for grounding and bonding as

utility supplied systems. Grounding electrodes must be installed and a common bonding conductor connected to all equipment and buildings.

• Use of generators on drives creates other possible operational problems that can be reduced with correct generator sizing and design. Generators must be designed to handle the sub-transient reactance present on VSD applications. When the generator system does not incorporate a wye-point for connection to the system ground, then an isolation transformer is required between the generator and input to the VSD. This provides some protection from floating voltages, and provides a wye-point for connection to the ground system.

• Failure to follow the above guidelines will result in poor performance and/or equipment failure. • When a generator unit is used for drive input power, it is highly recommended to use a multi-

pulse VSD (12 Pulse or higher) or the generator should be sized to at least 300% of the VSD rating.


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Figure 2.2.2 – Typical Drive Site (Generator Power) Installation Grounding and Bonding

2.2.3 Electrical Connections Main Circuit Terminal Configuration • Input power is applied to the drive circuit breaker MCCB1 terminals L1, L2, L3 (and MCCB2 L11,

L21, L31 terminals in 12 Pulse units). • Output power connections are made at the output power block terminals T1, T2, T3. • Applicable lug sizes give in Table 2.2.1 • Applicable cable sizes give in Table 2.2.2

2.2.4 Input Power Requirements 480 VAC 3 phase 60 HZ

• All Vector® VII drive come from the factory wired for a stable 480 Volt input unless specifically requested when ordered.

380 VAC 3 Phase 50 HZ

• To convert your drive in the field, you must replace CPT1 with a 750 – 1000 Va 380 – 240 VAC transformer for the control power to be correct.


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VECTOR VII 6,12 Pulse Input Lug Sizes / Output Lug Sizes / Ground Lug Sizes

Output Lug Size / Phase

Drive Model Input Lug Size 6 Pulse / Phase Input Lug size 12

Pulse / Phase PWM VSG Ground Lug Size

150 (1X) #4 - 350 MCM (1X) #6 - 3/0 (2X) #6 - 350MCM (2X) #6 - 250MCM #14 - 2/0

(1X) 25mm2 - 165mm2 (1X) 16mm2 - 95mm2 (2X) 16mm2 - 165mm2 16mm2 - 120mm2 2.5mm2 - 70mm2

253 (2X) 250MCM - 750MCM (1X) #4 - 350MCM (2X) #6 - 350MCM (2X) #6 - 250MCM #14 - 2/0

(2X) 120mm2 - 400mm2 (1X) 25 - 165mm2 (2X) 16mm2 - 165mm2 16mm2 - 120mm2 2.5mm2 - 70mm2

344 (2X) 2/0 - 600MCM (1X) 2/0 - 600 MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM

(2X) 70mm2 - 300mm2 (1X) 70mm2 -

300mm2 (2X) 35mm2 - 300mm2 (2X) 55mm2 - 400mm2 16mm2 -

165mm2

428 (2X) 2/0 - 600MCM (1X) 3/0 - 600MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM

(2X) 70mm2 - 300mm2 (1X) 95mm2 -

300mm2 (2X) 35mm2 - 300mm2 (2X) 55mm2 - 400mm2 16mm2 - 165mm2

561 (2X) 500MCM - 750MCM (1X) 250MCM -

750MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM

(2X) 240mm2 - 400mm2 (1X) 150mm2 -

400mm2 (2X) 35mm2 - 300mm2 (2X) 55mm2 - 400mm2 16mm2 - 165mm2

Table 2.2.1 Applicable Lug Sizes


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VECTOR VII RECOMMENDED CABLE SIZE

Input Conductor 6 Pulse / Phase Input Conductor 12 Pulse / Phase Output Conductor / Phase

Drive Model L1 L2 L3 Size* (AWG kcmil) L1 L2 L3 L11 L21 L31 Size* (AWG kcmil) T1 T2 T3 Size* (AWG kcmil)

Cable Temperature Rating and

Type Cable Temperature Rating and Type Cable Temperature Rating and

Type

60º C 75º C 60º C 75º C 60º C 75º C

(140ºF) (167ºF) (140ºF) (167ºF) (140ºF) (167ºF)

TYPE TYPE TYPE TYPE TYPE TYPE

TW, RHW, TW, RHW, TW, RHW,

UF THHW, UF THHW, UF THHW,

THW, THW, THW,

THWN, THWN, THWN,

XHHW, XHHW XHHW

USE,

ZW

Input Rating = 180 Amps Input Rating = 180 Amps Output Rating = 180 Amps

150 300mcm 3/0awg 2awg 3awg (2X) 1awg (2X) 2awg

150mm² 95mm² 35mm² 30mm² (2X) 50mm² (2X) 35mm²


(2X) 3/0mcm (2X) 2/0awg 3/0awg 2/0awg (2X) 3/0awg (2X) 2/0awg

253

(2X) 95mm² (2X) 70mm² 95mm² 70mm² (2X) 95mm² (2X) 70mm²


(2X) 300mcm (2X) 4/0awg 300mcm 4/0awg (2X) 300mcm (2X) 4/0awg

344

(2X) 150mm² (2X) 120mm² 150 mm² 120mm² (2X) 150mm² (2X) 120mm²


(2X) 400mcm (2X) 350mcm 400MCM 350MCM (2X) 400mcm (2X)

350mcm

428

(2X) 240mm² (2X) 165mm² 240 mm² 165 mm² (2X) 240mm² (2X) 165mm²


(2x) 600mcm (2X) 500mcm 600mcm 500mcm (2x) 600mcm (2X)

500mcm

561

300 mm² (2X) 240mm² 300 mm² 240mm² 300 mm² (2X) 240mm²

Table 2.2.2 Recommended Cable Sizes

* Copper conductors, not more than 3 insulated cond uctors rated 0-2000 volts in raceway or cable. Ambient temperature of 30ºC (86ºF).

* Table 2.2.2 Recommended cable sizes are calculate d to be sized 125% of Input/Output current rating.


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Figure 2.2.2 – 6 Pulse Main Circuit Terminal Config uration

Figure 2.2.3 – 12 Pulse Main Circuit Terminal Confi guration

2.3 Hardware Connections

2.3.1 Control Terminals Identifying Control Terminals Digital and Analog I/O are supported through the control terminals. The Control Terminals (located on the Terminal Card) are mounted on the lower section of the drive chassis. The picture below shows the control terminals.


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Control Terminal Wire Sizes

Terminal Possible Wire Sizes AWG (1 Amp Max) Recommended Wire Size AWG ALL ( Except E(G) ) Stranded wire: 26 - 16 18 E(G) 20 - 14 14

Terminal Designations: Refer to Figure 2.3.1 for control terminal and HMI terminal diagram. Digital Inputs

Terminal Signal Description Signal Level S1 Remote Run Forward Run when CLOSED, stopped when OPEN 24VDC, 8mA S2 Not Used - - S3 External Fault 1 Fault When OPEN (Programmable) 24VDC, 8mA S4 External Fault 2 Fault When OPEN (Programmable) 24VDC, 8mA S5 Standby Standby when OPEN (Programmable) 24VDC, 8mA S6 Spare Programmable 24VDC, 8mA S7 Breaker 2 Fault Fault When OPEN (Programmable) 24VDC, 8mA SN Signal Common - - SC Seq Common Must be tied to SP - SP Signal Power Digital input supply +24 VDC, -

Analog Inputs

Terminal Signal Description Signal Level +V +15VDC Output +15VDC for analog Inputs or Transmitters 20 mA Max A1 Analog In 1 Analog Input or Speed Command 0-10VDC A2 Analog In 2 Multi Function Analog Input 4/20mA, 0-10VDC AC Analog Common - - E(G) Shield Wire Optional Ground Line Connection Point -

Digital Outputs Output Contact Ratings – 1Amp Max at 250VAC

Terminal Signal Description Signal Level M1 M2

Drive Running NC Contact

CLOSED while drive is running. (Multi Function Digital Input, Programmable)

Dry Contact

M3 M4

Remote/Auto NO Contact

Closed when in Local. (Multi Function Digital Input, Programmable)

Dry Contact

MA MB MC

Drive Fault Output

MA/MC – CLOSED during Fault condition MB/MC – OPEN during Fault condition

Dry Contact

Analog Outputs

Terminal Signal Description Signal Level FM Multi-Function

Analog Output Programmable - Output Frequency Default 0-10 VDC, 2mA Max

AC Analog common - - AM Multi-Function

Analog Output Programmable - Output Current Default 0-10 VDC, 2mA Max


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Figure 2.3.1 – Control Terminals and OLD BLUE BOX H MI Terminal Diagram


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Digital Inputs

9

10

11

12

13

14

15

16

17

34

44

36

39

Forward run/stop

Reverse run/stop

External Fault 1

External Fault 2

Standby

Event

Jog

+15 VDC

- 15 VDC

External Fault 3

VSPDREF

25

52

23

53

57

19

20

Digital Outputs

Analog Inputs

41

Drive Fault

Drive Running

45

48

46

Frequency Output 0-10 VDC

Current Output 0-10 VDC

Analog Common

Analog Outputs

47

R+

R-

S+

S-

IG

D Common

To Fan

Relay

* 12 Pulse Drives Only

42

35 Analog Common

V-AN

ISPDREF

51

58

38

29

TUBE

FLOW

50

Open Collector

EXTERNAL

USB-A PORT

J3

1234

321

21

J14

J22

J21

240 VAC Input

+24 VDC Input

Ground

+24 VDC

ChassisNeutralLine

Vector® VII Operator Control Panel

Figure 2.3.2 – Control Terminals and New HMI Termin al Diagram


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2.3.2 External Stop Switches The drive supports up to two external stop switches. When a stop switch is activated, an external fault occurs and the drive stops. Connecting an External Stop Switch 1:

1. Wire a stop switch between S3 and SN. 2. Enable External Fault 1 on the Misc Setup screen as Normally Open (N.O.) or Normally

Closed (N.C.).

Connecting an External Stop Switch 2: 1. Wire a stop switch between S4 and SN. 2. Enable External Fault 2 on the Misc Setup screen as Normally Open (N.O.) or Normally

Closed (N.C.).

Standby Switch Input The drive supports a normally closed external switch that will stop the drive when the switch opens. This can be used to stop the drive in a tank full or lease kill situation. If the Standby switch opens when the drive is running, the drive stops and enters the STANDBY state. An event is created but no fault occurs. The drive will immediately restart when the switch is closed again. Connecting the Standby Relay:

1. Wire the normally closed terminals of the standby relay between S5 and SN. 2. Enable the Standby Switch parameter on the Misc Setup screen.

Event Switch The drive supports a switch that logs events when the switch changes states. No fault occurs and the drive does not stop. Connecting the drive to an event switch.

1. Wire the switch to be monitored between S6 and SN.

Remote Run and Reference The drive supports a 2-wire external run interface along with an analog signal for drive speed control.

DANGER When operating in 2-wire mode the drive may start automatically upon power up of the unit. Ensure that the Remote Run input is OPEN before powering up a drive set up in 2-wire mode

To connect the drive to a remote run control and reference (Refer to figure 2.3.2):

1. Install a Normally Open relay contact between S1 and SN. 2. Connect the 0V – 10V analog reference signal to terminal block position A1. 3. Connect analog ground to terminal block position AC.

The drive will run when S1 is pulled to the SN state (i.e. contactor or switch is closed).


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Figure 2.3.4 – Remote Run Operation

2.4 Startup Checks

DANGER The following steps require that the system be energized. Only qualified personnel should perform the following procedures.

2.4.1 Pre Power-Up • Remove and lock-out incoming power out before conne cting the drive. • Ensure that the drive is properly grounded. • Do a complete visual inspection, checking for loose or broken wires. • Make sure all internal and external fans are free to turn. • Perform Main Circuit testing procedure outlined in Section 8. • Connect the service power to the main input circuit breaker of the drive (L1, L2, L3 on 6 Pulse

drives (and L11, L21, L31 on 12 Pulse drives)). !!!! Note : connecting the input power to the output of the drive can cause severe damage to the drive.

• Ensure that the output of the drive is disconnected (T1, T2, T3). Ensure that main drive circuit breaker(s) switch is in the “Off” position and all remote start signals that may be present are defeated.

• Turn power on at the service disconnect and measure incoming voltage. Check the voltage phase to phase and phase to ground and ensure that the voltages are in range before closing drive’s circuit breaker. The phase to phase voltage should be 480VAC +/-10% and the phase to ground should be approximately 277VAC +/-10% or the phase to phase voltage should be 380VAC +/-10% and the phase to ground should be approximately 200VAC +/-10%.

2.4.2 Pre Run Checks DANGER The following steps require that the system be energized. Only qualified personnel should perform the following procedures.

Drive Power Up • Energize main input circuit breaker(s) and verify that the HMI powers up with no fault conditions

present. • Check the DC Bus level. Measure across +3 and - terminals. Nominal values should be

between 650 – 700 VDC. • In most cases it is wise to reset the drive to its factory default parameter settings before

commissioning the drive. This should always be done when a drive has been used on a previous application. See Section 3.28 “Set All Parameters To Factory Defaults”.


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• Proceed with no-load checks No-Load Checks No load checks should be performed to ensure proper operation of the drive before connecting the output of the drive to its load (Step-up Transformer or Motor). Proceed with the following steps.

As these checks will involve tests on “Live” equipm ent region rated arc flash protection must be worn.

• Make sure that the drive output connections are disconnected. If they are not, ensure that the

incoming power is locked out. Wait at least five m inutes after removing power and measure the DC bus voltage to confirm safe level of voltage using volt meter set to read DC volts with the black lead connected to (-) and t he red lead connected to (+3) . Disconnect the drive output connections.

• From the Run Status screen, use the Setp softkey and the down arrow key to adjust the frequency reference to the minimum frequency.

• Navigate to the Underload Setup screen and set the Underload Current to 0. • Set parameter L8-07 in the linear list to 0 (disabled), this will avoid nuisance LF – Missing Output

Phase Faults. • Press the Start button. • Navigate to the Run Status screen. Check the output voltage. Use the Setp softkey and the up

arrow key to adjust the frequency reference to the maximum frequency. Check the output voltage. Output voltage should be equal to the incoming voltage at maximum frequency and approximately half of that value at minimum frequency (depending on setup of Voltage/Frequency).

• Press the Stop button. • Set parameter L8-07 in the linear list back to 1 (enabled). • De-energize the main input circuit breaker and veri fy the HMI is no longer powered up. • Wait at least five minutes after removing power and measure the DC bus voltage between

the +3 and – terminals to confirm safe voltage leve l. • Lock-out incoming power. • Re-connect the motor or Transformer leads to output terminal block T1, T2, T3. Make sure that

the drive output connections are tightly connected before continuing to next step.

2.4.3 Drive Start Up Once the drive has been set up and checked without the load connected, the drive is ready for startup. Proceed with the following steps.

• Navigate to the Underload Setup screen and set the Underload Current to the desired value. • From the Run Status screen, use the Setp softkey and the up / down arrow keys to set the

frequency reference to the desired operating frequency. • Press the Start button on the HMI. • With the drive running, check the output voltage and output current to ensure that they are within

the limits of the given application. • If any faults are present refer to Section 8 for troubleshooting.


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2.5 Keypad Conventions

START STOP

F5F4F3F2F1

USB Port

©

START STOP

F5F4F3F2F1

USB Port

©

Figure 2.5.1 –Old Blue Box HMI Keypad Figure 2 .5.1 –New HMI Keypad

2.5.1 Soft keys The 5 softkeys are located just below the LCD display and are labeled F1 through F5. The function of a softkey is defined by the label in the rectangle on the LCD display just above the key. The function of a softkey varies with the active screen.

2.5.2 Arrow Keys The arrow keys are screen dependent but the following rules apply… Left and Right Arrows: • If a graph or a chart is displayed, re-draws the chart using older (left arrow) or newer (right

arrow) data. • In the Linear List, displays the previous (left arrow) or next (right arrow) set of Linear List

parameters. • In the Enter Password and Date / Time screens, selects the field to the left (left arrow) or the

right (right arrow) of the currently selected field.

Up and Down Arrows: • In the Run Status screen with the Setp softkey active, the up and down arrows adjust the

setpoint up (up arrow) and down (down arrow). The setpoint applies in the Current Control, Pressure Control, and Frequency Control modes.


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• In screens where lists of parameters are displayed, moves the selection to the parameter above (up arrow) or below (down arrow) the currently selected parameter.

• In the Numeric Parameter Entry screen, the Password Entry screen, and the Date / Time Entry screen adjusts the selected (highlighted) value up (up arrow) or down (down arrow).

2.5.3 Start / Stop The Start and Stop buttons work from all screens. Start will only start the drive if it is in the Ready state. Stop has priority over any other key.

2.5.4 Status Indicator Screen OLD BLUE BOX HMI The screen will change to display drive state information that can be seen from a distance whenever the keypad is inactive for 5 minutes. Pressing any key will return the user interface to its normal state. NOTE: Pressing the Stop key at any time – whether the screen is in the normal or status indication mode – will stop the drive! Drive status indicators are as follows:

• Flashing Red Drive stopped in Fault state.

• Red Drive stopped in Ready state.

• Amber Drive stopped in Restart state. Drive will automatically restart – but the time to restart is greater than 1 minute.

• Flashing Amber Drive stopped in Restart or Standby state. Drive will automatically restart. If in Restart state, the drive will restart in less than 1 minute. If in Standby state, the drive will restart immediately whenever the standby switch closes.

• Green Drive running. • Flashing Green Drive running in Alarm state.

2.5.5 Status Indicator Screen New HMI There are three high intensity LED’s located just above the screen. These correspond with the following indications as the Old HMI screens.

LED Indicators Drive State

Stop (Red) Fault (Amber) Run (Green) Fault On On Off Ready On Off Off Restart (more than 1 minute) On Flash Off Restart (less than 1 minute) Standby

Flash Flash Off

Running Off Off On Running in Alarm Off Flash On


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2.6 Configuration

2.6.1 Drive Mode

Note : Refer to Section 2.3.1 for locations of control terminal block connections. 1. From the Run Status screen, select the Menu softkey and then select Log In. Enter the

password and select the OK softkey. (refer to Section 3.4 for log in information) 2. Select the Operating Mode screen and select the OK softkey. 3. Select the Drive Mode parameter and press the Edit softkey. 4. Select the desired Drive Mode.

a. Frequency Control – Drive output frequency matches Frequency Setpoint. b. Analog Follower – Drive speed follows the value of the analog signal (0 – 10V) connected

to terminal block connection A1. Note that this mode requires additional wiring. i. Wire the analog input signal (0 – 10V) to A1 and common to AC

c. Current Control – In this mode the drive frequency is adjusted to maintain a desired output current. This mode is often used with “gassy” wells. As the pump encounters gas pockets, the drive current decreases. The drive speeds up and the gas bubbles are cleared from the system.

d. Pressure Control – In this mode the drive frequency is adjusted to maintain a desired intake or exhaust pressure. Note: This mode requires additional wiring.

i. Wire the pressure sensor signal (0 – 10V, 4 – 20mA) to A2 and common to AC. 5. Press the OK softkey to accept the change. Note : The user interface displays the Select screen if the drive mode is changed.

6. Select the Operating Mode screen and press the OK softkey. 7. Select and edit any other parameters associated with the selected drive mode.

2.6.2 Frequency Behavior

1. From the Run Status screen, select the Menu softkey. If the “Not Logged In” Select screen appears, then select Log In, enter the password, and select the OK softkey.

2. Select the Frequency Setup screen and select the OK softkey. 3. Select and modify the frequency parameters as desired.

2.6.3 Alarms and Restarts


2. Select the Alarms Setup screen and select the OK softkey. 3. Select and modify the alarms and restart parameters as desired. 4. Select the Menu softkey and then select the Underload Setup screen. 5. Select and modify the Underload parameters as desired.

2.6.4 Motor Direction


2. Select the Frequency Setup screen and select the OK softkey. 3. Select the Motor Direction parameter and modify as desired. Note that motor direction changes

CAN be implemented without stopping the drive. Set the direction as desired. Once the change has been made, press the Start button. Drive will perform a controlled frequency ramp through 0 Hz to the setpoint frequency in the specified motor direction.


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3. Screen Descriptions

Run Status

Function:

The Run Status screen is the default screen when the drive is powered up. It displays all data needed to assess the up-to-date Real Time state of the drive.

Field Descriptions:

Screen Name: “Run Status”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. Possible values include Not

Ready, Ready, Accelerating, Decelerating, Running, Ready – Rem(ote), Start – Rem(ote), Run – Remote, Stop – Rem(ote), Forced Stop, Fault, Restart (or RST – time to restart), DRIVE OFF, Standby, Standby – Remote.

Drive Serial Number: Serial number of the drive. Drive Mode: “Frequency Control”. Designates the control mode of the drive. The mode can be

changed in the “Operating Mode” screen. Date / Time: Date and time (mm/dd/yyyy hh:mm:ss) Frequency Setpoint: “65.00 Hz”. The up-to-date frequency setpoint. This field will not be present in

some drive control modes. Output Current: “0.0 A”. The up-to-date drive output current. Output Frequency: “0.00 Hz”. The up-to-date frequency being emitted by the drive. Output Voltage: “0.0 V”. The up-to-date voltage being emitted by the drive. Motor Direction Indicator: If the motor is running forward (or set to run forward if drive is currently

stopped), the direction indicator will show a clockwise semi-circle arrow with an “F” adornment. If the drive is running in reverse (or set to run in reverse if the drive is currently stopped), the direction indicator will show a counter-clockwise semi-circle arrow with an “R” adornment.

User Selected Parameters: “Analog A1, Analog A2, Intake Press, Intake Temp, Motor Temp”. Up to 5 user selected parameters may be displayed on the run status screen. See the Setup screen for selecting these parameters.

Graph: “Output Frequency(Hz)”. Graph displaying 24 hours of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Note: The last 3 parameters require a SmartGuard downhole tool and SSU options. Note: Red lines in the graph denote data values that are interpolated between actual data values (usually indicates that the drive was powered off).


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27

Keypad Functions:

F1: “Graph”. Used to select the parameter to be shown on the graph. F2: “Setp”. Used to activate the setpoint change mode. When activated, the Setp button is displayed in

black with white text and the up and down arrows can be used to modify the setpoint. Note : that the setpoint field is also highlighted when setpoint change mode is activated. Setpoint change mode is automatically cancelled after 45 seconds or can be deactivated by pressing F2 a second time.

