vector vii user manual 104 kva 561kva pn196399 version 6.6.2

GE Oil & Gas

Vector VII

Variable Speed Drive

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104 kVA - 561 kVA

PN: 196399 Revision: 6.6.2

1. Quick Start Guide.............................................................................................................................................................................................................................................62. I want to............................................................................................................................................................................................................................................................7

2.1. Activate the normal drive screen..............................................................................................................................................................................................................72.2. Activate the status indicator screen.......................................................................................................................................................................................................72.3. Adjust the frequency setpoint...................................................................................................................................................................................................................72.4. Clear the Fault state.......................................................................................................................................................................................................................................72.5. Determine the current rating of this drive............................................................................................................................................................................................72.6. Change one of the parameters in the Linear List..............................................................................................................................................................................72.7. SaveDataLog,CurrentLog,andEventsfilestoUSBFlashdisk.................................................................................................................................................72.8. Set drive parameters to their factory default values.........................................................................................................................................................................72.9. Adjust the V/F behavior of the drive........................................................................................................................................................................................................72.10. Fine tune the drive output voltage without stopping the drive...................................................................................................................................................7

3. Installation and Setup...................................................................................................................................................................................................................................83.1. Site Installation.................................................................................................................................................................................................................................................8

3.1.1. Equipment Inspection...............................................................................................................................................................................................................83.1.2. Equipment Installation and Requirements......................................................................................................................................................................83.1.3. Electrical Connections............................................................................................................................................................................................................11

3.2. Hardware Connections..............................................................................................................................................................................................................................133.2.1. Control Terminals.....................................................................................................................................................................................................................143.2.2. External Stop Switches...........................................................................................................................................................................................................173.2.3. Standby Switch Input..............................................................................................................................................................................................................173.2.4. Event Switch................................................................................................................................................................................................................................173.2.5. Remote Run and Reference.................................................................................................................................................................................................17

3.3. Startup Checks...............................................................................................................................................................................................................................................183.3.1. PrePower-Up..............................................................................................................................................................................................................................183.3.2. Pre Run Checks..........................................................................................................................................................................................................................183.3.3. DriveStartUp.............................................................................................................................................................................................................................19

3.4. Keypad Conventions...................................................................................................................................................................................................................................203.4.1. Soft keys........................................................................................................................................................................................................................................203.4.2. Arrow Keys...................................................................................................................................................................................................................................203.4.3. Start / Stop...................................................................................................................................................................................................................................213.4.4. Status Indicator Screen Old HMI........................................................................................................................................................................................213.4.5. Status Indicator Screen New HMI......................................................................................................................................................................................22

3.5. Configuration..................................................................................................................................................................................................................................................223.5.1. Drive Mode...................................................................................................................................................................................................................................223.5.2. FrequencyBehavior.................................................................................................................................................................................................................223.5.3. Alarms and Restarts................................................................................................................................................................................................................233.5.4. Motor Direction..........................................................................................................................................................................................................................23

4. Screen Descriptions.....................................................................................................................................................................................................................................244.1. Run Status........................................................................................................................................................................................................................................................244.2. Event Log..........................................................................................................................................................................................................................................................264.3. Select Screen (Not logged in)...................................................................................................................................................................................................................274.4. Enter Password..............................................................................................................................................................................................................................................284.5. Select Screen (Logged in)...........................................................................................................................................................................................................................294.6. Fault Status......................................................................................................................................................................................................................................................314.7. Amp Chart........................................................................................................................................................................................................................................................324.8. Trending............................................................................................................................................................................................................................................................334.9. History Screen................................................................................................................................................................................................................................................344.10. Setup Screen...................................................................................................................................................................................................................................................354.11. SmartGuard..................................................................................................................................................................................................................................................374.12. Drive I/O............................................................................................................................................................................................................................................................384.13. Last Fault..........................................................................................................................................................................................................................................................394.14. All Monitors......................................................................................................................................................................................................................................................404.15. Run Info.............................................................................................................................................................................................................................................................444.16. Set Date and Time........................................................................................................................................................................................................................................454.17. Linear List Menu............................................................................................................................................................................................................................................46

4.17.1. Linear List.....................................................................................................................................................................................................................................474.18. Operating Mode............................................................................................................................................................................................................................................48

4.18.1. Selection Parameter Change..............................................................................................................................................................................................494.18.2. Operating Mode Frequency Control.............................................................................................................................................................................504.18.3. Operating Mode - Analog Follower...................................................................................................................................................................................524.18.4. Operating Mode Current Control....................................................................................................................................................................................544.18.5. Operating Mode Pressure Control.................................................................................................................................................................................56

4.19. Alarms Setup...................................................................................................................................................................................................................................................584.20. UnderloadSetup...........................................................................................................................................................................................................................................604.21. Start Control....................................................................................................................................................................................................................................................624.22. Numeric Parameter Change....................................................................................................................................................................................................................64

4.23. Frequency Setup...........................................................................................................................................................................................................................................654.24. Analog 1 Setup...............................................................................................................................................................................................................................................674.25. Analog 2 Setup...............................................................................................................................................................................................................................................694.26. Misc Setup........................................................................................................................................................................................................................................................714.27. Comm Setup...................................................................................................................................................................................................................................................734.28. Hard Starting..................................................................................................................................................................................................................................................754.29. Maintenance Menu......................................................................................................................................................................................................................................764.30. Startup Control..............................................................................................................................................................................................................................................784.31. Keypad Test.....................................................................................................................................................................................................................................................80

5. Parameter Locator.......................................................................................................................................................................................................................................816. RemoteUserInterface...............................................................................................................................................................................................................................83

6.1. WhatistheRemoteUserInterface?.....................................................................................................................................................................................................836.2. Configuration..................................................................................................................................................................................................................................................836.3. Capabilities......................................................................................................................................................................................................................................................84

7. Volts per Hertz Settings (V/Hz).................................................................................................................................................................................................................857.1. V/Hz Factory and Manual Set-up...........................................................................................................................................................................................................85

7.1.1. FactoryDefaultV/HzandDefinition.................................................................................................................................................................................857.1.2. Selectable 60 Hz V/Hz settings...........................................................................................................................................................................................867.1.3. Selectable 50 Hz V/Hz settings...........................................................................................................................................................................................787.1.4. V/Hz Manual Set-up.................................................................................................................................................................................................................92

8. SCADA Interface............................................................................................................................................................................................................................................938.1. SCADA Interface Port..................................................................................................................................................................................................................................938.2. SCADA Addresses.........................................................................................................................................................................................................................................938.3. Old HMI Communication Ports 1-5 Pin Out.......................................................................................................................................................................................988.4. New HMI Communication Ports Pin Out............................................................................................................................................................................................99

9. Troubleshooting and Maintenance....................................................................................................................................................................................................1009.1. Main Circuit Test Procedure...................................................................................................................................................................................................................100

9.1.1. Test Point Designations.......................................................................................................................................................................................................1019.1.2. Main Power Circuit Test and Troubleshooting.............................................................................................................................................................101

9.2. Drive System Troubleshooting.............................................................................................................................................................................................................1039.2.1. DriveFramePCBoardDesignations.............................................................................................................................................................................1049.2.2. System Power Checks and Troubleshooting..............................................................................................................................................................1049.2.3. Fan/Heat Exchanger Troubleshooting.........................................................................................................................................................................1059.2.4. Drive Status / Fault Codes..................................................................................................................................................................................................105

9.3. General Maintenance...............................................................................................................................................................................................................................1089.3.1. Periodic Inspection NO Power Applied......................................................................................................................................................................1089.3.2. Periodic Inspection Power Applied (External Only)...............................................................................................................................................108

