vci safepack range




COMPETITIVE EDGE

• World Class Packaging Solutions

• 50 yrs of Business Confidence

• Technology tie-up with world-leaders

• One stop – shop for all your Flexible & Speciality

Packaging

• Manufacturer of Corrosion Prevention Products

for >12yrs

• All India network of Customer service

• Branded products

• Logistic benefits to the customers

• Sound Infrastructure




GLOBAL CONNECTIVITY

•Exports to USA, Europe, South-

East

•Sourcing base

•Joint Product Development with

Associates




GLOBAL LOSS

$ 157 Billion(Rs. 580,000 crores)

Per annum

(Due to

Corrosion)




CAUSES OF CORROSION

• Humidity (Above 40%)

•Surface Acidity,

•Hand Sweat

•Packaging FaultsDirect contact with wood, paper

ProductsUse of bare polytheneAir trapped packagingCorrosive fillers, cushions, spacers

etc…. Use of acidic oils /kerosene/wash




CONSEQUENCE OF METAL CORROSION

•Poor Product Appeal•Functionally Unusable•Dissatisfied Customer•Line Rejections / Returns•Poor Brand Image




TYPES OF PROTECTION

•Permanent *Temporary•Paints *Soft Films•Varnishes *Hard Films•Resins *Oil Types•Platings – *Strippable

-Chromium *Grease- Zinc *Rubber

Latex•Powder Coatings etc. * VCI’s




•Volatile Corrosion InhibitorA mixture of special chemicals that constantly vaporize & form a protective barrier layer around the metal surface, crevices & corners.

WHAT IS VCI…?




Why VCI from Safepack..?

VCI’s of Safepack are time-tested & contain

high-tech chemicals & manufactured with

utmost precision on sophisticated machines.

Each batch undergoes stringent quality

tests to pass international standards

Warning :”ME TOO” VCI’s contain cancer

causing toxic chemicals and hence banned.




HOW DOES VCI WORK?

SAFEPACK VCI fulfills its promise of flawless protection by a complex, scientific process. Its chemicals vaporize constantly and the chemical vapours migrate to metal surface including recessed areas and cavities. These chemicals with moisture as an electrolyte disassociate into an-ions and cat-ions. These an-ions and cat-ions associate further with cathodes and anodes on the metal surface forming an insert protective film, thereby preventing any further oxidation of the metal i.e. corrosion. This protective barrier rehaeals and replenishes itself through further condensation of the vapour. The greatest advantage of SAFEPACK VCI paper is that AIR TIGHT PACKAGING IS NOT REQUIRED.

HOW LONG DOES SAFEPACK VCI PROTECT ?SAFEPACK VCI will provide protection for years. Under ideal conditions it

can protect even upto 10 years.




HOW DOES SAFEPACK VCI SAVE MONEY..?SAFEPACK VCI cuts down costs on……

•FOR THE SUPPLYING COMPANY

ü LABOUR - NO Coating / Inspection / Drying / Packing.

ü MATERIALS - NO Preserving oils, Grease, Varnishes and Oil

resistant primary packing

ü AUXILLIARY - NO Storage and Transportation of preserving

material / Dipping Spraying facilities / Fire & Explosion prevention /

Higher freight for heavy packing.

•FOR THE RECEIVING COMPANY

ü LABOUR - NO Unpacking / Softening in the solvent / Removal

of protective coating / Drying / Inspection / Renewal of protection.

ü MATERIAL - NO Solvents / Degreasing Plant / Fire & Explosion

Protection

IN SHORT NO CORROSION ! NO COMPLAINTS !

NO COMPENSATION ! NO REPLACEMENTS !

Cost studies show that SAFEPACK VCI reduces the cost corrosion

protection by 60%

Available for Ferrous and Non-Ferrous.