F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x. F4: “Events”. Activates the Events screen to display the 256 most recent events. F5: “Menu”. Activates the menu allowing other screens to be accessed. Up Arrow: Increases the setpoint in the Current Control, Pressure Control, and Frequency Control

modes (when setpoint change mode is active). Down Arrow: Decreases the setpoint in the Current Control, Pressure Control, and Frequency Control

modes (when setpoint change mode is active). Left Arrow: If graph scale is 1x, draws the graph for the previous day. If graph scale is > 1x, allows

scrolling through the scaled graph data. Right Arrow: If graph scale is 1x, draws the graph for the next day. If graph scale is > 1x, allows scrolling

through the scaled graph data. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.2 Event Log

Function:

The Event Log screen displays up to the last 256 time-stamped events from newest to oldest, including drive starts and stops, faults, and parameter changes.

Field Descriptions: Screen Name: “Event Log”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Time-stamped Events: List of the last 256 events.

Keypad Functions:

F1: “Prev”. View older events. F2: “Next”. View newer events. F3: Not used. F4: Not used. F5: “Status”. Return to the Run Status Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.3 Select Screen (Not logged in)

Function:

The Select Screen allows the user to select and display a different screen. The “not logged in” version of the select screen prevents non-privileged users from accessing most setup parameters.

Field Descriptions: Screen Name: “Select Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. List of screens that can be selected.

Keypad Functions:

F1: Unlabeled. Activate the Keypad Test screen. F2: Not used. F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or

disable automatic restarts. F4: Not used. F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by

default when the Select Screen is drawn. Up Arrow: Move selection up the list. Down Arrow: Move selection down the list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.4 Enter Password Function:

The Enter Password screen allows the user to log in. Once logged in, the user has access to all screens and setup parameters.

Field Descriptions: Screen Name: “Enter Password Screen”. This field is the name of the displayed screen. Password digits to edit.

Keypad Functions:

F1: “OK”. Accept the entered password. If the password is correct, the Select Screen (Logged in) will be drawn.

F2: “CANCEL”. Return to the Select Screen. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increment the highlighted password digit. Down Arrow: Decrement the highlighted password digit. Left Arrow: Select the digit to the left of the currently selected digit. Right Arrow: Select the digit to the right of the currently selected digit. START: Starts the drive if it is in the Ready state. STOP: Stops the drive. Note : The default password on the drive is 3333. However, the password can be changed in the Misc.

Setup screen. If the password is forgotten, please refer to FSB-09001 Vector VII Unable to Log in due to Unknown

Password.


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3.5 Select Screen (Logged in)

Function:

The Select Screen allows the user to select and display a different screen. The “Logged in” version of the select screen provides access to all screens and setup parameters.

Field Descriptions: Screen Name: “Select Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. List of screens that can be selected. Use the following screens to configure the drive:

• Operating Mode • Alarms Setup • Underload Setup • Frequency Setup • Analog 1 Setup • Analog 2 Setup • Misc Setup • Comm Setup • Maintenance

The setup screens are listed together in the right column on this screen. Screens in the left column tend to be informational.

Keypad Functions:

F1: Unlabeled. Activate the Keypad Test screen. F2: Not used. F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or

disable automatic restarts. F4: Not used. F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by

default when the Select Screen is drawn.


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Up Arrow: Move selection up the list. Note that at the top of the list the selection will move to the bottom of the list.

Down Arrow: Move selection down the list. Note that at the bottom of the list the selection will move to the top of the list.

Left Arrow: Move selection to the left column. Right Arrow: Move selection to the right column. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.6 Fault Status

Function:

The Fault Status screen allows the user to determine the state of all drive faults. Note that this screen can be chosen from the Select Screen and is automatically entered when a fault is detected.

Field Descriptions: Screen Name: “Fault Status Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Any active fault or feature that is not in its OK s tate is displayed.

Keypad Functions:

F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running. If in the fault state, pressing STOP will attempt to clear the faults.


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3.7 Amp Chart

Function:

The Amp Chart screen displays 1 or 7 day’s worth of current data in the familiar circular format. Current data is taken every 10 seconds. The current log is sized to hold 7 days of current data.

Field Descriptions: Screen Name: “Amp Chart”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Outer Ring: “1 A”. Displays the current associated with the outer circle of the amp

chart. Resolution: “0.1 A”. Displays the current resolution (current difference between adjacent lines) of the

amp chart. Date: “12/01/2008”. The day associated with the amp chart. On a 7 day amp chart the date displayed is

for the newest displayed data. Output Current: “0.2 A”. Displays the up-to-date drive output current.

Keypad Functions:

F1: “Today”. Draws the amp chart associated with today’s date. F2: Not used. F3: “1/7 Day. Toggles the amp chart between a 1 day and a 7 day scale. F4: Not used. F5: “Menu”. Return to the Select Screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Draw the amp chart associated with the preceding day. Right Arrow: Draw the amp chart associated with the following day. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running.


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3.8 Trending

Function:

The Trending screen displays graphs containing 5 days worth of data. Graph data is taken from the Data log and is sized to hold 35 days worth of data (with data taken every 5 minutes).

Field Descriptions: Screen Name: “Trending”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Graph: “Output Frequency (Hz)”. Graph displaying 5 days of graphical data. Graphed parameters

include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Note : The last 3 parameters require a SmartGuard downhole tool and SSU options. Note : Red lines in the graph denote data values that are interpolated between actual data values.

Statistics: “Min Value, Max Value, Average, RMS”. Values calculated from the 5 days of data from the data log.

Keypad Functions:

F1: “Graph”. Used to select the parameter to be shown on the graph. F2: Not used. F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x. F4: Not used. F5: “Menu”. Activates the menu allowing other screens to be accessed. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: If graph scale is 1x, draws the graph for the previous 5 day period. If graph scale is > 1x,

allows scrolling through the scaled graph data. Right Arrow: If graph scale is 1x, draws the graph for the next 5 day period. If graph scale is > 1x, allows

scrolling through the scaled graph data. START: Starts the drive if it is in the Ready state. STOP: Stops the drive if running.


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3.9 History Screen

Function:

The History screen displays logged performance data.

Field Descriptions: Screen Name: “History Screen”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Time-stamped History Entries: The data log is circular log sized to store the last 35 days of data.

Data is captured every 5 minutes. Keypad Functions:

F1: “Prev”. View older logged data. F2: “Next”. View newer logged data. F3: “Set”. View a different set of data. Currently there are 4 sets of data. The first set is shown. The

other sets include more drive parameters and parameters retrieved from a SmartGuard downhole tool.

F4: “Save”. Save the Data Log, the Event Log, the Current Data (used for the Amp Chart), and the drive configuration to a USB Flash drive. This device must be placed in the drive’s USB port for 10 seconds prior to activating the function. All files saved will be saved with the drive’s programmed serial number and the date the data was retrieved.

F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.

Note: To save history data, refer to Appendix B.1.1


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3.10 Setup Screen

Function:

The Setup screen allows any user (no login required) to modify the parameters on this screen.

Field Descriptions: Screen Name: “Setup”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Language: Allows the user to change between English and Spanish Local/Remote: Parameter that determines if control of the drive (Start / Stop and Frequency Reference)

is under control of the drive user interface or a remote 2-wire host. Control Location: Gives the user the ability to control the drive from Keypad, SCADA or both. User Selected 1 – 5: The parameters selected in these fields are displayed on the Run Status screen. Parameter Description: “Local Control / Remote Control…” Provides user with information concerning

the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note :

Some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.

Note: Any parameter has been changed from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to

bottom of list). Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom

back to top of list. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.11 SmartGuard®

Function:

The SmartGuard screen reports the current state of the SmartGuard interface.

Field Descriptions: Screen Name: “SmartGuard”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. SmartGuard Data: Displays the state of the SmartGuard data:

Disabled - Interface disabled OK - Data is valid, Bad - SmartGuard unit is reporting loss of sync. When the data state is disabled or bad, all SmartGuard readings are set to 0.

SG Fault Relay: OK or Faulted displays the current state of the SmartGuard® relay. SmartGuard Comms: Displays the communication efficiency of the communications link with the

SmartGuard. 100% indicates all messages to the SmartGuard are successful. SmartGuard Sensor Values – Intake Press, Intake Temp, Motor Temp, Discharge Pr essure,

Vibration, Leakage Current, Uphole Voltage, and SG Duty Cycle are displayed in their appropriate units

SmartGuard State : Displays the value of the SmartGuard fault detection state machine. Values include Initializing, OK, Fault, and Restart. Note : This parameter stays in the Initializing state if the SmartGuard interface is disabled.

Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.12 Drive I/O

Function:

The Drive I/O screen allows the operator to easily determine the state of all the drive I/O.

Field Descriptions: Screen Name: “Drive I/O”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. S1 – S8: Drive digital inputs. Note: S8 is not available. These values will be 0 or 1 if the input is not

used or if its function is disabled. If the function associated with the input is enabled (i.e. external fault 1, standby, and Breaker 2 detection features are enabled on the Misc Setup screen), more descriptive text will be displayed (OK, FAULT, RUN, STANDBY).

M1-M2, M3-M4: Drive digital outputs. Analog 1, Analog 2, Analog 3: Drive analog inputs. The values are scaled as programmed in the

Analog 1 Setup, Analog 2 Setup and Analog 3 (only available on HHP drives) Setup screens. General Help: “Press Menu softkey…” General help information on how to use this screen.

Keypad Functions:

F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Not used. Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.13 Last Fault

Function:

The Last Fault screen allows the operator the ability to easily view the drive condition when the last fault occurred.

Field Descriptions: Screen Name: “Last Fault”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Parameter Values: Values of key parameters when the drive last faulted. Selecting the Previous Fault

parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.

General Help: “Press Menu softkey…” General help information on how to use this screen.

Keypad Functions:

F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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41

3.14 All Monitors

Function:

The All Monitors screen displays a variety of parameters that may be useful for troubleshooting problems in the field.

Field Descriptions: Screen Name : “All Monitors”. This field is the name of the displayed screen. Drive State : “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Drive Monitor Registers : Most of the parameters displayed are directly from the underlying drive. See

table below for explanation of bitmapped (displayed in hexadecimal) registers. Flash S/W Rev. : Displays the revision of the internal drive firmware. Drive Comms : Displays the quality of the communications with the drive over the last 30 seconds. SmartGuard Comms : Displays the quality of the communications with the SmartGuard Surface Unit

(always set to 100% if the SmartGuard is disabled in the Misc Setup screen). Cabinet Temp : Displays internal drive temp from the power module heat sink. UI S/W Rev: Displays the revision of the User Interface software. General Help: “Press Menu softkey…” General help information on how to use this screen. Note: You may use the up and down arrow keys to select monitor values. Selecting the fault code

parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.

Drive Status

Bit 0 Denotes 1 Denotes 0 Drive Stopped Drive Running 1 Forward Operation Reverse Operation 2 Drive Startup in Progress Drive Startup Completed 3 No Fault Fault 4 No Data Setting Error Data Setting Error 5 Digital Output 1 is OFF Digital Output 1 is ON 6 Digital Output 2 is OFF Digital Output 2 is ON

7 – F Not Used Not Used


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Fault Details Bit 0 Denotes 1 Denotes 0 No Error Overcurrent or Ground Fault Error 1 No Error Main Circuit Overvoltage 2 No Error Drive Overload 3 No Error Drive Overheat 4 Not Used Not Used 5 No Error Fuse Blown 6 No Error PI Feedback Reference Lost 7 No Error External Error 8 No Error Hardware Error 9 No Error Motor Overload or Overtorque A No Error Underload Fault B No Error Main Circuit Undervoltage C No Error Main Circuit Undervoltage, Control Power

Supply Error, Inrush Prevention Circuit Error, or Power Loss

D No Error Missing Output Phase E No Error ModBus Comm Error F HMI Connected HMI Disconnected

Drive Fault Code Current Fault exhibited by drive. See notes 1,2 below.

(There are a few codes that are not included in the Fault Details bitmapped list above.) 0 No Fault 25 DEV – Speed Deviation 1 PUF – DC Bus Fuse Open 26 PGO – PG Open 2 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss 3 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss 4 UV3 – MC Answerback 29 OH3 – Motor Overheat 5 SC – Short Circuit 30 OPR – HMI Disconnect 6 GF – Ground Fault 31 ERR – EEPROM R/W Err 7 OC – Overcurrent 32 OH4 – Motor Overheat 2 8 OV – DC Bus Overvolt 33 CE – Serial Com Err 9 OH – Heatsink Overtemp 34 BUS – Option Com Err 10 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err 11 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down 12 OL2 – Inverter Overload 37 A3-HI – Terminal A3 High 13 OL3 – Overtorque 1 38 A3-LO – Terminal A3 Low 14 OL4 – Overtorque 2 39 EF0 – Opt External Fault 15 RR – DynBrk Transistor 40 ULF – Underload 16 RH – DynBrk Resistor 41 OVL – Enhanced Overld 17 EF3 – External Flt 1 E-Stop 42 UV4 – PU Undervoltage 18 EF4 – External Flt 2 Xform 43 UNBC – Unbalanced Cur 19 EF5 – Fault Not Enabled 44 OH4 – Converter OTemp 20 EF6 – Fault Not Enabled 45 A1-HI – Terminal A1 High 21 EF7 – Breaker 2 Fault*** 46 A1-LO – Terminal A1 Low 22 EF8 – N/A 47 A2-HI – Terminal A2 High 23 FAN – Cooling Fan Error 48 A2-LO – Terminal A2 Low 24 OS – Overspeed Detect 51 CF – Out of Control 52 SVE – Zero Servo Fault *** The Filter Overheat shares EF7 with the Breaker 2 Fault.


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Data Link Status

Bit 0 Denotes 1 Denotes 0 Not Writing Data Writing Data

1 – 2 Not Used Not Used 3 No Range Error Upper or Lower Limit Errors 4 No Integrity Error Data Integrity Error

5 – F Not Used Not Used Digital Inputs

Bit 0 Denotes 1 Denotes 0 Input S1 OFF Input S1 ON 1 Input S1 OFF Input S2 ON 2 Input S1 OFF Input S3 ON 3 Input S1 OFF Input S4 ON 4 Input S1 OFF Input S5 ON 5 Input S1 OFF Input S6 ON 6 Input S1 OFF Input S7 ON

7 - F Not Used Not Used Drive Status 2

Bit 0 Denotes 1 Denotes 0 Drive Stopped Drive Running 1 Drive not at Zero Speed Drive at Zero Speed 2 Drive Freq does not match internal speed Drive Freq matches internal speed 3 Drive is not at Setpoint (accelerating) Drive is at Setpoint 4 Freq Detect 1 Not Active Freq Detect 1 Active 5 Freq Detect 2 Not Active Freq Detect 2 Active 6 Drive Startup in Progress Drive Startup Complete 7 No Low Voltage Detected Low Voltage Detected 8 Drive Output Baseblock is Not Active Drive Output Baseblock is Active 9 Freq Reference Mode is Communicating Freq Ref Mode is Not Communicating A Run Command Mode is Communicating Run Cmd Mode is Not Communicating B Overtorque is Not Detected Overtorque is Detected C Frequency Reference OK Frequency Reference Lost D Retrying is Not in Progress Retrying in Progress E No Error Error F ModBus Comm Timeout is Not Detected ModBus Comm Timeout Detected

Digital Output Status

Bit 0 Denotes 1 Denotes 0 Digital Output 1 OFF Digital Output 1 ON 1 Digital Output 2 OFF Digital Output 2 ON



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Communication Error

Bit 0 Denotes 1 Denotes 0 No Error CRC Error 1 No Error Invalid Data Length 2 Not Used Not Used 3 No Error Parity Error 4 No Error Overrun Error 5 No Error Framing Error 6 No Error Timeout


Keypad Functions: F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.15 Run Info

Function:

Displays current running information

Field Descriptions: Screen Name : “Run Info”. This field is the name of the displayed screen. Drive State : “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Keypad Functions:

F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: Menu Up Arrow: Not used Down Arrow: Not used Left Arrow: Not used Right Arrow: Not used START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.16 Set Date and Time

Function:

The Set Date and Time screen allows the user to adjust the date and time on the drive’s real-time clock.

Field Descriptions: Screen Name: “Set Date and Time Screen”. This field is the name of the displayed screen. Date and Time fields to edit. (mm/dd/yyyy hh:mm 24 hour display)

Keypad Functions:

F1: “OK”. Accept the new date and time. F2: “CANCEL”. Do not change the date and time. Return to the Select Screen. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increment the highlighted date / time field. Down Arrow: Decrement the highlighted date / time field. Left Arrow: Select the field to the left of the currently selected field. Right Arrow: Select the field to the right of the currently selected field. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.17 Linear List Menu

Function:

The Linear List menu allows the user to quickly jump to the desired section of the linear list - the registers in the inverter unit. The values of the parameters in the Linear List should only be modified upon recommendation of Wood Group, ESP Engineering.

Field Descriptions: Screen Name : “Linear List”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Drive Register Names : A group of 10 drive registers spread throughout the drive register map. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note: See Appendix C.1 for full Linear List Parameters, functions, ranges and default settings.

Keypad Functions: F1: “OK”. Jump to the page of the Linear List that begins with the selected register. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.17.1 Linear List

Function:

The Linear List reveals the registers in the inverter. The values of the parameters in the Linear List should only be modified upon recommendation of Wood Group, ESP Engineering.

Field Descriptions: Screen Name : “Linear List”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Drive Register Names: A group of 10 drive registers that can be modified. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note :


Note : Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its

value.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Linear List Menu screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to


back to top of list. Left Arrow: Display the previous set of 10 registers. Right Arrow: Display the next set of 10 registers. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.18 Operating Mode

Function:

The Operating Mode screen allows a logged on user to choose the operating mode of the drive and to set operating mode specific parameters. Note : This screen changes based on the drive’s operating mode. By default the drive operating mode is Frequency Control. Section 2.6.1 describes all drive operating modes.

Operating Modes: Frequency Setpoint – Section 3.18.2 Analog Follower - Section 3.18.3 Current Control - Section 3.18.4 Pressure Control - Section 3.18.5


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3.18.1 Selection Parameter Change

Function:

The Selection Parameter Change screen is drawn when the Edit softkey is activated in the Operating Mode screen with the Drive Mode parameter selected. In this screen the user selects the drive operating mode option that is desired.

Field Descriptions: Screen Name: “Selection Parameter Change Screen”. This field is the name of the displayed screen. Parameter Name and present value: “Drive Mode: Frequency Control”. Shows the name of the

parameter being edited as well as the present selection. Parameter Description: “Defines the operational mode of the drive”. Gives a text description of the

parameter being edited. Options: “Current Control, …”. Displays the options that may be selected.

Keypad Functions: F1: “OK”. Accept the highlighted option as the value of the parameter. F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Select (highlight) the option above the currently selected option (wraps at top back to bottom

of list). Down Arrow: Select (highlight) the option below the currently selected option (wraps at bottom back to

top of list). Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.18.2 Operating Mode – Frequency Control

Function:

The Operating Mode – Frequency Control screen allows the user to set the parameters associated with frequency control mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,

Pressure Control, Frequency Control, and Analog Follower. Frequency Setpoint : The frequency setpoint when the drive is running. Note that Frequency Setpoint is

a parameter associated with Frequency Control mode; other parameters will be displayed in other control modes.

Startup Mode : When the Startup Mode is set to ONCE, the drive will ramp up to the Setp1 Frequency for the Setp1 Time – then return to the original Frequency setpoint. This function will only be activated on the first startup and then turned OFF. When the Startup Mode is set to ON, this procedure will occur on every startup.

Setp1 Frequency : The frequency the drive will ramp up to when the Startup mode is activated. It will remain at this frequency for the duration of the Setp1 Time and then return to the original Frequency Setpoint.

Setp1 Time : The duration the Setp1 Frequency will run when the Startup mode is activated. After this time expires the Frequency Setpoint is resumed.

Run Ramp Time : Transitions between running frequencies can be programmed to take an extended amount of time.

1. The extended ramp time does not affect drive start or drive stop, only setpoint changes while the drive is running. 2. The extended ramp time is only available in Frequency Control mode. 3. The specified ramp time is independent of frequency range change. 4. Ramp time will be aborted if the drive is stopped or faulted.


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While running at the Setp1 frequency, the drive state will show Run-Setp1. Parameter Description: “Defines the operational…” Provides user with information concerning the

selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note

that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.

Note: Any parameter that is different from its default value is denoted by an asterisk to the right of its

value.





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3.18.3 Operating Mode - Analog Follower

Function:

The Operating Mode – Analog Follower screen allows the user to set the parameters associated with signal follower mode.

Field Descriptions: Screen Name: “Operating Mode”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Drive Mode : Parameter that defines the operational mode of the drive. Options include Current Control,

Pressure Control, Frequency Control, and Analog Follower. Signal Source : Fixed to Analog Input A1. Minimum Frequency : The minimum frequency the drive is allowed to run. Input at Min Freq : The analog input value (in Volts) that signifies the drive should be running at its

minimum allowed frequency. EU Value Min : The display value (in Engineering Units) associated with the value of “Input at Min Freq”. Maximum Frequency : The maximum frequency the drive is allowed to run. Input at Max Freq : The analog input value (in Volts) that signifies the drive should be running at its

maximum allowed frequency. EU Value Max : The display value (in Engineering Units) associated with the value of “Input at Max Freq”. Analog In A1 Units : Defines the engineering units used when displaying the analog value. Parameter Description: “Defines the operational…” Provides user with information concerning the

selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note:



value.


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Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used F3: Not used F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.18.4 Operating Mode – Current Control

Function:

The Operating Mode – Current Control screen allows the user to set the parameters associated with current control mode.


the Run Status screen description. Drive Mode : Parameter that defines the operational mode of the drive. Options include Current Control,

Pressure Control, Frequency Control, and Analog Follower. Current Setpoint: Desired current. If the drive current falls below the setpoint, the drive will speed up to

try to restore the current (up to the maximum frequency defined on the Frequency Setup screen). If the current exceeds the setpoint, the drive will slow to lesson the current (down to the minimum frequency defined on the Frequency Setup screen).

PI Freq Limit: Upper frequency limit for the drive to run in Current Control mode. Unlike the maximum frequency (See Frequency Setup screen), this limit can be changed while the drive is running.

PI Proportional: Proportional constant for the proportional – integral (PI) control system. PI Integral: Integral constant for the PI control system. Parameter Description: “Defines the operational…” Provides user with information concerning the

selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note



value.


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Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used F3: Not used F4: Not used F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.18.5 Operating Mode – Pressure Control

Function:

The Operating Mode – Pressure Control screen allows the user to set the parameters associated with pressure control mode.


the Run Status screen description. Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,

Pressure Control, Frequency Control, and Analog Follower. Pressure Source: Selects the location of the pressure sensor – at the pump Intake or Discharge. Pressure Setpoint: Desired pressure. If the measured pressure (Discharge is the source) falls below

the setpoint, the drive will speed up to try to restore the pressure (up to the maximum frequency defined on the Frequency Setup screen). If the pressure exceeds the setpoint, the drive will slow to lesson the pressure (down to the minimum frequency defined on the Frequency Setup screen). The drive adjusts the frequency in the opposite direction if the pressure source is Intake.