Appendix............................................................................................................................................................................................................................................................................1091. Dimensions and Weights........................................................................................................................................................................................................................1092. Default Parameter Values......................................................................................................................................................................................................................1133. USBFlashDriveOperation.....................................................................................................................................................................................................................114

3.1. SaveHistoryfiles........................................................................................................................................................................................................................................1143.2. SaveConfigurationtoUSBflashdrive..............................................................................................................................................................................................1143.3. SaveLinearListtoUSBflashdrive......................................................................................................................................................................................................1153.4. LoadconfigurationfromaUSBflashdrivetoaVectorVIIdrive.........................................................................................................................................115

4. Linear List......................................................................................................................................................................................................................................................1175. Tools Recommended for Maintenance and Repair.......................................................................................................................................................................1516. CE Conformity for drives purchased with CE Option......................................................................................................................................................................152

6.1. Emergency Stop Function......................................................................................................................................................................................................................152

5500 SE 59th St Oklahoma City, OK 73135

For more information please visit:www.geoilandgas.com/esp

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Intended UseThis manual applies to the 104, 150, 253, 344, 428 and 561 models of the GE Oil & Gas Vector VII Variable Speed Drive that are loaded with Firmware revision 6.6.

General Specifications

Electrical Specifications:

Rated Input Voltage: 480 Volt, 3 phase, 60 Hz (+ / - 10% of rated voltage and frequency). Consult factory for other input voltages and frequency ratings. Efficiency:97%orgreateratfullload.Output Voltage: 0 Volts to rated input voltageOutput Frequency: 0 Hertz to 120 Hertz.

Control Specifications:

Control Method: Sine coded output with optional VSG (Variable Sinewave Generation) technology.Accel / Decel: 0 Seconds to 6,000 seconds.Drive Overload: 110% of drive rating for 60 seconds (Variable Torque).Current Limit: Programmable current limit.

Control I/O:

Digital Inputs: 7 Programmable inputs - 24 VDC, 8 mA Sinking or Sourcing Logic.Digital Outputs: 2 Programmable dry contacts rated 250 VAC / 30 VDC @ 1A.

1 Fault contact - Form C dry contact rated 250 VAC / 30 VDC @ 1A.Analog Inputs: 2 Programmable inputs (10 bit). 1 Input 0 to +10 VDC 20 K Ohms 1 Input 0 to +10 VDC 20 K Ohms or 4 to 20 mA 250 OhmsAnalog Outputs: 2 Programmable outputs (10 bit) 0 to +10 VDC 2 mA.Analog Reference: +15 VDC Source 20 mA. Logic Reference: +24 VDC Source 8 mA.

Environmental Specifications:

Ambient Service Temperature: 0C to 50C (32F to 122F) to -40C (-40F) with optional arctic package.Ambient Storage Temperature: -20C to 60C (-4F to 140F)Humidity: 0 to 100%Altitude: Upto1000Meters(3300Feet)withoutde-rate.Vibration: 9.81m/s2 (1 G) maximum 10 to 20 Hz, 2.0 m/s2 (0.2 G) 20 Hz to 50 Hz.

Vector, VSG, SmartGuard and SmartLift are all registered trademarks of GE Oil & Gas, Inc.

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PN: 196399 Revision: 6.6.2

General Precautions

DANGER: This drive unit requires and produces potentially lethal voltage levels. Failure to comply with the following may lead to equipment damage, serious personal injury and/or death!!!

Read and understand this manual in its entirety before installing, operating, or servicing this drive. All warnings, cautions, notes and instructionsmustbefollowed.Thedrivemustbeinstalledbyqualifiedpersonnelonly.Thedrivemustbeinstalledfollowingtheguidelinesinthismanual and following all applicable local codes.

Do not connect or disconnect wiring while power is applied to the drive. Do not remove covers or touch any components while power is on. To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before servicing this drive unit. The internal

capacitorsremainchargedevenafterthepowersupplyisturnedoff.To prevent electrical shock, wait at least five minutes after removing power and measure the DC bus voltage between the +3 and terminals to confirm safe level of voltage.

Do not bypass the internal circuit breakers of the drive for any reason. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. Replace any protective covers or shields that may have been removed during servicing before operation of the drive. Do not connect or operate this unit with visible damage or missing/removed parts. This unit may start unexpectedly upon application of power. Clear all personnel from the drive and other connected equipment. Secure and/or

remove any mechanical hazards that may be present with the application of power to this drive This drive contains ESD (ElectroStatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or

servicing this unit.

Arc Flash Warning: There is a potential for Arc Flash Hazard with this equipment. It is strongly recommended that an analysis of incident energy levels and determination of appropriate Personal Protective Equipment be conducted prior to energizing this equipment.

Danger Warning:A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word DANGER. A Danger warning symbol indicates a hazardous situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the following manner.

DANGER Special instructions and descriptions of the associated hazard will be explained in the text following the Danger warning.

Or for CE marked Applications:

Electrical Warning:The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed..


Caution Warning:A Caution warning symbol is and exclamation mark enclosed in a triangle that precedes the word CAUTION. A Caution warning symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.


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1 Quick Start GuideThissectionwillguideyouthroughdriveconfigurationforatypicalGEOIL&GASinstallation.It is highly recommended that the user read the entire manual before proceeding with this procedure!

Step Name Description

1

Log on to access drive configuration

Sections 4.3, 4.4

From the Run Status screen, press the Menu soft key UsetheupanddownarrowbuttonstoselectLogIn,presstheOKsoftkey. Enter the password and press the OK soft key. Default password is 3333.

2

Set Auto Restart and Drive Lockout function

Section 4.30

From the Run Status screen, press the Menu soft key From the Select Screen, press the Startup soft key Set Auto Restart to Enable or Disable (Application Dependent) SetDriveLockouttoUnlockbeforestartingthedrive

3

Set drive mode and related parameters

Sections 3.6.1, 4.18

Determine the operating mode for the drive - Current Control, Pressure Control, Frequency Control, and Analog Follower.

Edit the Drive Mode parameter in the Operating Mode screen as needed. Modify the other parameters in the Operating Mode screen as necessary.

UsetheupanddownarrowbuttonsintheSelectScreentoselecttheOperatingModescreen, press the OK button.

Usetheupanddownarrowbuttonstoselectaparameter,presstheEditkeytochangethe selected parameter.

4Set up alarms

Section 4.19, 4.20

Set the motor overload and global restart parameters in the Alarms Setup screen. SetthemotorUnderloadandUnderloadrestartparametersintheUnderloadSetup

screen. Select the screen and select / edit parameters as in step 3.

5

Set up frequency behavior

Section 4.23

Set the V/F curve, motor direction, maximum and minimum frequencies, acceleration and deceleration times, jog setpoint, and lockout frequencies in the Frequency Setup screen.

Select the screen and select / edit parameters as in step 3.

6Set up Misc parameters

Section 4.26

ConfiguretheSmartGuardsensor(ifavailable),transformerratio,customerpassword,and faults as necessary in the Misc Setup screen.


7Configureanaloginputs

Section 4.24, 4.25

Ifrequired.UsetheAnalog1SetupandAnalog2Setupscreens. Select the screen and select / edit parameters as in step 3.

8

ConfigureUserSelectedParameters

Section 4.10

SelectparameterstodisplayintheUserSelectedParameterssectionoftheRunStatusscreen using the Setup screen.


7VIIVECTOR

PN: 196399 Revision: 6.6.2

2 I want to..

2.1 Activate the normal drive screenPress any key. Do NOT press the STOP key unless you want the drive to stop. Refer to Section 3.5.4.

2.2 Activate the status indicator screenThe status indicator screen is displayed automatically after 5 minutes of keypad inactivity. It can not be activated manually.

2.3 Adjust the frequency setpointPresstheSetpsoftkeyontheRunStatusscreentoactivatesetpointchangemode.Usetheupanddownarrowkeys to adjust the setpoint as desired. Refer to Section 4.1

2.4 Clear the Fault statePress the STOP key to attempt to clear the fault state. Some faults require a full power cycle to reset.

2.5 Determine the current rating of this driveExamine the Drive Max Amps parameter displayed on the All Monitors screen. Refer to Section 4.14

2.6 Change one of the parameters in the Linear ListPlease discuss this with Engineering. Some of these values are changed automatically when the higher level parameters are changed via the setup screens. Therefore, changes to the parameters in the Linear List must be considered carefully to avoid unexpected results. Refer to Section 4.17

2.7 Save Data Log, Current Log, and Events files to USB Flash diskSee description of the Save soft key in the History screen. Refer to Section 4.9 and Appendix 3

2.8 Set drive parameters to their factory default valuesSelect the Set all parameters to factory defaults. function in Maintenance screen.Note that this function sets both the high level user interface parameters and low level drive parameters to their factorydefaults.Thisfunctionmaytakeseveralseconds.Thedrivemustbepoweredoffandthenbackonafterthisfunctionhascompletedpriortofurtherdriveconfigurationoruse.RefertoSection4.29

2.9 Adjust the V/F behavior of the driveThe high level parameter V/F Select in the Frequency Menu allows selection from several standard V/F curves (60 Hz Standard Torque, 60 Hz Medium Torque, 60 Hz High Torque, 50 Hz Standard Torque, 50 Hz Medium Torque, 50 HzHighTorque).Usingthisselection,alongwiththeMaximumFrequency,shouldaccommodatemany,ifnotall,GE OIL & GAS installations. The V/F behavior can be customized if necessary please contact the WG GE OIL & GAS controls group at Oklahoma City for advice if such customization is necessary. Refer to sections 4.23 and 7.

2.10 Fine tune the drive output voltage without stopping the driveAdjusttheVoltageBiasparameterintheFrequencySetupscreen.NotethattheVoltageBiasisappliedifthedrive is running a maximum frequency. At lower frequencies, the voltage bias is scaled. Also note that the output voltage is limited by the DC bus voltage. Refer to section 4.23.

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3 Installation and Setup

3.1 Site Installation

3.1.1 Equipment InspectionUponreceivingequipmentathoroughinspectionforexternalandinternaldamageshouldbeconductedbefore connecting and operating. Check the external enclosure for broken welds, hinges, bent corners, doors or bent legs. Check the internal enclosure for loose or broken hardware such as fans, covers or fasteners. Inspect all wire terminations to ensure connections are tight. Inspect the enclosure for any signs of water leakage into the drive. NOTE!!! If the drive is to be used in an GE OIL & GAS application, make sure that the unit is connected

to an output filter (either internal or an external). NOTE!!! Multi-pulse units require a properly sized and configured phase shift transformer.

3.1.2 Equipment Installation and RequirementsEquipment Placement The main power service should be located no closer than 100 (30m) from the wellhead. The drive should be placed at least 50 (15m) from the wellhead, to prevent exposure to hazardous and

explosive gasses, and provide adequate access for well work over equipment. Thedriveshouldbeplacedonaflatlevelsurface;aconcretepadisrecommendedbutnotrequired,The

VSD should be fastened to the pad through the mounting holes in the enclosure legs. Only use mounting hardware designed for use with the pad material.

A minimum of 6 of space should be maintained on all four sides of the drive. This will ensure correct airflowacrosscoolingheatsinksandfanintakes,aswellasprovideeasyaccessforservicingandcableentry.

Service Requirements Main service amperage is based on drive KVA and motor load calculations. A service disconnect is required between the service transformers and the drive. This should be sized to

accommodate service amperage. Overhead service drops into disconnects or other equipment must be equipped with a mast mounted

weather head to prevent rain from entering equipment.

Grounding and BondingDANGER Correct system grounding and equipment bonding is required to ensure proper operation of equipment during both normal operation and fault conditions. Grounding and bonding conductors provide a path to ground for lethal fault currents and voltages. Failure to correctly ground and bond equipment can lead to equipment damage and personnel injury or death. Refer to Figure 3.1 and 3.2.

Grounding applies to the main service connection to ground. Service transformer wye-point and enclosures, including the service disconnect switch, must be connected to a common ground conductor and grounding electrodes. (Refer to local electrical authority for approved grounding electrodes and methods in you area) System ground resistance should not exceed 25 Ohms to ground and ideally be between1-5Ohmstoground.Groundresistancechecksshouldonlybemadebyqualifiedelectricalinspection agencies.

Bondingappliestoallotherelectricalequipmentandraceways.Abondingconductormustbeconnected from the main grounding electrodes to all enclosures, junction boxes, buildings, electrical pipes, and the wellhead.

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PN: 196399 Revision: 6.6.2

This equipment provides an internal ground connection for the bonding conductor. This connector is connected to the internal ground bus of the enclosure.

Figure 3.1 Typical Drive Site (Line Power) Installation Grounding and Bonding

Generator requirements Generator supplied power systems have the same requirements for grounding and bonding as utility

supplied systems. Grounding electrodes must be installed and a common bonding conductor connected to all equipment and buildings.

Useofgeneratorsondrivescreatesotherpossibleoperationalproblemsthatcanbereducedwithcorrect generator sizing and design. Generators must be designed to handle the sub-transient reactance present on VSD applications. When the generator system does not incorporate a wye-point for connection to the system ground, then an isolation transformer is required between the generator andinputtotheVSD.Thisprovidessomeprotectionfromfloatingvoltages,andprovidesawye-pointforconnection to the ground system.

Failure to follow the above guidelines will result in poor performance and/or equipment failure. When a generator unit is used for drive input power, it is highly recommended to use a multi-pulse

VSD (12 Pulse or higher) or the generator should be sized to at least 300% of the VSD rating.

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Figure 3.2 Typical Drive Site (Generator Power) Installation Grounding and Bonding

11

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PN: 196399 Revision: 6.6.2

3.1.3 Electrical ConnectionsMain Circuit Terminal Configuration InputpowerisappliedtothedrivecircuitbreakerMCCB1terminalsL1,L2,L3(andMCCB2L11,L21,L31

terminals in 12 Pulse units). Refer to Figures 3.3 and 3.4 for reference Output power connections are made at the output power block terminals T1, T2, T3. Applicable wire sizes give in Table 3.2

VECTOR VII 6,12 Pulse Input Lug Sizes / Output Lug Sizes / Ground Lug Sizes

Drive Model

Input Lug Size 6 Pulse / PhaseInput Lug size 12 Pulse

/ PhaseOutput Lug Size / Phase

Ground Lug Size PWM VSG

150 (1X) #4 - 350 MCM (1X) #6 - 3/0 (2X) #6 - 350MCM (2X) #6 - 250MCM #14 - 2/0

(1X) 25mm2 - 165mm2 (1X) 16mm2 - 95mm2 (2X) 16mm2 - 165mm2 16mm2 - 120mm2 2.5mm2 - 70mm2

253 (2X) 250MCM - 750MCM (1X) #4 - 350MCM (2X) #6 - 350MCM (2X) #6 - 250MCM #14 - 2/0

(2X) 120mm2 - 400mm2 (1X) 25 - 165mm2 (2X) 16mm2 - 165mm2 16mm2 - 120mm2 2.5mm2 - 70mm2