PI Freq Limit: Upper frequency limit for the drive to run in Current Control mode. Unlike the maximum frequency (See Frequency Setup screen), this limit can be changed while the drive is running.

PI Proportional: Proportional constant for the proportional – integral (PI) control system. PI Integral: Integral constant for the PI control system. Analog 2 Type: Select between 0 – 10V or 4 – 20mA. Note that the hardware DIP switch S1-2 must be

set to OFF for 0 – 10V, ON for 4 – 20mA. A2 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in

conjunction with the following parameters to calculate the analog gain and bias. Note: The voltage can also be a current if set to 4 – 20mA mode.

A2 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve. Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Note: The voltage can also be a current if set to 4 – 20mA mode.

Analog In A2 Units: Defines the engineering units used when displaying the specified analog value. Parameter Description: “Defines the operational…” Provides user with information concerning the

selected (highlighted) parameter.


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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.

Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its

value. Keypad Functions:

F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used F3: Not used F4: Not used F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.19 Alarms Setup

Function:

The Alarms Setup screen allows a logged on user to set the overload limits as well as the standard restart parameters. Motor Overload Amps changed on the fly is settable without affecting the operation of the motor. The VSD will continue running when this is changed.

Field Descriptions: Screen Name: “Alarms Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Motor Amps: Defines the Motor rated Amps. Motor Overload Amps: Defines the maximum current that should be delivered to the transformer /

motor circuit. The overload trip time is based on an I2T overload calculation. The delay varies with the extent of the overload current.

Oload Start Delay: Defines the amount of time that the overload condition will be ignored when the drive is started.

Overload Restart: Defines whether the drive will attempt to auto-restart on a motor overload fault. Note: Auto Restart (see Startup Control screen) must be enabled for any restarts to occur.

Overload @ Min Freq: In conjunction with the Overload Delay parameter, defines an enhanced motor protection mode. This parameter is in terms of % of Motor Overload Amps. Setting this parameter to 0% (default value) disables the enhanced overload protection mode. See figure below for details.

Overload Delay: Defines the amount of time that an enhanced protection mode overload condition will be ignored before declaring a motor overload fault.

Ride Thru Restart: External equipment required. Consult your salesman or factory. Restart Tries: The number of times the drive will automatically try to restart on a non-Underload fault.

Set this value to 0 to disable retries. Note that Auto Restart (see Startup Control screen) must be enabled for any restarts to occur.

Restart Delay: The time delay after a fault before the drive will attempt a restart. Restart Clear Time: Defines the time the drive must run without additional faults after a restart before

the fault is considered clear and the restart counter is reset. Parameter Description: “Maximum current allowed to transformer…” Provides user with information

concerning the selected (highlighted) parameter.


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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note: Some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.


value. Keypad Functions:

F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to



Enhanced Motor Protection functionality.

Min Freq Max Freq Frequency

Underload @ Min Freq

Underload Current

Motor Overload Amps

Overload @ Min Freq

Current


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3.20 Underload Setup

Function:

The Underload Setup screen allows a logged on user to set the Underload limits.

Field Descriptions: Screen Name : “Underload Setup”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Underload Current: Defines the minimum running current allowed to the motor system. The drive will

fault if the output current is less than the Underload current for a time that exceeds the Underload Delay.

Uload Start Delay: Defines the amount of time that the Underload condition will be ignored when the drive is started.

Underload Delay: Defines the amount of time the drive will run with a current less than the Underload current before faulting.

Uload Restart Tries: Number of times to attempt to restart after an Underload fault. This restart count applies only to the Underload fault and is independent of the general fault restart tries value below. Set this value to 0 to disable Underload restarts. Note: Auto Restart (see Startup Control screen) must be enabled for any restarts to occur.

Uload Restart Time: Defines the delay between the drive fault and a restart. Uses the Uload Restart Tries parameter to determine if a restart should be attempted.

Uload Restart OK: Defines the time the drive must run without an Underload condition after a restart before the fault is considered cleared and the restart counter is reset.

Underload @ Min Freq: Defines an enhanced motor protection mode. This parameter is in terms of % of Underload Current. Setting this parameter to 100% (default value) disables the enhanced Underload protection mode. See figure above

Parameter Description: “Minimum allowed drive current without a fault…” Provides user with information

concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note:



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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Keypad Functions:

F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.21 Numeric Parameter Change

Function:

The Numeric Parameter Change screen is drawn when the Edit softkey is activated on a numeric parameter. The user adjusts the parameter to the desired value.

Field Descriptions: Screen Name : “Numeric Parameter Change Screen”. This field is the name of the displayed screen. Parameter Name and present value: “Maximum Frequency: 65Hz”. Shows the name of the

parameter being edited as well as its present value. Parameter Description : “Maximum frequency that will be emitted by the drive.” Gives a text description

of the parameter being edited. Min, Max, Def: Provides the parameters minimum allowed value, maximum allowed value, and default

value. Highlighted value: The value that is adjusted as the user presses the Up and Down arrow keys.

Keypad Functions: F1: “OK”. Accept the highlighted value as the value of the parameter. F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter. F3: Not used. F4: Not used. F5: Not used. Up Arrow: Increase the highlighted value. Note: The change step size increases as the button is held

down. Note that the value can not be adjusted higher than the Max value displayed. Down Arrow: Decrease the highlighted value. Note: The change step size increases as the button is

held down. Note that the value can not be adjusted lower than the Min value displayed. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.22 Frequency Setup

Function:

The Frequency Setup screen allows a logged on user to define the frequency behavior of the drive.

Field Descriptions: Screen Name : “Frequency Setup”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. V/F Select: Defines the V/F curve utilized by the drive. Options include 60Hz/Std Torque, 60Hz/Med

Torque, 60Hz/Hi Torque, 50Hz/Std Torque, 50Hz/Med Torque, and 50Hz/Hi Torque. Note : Changing the V/F Select may affect the Maximum Frequency parameter value. Always verify / correct the Maximum Frequency parameter after changing the V/F Select parameter.

Motor Direction : The direction the motor is running. Note: This parameter can be changed while the drive is running. After the direction has been changed, press START to activate the change. The motor will decelerate to 0 and then accelerate to the desired frequency in the motor direction indicated.

Maximum Frequency: Maximum frequency to be emitted by the drive. Note: The maximum frequency is also the frequency at which the drive outputs its base voltage, 480V.

Minimum Frequency: Minimum frequency to run the ESP motor. This value should be set high enough to ensure pump head is sufficient to pump liquids to the surface (providing cooling for the motor).

Acceleration Time: Time required to accelerate from stopped to Maximum Frequency. Deceleration Time: Time required to decelerate from Maximum Frequency to stopped. Voltage Bias: Bias voltage added to the output for fine tuning. Note: The bias voltage is the value

added at maximum frequency and is scaled for frequencies lower than maximum frequency. Also note that the positive bias can be limited by the DC bus voltage.

I-Limit: Defines the maximum allowable Current for the output. Lockout Frequency 1 – 3: Frequencies the drive will avoid. Lockout Deadband: Frequency width above and below the Lockout Frequency that the drive will avoid. Parameter Description: “Defines the V/F Curve for …” Provides user with information concerning the

selected (highlighted) parameter.


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value.





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3.23 Analog 1 Setup

Function:

The Analog 1 Setup screen allows a logged on user to configure Analog Input 1.

Field Descriptions: Screen Name : “Analog 1 Setup”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. A1 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in

conjunction with the following parameters to calculate the analog gain and bias. A1 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve.

Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Analog In A1 Units: Defines the engineering units used when displaying the specified analog value. Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 1 Fault is

enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault will be declared.

Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 1 Fault is enabled and if the analog value is less than the minimum value for the programmed delay time, a fault will be declared.

Analog 1 Delay: The amount of time to tolerate a range error before declaring a fault. Analog 1 Fault: Values are Disabled (analog 1 limits are ignored), Fault (analog 1 limits will cause a

fault but will not automatically restart), and Restart (analog 1 limits will cause a fault and automatic restart). Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the Alarms Setup screen.

Parameter Description: “Analog 1 sensor …” Provides user with information concerning the selected

(highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note:



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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.

Note: The restart count and restart delay time are set in the Alarms menu.





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3.24 Analog 2 Setup

Function:

The Analog 2 Setup screen allows a logged on user to configure Analog Input 2.

Field Descriptions: Screen Name : “Analog 2 Setup”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Analog 2 Type: Select between 0 – 10V or 4 – 20mA. Note: The hardware DIP switch S1-2 must be set

to OFF for 0 – 10V, ON for 4 – 20mA. A2 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in

conjunction with the following parameters to calculate the analog gain and bias. Note: The voltage can also be a current if set to 4 – 20mA mode.

A2 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve. Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Note: The voltage can also be a current if set to 4 – 20mA mode.

Analog In A2 Units: Defines the engineering units used when displaying the specified analog value. Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 2 Fault is

enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault will be declared.

Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 2 Fault is enabled and if the analog value is less than the minimum value for the programmed delay time, a fault will be declared.

Analog 2 Delay: The amount of time to tolerate a range error before declaring a fault. Analog 2 Fault : Values are Disabled (analog 2 limits are ignored), Fault (analog 2 limits will cause a

fault but will not automatically restart), and Restart (analog 2 limits will cause a fault and automatic restart). Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the Alarms Setup screen.

Parameter Description: “Sets S1-2=OFF …” Provides user with information concerning the selected

(highlighted) parameter.


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value. Note: The restart count and restart delay time are set in the Alarms menu.





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3.25 Misc Setup

Function:

The Misc Setup screen allows a logged on user to configure some miscellaneous parameters.

Field Descriptions: Screen Name : “Misc Setup”. This field is the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. SmartGuard: Communication with the SmartGuard downhole tool can be configured as:

Disabled – No communications. Enabled - Read downhole data only. Fault - Monitor SmartGuard fault relay and generate fault if set. Restart - Fault on fault relay and allow restarts as programmed in the Alarms menu.

SmartGuard Timeout: the SmartGuard Timeout detects both a loss of Comms between the HMI and SSU and the loss of sync between the SSU and the downhole tool. The timeout indicates a loss of valid data.

Transformer Ratio : The transformer ratio (for the drive output transformer) can be set to allow the calculation of downhole motor current and voltage. These downhole parameters can be displayed in the User Selected Parameters.

Drive Type : Set to match the Single or Multi Inverter. Drives 150 – 561 KVA should be set to Single. Password : Defines the password used to log into the system. The default password is 3333. External Fault 1 : S3 Digital Input options are Disabled, Normally Closed or Normally Open. Ext Fault 1 Restart : Enable to allow automatic restarts after External Fault 1. Note: Automatic restarts

must be enabled on the Startup Control screen for any automatic restarts to occur. External Fault 2 : S4 Digital Input options are Disabled, Normally Closed or Normally Open. Ext Fault 2 Restart : Enable to allow automatic restarts after External Fault 2. Note: Automatic restarts

must be enabled on the Startup Control screen for any automatic restarts to occur. Standby Switch : Enable or disable Standby Switch detection. Breaker 2 : Enable or disable detection of the MCCB status switch (only used in systems with 2 breakers

or with VSG). Note : The Filter Overheat signal is in series with the Breaker 2 switch on VSG equipped drives.

Filter Overheat : Not currently used on drives 561 KVA or smaller.


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Parameter Description: “Enable or disable the SmartGuard …” Provides user with information

concerning the selected (highlighted) parameter. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note

that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.


value.





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3.26 Comm Setup

Function:

The Comm Setup screen allows a logged on user to define the SCADA ModBus Address and assign how the communication ports are used.

Field Descriptions: Screen Name : “Comm Setup”. This field is displays the name of the displayed screen. Drive State : “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. ModBus Address : Defines the ModBus address the drive will respond to when communicating with a

SCADA device. ModBus Baud Rate : Defines communication baud rate between 2400 and 38400 to communicate with

other units. Drive Comm Port (485) : Defines the serial port that will be used to communicate between HMI and the

inverter. The default is COM5 and must be left there unless an RS-232 to RS-485 adapter is added. Note : The drive must be power-cycled for communication port assignment changes to take effect.

SCADA Comm Port : Defines the serial port that will be used to communicate with an external SCADA system. The default is Disabled. Note: The SCADA Comm Port can be changed without power-cycling the drive.

SCADA 2 Comm Port : Defines the serial port that will be used to communicate with an external SCADA system. The default is Disabled. Note : The drive must be power-cycled for communication port assignment changes to take effect.

SmartGuard Port : Defines the serial port that will be used to communicate with the SmartGuard® downhole sensor. The default is COM4. Note : The drive must be power-cycled for communication port assignment changes to take effect.

DHCP Enable : Allows Dynamic Host Configuration Protocol for network systems to be enable or disabled.

IP Address 1-4 : Defines specific IP address to change from default to allow more than one drive on the same network.

Parameter Description: “ModBus address used by SCADA… Provides user with information concerning

the selected (highlighted) parameter.


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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.


value. Note: For Communication port Pin out refer to section 7.3.





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3.27 Hard Starting

Function:

The Hard Starting screen allows a logged in user the capability to rock the motor forward and backward a preset number of times before attempting to ramp to full speed.

Field Descriptions: Screen Name: “Hard Starting”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays Jog setpoint, Rock start enabled/disabled, rock count, Accel

time and Decel time. Jog Setpoint: The target frequency for the jog function. Rock Start: Enables or Disables the rock start function. Rock Count: Number of times to rock forward and back before attempting to ramp to full speed. Acceleration Time: Time required to accelerate from stopped to Maximum Frequency. Deceleration Time: Time required to decelerate from Maximum Frequency to stopped. General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note

that these functions cannot be activated when the drive is running.

Keypad Functions: F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used. F3: “Jog” While holding this button, the drive ramps up to preset Jog frequency. When button is released,

the drive ramps down to zero. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.28 Maintenance Menu

Function:

The Maintenance screen allows a logged in user to perform maintenance functions. Note: The drive must be stopped to activate these functions.

Field Descriptions: Screen Name: “Maintenance”. This field is the name of the displayed screen. Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on

the Run Status screen description. Check / Update all drive parameters . When executed, this function verifies / updates all low level

(drive) parameters to ensure that the drive configuration matches the high level (user interface) configuration. Execute this function to set the underlying drive parameters to match the user interface configuration if the drive control board has been changed or if the configuration has been loaded from a USB flash drive.

Set all parameters to Factory defaults . When executed, this function sets all of the high level (user interface) parameters and low level (drive) parameters to their default values. Note : The drive must be powered off and back on after executing this function.

After a Vector® VII drive with VSG and/or 12 Pulse Options has been reset to factory defaults (refer to the Vector® VII Variable Speed Drive User’s Manual 150 – 561 Rev 5.7.2) the following parameter needs to be changed to ensure necessary drive protection:

• From the Run Status Screen • Select Menu • Select Log In | key in password 3333, select OK • Select Misc Setup | select OK • Select Breaker 2 Fault | select Edit | Select Enable | Select OK

Proper drive protection for the second breaker and VSG will now be active. Save configuration to USB Flash drive . When executed, this function saves the high level drive

configuration to a file (CONFIG.TXT) on the USB flash drive. Note : please insert the USB Flash drive and wait at least 5 seconds before activating this function.

Refer to appendix B.1.2 Load configuration from USB Flash drive . When executed, this function loads the high level

configuration from the configuration file (CONFIG.TXT) on the USB flash drive and then updates the low level (drive) registers to match the configuration. Note : please insert the USB Flash drive and


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wait at least 5 seconds before activating this function. Please run the Check / Update all drive parameters after this operation to properly configure the drive.

Refer to appendix B.1.4 Save Linear List to USB Flash drive . When executed, this function saves a file (LLDATA.TXT) with the

values of all the drive (Linear List) parameters on the USB flash drive. Note : please insert the USB Flash drive and wait at least 5 seconds before activating this function. Note : this file is for troubleshooting and cannot be loaded into the drive.

Refer to appendix B.1.3 Delete History and Current Logs . When executed, this function deletes all data from the history (see

History screen) and high speed current data (see the Amp Chart screen) logs. Use this function when moving a drive to a new location.

Upgrade Firmware . Follow the directions to upgrade the firmware in the user interface controller. Note : that upgrading the user interface firmware may require an update to the drive firmware also. Upgrading the firmware may also require the drive to be reconfigured. Note : The Config.txt file acquired with the “Save configuration to USB Flash drive” may NOT be compatible with the new firmware.

General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note

that these functions cannot be activated when the drive is running.

Keypad Functions: F1: “OK”. Activate the selected function. F2: Not used. F3: Not used. F4: Not used. F5: “Menu”. Return to the Select screen. Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to




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3.29 Startup Control

Function:

The Startup Control screen allows any operator the ability to easily view or control the drive start and auto-restart parameters.

Field Descriptions: Screen Name : “Startup Control”. This field is the name of the displayed screen. Drive State : “Running”. This field displays the up-to-date state of the drive. See list of possible values

on the Run Status screen description. Drive Serial Number: Serial number of the drive. Drive Mode: “Frequency Control”. Designates the control mode of the drive. The mode can be

changed in the “Operating Mode” screen. Date / Time: Date and time. Frequency Setpoint: “60.00 Hz”. The up-to-date frequency setpoint. This field will not be present in

some drive control modes. Output Current: “1.2 A”. The up-to-date drive output current. Output Frequency: “60.00 Hz”. The up-to-date frequency being emitted by the drive. Output Voltage: “479.9 V”. The up-to-date phase to phase voltage at the output of the drive. Drive Lockout graphic: Illustrates the start state of the drive. The illustration shows the drive is

enabled. If the drive is disabled, it will not respond to a start command. Auto Restart graphic: Illustrates whether the drive auto restart is currently enabled or disabled. The

illustration shows the auto restart is disabled. General Help: “Press Menu softkey…” General help information on how to use this screen.

Keypad Functions:

F1: “Disable”. Disable the drive. If running, the drive will be stopped. F2: “Enable”. Enable the drive. F3: “Disable”. Disable auto restart of drive. F4: “Enable”. Enable auto restart of drive. F5: “Menu”. Return to the Select screen.


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Up Arrow: Not used. Down Arrow: Not Used. Left Arrow: Not used. Right Arrow: Not used. START: Starts the drive if it is in the Ready state. STOP: Stops the drive.


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3.30 Keypad Test Function:

The Keypad Test screen provides no functionality for controlling the drive. It is included as an aid for testing the keypad – normally in manufacturing. The Keypad Test screen is activated by pressing the unlabeled F1 softkey in the Select Screen .

Operation: There is a box on the screen associated with each keypad key. When a keypad key is pressed, the associated box on the screen turns red.

Note: Press and hold down the F5 key to exit the Keypad Test screen. Keypad Failure Detection: Log excessive button presses (>100) as events showing a possible

hardware problem.


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4. Parameter Locator The following table describes what parameters are available in each of the different screens.

Screen Parameters Setup (No login required) Local / Remote User Selected 1 – 5

Drive Output Operating Mode (Current Control)

Drive Mode PI Proportional Current Setpoint PI Integral Current Freq Limit

Operating Mode (Pressure Control)

Drive Mode A2 Input Voltage 1 Pressure Source Engineering Units 1 Pressure Setpoint A2 Input Voltage 2 PI Proportional Engineering Units 2 PI Integral Analog In 2 Units Analog 2 Type

Operating Mode (Frequency Control)

Drive Mode Setp1 Frequency Frequency Setpoint Setp1 Time Startup Mode Run Ramp Time

Operating Mode (Analog Follower)

Drive Mode Maximum Frequency Signal Source Input at Max Freq Minimum Frequency EU Value Max Input at Min Freq Analog In A1 Units EU Value Min

Alarms Setup Motor Overload Amps Restart Tries Oload Start Delay Restart Delay Overload Restart Restart Clear Time Overload @ Min Freq Overload Delay

Underload Setup Underload Current Underload Restart Time Uload Start Delay Underload Restart OK Underload Delay Underload @ Min Freq Underload Restart Tries

Frequency Setup V/F Select Voltage Bias Motor Direction Jog Setpoint Maximum Frequency I Limit Minimum Frequency Lockout Frequency 1 Acceleration Time Lockout Frequency 2 Deceleration Time Lockout Frequency 3 Lockout Deadband

Analog 1 Setup A1 Input Voltage 1 Max Value Engineering Units 1 Min Value A1 Input Voltage 2 Analog 1 Delay Engineering Units 2 Analog 1 Fault Enable Analog In 1 Units

Analog 2 Setup Analog 2 Type Analog In A2 Units A2 Input Voltage 1 Max Value Engineering Units 1 Min Value A2 Input Voltage 2 Engineering Units 2 Analog 2 Delay Analog 2 Fault Enable


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Misc Setup SmartGuard Enable External Fault 2 Enable Transformer Ratio Ext Fault 2 Restart Drive Type Standby Switch Enable Password Breaker 2 Detect Enable External Fault 1 Enable Ext Fault 1 Restart

Comm Setup ModBus Address SmartGuard Port ModBus Baud Rate DHCP Enable Drive Comm Port (485) IP Address 1 - 4 SCADA Comm Port

Hard Starting Jog Set Point Acceleration Time Rock Start Deceleration Time Rock Count

Maintenance Check/Update all drive parameters Save linear list to USB Flash Set all parameters to factory Delete History and Current Logs Save Configuration to USB Upgrade Firmware Load configuration from USB Flash


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5. Remote User Interface

5.1 What is the Remote User Interface? Some Vector VII® drives are equipped with a wireless router allowing the use of the remote user interface. The remote user interface is an interface by which the drive can be controlled and configured using a laptop computer with a wireless network card. The remote user interface looks and acts like the actual drive user interface – but appears in Internet Explorer on an appropriately equipped computer. Note : The remote user interface program resides on the drive itself. The computer needs only Internet Explorer, a wireless network card, and the Flash Player to make use of the remote user interface.

5.2 Configuration Equipment Required:

• Laptop with wireless network card • Software – Microsoft Internet Explorer® and Adobe Flash® Player 8 or later (www.adobe.com) • Wireless Router (PN 196126) Option already configured and installed on your drive.