344 (2X) 2/0 - 600MCM (1X) 2/0 - 600 MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM

(2X) 70mm2 - 300mm2 (1X) 70mm2 - 300mm2 (2X) 35mm2 - 300mm2 (2X) 55mm2 - 400mm2 16mm2 - 165mm2

428 (2X) 2/0 - 600MCM (1X) 3/0 - 600MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM


561 (2X) 500MCM - 750MCM(1X) 250MCM -

750MCM (2X) #2 - 600MCM (2X) 1/0 - 750MCM #6 - 350MCM


Table 3.1 Applicable Lug Sizes for Main Circuit Terminals

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VECTOR VII RECOMMENDED CABLE SIZE

Drive Model

Input Conductor 6 Pulse / Phase Input Conductor 12 Pulse / Phase Output Conductor / Phase

L1 L2 L3 Size* (AWG kcmil) L1 L2 L3 L11 L21 L31 Size* (AWG kcmil) T1 T2 T3 Size* (AWG kcmil)

Cable Temperature Rating and Type Cable Temperature Rating and Type Cable Temperature Rating and Type

60 C 75 C 60 C 75 C 60 C 75 C

(140F) (167F) (140F) (167F) (140F) (167F)

TYPE TYPE TYPE TYPE TYPE TYPE

TW, RHW, TW, RHW, TW, RHW,

UF THHW, UF THHW, UF THHW,

THW, THW, THW,

THWN, THWN, THWN,

XHHW, XHHW XHHW

USE,

ZW

Input Rating = 180 Amps Input Rating = 180 Amps Output Rating = 180 Amps

150 300mcm 3/0awg 2awg 3awg (2X) 1awg (2X) 2awg

150mm 95mm 35mm 30mm (2X) 50mm (2X) 35mm

253


(2X) 3/0mcm (2X) 2/0awg 3/0awg 2/0awg (2X) 3/0awg (2X) 2/0awg

(2X) 95mm (2X) 70mm 95mm 70mm (2X) 95mm (2X) 70mm

344


(2X) 300mcm (2X) 4/0awg 300mcm 4/0awg (2X) 300mcm (2X) 4/0awg

(2X) 150mm (2X) 120mm 150 mm 120mm (2X) 150mm (2X) 120mm

428


(2X) 400mcm (2X) 350mcm 400MCM 350MCM (2X) 400mcm (2X) 350mcm

(2X) 240mm (2X) 165mm 240 mm 165 mm (2X) 240mm (2X) 165mm

561


(2x) 600mcm (2X) 500mcm 600mcm 500mcm (2x) 600mcm (2X) 500mcm

300 mm (2X) 240mm 300 mm 240mm 300 mm (2X) 240mm

Table 3.2 Recommended Cable Sizes

* Copper conductors, not more than 3 insulated conductors rated 0-2000 volts in raceway or cable. Ambient temperature of 30C (86F).

13

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PN: 196399 Revision: 6.6.2

* Table 3.2 Recommended cable sizes are calculated to be sized 125% of Input/Output current rating.

Figure 3.3 6 Pulse Main Circuit Terminal Configuration

Figure 3.4 12 Pulse Main Circuit Terminal Configuration

3.2 Hardware Connections

3.2.1 Control TerminalsIdentifying Control TerminalsDigital and Analog I/O are supported through the control terminals. The Control Terminals (located on the Terminal Card) are mounted on the lower section of the drive chassis. The picture below shows the control terminals.

VECTOR VII RECOMMENDED CABLE SIZE

Drive Model

Input Conductor 6 Pulse / Phase Input Conductor 12 Pulse / Phase Output Conductor / Phase

L1 L2 L3 Size* (AWG kcmil) L1 L2 L3 L11 L21 L31 Size* (AWG kcmil) T1 T2 T3 Size* (AWG kcmil)

Cable Temperature Rating and Type Cable Temperature Rating and Type Cable Temperature Rating and Type

60 C 75 C 60 C 75 C 60 C 75 C

(140F) (167F) (140F) (167F) (140F) (167F)

TYPE TYPE TYPE TYPE TYPE TYPE

TW, RHW, TW, RHW, TW, RHW,

UF THHW, UF THHW, UF THHW,

THW, THW, THW,

THWN, THWN, THWN,

XHHW, XHHW XHHW

USE,

ZW


150 300mcm 3/0awg 2awg 3awg (2X) 1awg (2X) 2awg

150mm 95mm 35mm 30mm (2X) 50mm (2X) 35mm

253


(2X) 3/0mcm (2X) 2/0awg 3/0awg 2/0awg (2X) 3/0awg (2X) 2/0awg

(2X) 95mm (2X) 70mm 95mm 70mm (2X) 95mm (2X) 70mm

344


(2X) 300mcm (2X) 4/0awg 300mcm 4/0awg (2X) 300mcm (2X) 4/0awg

(2X) 150mm (2X) 120mm 150 mm 120mm (2X) 150mm (2X) 120mm

428


(2X) 400mcm (2X) 350mcm 400MCM 350MCM (2X) 400mcm (2X) 350mcm

(2X) 240mm (2X) 165mm 240 mm 165 mm (2X) 240mm (2X) 165mm

561


(2x) 600mcm (2X) 500mcm 600mcm 500mcm (2x) 600mcm (2X) 500mcm

300 mm (2X) 240mm 300 mm 240mm 300 mm (2X) 240mm

Table 3.2 Recommended Cable Sizes

* Copper conductors, not more than 3 insulated conductors rated 0-2000 volts in raceway or cable. Ambient temperature of 30C (86F).

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Figure 3.5Control Terminal Wire Sizes

Terminal Possible Wire Sizes AWG (1 Amp Max) Recommended Wire Size AWGALL ( Except E(G) ) Stranded wire: 26 - 16 18E(G) 20 - 14 14

Terminal Designations: Refer to Figure 3.6 and 3.7 for control terminal and HMI terminal diagram.

Digital Inputs

Terminal Signal Description Signal LevelS1 Remote Run Forward Run when CLOSED, stopped when OPEN 24VDC, 8mAS2 NotUsed - -S3 External Fault 1 Fault When OPEN (Programmable) 24VDC, 8mAS4 External Fault 2 Fault When OPEN (Programmable) 24VDC, 8mAS5 Standby Standby when OPEN (Programmable) 24VDC, 8mAS6 Spare Programmable 24VDC, 8mAS7 Breaker2Fault Fault When OPEN (Programmable) 24VDC, 8mASN Signal Common - -SC Seq Common Must be tied to SP -SP Signal Power Digital input supply +24 VDC, -

Analog Inputs

Terminal Signal Description Signal Level+V +15VDC Output +15VDC for analog Inputs or Transmitters 20 mA MaxA1 Analog In 1 Analog Input or Speed Command 0-10VDC A2 Analog In 2 Multi Function Analog Input 4/20mA, 0-10VDCAC Analog Common - -E(G) Shield Wire Optional Ground Line Connection Point -

Digital Outputs Output Contact Ratings 1Amp Max at 250VAC

Terminal Signal Description Signal LevelM1 Drive Running

NC ContactCLOSED while drive is running.(Multi Function Digital Input, Programmable)

Dry ContactM2M3 Remote/Auto

NO ContactClosed when in Local.(Multi Function Digital Input, Programmable)

Dry ContactM4

MA Drive Fault Output MA/MC CLOSED during Fault conditionMB/MCOPENduringFaultcondition