Procedure:

1. Configure Wireless Card Utility Note: The following is an example to access a router already installed and configured on your Vector VII drive or Vector VII Trainer. Your laptop Wireless utility may be different and not follow this example. You will have to know how to use the wireless network card on your laptop. If you are installing a router in your drive you should have instructions that came with the Remote User Interface kit on how to set up the router.

a. If your Wireless card is enabled you should see the icon in the system tray in the lower right

hand corner of your screen. If it is not enabled you will need to go to Control Panel then Network Connections and enable your Wireless card.

b. Move your cursor over the wireless icon, which in this case is several vertical bars, and right click on it. Highlight “Connect To” and look for VIPERSEC and click on it. If you do not see VIPERSEC listed then open the Wireless utility and click on “Site Monitor”. After a few seconds you should see VIPERSEC in the site list. If you do not, then there may be a problem with the router or your wireless card. Check the router to make sure the lights are on. Once you see VIPERSEC in the list you can go back to the “Wireless Networks” screen and add VIPERSEC to this list, make sure and enter the “Network Key” (see below) and select it. The Network Key value is 4056701431. If the router had been installed prior to this release of the manual the Network key will be 4054052139456 or 1234567890.


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2. Completing and Connecting

a. From your desktop enter Internet Explorer. Click on the “X” to stop the home screen access. Enter the following into the address bar: http://192.168.2.101/ui.html. You should see a duplicate copy of the Vector VII HMI display screen. Clicking the buttons on your laptop will do the same thing as pushing the buttons on the display screen.

5.3 Capabilities Besides running and configuring the drive, the remote user interface allows the user to download event, history, configuration, and linear list files. Click the “File Menu” button on the remote user interface to access these functions. These files open in their own Internet Explorer windows. Use the File, Save As functionality to save the data as text files. (Note: The linear list file can not be generated when the drive is running.)


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6. Volts per Hertz Settings (V/Hz)

6.1 V/Hz Factory and Manual Set-up. Refer to section 3.22 for V/F select

6.1.1 Factory Default V/Hz and Definition

Figure 6.1.1 – 60Hz Standard Torque


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V/HZ Definition • This defines the Voltage and Frequency relationship at the output of the drive. • At maximum frequency (Maximum Speed) E1-04 = 60 Hz, the Maximum Voltage E1-05 = 480 VAC.

o This means that at maximum speed, the drive will try to maintain an output of 480 VAC at 60 HZ.

• This is provided there is 480 VAC at the input. Otherwise the maximum output voltage cannot be increased beyond the input voltage.

• At Minimum Frequency E1-09 = 1.5Hz, the Minimum Voltage E1-10 = 14.4 VAC. o This means that at minimum speed, the drive will try to maintain an output of 14.4 VAC at

1.5 Hz

Factory Default V/Hz • Figure 6.1.1 shows the settings for normal operation after Defaults are set in the drive.

o The minimum and maximum frequency limits are changed in the Frequency setup screen. The Maximum Frequency setting in the frequency setup screen changes the Base

Freq (E1-09) and Max Freq (E1-04) simultaneously to the frequency the user defines.

The Minimum Frequency setting in the frequency setup screen changes Ref Lower Limit (D2-02). This is the lower cut off of drive operation. The drive automatically calculates the percentage of Maximum frequency the user sets as normal operating frequency lower limit. When commanded to stop, the drive will decelerate to the Minimum Frequency and stop instead of decelerating to 0 Hz.

6.1.2 Selectable 60 Hz V/Hz settings

HI

MED

STD

Figure 6.1.2


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60 Hz Selectable Operation • There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High

Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide more torque at Start Up.

o 60 Hz Standard Torque (Default) o 60 Hz Medium Torque o 60 Hz High Torque

Voltage (V)

Frequency (Hz)

E1-09

E1-05

E1-12

E1-13

E1-08

E1-10

E1-07 E1-06 E1-11 E1-04

Min FreqMid Freq

A

Base

Freq

Mid Freq

B Max Freq

Max Volts

Mid Volts B

Base Volts

Mid Volts A

Min Volts

<_

<_ <_ <_ <_

<_

<_

<_

(480 VAC)

(60Hz) (60Hz)(0Hz)(3Hz)(1.5Hz)

(0VAC)

(0VAC)

(36 VAC)

(16.8 VAC)

V/Hz Settings

Factory Defaults

(Logged in, Frequency Setup | V/F Select)

60 Hz Medium Torque

Standard

Figure 6.1.3 – 60Hz Medium Torque Setting


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Figure 6.1.4 - 60Hz High Torque Setting


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6.1.3 Selectable 50 Hz V/Hz settings

Hz

V

21.6 16.8 14.4

1.5

1.3

1.3

3

2.5

2.5

50

50

50

50

50

50

0

0

0

000

000

480480480

28.83648

Selectable (Custom) V/Hz

Settings

50 Hz

STD

TRQ

Standard Torque

Medium Torque

MED

TRQ

HI

TRQ

High TorqueHI

MED

STD

E1-05

E1-12

E1-13

E1-08

E1-10E1-09

E1-07

E1-06

E1-11

E1-04

Figure 6.1.5

50 Hz Selectable Operation

• There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide more torque at Start Up.

o 50 Hz Standard Torque o 50 Hz Medium Torque o 50 Hz High Torque


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Figure 6.1.6 – 50Hz Standard Torque Settings


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Figure 6.1.7- 50Hz Medium Torque Settings


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Figure 6.1.8 - 50Hz High Torque Settings


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6.1.4 V/Hz Manual Set-up In some cases manual setup of the Volts/Hertz curve is required. If this is the case the user must manually enter the parameters below in the Linear List (refer to 3.17 and Appendix C.1). Certain parameters must be programmed to be less that or equal to others in order for the drive to operate correctly. Important Note!! If the Maximum Frequency is change d in the Frequency Setup screen of the HMI, the parameters E1-04 and E1-06 will set equal to each o ther. In many cases this can cause a fault due to E1-11 being less than E1-06

Figure 6.1.9

Warning: This is an example only!

• Motor Nameplate V/Hz must be maintained to maintain proper motor function.


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7. SCADA Interface

7.1 SCADA Interface Port COM2 (programmable on the Comm Setup screen) on the drive user interface computer is used for SCADA communications. It is set up as 2400 – 38400 baud, No Parity, 8 data bits, and 1 stop bit. The default ModBus slave address is 2, but this can be changed using the Comm Setup screen from 1 - 247. The ModBus RTU protocol is employed by the SCADA interface port to allow for remote control and data acquisition. Added support for redirection file to support additional parameters within the SCADA map as required.

7.2 SCADA Addresses The following addresses are implemented in the standard SCADA ModBus map. All drive configuration parameters and linear list parameters are also. Please contact Wood Group ESP Engineering for information on any parameter not listed in this section.

ModBus Address

Name Description

40001 Control Write Only register to control drive 0 = Stop 1 = Run Returns 0 when read.

40002 Mode Read / Write register that determines drive mode of operation. 0 = Current Limit Mode 1 = Pressure Control Mode 2 = Frequency Mode 3 = Analog Follower Mode

40003 Reference Read / Write register used to control speed of drive. Meaning of value changes with drive mode. Current Mode – Current Setpoint (Amps * 10) Pressure Mode – Pressure Setpoint (PSI * 10) Frequency Mode – Frequency Setpoint (Hz * 10) Analog Follower Mode – Not Applicable. Always uses Analog 1.

40004 Poll Count Read Only register that counts the number of polls received since the program was started.

40005 Motor Read Only register that contains the motor state. 0 = Not Running 1 = Running

40006 Fault Read Only register that describes if a fault is active. 0 = No active fault Bit 0: Internal Drive Fault – see Drive Fault Code (40015) and

Fault Details (40016) registers. Bit 1: Communication lost between user interface and drive. Bit 2: Fatal User Interface Error – see Fatal Error Code (40022). Bit 3: Smartguard Fault – see SG Fault Source (40035).


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ModBus Address

Name Description

40007 Freq Ref Read Only register containing the frequency reference. (Valid only in Frequency Control Mode.)

40008 Output Freq Output frequency of drive. Hz * 10 40009 Output Voltage Output voltage of drive. Volts * 10 40010 Output Current Output current of drive. Amps * 10 40011 DC Bus Voltage DC Bus Voltage. Volts * 1 40012 Analog 1 Analog 1 input value in drive units.

(units and scaling depend on drive configuration) 40013 Analog 2 Analog 2 input value in drive units.

(units and scaling depend on drive configuration) 40014 Drive Status

(internal) Bitmapped drive status register. Bit 0: Running (1 = running, 0 = stopped) Bit 1: At Zero Speed (1 = at zero speed) Bit 2: Reverse Operation (1 = reverse) Bit 3: Fault Reset Signal (1 = fault reset active) Bit 4: Speed Agree (1 = at speed) Bit 5: Drive Ready (1 = ready) Bit 6: Alarm (1 = alarm) Bit 7: Fault (1 = fault) Bit 8 – Bit 13: Not used Bit 14: Reference via Comm (1 = reference via modbus) Bit 15: Control via Comm (1 = start / stop via modbus)


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ModBus Address

Name Description

40015 Drive Fault Code (internal)

Current Fault exhibited by drive. See notes 1,2 below. (There are a few codes that are not included in the Fault Details bitmapped list above.) 25 No Fault 25 DEV – Speed Deviation 26 PUF – DC Bus Fuse Open 26 PGO – PG Open 27 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss 28 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss 29 UV3 – MC Answerback 29 OH3 – Motor Overheat 30 SC – Short Circuit 30 OPR – HMI Disconnect 31 GF – Ground Fault 31 ERR – EEPROM R/W Err 32 OC – Overcurrent 32 OH4 – Motor Overheat 2 33 OV – DC Bus Overvolt 33 CE – Serial Com Err 34 OH – Heatsink Overtemp 34 BUS – Option Com Err 35 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err 36 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down 37 OL2 – Inverter Overload 37 A3-HI – Terminal A3 High 38 OL3 – Overtorque 1 38 A3-LO – Terminal A3 Low 39 OL4 – Overtorque 2 39 EF0 – Opt External Fault 40 RR – DynBrk Transistor 40 ULF – Underload 41 RH – DynBrk Resistor 41 OVL – Enhanced Overld 42 EF3 – External Flt 1 E-Stop 42 UV4 – PU Undervoltage 43 EF4 – External Flt 2 Xform 43 UNBC – Unbalanced Cur 44 EF5 – Fault Not Enabled 44 OH4 – Converter OTemp 45 EF6 – Fault Not Enabled 45 A1-HI – Terminal A1 High 46 EF7 – Breaker 2 Fault*** 46 A1-LO – Terminal A1 Low 47 EF8 – N/A 47 A2-HI – Terminal A2 High 48 FAN – Cooling Fan Error 48 A2-LO – Terminal A2 Low 49 OS – Overspeed Detect 51 CF – Out of Control 52 SVE – Zero Servo Fault *** On Single-Inverter drives, the Filter Overheat shares EF7 with the Breaker 2 Fault.

40016 Fault Details (internal)

Bitmapped fault list. Bit 0: Overcurrent (OC) Ground Fault (GF) Bit 1: Main circuit Overvoltage (OV) Bit 2: Drive overload (OL2) Bit 3: Drive overhead (OH1, OH2) Bit 4: Not used Bit 5: Fuse blown (PUF) Bit 6: PI feedback reference lost (FbL) Bit 7: External error (EF, EF0) Bit 8: Hardware error (CPF) Bit 9: Motor overload (OL1) or Overtorque 1 (OL3) detected Bit 10: PG broken wire detected (PGO), Overspeed (OS), Speed

deviation (DEV), Underload Fault (ULF) Bit 11: Main circuit Undervoltage (UV) detected Bit 12: Main circuit Undervoltage (UV1), control power supply

error (UV2), inrush prevention circuit error (UV3), power loss

Bit 13: Missing output phase (LF) Bit 14: ModBus communications error (CE) Bit 15: Operator disconnected (OPR)


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ModBus Address

Name Description

40017 Drive State State of the drive control state machine. 0 = Initializing 8 = Running / Remote 1 = Not Ready 9 = Stop / Remote 2 = Ready / Local 10 = Forced Stop 3 = Accelerating / Local 11 = Fault 4 = Running / Local 12 = Waiting to Restart 5 = Ready / Remote 13 = Off (Drive Disabled) 6 = Start / Remote 14 = Standby(tank full switch S5) 7 = Accelerating / Remote 15 = Standby / Remote

40018 Time to Restart Valid only in Restart State. Time until drive will attempt to restart. Minutes * 10

40019 Misc Flags Bit 0 – 0 = Local, 1 = Remote Bit 1 – 0 = Auto Restart disabled, 1 = Enabled Bit 2 – 0 = Drive output disabled, 1 = Enabled

40020 Digital Inputs Bit 0 – S1 Bit 3 – S4 Bit 6 – S7 Bit 1 – S2 Bit 4 – S5 (1 = On) Bit 2 – S3 Bit 5 – S6 (0 = Off)

40021 User Interface State

0 = Init, 1 = Waiting for communication with drive, 2 = Normal, 3 = Communication with drive lost, 4 = Fatal Error

40022 Fatal Error Code 0 = No fatal error 40023 Software Rev. Divide by 10 40024 Smartguard State 0 = Data OK

1 = Data Bad (SSU not sync’d with downhole tool) 2 = Smartguard interface disabled

40025 SG Fault Relay 0 = Fault Relay OK 1 = Fault Relay Fault

40026 SG State State of the Smartguard fault detection state. 0 = Initializing 1 = No Smartguard fault 2 = Smartguard Fault Relay Detected - Fault 3 = Waiting to Restart 4 = Verifying restart OK

40027 Downhole #1 Intake Pressure

Smartguard Data PSI * 10 (default – units can be set by CTConfig program)

40028 Downhole #2 Intake Temp

Smartguard Data Degrees F * 10 (default – units can be set by CTConfig program)

40029 Downhole #3 Motor Temp

Smartguard Data Degrees F * 10 (default – units can be set by CTConfig program)

40030 Downhole #4 Discharge Press

Smartguard Data PSI * 10 (default – units can be set by CTConfig program)

40031 Downhole #5 Vibration

Smartguard Data G * 1000 (default – units can be set by CTConfig program)

40032 Downhole #6 Leakage Current

Smartguard Data mA * 100 (default – units can be set by CTConfig program)

40033 Downhole #7 Uphole Voltage

Smartguard Data Volts * 10

40034 Downhole #8 SG Duty Cycle

Smartguard Data %

40035 SG Fault Source Bitmap fault source Bit 0: Intake Pressure High Bit 1: Intake Pressure Low Bit 2: Intake Temperature High


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ModBus Address

Name Description

Bit 3: Intake Temperature Low Bit 4: Motor Temperature High Bit 5: Motor Temperature Low Bit 6: Discharge Pressure High Bit 7: Discharge Pressure Low Bit 8: Vibration High Bit 9: Vibration Low Bit 10: Current Leakage High Bit 11: Current Leakage Low Bit 12 – Bit 15: Not Used

40036 Reserved 40037 Reserved 40038 Reserved 40039 Reserved 40040 Reserved Note Addresses 40041 – 40xxx are redirects as defined in the file

REDIR.DAT. 40041 Reserved 40042 Drive Comms Percentage of successful drive polls. 40043 SG Fault Source

2 Bit 0: Delta Pressure High Bit 1: Delta Pressure Low Bit 2 – Bit 15: Not Used.

40044 Drive Enable 0 = Drive Locked Out, 1 = Drive Enabled. 40045 Reserved 40046 Downhole #9

Delta Pressure SmartGuard delta pressure. PSI * 10 (default – units can be set by CTConfig program)

40047 Total Starts Drive total starts. 40048 Previous Fault Fault Code for previous fault. See address 40015 for key. 40049 Total Run Time Drive Total Run Time. Hours. 40050 Current Run Runtime since last start. Hours. 40051 Motor Voltage Downhole motor voltage. V * 10 40052 Motor Current Downhole motor current. A * 10 40053 A2 Hi Limit Analog Input 2 (Casing Pressure) upper limit. 40054 A2 Low Limit Analog Input 2 (Casing Pressure) lower limit. 40055 A1 Hi Limit Analog Input 1 (Wellhead Pressure) upper limit. 40056 A1 Low Limit Analog Input 1 (Wellhead Pressure) lower limit. 40057 Output Power Drive output power. KW * 10. 40058 Power Factor Drive output power factor. % * 10 40059 Group

Membership Mask

Used to define groups in conjunction with the Group Shutdown Mask. Mirrored at address 40441.

40060 Group Shutdown Mask

Shuts down drive if any bits match with the Group Membership Mask. Mirrored at address 40444.

40061 Remote / Local 0 = Local, 1 = Remote 40062 Auto Restart

Enable 0 = Auto Restarts disabled 1 = Auto Restarts enabled

40063 Last Shutdown Code

0 – 48 same as 40015 60 Underload Fault 61 SCADA Stop Command 62 Keypad Stop Command 63 Group Shutdown 69 SmartGuard Data Bad (SG Timeout with data out of sync)


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98

ModBus Address

Name Description

70 SG Intake Pressure High 71 SG Intake Pressure Low 72 SG Intake Temp High 73 SG Intake Temp Low 74 SG Motor Temp High 75 SG Motor Temp Low 76 SG Disch Press High 77 SG Disch Press Low 78 SG Vibration High 79 SG Vibration Low 80 SG Leakage High 81 SG Leakage Low 82 SG Delta Press High 83 SG Delta Press Low

40064 Drive Type 0 = Single Inverter (561KVA or smaller) 1 = Multi Inverter (757KVA or larger)

40065 Motor Overload Motor Overload. Amps * 10 40066 Motor

Underload Motor Underload. Amps * 10

40067 Drive I-Limit I-Limit Amps. Amps * 1 Note – I-Limit can not be changed while drive is running.

40068 Process Max Speed

Maximum frequency that the PI process will emit. Limited by drive Max Frequency. Hz * 10

40069 Drive Minimum Frequency

Drive Minimum Frequency. Hz * 10

40070 Press Mode Prop Gain

Pressure Mode PI Proportional Gain. Range is from 0.00 to 25.00. Gain * 100

40071 Press Mode I Time

Pressure Mode PI Integral Time. Range is from 0.0 to 360.0 seconds. Seconds * 10

40072 Analog 1 Analog 1 input value in drive units. (units and scaling depend on drive configuration)

40073 A2 Hi Limit Analog Input 2 (Casing Pressure) upper limit. 40074 A2 Low Limit Analog Input 2 (Casing Pressure) lower limit.

Dumping Events • Events are dumped as strings in response to ModBus requests from addresses 40901 – 41156. The

newest event is at address 40901. To request the newest event, send the command: (Slave ID) (Code = 3) (Add Hi = 3) (Add Lo = 132) (Len Hi = 0) (Len Lo = 1) (CRC Hi) (CRC Lo)

• The response is a ModBus response with the standard header format (Slave ID) (Code) (Bytes to follow) followed by the text message associated with the event.


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99

Utility Write Registers Utility write registers are written one at a time using the ModBus type 6 command.

ModBus Address

Name Description

44201 Time High Word Write only register to set the drive time. High 16 bit word of the 32 bit word that describes the number of seconds since January 1, 1970 (standard “C” time).

44202 Time Low Word Write only register to set the drive time. Low 16 bit word of the 32 bit word that describes the number of seconds since January 1, 1970 (standard “C” time). Write the high word (44201) AND THEN write the low word (44202) to set the drive time!

44203 Digital Output 1 Write only register to close or open the digital output 1 relay. 0 = Open 1 = Close This output NOT available in Multi-inverter drives.

44204 Digital Output 2 Write only register to close or open the digital output 2 relay. 0 = Open 1 = Close

7.3 Communication Ports 1-5 Pin Out

Note: Com1, 2, 3, 4 are RS232. Com5 is the designated RS-485 to the drive.

Pin Signal 1 Data Carrier Detect (DCD) 2 Received Data (RXD) 3 Transmitted Data (TXD) 4 Data Terminal Ready (DTR) 5 Ground 6 Data Set Ready (DSR) 7 Request to Send (RTS) 8 Clear to Send (CTS) 9 Ring Indicator (RI) Only pins 2, 3, and 5 are used on the SCADA port.


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100

8. Troubleshooting and Maintenance

8.1 Main Circuit Test Procedure

o DANGER Before attempting any troubleshooting checks make sure that the incoming power to the drive has been removed and locked out. To prevent electrical shock, wait at least five minutes after removing power and measure the D C bus voltage between the +3 and – terminals to confirm safe level of voltage us ing volt meter set to read DC volts with the black lead connected to (-) and the red le ad connected to (+3) .

8.1.1 Test Point Designations

The following describes test points of the drive frame used in the main circuit test procedure.

Figure 8.1.1 – Drive test Point Diagram

Drive Input (Note that the drive input terminals are not the same as the circuit breaker input terminals)

• 6 Pulse Unit - R/L1, S/L2, T/L3 • 12 Pulse Unit - R/L1, S/L2, T/L3, R1/L11, S1/L21, T1/L31

DC Bus • +1 – DC Bus Pre-Soft Charge Circuit • +3 – DC Bus Post-Soft Charge Circuit

Drive Output (Note that the drive output terminals are on the drive located at the drive chassis and not at the output of the output filter, if equipped)

• U/T1, V/T2, W/T3


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101

8.1.2 Main Power Circuit Test and Troubleshooting

• DANGER Check DC Bus level before continuing. Ensure that the bus has fully discharged and

incoming power has been removed and locked out. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe level of voltage . Input Diodes (Converter Section) The converter section of the drive converts the input AC voltage to a DC voltage level. Set Meter to Diode Check setting. Failure mode would be a shorted diode.

Red + Lead on Test Point: Black – Lead on Test Point: Nominal Reading R/L1 (+1) ~ 0.3 – 0.5V S/L2 (+1) ~ 0.3 – 0.5V T/L3 (+1) ~ 0.3 – 0.5V R/L1 (-) Charging S/L2 (-) Charging T/L3 (-) Charging (-) R/L1 ~ 0.3 – 0.5V (-) S/L2 ~ 0.3 – 0.5V (-) T/L3 ~ 0.3 – 0.5V (+1) R/L1 Charging (+1) S/L2 Charging (+1) T/L3 Charging

Soft Charge Circuit The purpose of the soft charge circuit is to slowly charge the DC Bus capacitors to limit the inrush current when power is applied to the drive. When the DC bus reaches 380 VDC the soft charge contactor is closed and the soft charge resistor is bypassed. A faulty resistor will read infinite Ohms with a meter. The table below gives nominal readings for the soft charge resistors. Set Meter to OHMS setting. Measure between (+1) Red Lead (+3) Black Lead

Model - PN Soft Charge Resistor Value 150 2.2 Ohms 253 2.7 Ohms 344 2.7 Ohms 428 3.3 Ohms 561 3.3 Ohms

DC Bus Fuse The DC Bus fuse is to protect the main circuit components in the case of an output transistor failure.

1. Set meter to “OHMS” setting 2. Place a meter lead on each side of the fuse 3. Measurement of 0 Ohms the fuse is good, measurement of infinite Ohms the fuse is bad and

must be replaced. !!!NOTE – Never replace a DC Bus fuse without ch ecking all of the output transistors!