Dry ContactMBMC

Analog Outputs

Terminal Signal Description Signal LevelFM Multi-Function

Analog OutputProgrammable - Output Frequency Default 0-10 VDC, 2mA Max

AC Analog common - -AM Multi-Function

Analog OutputProgrammable - Output Current Default 0-10 VDC, 2mA Max

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PN: 196399 Revision: 6.6.2

+V

A1

A2

AC

+15 VDC

Analog Input 1 0-10 Vdc

Analog Input 2 0-10 Vdc or 4-20 mA

Analog Inputs

FM

AM

AC

Frequency Output 0-10 VDC

Current Output 0-10 VDC

Analog Common

Analog Outputs

EG

R+

R-

S+

S-

IG 19

91

83

91

19

COM5

COM4

COM3

COM2

COM1

HMI

RTU/SSU

RESERVED

MODBUS SLAVE

RESERVED/DEBUG

1 2

+5V GND

EXTERNAL USB PORT

S+S-

* 12 Pulse Drives Only

Analog Common

[CJ]

Digital Inputs

S1

S2

S3

S4

S5

S6

S7

SN

SC

SP

Remote Run

Not Used

External Fault 1

External Fault 2

Lease Kill

Spare

Breaker 2 Fault

Signal Common

+24 VDC

MA

MB

MC

M1

M2

M3

M4

Digital Outputs

Drive Fault

Remote\Auto

Drive RunningSEQ Common

[CK]

DIP Switch S1

S1-1 RS485/422 Terminating resistanceOFF No Termination ResistanceON Termination Resistance of 110 OhmsDefault - OFF

OFF 0-10 VdcON 4-20 mADefault ON (4-20 mA)

S1-2 Analog Input A2 Setup

OFF ON1

2

EG EG

3

1CN88[PK]

[PJ]To fan

Relay

Figure 3.6 Control Terminals and OLD BLUE BOX HMI Terminal Diagram

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+V

A1

A2

AC

+15 VDC

Analog Input 1 0-10 Vdc

Analog Input 2 0-10 Vdc or 4-20 mA

Analog Inputs

FM

AM

AC

Frequency Output 0-10 VDC

Current Output 0-10 VDC

Analog Common

Analog Outputs

EG

R+

R-

S+

S-

IG

* 12 Pulse Drives Only

Analog Common

[CJ]

Digital Inputs

S1

S2

S3

S4

S5

S6

S7

SN

SC

SP

Remote Run

Not Used

External Fault 1

External Fault 2

Lease Kill

Spare

Breaker 2 Fault

Signal Common

+24 VDC

MA

MB

MC

M1

M2

M3

M4

Digital Outputs

Drive Fault

Remote\Auto

Drive RunningSEQ Common

[CK]

DIP Switch S1

S1-1 RS485/422 Terminating resistanceOFF No Termination ResistanceON Termination Resistance of 110 OhmsDefault - OFF

OFF 0-10 VdcON 4-20 mADefault ON (4-20 mA)

S1-2 Analog Input A2 Setup

OFF ON1

2

EG EG

3

1CN88[PK]

[PJ]To fan

Relay

New HMI

1

2

3

4

J14 Comm 4

S-

S+

Figure 3.7 Control Terminals and New HMI Terminal Diagram

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3.2.2 External Stop SwitchesThe drive supports up to two external stop switches. When a stop switch is activated, an external fault occurs and the drive stops.

Connecting an External Stop Switch 1: 1. Wire a stop switch between S3 and SN.2. Enable External Fault 1 on the Misc Setup screen as Normally Open (N.O.) or Normally Closed (N.C.).

Connecting an External Stop Switch 2: 1. Wire a stop switch between S4 and SN.2. Enable External Fault 2 on the Misc Setup screen as Normally Open (N.O.) or Normally Closed (N.C.).

3.2.3 Standby Switch InputThe drive supports a normally closed external switch that will stop the drive when the switch opens. This can be used to stop the drive in a tank full or lease kill situation. If the Standby switch opens when the drive is running,thedrivestopsandenterstheSTANDBYstate.Aneventiscreatedbutnofaultoccurs.Thedrivewillimmediately restart when the switch is closed again.

Connecting the Standby Relay:1. Wire the normally closed terminals of the standby relay between S5 and SN.2. Enable the Standby Switch parameter on the Misc Setup screen.

3.2.4 Event SwitchThe drive supports a switch that logs events when the switch changes states. No fault occurs and the drive does not stop.

Connecting the drive to an event switch.1. Wire the switch to be monitored between S6 and SN.

3.2.5 Remote Run and ReferenceThe drive supports a 2-wire external run interface along with an analog signal for drive speed control.

DANGER When operating in 2-wire mode the drive may start automatically upon power up of the unit. Ensure that the Remote Run input is OPEN before powering up a drive set up in 2-wire mode

Toconnectthedrivetoaremoteruncontrolandreference(Refertofigure3.8):1. Install a Normally Open relay contact between S1 and SN. 2. Connect the 0V 10V analog reference signal to terminal block position A1.3. Connect analog ground to terminal block position AC.

The drive will run when S1 is pulled to the SN state (i.e. contactor or switch is closed).

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Figure 3.8 Remote Run Operation

3.3 Startup Checks

DANGERThefollowingstepsrequirethatthesystembeenergized.Onlyqualifiedpersonnelshouldperform the following procedures.

3.3.1 Pre Power-Up Remove and lock-out incoming power out before connecting the drive. Ensure that the drive is properly grounded. Do a complete visual inspection, checking for loose or broken wires. Make sure all internal and external fans are free to turn. Perform Main Circuit testing procedure outlined in Section 9.1. Connect the service power to the main input circuit breaker of the drive (L1, L2, L3 on 6 Pulse drives (and

L11, L21, L31 on 12 Pulse drives)). !!!! Note connecting the input power to the output of the drive can cause severe damage to the drive.

Ensure that the output of the drive is disconnected (T1, T2, T3). Ensure that main drive circuit breaker(s) switchisintheOffpositionandallremotestartsignalsthatmaybepresentaredefeated.

Turn power on at the service disconnect and measure incoming voltage. Check the voltage phase to phase and phase to ground and ensure that the voltages are in range before closing drives circuit breaker. The phase to phase voltage should be 480VAC +/-10% and the phase to ground should be approximately 277VAC +/-10%.

3.3.2 Pre Run Checks

DANGER Thefollowingstepsrequirethatthesystembeenergized.Onlyqualifiedpersonnelshouldperform the following procedures.

Drive Power Up Energize main input circuit breaker(s) and verify that the HMI powers up with no fault conditions present. ChecktheDCBuslevel.Measureacross+3and-terminals.Nominalvaluesshouldbebetween650

700 VDC. In most cases it is wise to reset the drive to its factory default parameter settings before commissioning

the drive. This should always be done when a drive has been used on a previous application. See Section 4.29 Set All Parameters To Factory Defaults.

Proceed with no-load checks

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No-Load ChecksNo load checks should be performed to ensure proper operation of the drive before connecting the output of the drive to its load (Step-up Transformer or Motor). Proceed with the following steps.

Make sure that the drive output connections are disconnected. If they are not, ensure that the incoming power is locked out. Wait at least five minutes after removing power and measure the DC bus voltage to confirm safe level of voltage using volt meter set to read DC volts with the black lead connected to (-) and the red lead connected to (+3). Disconnect the drive output connections.

From the Run Status screen, use the Setp soft key and the down arrow key to adjust the frequency reference to the minimum frequency.

NavigatetotheUnderloadSetupscreenandsettheUnderloadCurrentto0. Set parameter L8-07 in the linear list to 0 (disabled), this will avoid nuisance LF Missing Output Phase

Faults. Press the Start button. NavigatetotheRunStatusscreen.Checktheoutputvoltage.UsetheSetpsoftkeyandtheuparrow

key to adjust the frequency reference to the maximum frequency. Check the output voltage. Output voltage should be equal to the incoming voltage at maximum frequency and approximately half of that value at minimum frequency (depending on setup of Voltage/Frequency).