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102

Output Transistors (Inverter Section) The inverter section of the drive converts DC voltage from the DC Bus to a PWM AC waveform. Set Meter to Diode Check setting. Failure mode would be a shorted transistor.

Red + Lead on Test Point: Black – Lead on Test Point: Nominal Reading U/T1 (+1) ~ 0.3 – 0.5V V/T2 (+1) ~ 0.3 – 0.5V W/T3 (+1) ~ 0.3 – 0.5V U/T1 (-) OL (Infinite) V/T2 (-) OL (Infinite) W/T3 (-) OL (Infinite) (-) U/T1 ~ 0.3 – 0.5V (-) V/T2 ~ 0.3 – 0.5V (-) W/T3 ~ 0.3 – 0.5V (+1) U/T1 Charging (+1) V/T2 Charging (+1) W/T3 Charging


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8.2 Drive System Troubleshooting

Figure 8.1.2 – Typical Drive System Diagram (Drawin g #196811)


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104

Figure 8.1.3 – Typical Drive System Diagram (Drawin g #810091)


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105

Wood Group Manufactured New HMI

EXTERNAL

USB-A PORTJ3

J2

SD Card

1234

56 1234

321

21

J14

Comm 4

J22

J21

J25

Comm 3

J5

Comm 1

J8J17

Comm 2

J4 USB-B

RJ-11 (232/485)

Ethernet

DB-9 Male

All connectors not identified in this drawing are

Phoenix type connection with the number of

terminals depicted.

ShieldS-S+

Ground

RS-485 Isolated

Drive Comm

240 VAC Input

+24 VDC InputGround

+24 VDC

ChassisNeutralLine

2

1

3

4

5

6

7

8

9

2 - RXD

3 - TXD

5 - Ground9 - +5 VDC

2 – GND (232)3 – RXD (232)4 – TXD (232)5 – RTS (232)

SD Card In

terfa

ce

485 GND

+24 VDC

Ground

Shield

B A

1 –

6 –

Figure 8.1.4 – New HMI Connection diagram

8.2.1 Drive Frame PC Board Designations

Terminal Card (2PCB) The Terminal Card houses all I/O wiring Control Terminals (See Section 2.3.1) Control Card (1PCB) This is the main control board for the drive unit. Gate Drive Board (3PCB) This board provides firing signals to the transistors in the inverter section of the drive. Tap Change Card (8PCB) Power supply board for the internal drive frame. DCCT, DCCT Board (5PCB) These current sensors provide current feedback to the drive controls. These are located at the output of the drive.

8.2.2 System Power Checks and Troubleshooting


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106

DANGER The following checks require that the drive unit be energized. Ensure that proper Personal Protective Equipment is be used before proceeding to work on live electrical equipment. Failure to use proper Personal Protective Equipment can result in serious personal injury. The following checks should only be performed by authorized qualified electrical personnel.

Refer to Figure 8.1.2 for test points. Incoming Power Check

• Make sure incoming service disconnect placed in the energized state. • 6 Pulse: Measure all three phases of incoming power at the top of the circuit breaker

MCCB1. • 12 Pulse: Measure all three phases of incoming power at the top of the circuit breaker

MCCB1, do the same for MCCB2. • Phases should be balanced at 480VAC +/- 10% • If the phases are low/high (+/- 10% of rated Voltage) or show excessive imbalance(more

than 10%), contact the power service provider. DO NOT energize the drives input circuit breaker(s).

• If phases are within nominal values, close the drive input circuit breaker(s).

Control Power Transformer Check • Primary CPT1 (480VAC)

o Measure the primary CPT1 voltage across the H1 (P2) and H4 (P5) terminals. The voltage reading should be approximately 480 VAC

o If there is no voltage present, de-energize and lock out the drive. Wait until the DC bus has fully discharged. Check the primary CPT F1 and F2 fuses and replace if necessary.

o If there is voltage present but it is excessively lower/higher (+/- 10% of rated Voltage) that 480VAC, de-energize the drive and repeat Incoming Power Check .

• Secondary CPT1 (240VAC/120VAC) o Measure the secondary CPT1 voltage across the X1(p2) and X4(p5) terminals. The

voltage reading should be approximately 240 VAC. With one meter lead on X1(p2) terminal check both sides of the secondary CPT fuse F3, both sides should read 240VAC. If 240VAC is not present on both sides, replace the secondary CPT F3 fuse.

o Measure the secondary CPT1 voltage across the X2(p3) and X4(p5) terminals. The voltage reading should be approximately 120 VAC. With one meter lead on X2(p3) terminal check both sides of the duplex receptacle fuse, both sides should read 120VAC. If 120VAC is not present on both sides, replace the duplex receptacle fuse F4.

5V Power Supply (OLD BLUE BOX HMI Power) Check

• Measure 5V supply output at terminals -V and +V. Reading should be 5 VDC. • If 5VDC is not present at terminals -V and +V, Check the 240VAC supply voltage between

terminals AC (L) and AC (N). If 240VAC is present replace 5V power supply. If 240VAC is not present repeat Control Power Transformer Check .

Drive Power Supply Check (Control Terminals)

• At the Control Terminals on the Terminal Card check the drive supply voltages • Measure voltage across V+ and AC, nominal voltage is +15 VDC. • Measure voltage across V- and AC, nominal voltage is -15 VDC. • Measure voltage across SP (positive lead) and SN (negative lead), nominal voltage is 24

VDC. • If any of the voltages are not present, replace the Terminal Card and/or the Control Card


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8.2.3 Fan/Heat Exchanger Troubleshooting The fan relay FR controls the external cooling fan and the heat exchanger unit (certain sizes). When the drive receives a run command the fan relay is energized and the fan contactor FR is closed. If the fans do not operate check the Fan Relay for proper operation. The heat exchanger requires a run signal from the HTX thermostat to operate.

8.2.4 Drive Status / Fault Codes

The Vector VII® drive stores a significant amount of data that can be useful for troubleshooting. It is recommended to capture this data onto a USB flash drive for reference (this is done from the History screen). The data and event files can be used to investigate the problem if the troubleshooting procedures in this document can not solve the problem.

Drive Communications Lost Screen The drive communications lost screen appears anytime the user interface computer (HMI) cannot communicate with the drive power unit. This screen covers the entire LCD display and can display one of two different messages.

• Drive Status, Waiting for communications with drive chassis. Please Stand-by. • Drive Status, Lost communications with drive chassis. Trying to reconnect. Please Stand-

by. The first message occurs if communications with the drive have never been established. The second is displayed if communications have been established and then lost. The drive communications lost screen disappears when communication with the drive is established (or re-established). Events are logged each time communications with the drive is lost or re-established (see Events Screen). Verify that the drive chassis is powered up. Verify the cable connection between COM5 and the drive chassis is good. Replace the user interface assembly. Replace the drive control board. Fatal Error Screen The fatal error screen is displayed when the drive encounters an error from which it cannot recover. These are typically file system or timing problems in the HMI. An error code and descriptive message is included on the screen. This screen covers the entire LCD display.

• Drive Status, Fatal Error. Code = <Error Code Here> <Error Description Here> Power must be cycled off and back on.

Provide the history and event files to the engineer ing department in OKC for investigation . Power cycle the drive. If the fatal error recurs, set the drive to factory defaults and try again. If the fatal error recurs, contact OKC or replace the HMI assembly. Please Wait Screen The please wait screen is shown when the HMI will take several seconds to complete an operation. Examples are when parameters are being written to the drive chassis and when saving history data to a USB flash drive. This screen does not indicate a problem and should go away in less than a minute. Parameter write operations usually take 2 – 3 seconds. Resetting to factory defaults and saving history data to a USB flash drive can take up to a minute.


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108

Fault Status Screen

The fault status screen is displayed when a fault occurs. One may also access the Fault Status screen using the HMI menu system. Messages displayed include:

Fault Message Description Corrective Action

Analog 1 Hi Limit Fault The signal on analog 1 (connected to terminal location A1) is higher than the max limit programmed in the Analog 1 Setup screen.

This is not a fault. The drive has stopped as it was programmed.

Analog 1 Lo Limit Fault The signal on analog 1 (connected to terminal location A1) is lower than the min limit programmed in the Analog 1 Setup screen.

This is not a fault. The drive has stopped as it was programmed. Verify P2-02 is set to 0%. Install a resistor (1kΩ) between A1 and +V on control board terminal.

Analog 2 Hi Limit Fault The signal on analog 2 (connected to terminal location A2) is higher than the max limit programmed in the Analog 2 Setup screen.


Analog 2 Lo Limit Fault The signal on analog 2 (connected to terminal location A2) is lower than the min limit programmed in the Analog 2 Setup screen.


Breaker 2 Fault The breaker switch in a 2 breaker system has been thrown. Power is available only from 1 of the input sources.

Test input voltage at both MCCB1 and 2. If one is missing, locate bad Transformer and replace. If both input are good, check voltage at bottom of MCCB1 and 2. Replace faulty MCCB.

CE – ModBus Com Error

The drive detected a loss of communications from the HMI. Note that this is common on power up if the drive is powered off and powered back on before the drive DC bus has time to discharge.

Verify HMI screen is on, verify connections to the HMI and drive. Verify dipswitch S1 is off for RS-485 communication. Upgrade to Firmware Version 5.7 or newer and Windows CE 2008.

CPF – Hardware Error One or more internal drive controller faults have occurred.

Try these one at a time… • Cycle power off and back on. • Remove drive chassis keypad and

reinstall it. • Reset to factory defaults. • Replace the drive control board.

Fault Message Description Corrective Action

EF/EF0 – External Error External Fault has occurred. Further data will be provided below this line.

Troubleshoot External Fault #1, External Fault #2, Breaker 2 Fault based on the additional data provided.

External Fault #1 External Fault switch 1 (connected to terminal location S3) is in the fault condition.

Verify connection at S3, replace external component attached to S3

External Fault #2 External Fault switch 2 (connected to terminal location S4) is in the fault condition.

Verify connection at S4, replace external component attached to S4

FBL – PI FB Lost PI Control loop feedback is out of the acceptable range.

Verify the analog device used for drive control is connected to terminal position A2 and is working properly.

LF – Missing Output Phase

Output current imbalance among phases has exceeded the limit. Note that this is common when running the drive with no load (or a very small load). This detection can be disabled for no load testing by setting parameter L8-07 in the linear list to 0. It is recommended that L8-07 be returned to 1 prior to field use.

Take voltage reading at output of drive. Troubleshoot each phase output components with power removed.

OC/GF – Overcurrent The drive Overcurrent limit has been exceeded. This designator can also mean Ground Fault.

Verify Limits and time delays are set properly. Troubleshoot to system component beyond the drive.

OH1/OH2 – Drive Overheat

Drive temperature limit has been exceeded. Check proper fan operation, check continuity of Thermistor, check semiconductors for excessive heat.


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109

OL1/OVL – Motor Overload

An excessive motor load exists. Reduce load so drive output current does not exceed the current set on the HMI.

OV – DC Bus Overvoltage

DC bus voltage has risen above the maximum allowed.

Verify incoming (mains) power to be within specifications.

OL2 – Drive Overload Drive overload has been detected. Drive has been shut down to protect itself.

Reduce load or extend Accel time.

OPR – No Keypad The internal inverter keypad has been disconnected.

This error should never occur. Reset drive to defaults.

PUF – Fuse Blown DC bus fuse has opened. Check main DC Bus fuse (Must remove from the system) and all other fuses.

SmartGuard®

Data – Disabled

The SmartGuard®

interface has been disabled. This is not a fault. If you wish to enable the SmartGuard

®, see the Misc Setup screen.

SmartGuard® Data – Fault SG Code: <code> <Fault source>

The fault source indicates the SmartGuard® parameter that has exceeded a minimum or maximum and has stopped the drive (example – Motor Temperature).

Verify SmartGuard® limit settings are set up as desired. Verify well conditions fall within the limit settings.

ULF – Underload The motor load is less than the Underload Current specified on the Underload setup screen (possibly due to pumping off the well fluids).

Verify limit is set properly. Verify time delay is set properly. Troubleshoot to motor.

UV – DC Bus Undervoltage

DC bus voltage fell below minimum value. Acceleration time is set too short 8PCB fuse blown

1. Check incoming AC line for low voltage or power interruption. 2. Extend the time in C1-01 3. Pull and check continuity in 8PCB (Tap Change Card) Fuse.

UV1/UV2/UV3 – Other Undervoltage

Main circuit, control power supply error, soft charge circuit failure.

Check incoming AC line for low voltage or power interruption. Check internal power supply. Check soft charge circuit for proper operation


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Events Screen Events such as drive starts and stops, drive faults, and parameter changes can be viewed using the Events screen. Events displayed include:

Event Description Program Started Indicates the drive has been powered up. Drive Start Drive started. Remote Start Drive started in remote mode. Drive Stop Drive stopped. Log In An operator has logged in to the drive. Log Out An operator has logged out or the drive has logged the operator out

after 1 hour. Fault! Code=<> - <Fault Description> A fault has occurred. Refer to the Fault section above for corrective

actions. Fault Cleared The fault condition has been cleared. Alarm! Code=<> - <Alarm Description> An alarm is active. Alarm Cleared The alarm condition has been cleared. Fatal Error! Code=<> - <Error Description> A fatal error has occurred. Drive Comm! Drive Comms Lost The HMI lost communications with the drive chassis Drive Comm! Drive Comms OK Communications with the drive chassis were reestablished. External I/O! SmartGuard® Comms Lost The HMI lost communications with the SmartGuard® SSU. External I/O! SmartGuard® Comms OK Communications with the SSU has been reestablished. External I/O! Data Bad (Sync Loss) The SmartGuard® SSU has lost synchronization with the downhole

tool. External I/O! Data OK Synchronization between the SSU and the downhole tool has been

reestablished. SG Fault Code:<> <Description> The SmartGuard® SSU has declared a fault. The code and

description describe the source (i.e. Intake Temperature). External Stop – Entering Standby State The Standby (Lease Kill) switch has opened. The drive is entering the

Standby state. External Stop Cleared – Restarting Drive The Standby (Lease Kill) switch has closed. The drive is restarting. Entering Restart State The drive has faulted but will restart automatically. Excessive Button Presses Log excessive button presses (> 100) as events showing a possible

hardware problem. Safety Stop Activated The HMI detected a drive running state when the drive should have

been stopped. The stop command was re-sent to the drive. Drive Disabled – Drive is NOT rev <required revision>

The drive has been disabled because the HMI firmware revision is not compatible with the drive chassis firmware. This is most likely to occur when the HMI firmware is updated.

Overload change during run: <results> A motor overload change was attempted while the drive was running. The results of the change are shown.

<Parameter Description> Was=<> Now=<> The specified parameter was changed. <Parameter Description> Now=<> The specified parameter was changed. This message is associated

with setpoint changes from the Run Status screen. SCADA – Time set to <C time value> The time has been via SCADA. SCADA – DO1 set to <0, 1> Digital output 1 has been set to the specified value via SCADA. SCADA – DO2 set to <0, 1> Digital output 2 has been set to the specified value via SCADA. <Parameter Description> : Out of range val = <value>

The operator tried to set the specified parameter to the specified value, which is out of its acceptable range.

All Monitors Screen The All Monitors screen can be used to view a significant amount of drive chassis status at one time. Please see section 3.14 for details on how to interpret the data on the All Monitors screen.


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8.3 General Maintenance 8.3.1 Periodic Inspection – NO Power Applied

• Danger The following inspections require that the drive de-energized and incoming power locked out. Verify that the DC bus has been completely discharged before continuing. To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm s afe level of voltage .

• Verify all external terminals, mounting bolts, and connectors are fastened and tightened. • Verify that the cooling fans free to turn and free of dust and dirt. • Verify that the heat sink fins are clear of dirt and debris. Keep them clean. • Verify that there are no signs of water entry into the drive enclosure. • Verify that door seal shows no signs of damage. • Verify that there is no dust/dirt/oil buildup on any of the drive components. • Verify that there are no irregularities (discoloration/odor) with the DC bus capacitors. If there

is, replace immediately.

8.3.2 Periodic Inspection – Power Applied (External Only)

• Verify proper operation of external cooling fans. • Verify proper operation of heat exchanger. • Check for abnormal noises or vibration. If present, shut the drive down immediately.


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112

Appendix

A.1 Dimensions and Weights

DIMENSIONS & WEIGHTS - VECTOR® VII WITHOUT VSG

REFERENCE ONLY

“A” and “B” Frames

HEIGHT (INCHES)

WIDTH (INCHES)

DEPTH (INCHES)

FRAME

KVA

H W W1 D D1

WEIGHT (POUNDS)

150 944 200 1025

A

253

78

45

36

41

36

1100 344 1281 428 1325

B 561

88

57

48

40

36

1600 Note: VSG is recommended for all ESP applications.


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DIMENSIONS & WEIGHTS - VECTOR® VII WITH VSG

REFERENCE ONLY

“A” and “B” Frames

HEIGHT (INCHES)

WIDTH (INCHES)

DEPTH (INCHES)

FRAME

KVA

H W W1 D D1

WEIGHT (POUNDS)

150 1344 200 1425

A

253

93

45

36

41

36

1500 344 1781 428 1825

B 561

103

57

48

40

36

2100


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A.2 Default Parameter Values Parameter Screen Default Value Local / Remote Setup (login not required) Local Drive Output Setup (login not required) Enabled User Selected 1 – 5 Setup (login not required) None Drive Mode Operating Mode Frequency Control Frequency Setpoint Operating Mode (Frequency Control) 60.00 Hz Current Setpoint Operating Mode (Current Control) 250 A Current Frequency Limit

Operating Mode (Current Control) 60.0 Hz

PI Proportional Operating Mode (Current Control) 2.00 PI Integral Operating Mode (Current Control) 5.0 sec Pressure Source Operating Mode (Pressure Control) Discharge Pressure Setpoint Operating Mode (Pressure Control) 0 PSI PI Proportional Operating Mode (Pressure Control) 2.00 PI Integral Operating Mode (Pressure Control) 5.0 Sec Analog 2 Type Operating Mode (Pressure Control)

Analog 2 Setup 0-10V

A2 Input Voltage 1 Operating Mode (Pressure Control) Analog 2 Setup

0.0 V/mA

Engineering Units 1 Operating Mode (Pressure Control) Analog 2 Setup

0

A2 Input Voltage 2 Operating Mode (Pressure Control) Analog 2 Setup

10 V/mA

Engineering Units 2 Operating Mode (Pressure Control) Analog 2 Setup

10

Analog In 2 Units Operating Mode (Pressure Control) Analog 2 Setup

V

Signal Source Operating Mode (Signal Follower) Analog Input A1 Minimum Frequency Operating Mode (Signal Follower)

Frequency Setup 30.0 Hz

Input at Min Freq Operating Mode (Signal Follower) 0.0 V EU Value Min Operating Mode (Signal Follower) 0.0 Maximum Frequency Operating Mode (Signal Follower)

Frequency Setup 60.0 Hz

Input at Max Freq Operating Mode (Signal Follower) 10.0 V EU Value Max Operating Mode (Signal Follower) 100.0 Analog In A1 Units Operating Mode (Signal Follower)

Analog 1 Setup V

Motor Overload Amps Alarms Setup Drive Rated Amps Oload Start Delay Alarms Setup 0 s Overload Restart Alarms Setup Disabled Overload @ Min Freq Alarms Setup 0% Overload Delay Alarms Setup 0.0 s Restart Tries Alarms Setup 0 Restart Delay Alarms Setup 45.0 min Restart Clear Time Alarms Setup 60 min Underload Current Underload Setup 0.0 A Uload Start Delay Underload Setup 0 s Underload Delay Underload Setup 0.0 sec Underload Restart Tries Underload Setup 0 Underload Restart Time Underload Setup 45.0 min Underload Restart OK Underload Setup 60 min


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115

Parameter Screen Default Value Underload @ Min Freq Underload Setup 100% V/F Select Frequency Setup 60Hz / Std Torque Motor Direction Frequency Setup Forward Maximum Frequency Frequency Setup

Operating Mode (Signal Follower) 60.0 Hz

Minimum Frequency Frequency Setup Operating Mode (Signal Follower)

30.0 Hz

Acceleration Time Frequency Setup 30.0 Sec Deceleration Time Frequency Setup 30.0 Sec Voltage Bias Frequency Setup 0.0 V Jog Setpoint Frequency Setup 60.00 Hz Lockout Frequency 1 Frequency Setup 0.0 Hz Lockout Frequency 2 Frequency Setup 0.0 Hz Lockout Frequency 3 Frequency Setup 0.0 Hz Lockout Deadband Frequency Setup 2.0 Hz A1 Input Voltage 1 Analog 1 Setup 0.0 V Engineering Units 1 Analog 1 Setup 0 A1 Input Voltage 2 Analog 1 Setup 10.0 V Engineering Units 2 Analog 1 Setup 10 Analog In A1 Units Analog 1 Setup

Operating Mode (Signal Follower) V

Max Value Analog 1 Setup 0 EU Min Value Analog 1 Setup 0 EU Analog 1 Delay Analog 1 Setup 0.0 min Analog 1 Fault Enable Analog 1 Setup Disabled Analog 2 Type Analog 2 Setup 0-10 V A2 Input Voltage 1 Analog 2 Setup

Operating Mode (Pressure Control) 0.0 V/mA

Engineering Units 1 Analog 2 Setup Operating Mode (Pressure Control)

0

A2 Input Voltage 2 Analog 2 Setup Operating Mode (Pressure Control)

10.0 V/mA

Engineering Units 2 Analog 2 Setup Operating Mode (Pressure Control)

10

Analog In A2 Units Analog 2 Setup Operating Mode (Pressure Control)

V

Max Value Analog 2 Setup 0 EU Min Value Analog 2 Setup -30 EU Analog 2 Delay Analog 2 Setup 0.0 min Analog 2 Fault Enable Analog 2 Setup Disabled Smartguard® Enable Misc Setup Disabled Transformer Ratio Misc Setup 1.0 : 1 Drive Type Misc Setup Single (inverter) Password Misc Setup 3333 External Fault 1 Misc Setup Disabled Ext Fault 1 Restart Misc Setup Disabled External Fault 2 Misc Setup Disabled Ext Fault 2 Restart Misc Setup Disabled Standby Switch Misc Setup Disabled Breaker 2 Fault Misc Setup Disabled ModBus Address Comm Setup 2 Drive Port (485) Comm Setup COM5 SCADA Comm Port Comm Setup Disabled Smartguard® Port Comm Setup COM4


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116

B.1 USB Flash Drive Operation

Figure B.1 – Saved files Example

B.1.1 Save History files Saving history files is a benefit to the customer and WGESP to show critical well site information which is useful for well performance tuning and during troubleshooting operations to maximize flow rates and maintain a properly working system.