Press the Stop button. Set parameter L8-07 in the linear list back to 1 (enabled). De-energize the main input circuit breaker and verify the HMI is no longer powered up. Wait at least five minutes after removing power and measure the DC bus voltage between the +3

and terminals to confirm safe voltage level. Lock-out incoming power. Re-connect the motor or Transformer leads to output terminal block T1, T2, T3. Make sure that the drive

output connections are tightly connected before continuing to next step.

3.3.3 Drive Start UpOnce the drive has been set up and checked without the load connected, the drive is ready for startup. Proceed with the following steps.

NavigatetotheUnderloadSetupscreenandsettheUnderloadCurrenttothedesiredvalue. From the Run Status screen, use the Setp soft key and the up / down arrow keys to set the frequency

reference to the desired operating frequency. Press the Start button on the HMI. With the drive running, check the output voltage and output current to ensure that they are within the

limits of the given application. If any faults are present refer to Section 9 for troubleshooting.

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3.4 Keypad Conventions

Figure 3.9 Old Blue Box HMI Keypad Figure 3.10 New HMI Keypad

3.4.1 Soft keysThe 5 soft keys are located just below the LCD display and are labeled F1 through F5. The function of a soft keyisdefinedbythelabelintherectangleontheLCDdisplayjustabovethekey.Thefunctionofasoftkeyvaries with the active screen.

3.4.2 Arrow KeysThe arrow keys are screen dependent but the following rules applyLeft and Right Arrows: If a graph or a chart is displayed, re-draws the chart using older (left arrow) or newer (right arrow) data. In the Linear List, displays the previous (left arrow) or next (right arrow) set of Linear List parameters. IntheEnterPasswordandDate/Timescreens,selectsthefieldtotheleft(leftarrow)ortheright(right

arrow)ofthecurrentlyselectedfield.

UpandDownArrows: In the Run Status screen with the Setp soft key active, the up and down arrows adjust the set point up

(up arrow) and down (down arrow). The set point applies in the Current Control, Pressure Control, and Frequency Control modes.

In screens where lists of parameters are displayed, moves the selection to the parameter above (up arrow) or below (down arrow) the currently selected parameter.

In the Numeric Parameter Entry screen, the Password Entry screen, and the Date / Time Entry screen adjusts the selected (highlighted) value up (up arrow) or down (down arrow).

197XXX

START STOP

START STOP

F5F4F3F2F1

USB Port

196783

START STOP

F5F4F3F2F1

USB Port

197XXX

START STOP

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PN: 196399 Revision: 6.6.2

3.4.3 Start / StopThe Start and Stop buttons work from all screens. Start will only start the drive if it is in the Ready state. Stop has priority over any other key.

3.4.4 Status Indicator Screen Old HMIThe screen will change to display drive state information that can be seen from a distance whenever the keypad is inactive for 5 minutes. Pressing any key will return the user interface to its normal state. NOTE: Pressing the Stop key at any time whether the screen is in the normal or status indication mode will stop the drive!

Drive status indicators are as follows: Flashing Red Drive stopped in Fault state. Red Drive stopped in Ready state. Amber Drive stopped in Restart state. Drive will automatically restart but the time to

restart is greater than 1 minute. Flashing Amber Drive stopped in Restart or Standby state. Drive will automatically restart. If in

Restart state, the drive will restart in less than 1 minute. If in Standby state, the drive will restart immediately whenever the standby switch closes.

Green Drive running.

Flashing Green Drive running in Alarm state.

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3.4.5 Status Indicator Screen New HMIThere are three high intensity LEDs located just above the screen. These corrGE Oil & Gasond with the following indications as the Old HMI screens.

Drive State LED IndicatorsStop (Red) Fault (Amber) Run (Green)

Fault On On OffReady On Off OffRestart (more than 1 minute) On Flash OffRestart (less than 1 minute)Standby

Flash Flash Off

Running Off Off OnRunning in Alarm Off Flash On

3.5 Configuration

3.5.1 Drive ModeNote: Refer to Section 3.3.1 for locations of control terminal block connections.

1. From the Run Status screen, select the Menu soft key and then select Log In. Enter the password and select the OK soft key. (refer to Section 4.3 and 4.4 for log in information)

2. Select the Operating Mode screen and select the OK soft key.3. Select the Drive Mode parameter and press the Edit soft key.4. Select the desired Drive Mode.

i. Frequency Control Drive output frequency matches Frequency Setpoint.ii. Analog Follower Drive speed follows the value of the analog signal (0 10V) connected to

terminal block connection A1. Note that this mode requires additional wiring.1. Wire the analog input signal (0 10V) to A1 and common to AC

iii. Current Control In this mode the drive frequency is adjusted to maintain a desired output current. This mode is often used with gassy wells. As the pump encounters gas pockets, the drive current decreases. The drive speeds up and the gas bubbles are cleared from the system.

iv. Pressure Control In this mode the drive frequency is adjusted to maintain a desired intake or exhaust pressure. Note: This mode requires additional wiring.

1. Wire the pressure sensor signal (0 10V, 4 20mA) to A2 and common to AC.5. Press the OK soft key to accept the change.

Note: The user interface displays the Select screen if the drive mode has been changed.6. Select the Operating Mode screen and press the OK soft key.7. Select and edit any other parameters associated with the selected drive mode.

3.5.2 Frequency Behavior1. From the Run Status screen, select the Menu soft key. If the Not Logged In

Selectscreen appears, then select Log In, enter the password, and select the OK soft key.

2. Select the Frequency Setup screen and select the OK soft key.3. Select and modify the frequency parameters as desired.

GE Oil & Gas

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3.5.3 Alarms and Restarts1. From the Run Status screen, select the Menu soft key. If the Not Logged In Select screen appears, then select Log In, enter the password, and select the OK soft key.3. Select the Alarms Setup screen and select the OK soft key.4. Select and modify the alarms and restart parameters as desired.5.SelecttheMenusoftkeyandthenselecttheUnderloadSetupscreen.6.SelectandmodifytheUnderloadparametersasdesired.

3.5.4 Motor DirectionFrom the Run Status screen, select the Menu soft key. If the Not Logged In Select screen appears, then select Log In, enter the password, and select the OK soft key.Select the Frequency Setup screen and select the OK soft key.

Select the Motor Direction parameter and modify as desired. Note that motor direction changes CAN be implemented without stopping the drive. Set the direction as desired. Once the change has been made, press the Start button. Drive will perform a controlled frequency ramp through 0 Hz to the setpoint frequency in the specifiedmotordirection.

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4 Screen Descriptions

4.1 Run Status

Function:The Run Status screen is the default screen when the drive is powered up. It displays all data needed to assess the up-to-date state of the drive.

Field Descriptions:ScreenName:RunStatus.Thisfieldisthenameofthedisplayedscreen.DriveState:Ready.Thisfielddisplaystheup-to-datestateofthedrive.PossiblevaluesincludeNotReady,

Ready, Accelerating, Decelerating, Running, Ready Rem(ote), Start Rem(ote), Run Remote, Stop Rem(ote), Forced Stop, Fault, Restart (or RST time to restart), DRIVE OFF, Standby, Standby Remote.