• Insert USB flash drive into USB port located on the front of the HMI. • From the (logged in) Menu screen, select History screen. • Press the F4 (Save) soft key.

o The files will save to your USB flash drive as: CUR_VSD SER_MMDDYYYY.xls (ex. CUR_VSD SER_07092008.xls) LOG_VSD SER_MMDDYYYY.xls CONFIG_VSD SER_MMDDYYYY.txt EVENT_VSD SER_MMDDYYYY.doc.

o This operation will take several seconds, do not remove the USB flash drive or press any soft keys while the HMI screen shows Driv e Busy.

Once you have acquired these files onto your USB Flash portable memory, you can view these files on your laptop or desktop computer. The current file will show as an Excel Comma Separated Values spreadsheet and may also be viewed through our Amp chart program as an actual amp chart. Refer to FSB – 08004. The Log, Config and Event files are viewed as text files and will show you the setup and events (256) as the drive was functioning when the files were taken. B.1.2 Save Configuration to USB flash drive The following Config file can be used to view the parameters of the drive or to set up another

well site identical to the information that has been saved.

• Insert USB flash drive into USB port located on the front of the HMI. • From the (logged in) Menu screen, Select Maintenance screen. • Highlight “Save configuration to USB flash drive.” • Press the F1 (OK) soft key

o The file will save to your USB flash drive as: CONFIG.txt


Note: Once a drive has been configured for an application, and the Configuration file has been

saved to a USB flash drive, this configuration can be loaded to another Vector® VII drive being used for the same application. The other drive(s) being loaded with this configuration must have the same firmware version installed.

Note: The drive must be STOPPED to use this function.

To load a previously saved drive configuration into another drive, refer to appendix B.1.4.


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B.1.3 Save Linear List to USB flash drive

Saving the linear list will give the user the ability to view every parameter, the setting of each

parameter, each parameters SCADA Register and an asterisk the will tell you that the parameter has been changed from its factory default position.

• Insert USB flash drive into USB port located on the front of the HMI. • From the (logged in) Menu screen, Select Maintenance screen. • Highlight “Save Linear List to USB flash drive.” • Press the F1 (OK) soft key

o The file will save to your USB flash drive as: lldata.txt


Note: This feature cannot be loaded to another drive. It is intended for off site troubleshooting using

another drive or drive trainer.

Note: The drive must be STOPPED to use this function. B.1.4 Load configuration from a USB flash drive to a Vector® VII drive From the previous B.1.2, you can take a previously saved Config file and load it into another

Vector 7 drive to create an identical copy of an existing well programming.

• Insert USB flash drive into USB port located on the front of the HMI. • From the (logged in) Menu screen, Select Maintenance screen. • Highlight “Load Configuration from USB flash drive.” • Press the F1 (OK) soft key

o The file will load from your USB flash drive. o This operation will take several seconds, do not remove the USB flash drive or

press any soft keys while the HMI screen shows Driv e Busy. • Execute the Check / Update all drive parameters function.

Note: The drive must be STOPPED to use this function. Warning: Do not try to load a previous firmware ver sion configuration file. This will result in

Firmware corruption and all data will be LOST.


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C.1 Linear List Note : The Linear List will NOT allow any changes while the drive is running. Warning : Changing parameters in the Linear List can cause drive functions to degrade or stop functioning. Please consult WGESP Engineering before editing Linear List Parameters

Designation Name Defini tion Default Range

"A1-00" "Select

Language"

Language selection for digital operator display 0: English 2: Deutsch 3: Francais 4: Italiano 5: Espanol 6: Portuguese *Not returned to factory setting by initialization

0 0 to 6

"A1-01" "Access Level"

This setting determines which parameters are accessible. 0: Operation Only 1: User Level 2: Advanced Level

2 0 to 2

"A1-03" "Init

Parameters"

Used to return all parameters to their factory or user setting. 0: No Initialize 1110: User Initialize (The user must set their own parameter default values and then parameter o2-03 must be set to “1” to save them. If the parameter values are changed after o2-03 is set to “1”, the user default values can be restored by setting A1-03 to 1110.) 2220: 2-Wire Initial 3330: 3-Wire Initial

0 0 to 3330

"A1-04" "Enter

Password" 0 0 to 9999

"A1-05" "Select

Password"

When the value set into A1-04 does NOT match the value set into A1-05, parameters A1-01 thru A1-03 and A2-01 thru A2-32 cannot be changed. All other parameters as determined by A1-01 can be changed. Parameter A1-05 can be accessed by pressing the MENU key while holding the RESET key.

0 0 to 9999

A2-(01-32)

User Parameters

Selects the parameters to be available in the User Access Level (A1-01 = 1). These are the only parameters accessible for the user level. These parameters are not related to the User Initialize function.

N/A B1-01

to O3-02


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Desig. Name Definition Default Range

"B1-01"

"Reference Source"

Selects the speed command (frequency reference) input source. 0: Operator - Digital preset speed d1-01 1: Terminals - Analog Input Terminal A1 (or Terminal A2 see parameter H3-13) 2: Serial Com - RS-485 terminals R+, R-, S+ and S- 3: Option PCB - Option board connected at 2CN

2 0 to 3

"B1-02" "Run Source"

Selects the run command input source. 0: Operator - “Run” and “Stop” keys on digital operator 1: Terminals - Contact Closure on Terminal S1 2: Serial Com - RS-485 terminals R+, R-, S+ and S-3: Option PCB - Option board connected at 2CN

2 0 to 3

"B1-03" "Stopping Method"

Selects the stopping method when the run command is removed. 0: Ramp to Stop 1: Coast to Stop 2: DC Injection to Stop 3: Coast w/Timer (A new run command is ignored if input before the time in C1-02 expires.)

0 0 to 3

"B1-04" "Reverse

Oper"

Determines the forward rotation of the motor, and if reverse operation is disabled. 0: Reverse Enabled 1: Reverse Disabled 2: Exchange Phase - Change direction of forward motor rotation. 3: ExchgPhs, Rev Dsbl - Change direction of forward motor rotation and disable reverse operation.

0 0 to 3

"B1-07" "Loc / Rem

Run Sel"

0: Cycle Extern RUN - If the run command is closed when switching from hand (local) mode to auto (remote) mode, the drive will not run. 1: Accept Extrn RUN - If the run command is closed when switching from hand (local) mode to auto (remote) mode, the drive WILL run.

0 0 or 1

"B1-08" "Run Cmd at

Prg"

0: Disabled - Run command accepted only in the operation menu. 1: Enabled - Run command accepted in all menus (except when b1-02 = 0).

0 0 or 1


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"B1-11" "Drive Delay

Time" After a run command, drive output will start after this delay time.

0 sec 0 to 600

"B1-12" "Hand Fref

Sel"

Selects the speed command input source in hand mode.* 0: Operator - Digital preset speed d1-01 1: Terminals - Analog Input Terminal A1 (or Terminal A2 see parameter H3-13)

0 0 or 1

"B2-01" "DCINJ Start

Freq"

Sets the frequency at which DC injection braking starts when ramp to stop (b1-03 = 0) is selected. If b2-01< E1-09, DC Injection braking starts at E1-09.

0.5 Hz 0.0 to 10.0

"B2-02" "DCINJ Current"

Selects the DC injection braking current as a percentage of the Drive rated current.

50% 0 to 100

"B2-03" "DCINJ Time

@ Start" Sets the time length of DC injection braking at start in units of 1 second.

0.00 sec 0.00 to

10.00

"B2-04" "DCINJ Time

@ Stop"

When b1-03 = 2 actual DC Injection time is calculated as follows: b2-04 * 10 * Output Frequency / E1-04. When b1-03 = 0, this parameter determines the amount of time DC Injection is applied to the motor at the end of the decel ramp. This should be set to a minimum of 0.50 seconds when using HSB. This will activate DC injection during the final portion of HSB and help ensure that the motor stops completely.

0.00 sec 0.00 to

10.00

"B2-09" "Motor Pre-heat Current"

Motor Pre-heat current in % of drive rated current. This is used to keep the motor warm to prevent condensation and is used in conjunction with a digital input (data = 60).

0% 0 to100


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"B3-01" "SPDSRCH at

Start"

Enables/disables and selects the speed search function at start. 0: SpdsrchF Disable - Speed search at start is disabled (estimated speed method is used at other times) 1: SpdsrchF Enable - Speed search is enabled (estimated speed method) 2: SpdsrchI Disable - Speed search at start is disabled (current detection method is used at other times) 3: SpdscrhI Enable - Speed search is enabled (current detection method) Estimated Speed Method : Actual motor speed and direction is estimated, then the motor is ramped from that speed to the commanded speed. Current Detection Method: Current level is monitored while output frequency is ramped down.

2 0 to 3

"B3-02" "SPDSRCH

Current"

Used only when b3-01 = 3. Sets the speed search operation current as a percentage of drive rated current.

120% 0 to 200

"B3-03" "SPDSRCH Dec Time"

Used only when b3-01 = 3. Sets the deceleration time during speed search.

2.0 sec 0.1 to 10.0

"B3-05" "Search Wait

Time"

Delays the speed search operation after a momentary power loss to allow time for an external output contactor to re-energize.

0.2 sec 0.0 to

20.0sec

"B3-14" "BIDIR

Search Sel" 0: Disabled 1: Enabled 1 0 or 1

"B4-01" "Delay-On

Timer"

Used in conjunction with a multi-function digital input and a multifunction digital output. This sets the amount of time between when the digital input is closed, and the digital output is energized.

0.0 sec 0.0 to 3000.0

"B4-02" "Delay-Off

Timer"

Used in conjunction with a multi-function digital input and a multi-function digital output. This sets the amount of time the output stays energized after the digital input is opened.

0.0 sec 0.0 to 3000.0

"B5-01" "PI Mode"

This parameter enables / disables the closed loop (PI) controller. 0: Disabled 1: Enabled (commanded speed becomes PI setpoint) 3: Fref+PI

3 0, 1, 3


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"B5-02" "P Gain" Sets the proportional gain of the PI controller. 2 0.00 to 25.00

"B5-03" "PI I Time" Sets the integral time for the PI controller. A setting of zero disables integral control. 5.0 sec

0.0 to 360.0

"B5-04" "PI I Limit" Sets the maximum output possible from the integrator. Set as a % of fmax.

100% 0.0 to 100.0

"B5-06" "PI Limit" Sets the maximum output possible from the entire PI controller. Set as a % of fmax.

0 0.00

to100.0

"B5-07" "PI Offset"

Sets the amount of offset of the output of the PI controller. Set as a % of fmax. The PI Offset Adjustment parameter has two different uses. Parameter b5-07 serves different functions depending on whether it is used on a standard PI loop or a Differential PI loop. 1: Parameter b5-07 causes an offset to be applied to the output of the PI function in a non-Differential PI loop. Every time the PI output is updated, the offset is summed with the PI output. This can be used to artificially kick-start a slow starting PI loop. 2: If the Drive is configured for Differential PI Regulation (H3-09=16), then the PI Offset is the targeted maintained differential between the signal measured on analog input A1 and the signal measured on analog input A2.

0.00% –100.0 to +100.0

"B5-08" "PI Delay

Time" Sets the amount of time for a filter on the output of the PI controller.

0.00 sec 0.00 to 10.00

"B5-09" "Output Level

Sel"

Determines whether the PI controller will be direct or reverse acting. 0: Normal Output (direct acting) 1: Reverse Output (reverse acting)

0 0 or 1

"B5-10" "PI Output

Gain" Sets the output gain of the PI controller. 1 0.0 to 25.0

"B5-11" "Output Rev

Sel"

0: 0 limit (when PI output goes negative Drive stops) 1: Reverse (when PI goes negative Drive reverses) 0 limit automatic when reverse prohibit is selected using b1-04

0 0 or 1

"B5-12" "FB Los Det

Sel"

0: Disabled 1: Alarm 2: Fault

0 0 to 2

"B5-13" "FB Los Det

Lvl" Sets the PI feedback loss detection level as a percentage of maximum frequency (E1-04).

0% 0 to 100


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"B5-14" "FB Los Det

Time" Sets the PI feedback loss detection delay time in terms of seconds.

1.0 sec 0.0 to 25.5

"B5-15" "PI Sleep

Level" Sets the sleep function start frequency. 0.0 Hz 0.0 to 200.0

"B5-16" "PI Sleep

Time" Sets the sleep function delay time in terms of seconds.

0.0 sec 0.0 to 25.5

"B5-17" "PI SFS Time" Applies an accel/decel time to the PI setpoint reference.

0.0 sec 0.0 to 25.5

"B5-18" "PI Setpoint Selection"

0: Disabled 1: Enabled 0 0 or 1

"B5-19" "PI Setpoint" Depends on b5-20. 0.00% 0.00 to 100.00

"B5-20" "PI Setpoint

Scaling" Set display/setting Unit of b5-19. 1 0 to 39999

"B5-21" "PI Sleep

Input Source"

Input Source Selection for Sleep function Mode. 0: SFS Input (This is near the PI Output.) 1: PI Setpoint 2: Snooze

1 0 to 2

"B5-22" "PI Snooze

Level" Sets the PI snooze function start level as a percentage of maximum frequency (E1-04).

0% 0 to 100

"B5-23" "PI Snooze Delay Time"

Sets the PI snooze function delay time in terms of seconds.

0 sec 0 to 3600

"B5-24" "PI Snooze Deactivation

Level"

When the PI feedback drops below this level, normal PI operation starts again. Set as a percentage of maximum frequency (E1-04).

0% 0 to 100

"B5-25" "PI Setpoint

Boost Setting" Temporary increase of PI setpoint to create an overshoot of the intended PI setpoint.

0% 0 to 100

"B5-26" "PI Maximum Boost Time"

Sets a time limitation for reaching temporarily boosted PI setpoint (intended PI setpoint + b5-25).

0 sec 0 to 3600

"B5-27" "PI Snooze Feedback

Level"

PI snooze mode will be activated when PI feedback is above this level. Set as a percentage of maximum frequency (E1-04).

60% 0 to 100

"B5-28" "PI Feedback

SQRT" 0: Disabled 1: Enabled 0 0 or 1

"B5-29" "PI Fb SQRT

Gain" A multiplier applied to the square root of the feedback.

1 0.00 to 2.00

"B5-30" "PI Out Moni

SQRT" 0: Disabled 1: Enabled 0 0 or 1


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"B8-01" "Energy Save

Sel"

Energy Savings function enable/disable selection 0: Disabled 1: Enabled

0 0 or 1

"B8-04" "Energy Save

Coeff" kVA Dep.

0.0 to655.00

"B8-05" "KW Filter

Time" 20 ms 0 to 2000

"B8-06" "Search V

Limit"

Used to fine-tune the energy savings function.

0% 0 to 100

"C1-01" "Accel Time

1" Sets the time to accelerate from zero to maximum frequency.

30.0 sec

"C1-02" "Decel Time

1" Sets the time to decelerate from maximum frequency to zero.

30.0 sec

"C1-03" "Accel Time

2" Sets the time to accelerate from zero to maximum frequency when selected via a multi-function input.

30.0 sec

"C1-04" "Decel Time

2"

Sets the time to decelerate from maximum frequency to zero when selected via a multi-function input.

30.0 sec

0.0 to

6000.0

"C1-09" "Fast Stop

Time" Sets the time to decelerate from maximum frequency to zero for the “Fast Stop” function.

10.0 sec 0.0 to

6000.0

"C1-11" "Acc/Decc SW Freq"

Sets the frequency for automatic switching of accel / decel times. Fout < C1-11: Accel/Decel Time 2 Fout >= C1-11: Accel/Decel Time 1 Multi-function input “Multi-Acc/Dec 1” has priority over C1-11.

0.0 Hz 0.0 to 200.0

"C2-01" "SCRV Acc @

Start" 0.20 sec

0.00 to 2.50

"C2-02" "SCRV Acc @

End"

0.20 sec 0.00 to 2.50


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"C4-01" "Torq Comp

Gain"

This parameter helps to produce better starting torque. It determines the amount of torque or voltage boost based upon motor current and motor resistance.

1 0.00 to 2.50

"C4-02" "Torq Comp

Time"

This parameter adjusts a filter on the output of the torque compensation function. Increase to add torque stability, decrease to improve torque response.

200 ms 0 to 10000

"C6-01" "Normal Duty

Sel" 1: Normal Duty 1 2: Normal Duty 2 2 1 or 2

"C6-02" "Carrier Freq

Sel"

Carrier frequency sets the number of pulses per second of the output voltage waveform. 0: Low Noise (Carrier frequency is randomly moduled for lower audible noise) 1: Fc = 2.0 kHz 2: Fc = 5.0 kHz 3: Fc = 8.0 kHz 4: Fc = 10.0 kHz 5: Fc = 12.5 kHz 6: Fc = 15.0 kHz F: Program (Determined by the settings of C6-03 thru C6-05)

kVA Dep.

0 to F


Max" Maximum carrier frequency allowed when C6-02 = F.

kVA Dep.

kVA Dependent


Min" Minimum carrier frequency allowed when C6-02 = F.

kVA Dep.

kVA Dependent


Gain" Sets the relationship of output frequency to carrier frequency when C6-02 = F. 0 0 to 99

"D1-01" "Reference 1" Digital preset speed command 1. Used when b1-01 = 0. Setting units are affected by o1-03.

0.00 Hz

"D1-02" "Reference 2" Digital preset speed command 2. Selected via multi-function input terminals. Setting units are affected by o1-03.

0.00 Hz


0.00 Hz


0.00 Hz

0.00 to E1-04 Value


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"D1-17" "Jog

Reference"

Speed command used when a jog is selected via multi-function input terminals. Setting units are affected by o1-03.

60 Hz 0.00 to E1-04 Value

"D2-01" "Ref Upper

Limit"

Determines maximum speed command, set as a percentage of parameter E1-04. If speed command is above this value, actual drive speed will be limited to this value. This parameter applies to all speed command sources.

100.00% 0.0 to 110.0

"D2-02" "Ref Lower

Limit"

Determines minimum speed command, set as a percentage of parameter E1-04. If speed command is below this value, actual drive speed will be set to this value. This parameter applies to all speed command sources.

50.00% 0.0 to 110.0

"D2-03" "Ref 1 Lower

Limit"

Determines the minimum speed command, set as a percentage of parameter E1-04. If speed command is below this value, actual drive speed will be set to this value. This parameter only applies to analog inputs A1 and A2.

0% 0.0 to 110.0

"D3-01" "Jump Freq 1" 0.0 Hz

"D3-02" "Jump Freq 2" 0.0 Hz

"D3-03" "Jump Freq 3"

These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the motor / machine. This feature does not actually eliminate the selected frequency values, but will accelerate and decelerate the motor through the prohibited bandwidth. 0.0 Hz

0.0 to 200.0

"D3-04" "Jump

Bandwidth"

This parameter determines the width of the dead band around each selected prohibited frequency point. A setting of “1.0” will result in a dead band of +/- 1.0 Hz.

2.0 Hz 0.0 to 20.0

"D4-01" "Mop Ref Memory"

0: Disabled 1: Enabled 0 0 or 1

"D4-02" "Trim Control

Lvl" Set the percentage of maximum speed to be added or subtracted via multi-function inputs.

10% 0 to 100

"E1-01" "Input

Voltage" Set to the nominal voltage of the incoming line. 480V 310 to 510.0 (480V)


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127


"E1-03" "V/F

Selection"

0: 50Hz 1: 60 Hz Saturation 2: 50 Hz Saturation 3: 72 Hz 4: 50 Hz VT1 5: 50 Hz VT2 6: 60 Hz VT1 7: 60 Hz VT2 8: 50 Hz HST1 9: 50 Hz HST2 A: 60 Hz HST1 B: 60 Hz HST2 C: 90 Hz D: 120 Hz F: Custom V/F FF: Custom w/o limit

0FH 0 to FF

"E1-04" "Max

Frequency" 60.0 Hz

0.0 to120.0

"E1-05" "Max Voltage" 480V 0 to 510.0

(480V)

"E1-06" "Base

Frequency" 60.0 Hz 0.0 to 200.0

"E1-07" "Mid Out Freq

A" 3.0 Hz

0.0 to 200.0

"E1-08" "Mid Out Volts

A" 28.8 V

0 to 510.0 (480V

"E1-09" "Min

Frequency"

To set V/f characteristics in a straight line, set the same values for E1-07 and E1-09. In this case, the setting for E1-08 will be disregarded. Always ensure that the four frequencies are set in the following manner: E1-04 (FMAX) ≥ E1-06 (FA) > E1-07 (FB) ≥ E1-09 (FMIN)

1.5 Hz 0.0 to 200.0


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Desig. Name Default Range

"E1-10" "Min Out

Volts" 14.4 V 0 to 510.0

(480V)

"E1-11" "Mid

Frequency B" 0.0 Hz

0.0 to 200.0

"E1-12" "Mid Voltage

B" 0.0 VAC

"E1-13" "Base

Voltage"

Set only when V/f is finely adjusted at rated output range. Adjustment is not normally required.

0.0 VAC

0 to 510.0 (480V)

"E2-01" "Motor Rated

FLA" Set to the motor nameplate full load amps.

kVA Dep.

10% to 200% kVA Dependent

"E2-03" "No-Load Current" Sets the magnetizing current of the motor.

kVA Dep.

kVA Dependent

"E2-05" "Term

Resistance" Phase to phase motor resistance, normally set by the auto tuning routine.

kVA Dep.

0.000 to 65.000

"F6-01" "Bus Fault

Sel"

Sets the stopping method for option PCB communications error (BUS fault). Active only when a communications option PCB is installed and when b1-01 or b1-02 = 3. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1 0 to 3

"F6-02" "EF0

Detection" 0: Always detected 1: Detected only during run 0 0 or 1

"F6-03" "EF0 Fault

Action"

0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1 0 to 3

"F6-05" "Current

Display Unit Sel"

0: A Display (Amps) 1: 100%/8192 (Drive Rated Current) 0 0 or 1


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"H1-01" "Terminal S3

Sel" 0FH 0 to 6E


Sel"

0: 3-wire control FWD/REV selection for 3-wire sequence 1: Local/Remote Sel Local/Remote Selection - Closed = Local, Open = Remote 2: Option/Inv Sel Selects source of speed command and sequenceClosed = b1-01 & b1-02, Open = Option Card 3: Multi-Step Ref 1 Closed = speed command from d1-02 or Aux Terminal Open = speed command determined by b1-01 4: Multi-Step Ref 2 Closed = speed command from d1-03 or d1-04 Open = speed command determined by b1-01 6: Jog Freq Ref Closed = speed command from d1-17 Open = speed command determined by b1-01 7: Multi-Acc/Dec 1 Closed = Accel & Decel Ramps determined by C1-03 & C1-04, Open = Accel & Decel Ramps determined by C1-01 & C1-02 8: Ext BaseBlk N.O. Closed = Output transistors forced off, Open = Normal operation 9: Ext BaseBlk N.C. Closed = Normal Operation, Open = Output transistors forcedoff A: Acc/Dec RampHold Closed = Acceleration suspended and speed held, Open =Normal Operation C: Term A2 Enable Closed = Terminal A2 is active, Open = Terminal A2 is disabled F: Term Not Used Terminal has no effect 10: MOP Increase Closed = Speed Command Increases, Open = Speed CommandHeld. Must be set in conjunction with MOP Decrease and b1-02 must be set to 1. 11: MOP Decrease Closed = Speed Command Decreases, Open = Speed CommandHeld. Must be set in conjunction with MOP Increase and b1-02 mustbe set to 1.

0FH 0 to 6E


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130



Sel" 0FH 0 to 6E


Sel"

12: Forward Jog Closed = drive runs forward at speed command entered intoparameter d1-17. 13: Reverse Jog Closed = drive runs in reverse at speed command entered intoparameter d1-17. 14: Fault Reset Closed = Resets the drive after the fault and the runcommand have been removed. 15: Fast-Stop N.O. Closed = Drive decelerates using C1-09, regardless of run commandstatus. 17: Fast-Stop N.C. Closed = Normal operationOpen = Drive decelerates using C1-09, regardless of runcommand status. 18: Timer Function Input for independent timer, controlled by b4-01 and b4-02.Used in conjunction with a multi-function digital output. 19: PI Disable Turns off the PI controller, and PI setpoint becomes speed command. 1B: Program Lockout Closed =All parameter settings can be changed.Open = Only speed command at U1-01 can be changed. 1C: Trim Ctrl Increase Closed = Increase motor speed by value in d4-02.Open = Return to normal speed command.Not effective when using d1-01 thru d1-04 as a speedcommand.Must be used in conjunction with Trim Ctrl Decrease. 1D: Trim Ctl Decrease Closed = Decrease motor speed by value in d4-02Open = Return to normal speed command.Not effective when using d1-01 thru d1-04 as speed command.Must be used in conjunction with Trim Ctrl Increase.

0FH 0 to 6E


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131



Sel"

1E: Ref Sample Hold Analog speed command is sampled then held at time of inputclosure. 20: External fault, Normally Open, Always Detected, Ramp ToStop 21: External fault, Normally Closed, Always Detected, Ramp ToStop 22: External fault, Normally Open, During Run, Ramp To Stop 23: External fault, Normally Closed, During Run, Ramp To Stop 24: External fault, Normally Open, Always Detected, Coast ToStop 25: External fault, Normally Closed, Always Detected, Coast ToStop 26: External fault, Normally Open, During Run, Coast To Stop 27: External fault, Normally Closed, During Run, Coast To Stop 28: External fault, Normally Open, Always Detected, Fast-Stop 29: External fault, Normally Open, Always Detected, Fast-Stop 2A: External fault, Normally Open, During Run, Fast-Stop 2B: External fault, Normally Closed, During Run, Fast-Stop 2C: External fault, Normally Open, Always Detected, Alarm Only 2D: External fault, Normally Closed, Always Detected, AlarmOnly

0FH 0 to 6E


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132

"H1-05" Cont.

"Terminal S7 Sel" Cont.

2E: External fault, Normally Open, During Run, Alarm Only 2F: External fault, Normally Closed, During Run, Alarm Only 30: PI Integral ResetResets the PI Integral component to zero when closed 31: PI Integral HoldHolds the PI integral value when closed 34: PI SFS Cancel (SFS= SoftStart, also called Accel/Decel,See Parameter b5-17) 35: PI Input Level Sel Inverts the PI error signal when closed 36: Option/Inv Sel 2 Selects source of speed command and sequence Closed = Option Card, Open = b1-01 & b1-02 60: Motor Preheat Applies current to create heat to avoid condensationClosed = Apply amount of current as set in parameter b2-09 (Continued on next page) 61: Speed Search 1 When closed as a run command is given, drive does a speed search starting at maximum frequency (E1-04). (current detection) 62: Speed Search 2 When closed as a run command is given, drive does a speed search starting at speed command. (current detection) 64: Speed Search 3 When opened, the Drive performs a base block (motor coasts). When closed, the Drive performs Speed Search from set frequency. 67: Com Test Mode - Used to test RS-485/422 interface. 68: High Slip Braking - Closed = Drive stops using High SlipBraking regardless of run command status. 69: Jog2 - Closed = Drive runs at speed command entered into parameter d1-17. Direction determined by fwd/rev input. 3-wire control Only. 6A: Drive Enable - Closed = Drive will accept run command.Open = Drive will not run. If running, drive will stop per b1-03. Run Command must be cycled 6B: Com/Inv Sel - Selects source of Speed Command and Sequence.Closed = Serial

0FH Cont.

0 to 6E Cont.


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133

Communication (R+,R-,S+,S-), Open = b1-01& b1-02 6C: Com/Inv Sel 2 - Selects source of Speed Command and Sequence.Closed = b1-01 & b1-02, Open = Serial Communication(R+,R-,S+,S-) 6D: Auto Mode Sel - Hand/Auto Selection - Closed = Auto, Open= Hand 6E: Hand Mode Sel - Hand/Auto Selection - Closed = Hand,Open = Auto 70: Bypass/Drv Enbl. Same as 6A except a run command is accepted 80: Motor Preheat 2 - Closed = Enable motor preheat with the current level as set by b2-10 81: EmergOverrideFWD - Closed = Forward Emergency Override Command 82: EmergOverrideREV - Closed = Reverse Emergency Override Command

"H2-01" "Terminal M1-

M2 Sel"

0: During RUN 1 = Closed when a run command is input or the drive is outputting voltage. 1: Zero Speed = Closed when drive output frequency is less than Fmin (E1-09) 2: Fref/Fout Agree 1 = Closed when drive output speed equals the speed command within the band width of L4-02. 3: Fref/Set Agree 1 = Closed when the drive output speed and the speed command are equal to the value in L4-01 within the bandwidth of L4-02. 4: Freq Detect 1 = Closed when the drive output speed is less than or equal to the value in L4-01,with hysteresis determined by L4-02. 5: Freq Detect 2 = Closed when the drive output speed is greater than or equal to the value inL4-01, with hysteresis determined by L4-02.

0


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134

"H2-02" "Terminal M3-

M4 Sel" 0AH

6: Inverter Ready = Closed when the drive is not in a fault state, and not in program mode. 7: DC Bus Undervolt = Closed when the DC bus voltage falls below the UV trip level (L2-05) 8: Base Blk 1 = Closed when the drive is not outputting voltage. 9: Operator Reference = Closed when the speed command is coming from the digital operator. A: Remote/Auto Oper = Closed when the run command is coming from the digital operator. B: Trq Det 1 N.O. - Closes when the output current exceeds the value set in parameter L6-02 for more time than is set in parameter L6-03. C: Loss of Ref - Closes when the drive has detected a loss of analog speed command. Speed command is considered lost when it drops 90% in 0.4 seconds. Parameter L4-05 determines drive reaction to a loss of speed command. D: DB Overheat E: Fault - Closes when the drive experiences a major fault. F: Not Used 10: Minor Fault - Closes when drive experiences a minor fault or alarm. 11: Reset Cmd Active - Closes when the drive receives are set command from terminals or serial Comms. 12: Timer Output - Output for independent timer, controlled by b4-01 and b4-02.Used in conjunction with a multi-function digital input. 17: Trq. Det 1 N.C. - Opens when the output current exceeds the value set in parameter L6-02 for more time than is set in parameter L6-03. 1A: Reverse Dir - Closes when the drive is running in the reverse direction. 1E: Restart Enabled - Closes when the drive is performing an automatic restart. Automatic restart is configured by parameter L5-01. 1F: Overload (OL1) - Closes before a motor overload occurs. (90% of OL1 time) 20: OH Prealarm - Closes when the Drive’s Heatsink temperature exceeds the setting of parameter L8-02. 38: Drive Enable - Closes when the drive enable input is active. 39: Waiting to Run - Closes during the time after a run command is issued, but the Drive is not running due to the time set in parameter b1-10. 3A: OH Freq Reduce 3B: Run Src Com/Opt 3D: Cooling Fan Err = Closed during internal cooling fan failure


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135


"H3-02" "Term A1

Gain"

Sets the speed command when 10V is input, as a percentage of the maximum output frequency (E1-04).

100.00% 0.0

to1000.0

"H3-03" "Term A1

Bias"

Sets the speed command when 0V is input, as a percentage of the maximum output frequency (E1-04).

0.00% –100.0 to +100.0

"H3-08" "Term A2

Signal"

Selects the signal level of terminal A2. 0: 0-10VDC (switch S1-2 must be in the off position) 2: 4-20 mA (switch S1-2 must be in the on position)

2 0 or 2

"H3-09" "Terminal A2

Sel"

Selects what effect the Aux terminal (A2) has on the drive. 0: Frequency Bias - 0 - 100% bias 2: Aux Reference B: PI Feedback D: Frequency Bias 2 - 0 - 100% bias E: Motor Temperature - See parameters L1-03 & L1-04 16: PI Differential 1F: Not Used

11 0 to 1F


Gain" Sets the level of the A2 function corresponding to a 10V input (in%).

100.00% 0.0 to 1000.0


Bias" Sets the level of the A2 function corresponding to a 0V input (in%).

0.00% –100.0 to +100.0

"H3-12" "Filter Avg

Time" Used to “smooth” out erratic or noisy analog inputsignals.

0.30 sec 0.00

to2.00

"H3-13" "TA1/A2 Select"

Determines which terminal will be the main reference source. 0: Main Fref TA1 - Terminal TA1 is the main speed command and Terminal TA2 is the Aux speed command. 1: Main Fref TA2 - Terminal TA2 is the main speed command and Terminal TA1 is the Aux speed command. Only effective when H3-09 is set to 2 “Aux Reference.”

0 0 or 1

"H4-01" "Terminal FM

Sel"

Selects which monitor will be output on terminals FM and AC. 1: Frequency Ref (100% = max. output frequency) 2: Output Freq (100% = max. output frequency) 3: Output Current (100% = drive rated current) 6: Output Voltage (100% = 230V or 100% = 460V) 7: DC Bus Voltage (100% = 400V or 100% = 800V) 8: Output kWatts (100% = drive rated power)

2 1 to 53


.

136

15: Term A1 Level 16: Term A2 Level 18: Mot SEC Current (100% = Motor rated secondary current) 20: SFS Output (100% = max. output frequency) 24: PI Feedback 31: Not Used 36: PI Input 37: PI Output (100% = max. output frequency) 38: PI Setpoint 51: Auto Mode Fref (100% = max. output frequency) 52: Hand Mode Fref (100% = max. output frequency) 53: PI Feedback 2 NOTE: 100% = 10V DC output * FM gain setting (H4-02).


Gain" Sets terminal FM output voltage (in percent of 10V) when selected monitor is at 100% output.

100.00% 0.0

to1000.0


Bias" Sets terminal FM output voltage (in percent of 10V) when selected monitor is at 0% output.

0.00% –110.0 to

110.0

"H4-04" "Terminal AM

Sel"

Selects which monitor will be output on terminals AM and AC. 1: Frequency Ref (100% = max. output frequency) 2: Output Freq (100% = max. output frequency) 3: Output Current (100% = drive rated current) 6: Output Voltage (100% = 230V or 100% = 460V) 7: DC Bus Voltage (100% = 400V or 100% = 800V) 8: Output kWatts (100% = drive rated power) 15: Term A1 Level 16: Term A2 Level 18: Mot SEC Current (100% = Motor rated secondary current) 20: SFS Output (100% = max. output frequency) 24: PI Feedback 31: Not Used 36: PI Input 37: PI Output (100% = max. output frequency) 38: PI Setpoint

3 1 to 53


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137

51: Auto Mode Fref (100% = max output frequency) 52: Hand Mode Fref (100% = max output frequency) 53: PI Feedback 2 NOTE: 100% = 10V DC output * AM gain setting (H4-05).


Gain" Sets terminal AM output voltage (in percent of 10V)when selected monitor is at 100% output.

50.00% 0.0

to1000.0


Bias" Sets terminal AM output voltage (in percent of 10V) when selected monitor is at 0% output.

0.00% –110.0 to

110.0

"H4-07" "AO Level

Sel" 0: 0 - 10 VDC 2: 4-20 mA* 0 0 or 2

"H4-08" "AO Level Sel

2"

0: 0 - 10 VDC 2: 4-20 mA* * An analog output of 4 - 20 mA can not be used with the standard terminal board. Therefore an optional terminal board (with shunt connector CN15) is needed.

0 0 or 2

"H5-01" "Serial Comm

Adr"

Selects drive station node number (address) for terminals R+, R-, S+, S-.* An address of “0” disables serial com.

1 0 to FF

"H5-02" "Serial Baud

Rate"

Selects the baud rate for terminals R+, R-, S+, and S-.* 0: 1200 Baud 1: 2400 Baud 2: 4800 Baud (APOGEE FLN) 3: 9600 Baud (Metasys N2) 4: 19200 Baud

3 0 to 4

"H5-03" "Serial Com

Sel"

Selects the communication parity for terminals R+, R-,S+, and S-.* 0: No Parity 1: Even Parity 2: Odd Parity

0 0 to 2

"H5-04" "Serial Fault

Sel"

Selects the stopping method when a communication error is detected. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

1 0 to 3


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138


"H5-05" "Serial Flt

DTCT"

Enables or disables the communications timeout detection function. 0: Disabled - A communications loss will NOT cause a communications fault. 1: Enabled - If communications are lost for more than the time specified in parameter H5-09, a communications fault will occur.

1 0 or 1

"H5-06" "Transmit Wait Time"

Sets the time from when the drive receives data to when the drive sends data.

5 ms 5 to 65

"H5-07" "RTS Control

Sel"

Enables or disables “request to send” (RTS) control: 0: Disabled (RTS is always on) 1: Enabled (RTS turns on only when sending)

1 0 or 1

"H5-09"

"Communicati

on Error Detection

Time"

Determines how long communications must be lost before a fault is annunciated. Works in conjunction with parameters H5-05 and H5-04.

8.0 sec 0 to 10.0

(H5-08=0) 0 to 10.0

"L1-01" "Mol Fault

Select"

Enables or disables the motor thermal overload protection. 0: Disabled 1: Std Fan Cooled (Enabled) 2: Std Blower Cooled 3: Vector Motor

1 0 to 1

"L1-02" "Mol Time

Const"

Determines how much time will elapse prior to a motor overload fault (OL1), when motor amps exceed the value set in parameter E2-01 by 10%. Actual (OL1) trip time will vary depending on severity of overload.

8.0 min 0.1 to 20.0

"L1-03" "Mtr OH

Alarm Sel"

Operation selection when the motor temperature analog input (H3-09=E) exceeds the OH3 alarm level (1.17V) 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

3 0 to 3


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139


"L1-04" "Mtr OH Fault

Sel"

Stopping method when the motor temperature analog input (H3-09=E) exceeds the OH4 level (2.34V). 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop

1 0 to 2

"L1-05" "Mtr Temp

Filter" Delay Time applied to motor temperature analog input (H3-09=E) for filtering purposes.

0.20 sec 0.00 to 10.00

"L2-01" "PWRL

Selection"

Enables and disables the momentary power loss function. 0: Disabled - Drive trips on (UV1) fault when power is lost. 1: PwrL Ride Thru t - Drive will restart if power returns within the time set in L2-02.* 2: CPU Power Active - Drive will restart if power returns prior to internal power supply shut down.* * In order for a restart to occur, the run command must be maintained throughout the ride thru period.

2 0 to 2

"L2-02" "PWRL Ride

thru Time"

Determines the power loss ride-thru time. This value is dependent on the capacity of the drive. Only effective when L2-01 = 1.

kVA Dep.

0.0 to25.5sec

"L2-03" "PWRL

Baseblock T"

Used to allow the residual motor voltage to decay before the drive output turns back on. After a power loss, if L2-03 is greater than L2-02, operation resumes after the time set in L2-03.

kVA Dep.

0.1 to 5.0sec

"L2-04" "PWRL V/F

Ramp T"

The time it takes the output voltage to return to the preset V/f pattern after speed search (current detection mode) is complete.

kVA Dep.

0.0 to 5.0sec

"L2-05" "PUV Det

Level"

Sets the drive's DC Bus under voltage trip level. If this is set lower than the factory setting, additional AC input reactance or DC bus reactance may be necessary.

Volt Dep.

Voltage Class

Dependent


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140


"L3-01" "StallP Accel

Sel"

0: Disabled (Motor accelerates at active acceleration, C1-01 or C1-03. The motor may stall if load is too heavy or Accel time is too short). 1: General Purpose (When output current exceeds L3-02 level, acceleration stops. It starts to accelerate at current value recovery). 2: Intelligent (The active acceleration rate, C1-01 or C1-02, is ignored. Acceleration is completed in the shortest amount of time w/o exceeding the current value set in L3-02).

1 0 to 2

"L3-02" "StallP Accel

Lvl"

This function is enabled when L3-01 is “1” or “2”. Drive rated current is 100%. Decrease the set value if stalling occurs at factory setting.

120% 0 to 200

"L3-04" "StallP Decel

Sel"

0: Disabled (The drive decelerates at the active deceleration rate, C1-02 or C1-04. If the load is too large or the deceleration time is too short, an OV fault may occur). 1: General Purpose (The drive decelerates at the active deceleration rate, C1-02 or C1-04, but if the main circuit DC bus voltage reaches the stall prevention level the output frequency will clamp. Deceleration will continue once the DC bus level drops below the stall prevention level). 2: Intelligent (The active deceleration rate is ignored and the drive decelerates as fast as possible w/o hitting OV fault level).

0 0 to 3

"L3-05" "StallP Run

Sel"

0: Disabled (Drive runs a set frequency). A heavy loadmay cause the drive to trip on an OC fault. 1: Decel Time 1 (In order to avoid stalling during heavyloading, the drive will start to decelerate at Deceltime 1 (C1-02) if the output current exceeds the levelset by L3-06. Once the current level drops below theL3-06 level the drive will accelerate back to its setfrequency at the active acceleration rate). 2: Decel Time 2 (Same as setting 1 except the drivedecelerates at Decel Time 2 (C1-04).For 6Hz or less frequency, stall prevention functionduring run is disabled regardless of L3-05 set.

1 0 to 2


.

141


"L3-06"

"StallP Run Lvl"

This function is enabled when L3-05 is “1” or “2”. Drive rated current is set as 100%. Normally, changing the setting is not required. Decrease the set value if stalling occurs at factory setting.

120% 30 to 200

"L4-01" "Spd Agree

Level" 0.00 Hz

0.0 to 200.0

"L4-02" "Spd Agree

Width"

L4-01 and L4-02 are used in conjunction with the multi-function outputs, (H2-01and H2-02) as a setpoint and hysteresis for a contact closure.

2.0 Hz 0.0 to 20.0

"L4-05" "Ref Loss Sel"

Determines how the drive will react when the frequency reference is lost. 0: Stop (Disabled) - Drive will not run at the frequency reference 1: Enabled @ % of PrevRef - Drive will run at a percentage (L4-06) of the frequency reference level at the time frequency reference was lost.

1 0 or 1

"L4-06" "FRef at Loss"

If Frequency Reference loss function is enabled (L4-05=1) and Frequency Reference is lost, then the drive will run at reduced frequency reference determined by L4-06. New Fref =Fref at time of loss x L4-06.

80.00% 0 to

100.0%

"L5-01" "Num of Restarts"

Determines the number of times the drive will perform an automatic restart.

0 0 to 10


.

142


"L5-02" "Restart Sel"

Determines if the fault contact activates during anautomatic restart attempt. 0: No Flt Relay - fault contact will not activate duringan automatic restart. 1: Flt Relay Active - fault contact will activate duringan automatic restart.

1 0 or 1

"L5-03" "Fault Retry Continuous

Time"

If the restart fails (or is not attempted due to a continuing fault condition, e.g. an OV fault) the Drive waits L5-03 seconds before attempting another restart.

180.0 sec

0.5 to 600.0

"L6-01" "Torq Det 1

Sel"

Determines the drive's response to an Overtorque / under torque condition. Overtorque and Under torque are determined by the settings in parameters L6-02 and L6-03. 0: Disabled 1: OL@SpdAgree - Alm (Overtorque Detection only active during Speed Agree and Operation continues after detection). 2: OL At RUN - Alm (Overtorque Detection is always active and operation continues after detection) 3: OL@SpdAgree - Flt (Overtorque Detection only active during Speed Agree and drive output will shut down on an OL3 fault). 4: OL At RUN - Flt (Overtorque Detection is always active and drive output will shut down on an OL3 fault.) 5: LL@SpdAgree - Alm (Under torque Detection is only active during Speed Agree and operation continues after detection). 6: LL at RUN - Alm (Under torque Detection is always active and operation continues after detection) 7: LL @ SpdAgree - Flt (Under torque Detection only active during Speed Agree and drive output will shut down on an OL3 fault). 8: LL At RUN - Flt (Under torque Detection is always active and drive output will shut down on an OL3 fault).

0 0 to 8

"L6-02" "Torq Det 1

Lvl" Sets the Overtorque / under torque detection level as apercentage of Drive rated current.

15% 0 to 300

"L6-03" "Torq Det 1

Time"

Sets the length of time an Overtorque / under torque condition must exist before being recognized by the drive. OL3 is then displayed.

10.0 sec 0.0 to 10.0


.

143


"L8-01" "DB Resistor

Prot" 0: Not Provided 1: Provided 0 0 or 1

"L8-02" "OH Pre-Alarm Lvl"

When the cooling fin temperature exceeds the value set in this parameter, an overheat pre-alarm (OH) will occur.

95C 50 to 130

"L8-03" "OH Pre-Alarm Sel"

Drive Operation upon OH Pre Alarm Detection. 0: Ramp to Stop (Decel Time C1-02). 1: Coast to Stop 2: Fast-Stop (Decel Time = C1-09). 3: Alarm Only *0 to 2 is recognized as fault detection, and 3 is recognized as alarm. (For the fault detection, the fault contact operates.) 4: OH Alarm & Reduce (Continue operation and reduce output frequency by L8-19).

4 0 to 4

"L8-06" "Ph Loss In

Lvl" Monitors the DC Bus current ripple and activates when one of the input phases is lost (PF).

kVA Dep.