Drive Serial Number: Serial number of the drive. Drive Mode: Frequency Control. Designates the control mode of the drive. The mode can be changed in the

Operating Mode screen. Date / Time: Date and time (mm/dd/yyyy hh:mm:ss) Frequency Setpoint:65.00Hz.Theup-to-datefrequencysetpoint.Thisfieldwillnotbepresentinsomedrive

control modes.Output Current: 0.0 A. The up-to-date drive output current.Output Frequency: 0.00 Hz. The up-to-date frequency being emitted by the drive.Output Voltage: 0.0 V. The up-to-date voltage being emitted by the drive.Motor Direction Indicator: If the motor is running forward (or set to run forward if drive is currently stopped), the

direction indicator will show a clockwise semi-circle arrow with an F adornment. If the drive is running in reverse (or set to run in reverse if the drive is currently stopped), the direction indicator will show a counter-clockwise semi-circle arrow with an R adornment.

User Selected Parameters:IntakePress,IntakeTemp,MotorTemp,DischargePress,AnalogA1.Upto5userselected parameters may be displayed on the run status screen. See the Setup screen for selecting these parameters.

Graph: Output Frequency. Graph displaying 24 hours of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a SmartGuard downhole tool. Note that red lines in the graph denote data values that are interpolated between actual data values (usually indicates that the drive was powered off).

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VIIVECTOR

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Keypad Functions:F1:Graph.Usedtoselecttheparametertobeshownonthegraph.F2:Setp.Usedtoactivatethesetpointchangemode.Whenactivated,theSetpbuttonisdisplayedinblack

with white text and the up and down arrows can be used to modify the setpoint. Note that the setpoint fieldisalsohighlightedwhensetpointchangemodeisactivated.Setpointchangemodeisautomaticallycancelled after 45 seconds or can be deactivated by pressing F2 a second time.

F3:Scale.Modifiesthescaleofthegraph.Scalevaluescycle1x,2x,4x,8x,16x.F4: Events. Activates the Events screen to display the 256 most recent events.F5: Menu. Activates the menu allowing other screens to be accessed.UpArrow:IncreasesthesetpointintheCurrentControl,PressureControl,andFrequencyControlmodes(when

setpoint change mode is active).Down Arrow: Decreases the setpoint in the Current Control, Pressure Control, and Frequency Control modes

(when setpoint change mode is active).Left Arrow: If graph scale is 1x, draws the graph for the previous day. If graph scale is > 1x, allows scrolling

through the scaled graph data.Right Arrow: If graph scale is 1x, draws the graph for the next day. If graph scale is > 1x, allows scrolling through

the scaled graph data.START: Starts the drive if it is in the Ready state.

STOP: Stops the drive.

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4.2 Event Log

Function:The Event Log screen displays the last 256 time-stamped events, included drive starts and stops, faults, and parameter changes.

Field Descriptions:ScreenName:EventLog.Thisfieldisthenameofthedisplayedscreen.DriveState:Ready.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun

Status screen description.

Time-stamped Events: List of the last 256 events.

Keypad Functions:F1: Prev. View older events.F2: Next. View newer events.F3: Not used.F4: Not used.F5: Status. Return to the Run Status Screen.UpArrow:Notused.Down Arrow: Not used.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.


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4.3 Select Screen (Not logged in)

Function:TheSelectScreenallowstheusertoselectanddisplayadifferentscreen.Thenotloggedinversionoftheselect screen prevents non-privileged users from accessing most setup parameters.

Field Descriptions:ScreenName:SelectScreen.Thisfieldisthenameofthedisplayedscreen.DriveState:Ready.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


List of screens that can be selected.

Keypad Functions:F1:Unlabeled.ActivatetheKeypadTestscreen.F2: Not used. F3:Startup.ActivatetheStartupControl.Usethisscreentoenableordisablethedriveandtoenableordisable

automatic restarts. F4: Not used.F5: OK. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by default

when the Select Screen is drawn.UpArrow:Moveselectionupthelist.Down Arrow: Move selection down the list.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.


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4.4 Enter Password

Function:The Enter Password screen allows the user to log in. Once logged in, the user has access to all screens and setup parameters.

Field Descriptions:ScreenName:EnterPasswordScreen.Thisfieldisthenameofthedisplayedscreen.

Password digits to edit.

Keypad Functions:F1: OK. Accept the entered password. If the password is correct, the Select Screen (Logged in) will be drawn.F2: CANCEL. Return to the Select Screen.F3: Not used.F4: Not used.F5: Not used.UpArrow:Incrementthehighlightedpassworddigit.Down Arrow: Decrement the highlighted password digit.Left Arrow: Select the digit to the left of the currently selected digit.Right Arrow: Select the digit to the right of the currently selected digit.START: Starts the drive if it is in the Ready state.STOP: Stops the drive.

Note that the default password on the drive is 3333. However, the password can be changed in the Misc. Setup screen.

If the password is forgotten, please contact your local GE Oil & Gas, Inc service center.

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VIIVECTOR

PN: 196399 Revision: 6.6.2

4.5 Select Screen (Logged in)

Function:TheSelectScreenallowstheusertoselectanddisplayadifferentscreen.TheLoggedinversionoftheselect screen provides access to all screens and setup parameters.

Field Descriptions:ScreenName:SelectScreen.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.Seelistofpossiblevaluesonthe

Run Status screen description.

List of screens that can be selected.

Usethefollowingscreenstoconfigurethedrive: Operating Mode Alarms Setup UnderloadSetup Start Control Frequency Setup Analog 1 Setup Analog 2 Setup Misc Setup Comm Setup Hard Starting Maintenance

The setup screens are listed together in the right column on this screen.

Note: Screens in the left column tend to be informational.

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Keypad Functions:F1:Unlabeled.ActivatetheKeypadTestscreen. F2: Not used. F3:Startup.ActivatetheStartupControl.Usethisscreentoenableordisablethedriveandtoenableordisable

automatic restarts. F4: Not used.F5: OK. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by default

when the Select Screen is drawn.UpArrow:Moveselectionupthelist.Notethatatthetopofthelisttheselectionwillmovetothebottomofthe

list.Down Arrow: Move selection down the list. Note that at the bottom of the list the selection will move to the top

of the list.Left Arrow: Move selection to the left column.Right Arrow: Move selection to the right column.START: Starts the drive if it is in the Ready state.


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PN: 196399 Revision: 6.6.2

4.6 Fault Status

Function:The Fault Status screen allows the user to determine the state of all drive faults. Note that this screen can be chosen from the Select Screen and is automatically entered when a fault is detected.

Field Descriptions:ScreenName:FaultStatus.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Any active fault or feature that is not in its OK state is displayed.

Keypad Functions:F1: Not used.F2: Not used.F3: Not used.F4: Not used.F5: Menu. Return to the Select Screen.UpArrow:Notused.Down Arrow: Not used.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.

STOP: Stops the drive if running. If in the fault state, pressing STOP will attempt to clear the faults.

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4.7 Amp Chart

Function:The Amp Chart screen displays 1 or 7 days worth of current data in the familiar circular format. Current data is taken every 10 seconds. The current log is sized to hold 7 days of current data.

Field Descriptions:ScreenName:AmpChart.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Outer Ring: 1 A. Displays the current associated with the outer circle of the amp chart. Resolution:0.1A.Displaysthecurrentresolution(currentdifferencebetweenadjacentlines)oftheampchart.Date: 12/01/2008. The day associated with the amp chart. On a 7 day amp chart the date displayed is for the

newest displayed data.Output Current: 0.2 A. Displays the up-to-date drive output current.

Keypad Functions: F1: Today. Draws the amp chart associated with todays date.F2: Not used.F3: 1/7 Day. Toggles the amp chart between a 1 day and a 7 day scale.F4: Not used.F5: Menu. Return to the Select Screen.UpArrow:Notused.Down Arrow: Not used.Left Arrow: Draw the amp chart associated with the preceding day.Right Arrow: Draw the amp chart associated with the following day.START: Starts the drive if it is in the Ready state.