0.0 to 25.0

"L8-07" "Phase Loss Output Select"

Selects if the output phase loss detection is enabled. 0: Disabled 1: Enabled

0 0 ~ 1

"L8-08" "Phase Loss Output Level"

Sets the output phase loss detection level in terms of drive rated current

0 0 ~ 200%

"L8-09" "Ground Fault

Sel"

Enables and disables drive output ground fault detection. 0: Disabled 1: Enabled

1 0 or 1

"L8-10" "Fan Control

Sel"

Controls the Heatsink Cooling Fan Operation. 0: Fan On-Run Mode (Fan will operate only when drive is running and for L8-11 seconds after RUN is removed). 1: Fan Always On (Cooling fan operates whenever drive is powered up).

0 0 or 1

"L8-11" "Fan Off

Time"

When L8-10=0 this parameter sets a delay time for Cooling Fan de-energization after the run command isremoved.

10 sec 0 to 300

"L8-12" "Ambient Temp Set"

When the drive is installed in an ambient temperature exceeding its rating, drive overload (OL2) protection level is reduced.

45C 45 to 60°C


.

144


"L8-15" "OL

Chara@L-SPD"

This parameter assists in protecting the output transistor junctions from overheating when output current is high and output frequency is low. 0: Disabled 1: Enabled (L8-18 is active)

1 0 or 1

"L8-18" "Software

CLA Selection"

Enables and disables software Current Limit “A” (CLA) 0: Disabled 1: Enabled

1 0 or 1

"L8-19"

"OH Freq Reference Reduction

Level"

Sets the amount of frequency reference reduction when an Overheat Pre-alarm (OH) is detected.

20.00% 0.0 to

100.0

"N1-01" "Hunt Prev

Select"

0: Disabled (Hunting prevention function disabled). 1: Enabled (Hunting prevention function enabled). If the motor vibrates while lightly loaded, hunting prevention may reduce the vibration. There is a loss of responsiveness if hunting prevention is enabled.

0 0 or 1

"N1-02" "Hunt Prev

Gain"

Gain setting for the Hunting Prevention Function. If the motor vibrates while lightly loaded and n1-01=1, increase the gain by 0.1 until vibration ceases. If the motor stalls while n1-01=1 decrease the gain by 0.1 until the stalling ceases.

1 0.00 to 2.50

"N3-01" "HSB Decel

Width"

Sets how aggressively the drive decreases the output frequency as it stops the motor. If Overvoltage (OV) faults occur during HSB, this parameter may need to be increased.

5% 1 to 20

"N3-02" "HSB Current

Ref"

Sets the maximum current to be drawn during a HSB stop. Higher n3-02 settings will shorten motor stopping times but cause increased motor current, and therefore increased motor heating.

150% 100 to 200

"N3-03" "HSB Dwell

Time @ Stop"

Sets the amount of time the Drive will dwell at E1-09 (Minimum Frequency). If this time is set too low, the machine inertia can cause the motor to rotate slightly after the HSB stop is complete and the Drive output is shut off.

1.0 sec 0.0 to 10.0


.

145


"N3-04" "HSB OL

Time"

Sets the time required for a HSB Overload Fault to occur when the Drive output frequency does not change for some reason during a HSB stop. Normally this does not need to be adjusted.

40 sec 30 to 1200

"O1-01" "User Monitor

Sel" Selects which monitor will be displayed upon power-up when o1-02 = 4.

6 6 to 53

"O1-02" "Power-On

Monitor"

Selects which monitor will be displayed upon power-up. 1: Frequency Ref 2: Output Freq 3: Output Current 4: User Monitor (set by o1-01)

1 1 to 4

"O1-03" "Display Scaling"

0 0 to 39999

"O1-05" "LCD

Contrast" 3 0 to 5


.

146


"O1-06" "User Monitor

Selection Mode"

Selects the “U1” monitors displayed on the 4th and 5th lines of the digital operator display. 0: 3 Mon Sequential (Displays the next 2 sequential U1 monitors). 1: 3 Mon Selectable (Displays U1 monitors set by o1-07and o1-08).

0 0 or 1

"O1-07" "2nd Line

User Monitor"

Sets the “U1” monitor always displayed on the 4th line of the digital operator display. Effective only when o1-06 = 1.

2 1 to 53

"O1-08" "3rd Line User

Monitor"

Sets the “U1” monitor always displayed on the 5th line of the digital operator display. Effective only when o1-06 = 1.

3 1 to 53

"O2-01" "Local /

Remote Key"

Sets unit display for the frequency reference parameters and frequency related monitors when o1-03≥40. 0: WC:InchOfWater 1: PSI:lb/SqrInch 2: GPM:Gallons/Min 3: F:DegFahrenheit 4: CFM:Cubic ft/Min 5: CMH:Cubic M/Hr 6: LPH:Liters/Hr 7: LPS:Liters/Sec 8: Bar:Bar 9: Pa:Pascals 10: C:DegCelsius 11: Mtr:Meters

1 0 to 11

"O2-02" "Oper Stop

Key"

Determines if the off key on the digital operator will stop the drive when drive is operating from external terminals or serial communications. 0: Disabled 1: Enabled

1 0 or 1

"O2-03" "User

Defaults"

Allows storing of current parameter values as a User Initialization Selection at parameter A1-03. 0: No Change (No user parameter set active). 1: Set Defaults (Saves current parameter settings as user initialization. A1-03 now allows selecting <1110> for user initialization). 2: Clear All (Clears the currently saved user initialization. A1-03 no longer allows selecting<1110>).

0 0 to 2


.

147


"O2-04" "Inverter Model #"

Sets the kVA of the drive. Enter the number based on drive Model

kVA Dep.

0 to FF

"O2-05" "Operator M.O.P."

Determines if the Data/Enter key must be used to input a frequency reference from the digital operator. 0: Disabled - Data/Enter key must be pressed to enter a frequency reference. 1: Enabled - Data/Enter key is not required. The frequency reference is adjusted by the up and down arrow keys on the digital operator without having to press the data/enter key.

1 0 or 1

"O2-06" "Oper

Detection"

Determines if the drive will stop when the digital operator is removed. 0: Disabled - The drive will not stop when the digital operator is removed. 1: Enabled - The drive will fault (OPR) and coast to stop when the operator is removed.

0 0 or 1

"O2-07" "Elapsed Time Set"

Sets the initial value of the elapsed operation timer. 0 hours 0 to 65535

"O2-08" "Elapsed Time Run"

Sets how time is accumulated for the elapsed timer (o2-07). 0: Power-On Time (Time accumulates whenever drive is powered) 1: Running Time (Time accumulates only when drive is running)

1 0 or 1


.

148

"O2-09" "Init Mode

Sel"

Determines parameter values after a drive initialization (A1-03) is executed. This should always be set to “1” American Spec. 1: American spec Parameter o2-09 should always be set to “1: AmericanSpec.” (Do not set.) This parameter does not normally require adjustment. Possible damage to equipment or injury may occur if this setting is changed from “1:American Spec.” o2-09 is a macro parameter that can change the default values of terminal I/O and many other parameters in the drive. Consult the Yaskawa factoryfor details.This parameter is not available in software version >1020.

1 1

"O2-10" "Fan Opr

Time" Sets the initial value of the heat sink fan operation time.

0 hours 0 to 65535

"O2-12" "Fl Trace Init"

Clears the fault memory contained in the U2 and U3 monitors. 0: Disabled (no effect) 1: Enabled - resets U2 and U3 monitors, and returns o2-12 to zero

0 0 or 1

"O2-14" "KWH Monitor Initialization"

Used to reset the kilowatt Hour monitor to zero 0: Disabled (no change) 1: Clear all - Resets U1-29 to zero and returns o2-14 to zero.

0 0 or 1

"O2-15" "Hand

Function Key Selection"

Enables or disables the “Hand” key on the digital operator. 0: Disabled 1: Enabled

0 0 or 1

"O3-01" "Copy"

This parameter controls the copying of parameters to and from the digital operator. 0: COPY SELECT (no function) 1: INV -> OP READ - All parameters are copied from the drive to the digital operator. 2: OP -> INV WRITE - All parameters are copied from the digital operator into the drive. 3: OP<-->INV VERIFY - Parameter settings in the drive are compared to those in the digital operator. NOTE: When using the copy function, the drive model number and software number (U1-14) must match or an error will occur.

0 0 to 3


.

149


"O3-02" "Read"

Enables and disables all digital operator copy functions. 0: Disabled - No digital operator copy functions are allowed 1: Enabled - Copying allowed

0 0 to 1

"P1-01" "Underload

Level"

Sets the level for Underload detection as a percentage of motor rated current (E2-01). A setting of 0% disables the Underload detection feature.

15% 0 ~ 200%

"P1-02" "Underload

Restart Count" Sets the maximum number of restarts for Underload alarm.

0 0 ~ 20

"P1-03" "Underload Detect Time"

Sets the amount of time the torque (or current) must be below the P1 01 level before an Underload condition is detected.

12.0 sec 0.0 ~

600.0 sec

"P1-04" "Underload

Restart Time" Sets the time the drive waits after an Underload condition is detected before restarting.

45.0 min 0.1 ~

2000.0 min

"P1-05" "Underload

Restart Clear"

Sets the time the drive needs to run without detecting an Underload condition before the restart counter is cleared.

60 min 1 ~ 4000

min

"P1-06" "Underload Start Delay"

Sets the time (in seconds) that the Underload protection features will be ignored when the drive starts from zero speed.

0 sec 0 ~ 1200

sec

"P1-07" "Underload @

D2-02"

Sets the Underload protection limit to be used when the drive is running at the Frequency Reference Lower Limit. This value, along with the Underload Detection Level (P1-01) is used to form the Underload level for frequencies between the minimum and maximum frequencies. The value is a percentage of the Underload Detection Level (P1-01).

100% 0 ~ 100 %

"P1-08" "Overload @

D2-02"

Sets the overload protection limit to be used when the drive is running at the Frequency Reference Lower Limit. This value, along with the Motor Rated Current (E2-01) is used to form the Overload level for frequencies between the minimum and maximum frequencies. The value is a percentage of motor rated current (E2-01). When set to 0, this overload protection method is disabled. When set to a non-zero value, the drive uses the overload protection method described below.

0% 0 ~ 110 %


.

150


"P1-09" "Overload Detection

Time"

Sets the amount of time that the current must be above overload level (based upon P1-08 and E2-01) before an overload condition is detected. This value is only used when the Min Frequency Overload Level is non-zero.

0 sec 0.0 ~

600.0 sec

"P1-10" "Overload

Start Delay"

Sets the time (in seconds) that the overload protection features will be ignored when the drive starts from zero speed. In addition to disabling the P1-08, P1-09 Overload Detection, the standard Overload OL1 function will be held at its current value during this time and will be allowed to decrease but not increase.

0 sec 0 ~ 1200

sec

"P2-01" "Term A1 High Limit"

Sets the upper limit for terminal A1 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

125% 0 ~ 100%

"P2-02" "Term A1 Low

Limit"

Sets the lower limit for terminal A1 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

0% 0 ~ 100%

"P2-03" "Term A1

Limit Delay" Sets the time for which terminal A1 must be out of range before an “A1 HI” or “A1 LO” fault will occur.

0.0 min 0 ~ 200.0

min

"P2-04" "Term A2 High Limit"

Sets the upper limit for terminal A2 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of 0% will disable this fault.

125% 0 ~ 100%

"P2-05" "Term A2 Low

Limit"

Sets the lower limit for terminal A2 range detection. Value is set based on the full scale analog input level, prior to the gain and bias adjustments. A setting of -30% will disable this fault.

-30% -30 ~ 100%

"P2-06" "Term A2

Limit Delay" Sets the time for which terminal A2 must be out of range before a “A2 HI” or “A2 LO” fault will occur

0.0 min 0 ~ 200.0

min

"P2-07" Base Voltage

Bias

"P2-08" Max Voltage

Bias

Controlled using the HMI in the Frequency Setup screen (Voltage Bias). This bias voltage is calculated from Max voltage. i.e. When the Bias is set to 100, and the max frequency is set to 60 Hz, min frequency is set to 30 Hz at 480 VAC. The drive will output 290 VAC at 45 Hz (half Speed) instead of 240 VAC. This does not mean that the max voltage is now 580 VAC on the output. The Maximum output can be Less than or Equal to the input Voltage.

0 V -50 to 100


.

151


"P3-01" "Wait

Between Restarts"

Sets the time the drive waits after a fault occurs before attempting an automatic restart. When set to 0, the drive automatic restart function operates as in standard software. (Note: if this is changed during a fault restart, the new restart time won’t take effect until the next fault.)

45.0 min 0.0 ~

2000.0 min

"P3-02" "Restart Clear

Time"

Sets the time the drive needs to run without detecting any faults before the restart counter is cleared. (Note: if this is changed during a fault restart, the new restart clear time won’t take effect until the next fault.)

60 min 0 ~ 4000

min

This parameter allows control over which faults the drive can perform an automatic fault restart into. Setting a bit to 1 enables restart for that particular fault. Setting a bit to 0 disables restart for that fault.

"P3-03" "Restart Fault

Mask 1"

Bit Fault 0 PUF 1 UV1*2 2 Not used 3 Not used 4 Not used 5 GF 6 OC 7 OV 8 OH 9 OH1 10 OL1 11 OL2 12 OL3 13 Not used 14 Not used 15 Not used

770 0000 ~ FFFFH


Mask 2"


0 0000 ~ FFFFH


.

152

Bit Fault 0 EF3 1 EF4 2 EF5 3 EF6 4 EF7 5 Not used 6 Not used 7 Not used 8 Not used 9 OVL 10 PF 11 LF 12 Not used 13 Not used 14 Not used 15 Not used



Mask 3"

Bit Fault 0 Not used 1 Not used 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 FBLFAL 8 UL3FAL 9 Not used 10 Not used 11 Not used 12 A1-HI 13 A1-LO 14 A2-HI 15 A2-LO

0 0000 ~ FFFFH

"P3-06" "Fault Restart

Inhibit"

This parameter will only inhibit restarts when P3-01 > 0.0 min. 0: Restarts Enabled - Faults enabled in P3-03 ~ P3-05 and the Underload alarm can be restarted. 1: No Restarts – No faults are restarted, Underload will fault and not restart.

0 0 ~ 1


.

153


"T1-02" "Mtr Rated

Power"

Sets the motor rated power in kW. NOTE: T1-02 should be left at the Drive default (the last 3 digits of the Drive model number).

kVA Dep.

0.00 to 650.00

"T1-04" "Rated Current"

Sets the motor rated current. (Used only during an auto-tune).

kVA Dep.

kVA Dependent

"U1-01" "Frequency

Ref"

Frequency reference (speed command) monitor when in auto mode, frequency reference (speed command) setting location when in hand mode. Units changeable via o1-03.

N/A N/A

"U1-02" "Output Freq" Output frequency (speed) monitor. Units changeable via o1-03.

N/A N/A

"U1-03" "Output Current"

Output current monitor N/A N/A

"U1-05" "Motor Speed"

Motor speed monitor N/A N/A

"U1-06" "Output Voltage" Displays Drive output voltage N/A N/A

"U1-07" "DC Bus Voltage"

Displays DC Bus Voltage N/A N/A

"U1-08" "Output KWatts"

Displays Drive output power N/A N/A

"U1-09" "Torque

Reference" Displays torque reference N/A N/A

"U1-10" "Input Term

Sts"

N/A N/A


.

154


"U1-11" "Output Term

Sts"

N/A N/A

"U1-12" "Int Ctl Stas 1

(Inverter Status)"

N/A N/A

"U1-13" "Elapsed

Time" Displays total operating or power-on time of the Drive.

N/A N/A

"U1-14" "Flash ID" Displays Drive's software number. N/A N/A

"U1-15" "Term A1

Level" Displays the input voltage on Terminal A1, as a percentage of 10VDC.

N/A N/A

"U1-16" "Term A2

Level" Displays the input current (or voltage) on Terminal A2, as a percentage of 20mA (or 10 V DC).

N/A N/A

"U1-18" "Mot Sec Current"

Displays the amount of current being used by the motor to produce torque (Iq).

N/A N/A

"U1-20" "SFS Output" Displays the frequency reference (speed command) after the Accel and Decel ramps. N/A N/A


.

155


"U1-24" "PI Feedback" Displays the feedback signal when PI control is used.

N/A N/A

"U1-28" "CPU ID" Displays control board hardware revision. N/A N/A

"U1-29" "KWH

Monitor" Displays the accumulated kWh. N/A N/A

"U1-30" "MWH Monitor"

Displays the accumulated MWh. N/A N/A

"U1-34" "OPE

Detected" Displays the parameter number causing an “OPE” fault.

N/A N/A

"U1-36" "PI Input" Displays the “error” in the PI regulator. (U1-36 = PI Setpoint - PI Feedback)

N/A N/A

"U1-37" "PI Output" Displays the output of the PI as a percentage of maximum frequency (E1-04).

N/A N/A

"U1-38" "PI Setpoint" Displays the setpoint of the PI regulator (U1-38 = PI reference + PI bias)

N/A N/A

"U1-39" "Memobus Error code"

N/A N/A

"U1-40" "Fan Opr

Time" Displays total operating time of the heatsink cooling fan.

N/A N/A

"U1-41" "Heatsink

Temperature" Displays heatsink temperature in Deg. C N/A N/A

"U1-51" "Frequency

Ref when Auto is Selected"

Displays the frequency reference (speed command) when in auto mode.

N/A N/A

"U1-52"

"Frequency Ref when Hand is

Selected"

Displays the frequency reference (speed command) when in hand mode, or displays Terminal A2 when differential mode is selected.

N/A N/A

"U1-53" "PI Feedback

2 Value" Displays PI feedback 2 value. N/A N/A


.

156


"U1-90" "Time to Restart"

While the drive is in a fault condition, U1-90 displays the time remaining until a restart will occur*3. It will display 0 in situations when the drive will not perform a restart. U1-90 will also show the time remaining during an Underload restart.

N/A N/A

"U2-01" "Current

Fault" Current Fault N/A N/A

"U2-02" "Last Fault" Previous Fault N/A N/A

"U2-03" "Frequency Ref at Fault"

Frequency Reference at Most Recent Fault N/A N/A

"U2-04" "Output Freq

at Fault" Output Frequency at Most Recent Fault N/A N/A

"U2-05" "Output

Current at Fault"

Output Current at Most Recent Fault N/A N/A

"U2-07" "Output

Voltage at Fault"

Output Voltage at Most Recent Fault N/A N/A

"U2-08" "DC Bus Voltage at

Fault" DC Bus Voltage at Most Recent Fault N/A N/A

"U2-09" "Output

KWatts at Fault"

Output Power at Most Recent Fault N/A N/A

"U2-11" "Input Term STS at Fault"

Input Terminal Status at Most Recent Fault. The format is the same as for U1-10.

N/A N/A

"U2-12" "Output Term STS at Fault"

Output Terminal Status at Most Recent Fault. The format is the same as for U1-11.

N/A N/A

"U2-13" "Inverter Status at

Fault"

Drive Operation Status at Most Recent Fault. The format is the same as for U1-12.

N/A N/A

"U2-14" "Elapsed

Time at Fault" Cumulative Operation Time at Most Recent Fault N/A N/A

"U3-01" "Last Fault" Most Recent Fault N/A N/A

"U3-02" "Fault

Message 2" 2nd Most Recent Fault N/A N/A

"U3-03" "Fault

Message 3" 3rd Most Recent Fault N/A N/A

"U3-04" "Fault

Message 4" 4th Most Recent Fault N/A N/A

"U3-05" "Elapsed Time 1"

Cumulative Operation Time at Most Recent Fault N/A N/A


Cumulative Operation Time at 2nd Most Recent Fault N/A N/A


.

157



Cumulative Operation Time at 3rd Most Recent Fault N/A N/A


Cumulative Operation Time at 4th Most Recent Fault N/A N/A

"U3-09" "Fault


"U3-10" "Fault


"U3-11" "Fault


"U3-12" "Fault


"U3-13" "Fault


"U3-14" "Fault










"U3-19" "Elapsed Time 9" Cumulative Operation Time at 9th Most Recent Fault N/A N/A


Cumulative Operation Time at 10th Most Recent Fault

N/A N/A


.

158

D.1 Tools Recommended for Maintenance and Repair

Description Qty 10mm Nut Setter 1 Extension 1/4" drive to 3/8" x 12" 2 10mm Socket 3/8" drive 1 Extension 1/4" drive to 3/8" x 2" 1 19mm Socket 3/8" drive 1 24mm Socket 1/2" drive 1 17mm Socket 3/8" drive 1 1/2" Hex Socket 1/2" drive 1 5/16" Allen wrench socket 1 14mm socket 3/8" drive 1 1/2" drive ratchet 1 3/8" drive ratchet 1 13MM socket 1 Needle nose pliers 6" 1 Wire Strippers 1 Side cutters 1 5/16" Slotted Screwdriver 1 3/16 Allen Socket 3/8" drive 1 12' Tape measure 1 3/8" drive torque wrench 1 19mm Open/Box wrench 1 3/16" Slotted Screwdriver 1 1/8" Slotted Screwdriver 1 24MM Open/Box wrench 1 Cable cutters ratcheting 1 1/2" Drive torque wrench 1 3/8" drive 6" extension 1 1/2" drive 5" extension 1 Cordless Driver 1 4" Adjustable Wrench 1 6" Adjustable Wrench 1 Heat Gun 1 #3 Phillips 1/4" Drive Bit 1 #2 Phillips 1/4" Drive Bit 1 #3 Phillips Screwdriver 1 Fluke-87V Multi Meter 1 Precision Screwdriver 1 #2 Phillips 10" Shank 1 #2 Phillips Screwdriver 1 #2 Phillips Screwdriver STUBBY 1 1/4" Slotted Screwdriver 1 AMP Pro Crimping Tool 59824-1 1


.

159

E.1 Spare Parts List


.

160


.

161


.

162


.

163

CORPORATE OFFICE &

MANUFACTURING WORLDWIDE SALES

& OPERATIONS OUTSIDE U.S. SALES & SERVICE

5500 S.E. 59th St (73135) P.O. Box 15070 (73155) Oklahoma City, Oklahoma, USA Tel 405-670-1431 Toll free 800-723-3771 Fax 405-670-5463

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Woo d Group ESP World -Wide Operations

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Venezuela Colombia Argentina Brazil Ecuador

Guatemala

Canada Calgary Nisku Brooks U.S.A. Casper, WY Denver, CO Midland, TX Hobbs, NM Purcell, OK OKC, OK

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Singapore Indonesia Australia Vietnam Thailand China Japan

Business Regions South America EMA North America Europe, Middle East, Africa

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vector vii user manual 6 4 1 - 150kva to 561kva - december 1, 2009

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