STOP: Stops the drive if running.

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4.8 Trending

Function:The Trending screen displays graphs containing 5 days worth of data. Graph data is taken from the Data log and is sized to hold 35 days worth of data (with data taken every 5 minutes).

Field Descriptions:ScreenName:Trending.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Graph: Output Frequency (Hz). Graph displaying 5 days of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a SmartGuard downhole tool. Note that red lines in the graph denote data values that are interpolated between actual data values.

Statistics: Min Value, Max Value, Average, RMS. Values calculated from the 5 days of data from the data log.

Keypad Functions:F1:Graph.Usedtoselecttheparametertobeshownonthegraph.F2: Not used.F3:Scale.Modifiesthescaleofthegraph.Scalevaluescycle1x,2x,4x,8x,16x.F4: Not used.F5: Menu. Activates the menu allowing other screens to be accessed.UpArrow:Notused.Down Arrow: Not used.Left Arrow: If graph scale is 1x, draws the graph for the previous 5 day period. If graph scale is > 1x, allows

scrolling through the scaled graph data.Right Arrow: If graph scale is 1x, draws the graph for the next 5 day period. If graph scale is > 1x, allows scrolling

through the scaled graph data.START: Starts the drive if it is in the Ready state.STOP: Stops the drive if running.

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4.9 History Screen

Function:The History screen displays logged performance data.

Field Descriptions:ScreenName:HistoryScreen.Thisfieldisthenameofthedisplayedscreen.DriveState:Ready.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Time-stamped History Entries: The data log is circular log sized to store the last 35 days of data. Data is captured every 5 minutes.

Keypad Functions:F1: Prev. View older logged data.F2: Next. View newer logged data.F3:Set.Viewadifferentsetofdata.Currentlythereare4setsofdata.Thefirstsetisshown.Theothersets

include more drive parameters and parameters retrieved from a SmartGuard downhole tool.F4: Save. Save the Data Log, the Event Log, the Current Data (used for the Amp Chart), and the drive

configurationtoaUSBFlashdrive.ThisdevicemustbeplacedinthedrivesUSBportfor10secondspriortoactivatingthefunction.Allfilessavedwillbesavedwiththedrivesprogrammedserialnumberandthedatethe data was retrieved.

F5: Menu. Return to the Select screen.UpArrow:Notused.Down Arrow: Not used.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.STOP: Stops the drive.

Note: To save history data, refer to Appendix 3.1

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4.10 Setup Screen

Function:The Setup screen allows any user (no login required) to modify the parameters on this screen.

Field Descriptions:ScreenName:Setup.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Language: Allows the user to change between English and SpanishDate Format: Allows the user to choose between mm/dd/yyyy (default), dd/mm/yyyy, and dd-Mmm-yyyy (01-

Jan-2010) as the format the date will be displayed.Local/Remote: Parameter that determines if control of the drive (Start / Stop and Frequency Reference) is under

control of the drive user interface or a remote 2-wire host.Control Location: Gives the user the ability to control the drive from Keypad, SCADA or both.Drive Output: Set to Disabled to inhibit the drives rGE Oil & Gasonse to all start commands.User Selected 1 5:TheparametersselectedinthesefieldsaredisplayedontheRunStatusscreen.Parameter Description: Local Control / Remote Control Provides user with information concerning the

selected (highlighted) parameter.

GeneralHelp:UseUpandDownarrowsGeneralhelpinformationonhowtousethisscreen.Notethatsomeparameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.

Note:Anyparameterthatisdifferentfromitsdefaultvalueisdenotedbyanasterisk(*)totherightofitsvalue.

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Keypad Functions:F1: Edit. Edit the selected (highlighted) parameter.F2: Not used.F3: Not used.F4: Not used.F5: Menu. Return to the Select screen.UpArrow:Select(highlight)theparameterabovethecurrentlyselectedparameter(wrapsattopbacktobottom

of list).Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to

top of list.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.


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4.11 SmartGuard

jFunction:

The SmartGuard screen reports the current state of the SmartGuard interface.

Field Descriptions:ScreenName:SmartGuard.Thisfieldisthenameofthedisplayedscreen.DriveState:Ready.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


SmartGuard Data: Displays the state of the SmartGuard data:Disabled - Interface disabled

SG Fault Relay: Displays the state of the SmartGuard fault relay.OK - Data is valid, Bad - SmartGuard unit is reporting loss of sync. When the data state is disabled or bad, all SmartGuard readings are set to 0.

SmartGuard Comms:DisplaysthecommunicationefficiencyofthecommunicationslinkwiththeSmartGuard.100% indicates all messages to the SmartGuard are successful.

SmartGuard Sensor Values Intake Press, Intake Temp, Motor Temp, Discharge Pressure, Vibration, Leakage Current, Uphole Voltage, and SG Duty Cycle are displayed in their appropriate units

SmartGuard State: Displays the value of the SmartGuard fault detection state machine. Values include Initializing, OK, Fault, and Restart. Note that this parameter stays in the Init state if the SmartGuard interface is disabled.

Keypad Functions:F1: Not used.F2: Not used.F3: Not used.F4: Not used.F5: Menu. Return to the Select screen.UpArrow:Notused.Down Arrow: Not used. Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.STOP: Stops the drive.

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4.12 Drive I/O

Function:The Drive I/O screen allows the operator to easily determine the state of all the drive I/O.

Field Descriptions:ScreenName:DriveI/O.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


S1 S8: Drive digital inputs. Note: S8 is not available. These values will be 0 or 1 if the input is not used or if its function is disabled. If the function associated with the input is enabled (i.e. external fault 1, standby, and Breaker2detectionfeaturesareenabledontheMiscSetupscreen),moredescriptivetextwillbedisplayed(OK,FAULT,RUN,STANDBY).

M1-M2, M3-M4: Drive digital outputs.Analog 1, Analog 2: Drive analog inputs. The values are scaled as programmed in the Analog 1 Setup and

Analog 2 Setup screens.

General Help: Press Menu soft key General help information on how to use this screen.

Keypad Functions:F1: Not used.F2: Not used.F3: Not used.F4: Not used.F5: Menu. Return to the Select screen.UpArrow:Notused.Down Arrow: Not used.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.


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VIIVECTOR

PN: 196399 Revision: 6.6.2

4.13 Last Fault

Function:The Last Fault screen allows the operator the ability to easily view the drive condition when the last fault occurred.

Field Descriptions:ScreenName:LastFault.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Parameter Values: Values of key parameters when the drive last faulted. Selecting the fault code parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.

General Help: Press Menu soft key General help information on how to use this screen.

Keypad Functions:F1: Not used.F2: Not used.F3: Not used.F4: Not used.F5: Menu. Return to the Select screen.UpArrow:Select(highlight)theparameterabovethecurrentlyselectedparameter(wrapsattopbacktobottom

of list).Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to

top of list.Left Arrow: Not used.Right Arrow: Not used.START: Starts the drive if it is in the Ready state.STOP: Stops the drive.

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4.14 All Monitors

Function:The All Monitors screen displays a variety of parameters that may be useful for troubleshooting problems in the field.

Field Descriptions:ScreenName:AllMonitors.Thisfieldisthenameofthedisplayedscreen.DriveState:Running.Thisfielddisplaystheup-to-datestateofthedrive.SeelistofpossiblevaluesontheRun


Drive Monitor Registers: Most of the parameters displayed are directly from the underlying drive. See table below for explanation of bitmapped (displayed in hexadecimal) regist

vector vii user manual 104 kva 561kva pn196399 version 6.6.2

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