PRODUCT RANGECorrosion prevention

Transport Hazard

Indicator

Flexible Packaging Zero Atmosphere Pack

Active Packaging

PVdC Film Paper Tubes




VCI stands for Volatile Corrosion VCI stands for Volatile Corrosion Inhibitor. Inhibitor. SAFESAFEPACK VCI papers PACK VCI papers are wrapping papers, are wrapping papers, impregnated with high-tech impregnated with high-tech chemicals, engineered to give a chemicals, engineered to give a complete protection against complete protection against corrosion without applying any corrosion without applying any direct coating on the metal direct coating on the metal surface. surface.





Paper Plastic Powder Tablets

Stretch Film Foam Products Oil/Water Base Steel Wraps




VCI stands for Volatile Corrosion VCI stands for Volatile Corrosion Inhibitor. Inhibitor. SAFESAFEPACK VCI papers PACK VCI papers are wrapping papers, are wrapping papers, impregnated with high-tech impregnated with high-tech chemicals, engineered to give a chemicals, engineered to give a complete protection against complete protection against corrosion without applying any corrosion without applying any direct coating on the metal direct coating on the metal surface. surface.




SAFEPACK VCI paper carries a high load of chemical inhibitors. It protects iron and steel parts against rust even in the most unfavorable climatic conditions.The impregnated VCI chemicals are able to escape in both directions lending itself particularly to interleaf protection. SAFEPACK VCI protects metals through direct contact and vapour actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc....


SAFEPACK VCI Papers are available in various grades namely : SP-FE 70 / SP-FE x 90 / SP-FE90PP / SP-FE90PE / SP-FE 180 WF / SP-STEELWRAP-WF etc..All papers above are also available in multi-metal grade.




SAFEPACK VCI FILM is a PE film which contains a combination of VCI-inhibitors for the protection of various metals. It protects metals through direct contact and vapor actions.

SAFEPACK VCI film is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package.

SAFEPACK VCI film is compatible with broad range of commonly used paints, greases, rubber parts etc.




SAFEPACK VCI Stretch Wrap film is a special type of VCI film which finds wide application in protection of iron, steel, copper, brass, bronze and other metals. It protects metals through direct contact and vapor actions.

The VCI vaporizes and then settles on the metal surface,protecting also hard to reach areas as drill holes, crevices etc. It is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package. It is compatible with broad range of commonly used paints, greases, rubber parts etc.

It has excellent applications for automated steel packaging & gives skin-tight packaging.




SAFEPACK VCI POWDER is pure corrosion inhibitor designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc. This powder provides extremely efficient dry method to protect metals in an enclosed space. The VCI powder releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.

SAFEPACK VCI Powder comes in small pouch form, designed to user’s needs & custom printing is available in excellent colors.




SAFEPACK VCI TABLETS are pure corrosion inhibitors in a compressed tablet form, designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc.

These tablets provide extremely efficient dry method to protect metals in an enclosed space. The VCI tablets releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.

These tablets comes in various forms & few std. sizes available are 0.5gm / 1 gm & 2 gm.

Tablets are also available in custom embossed / custom form.




SAFEPACK VCI foam which contains a combination of VCI inhibitors for the protection of iron, steel, copper, brass, bronze and other metals.

SAFEPACK VCI foam protects metals through direct contact and vapor actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.




Safepack Emitting Systems Offer Reliability, Service Life and Cost Reduction.

Safepack VCI emitters are designed to protect products, components or parts against corrosion when enclosed in non-ventilated housings, control boxes or other enclosures.

The VCI Emitter releases a vapor into the interior of the package. The vapor then deposits on the metal surface and forms a protective molecular layer. This layer of VCI provides multi-metal protection, and helps reduce corrosion from moisture attack in the enclosure





SAFEPACK VCI MULTI OIL is the ideal multi-metal rust preventive oil for "closed systems" like fuel tanks, gear-boxes, differentials, engines, engine oil sumps, hydraulics etc. In some cases it can be applied externally where lubrication & rust prevention is required e.g Ball bearings. It contains VCI's dispersed in oil base , and in a "closed system" these inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.




SAFEPACK VCI WATER BASE SOLUTION is the ideal for temporary inplant/transition corrosion protection.

This product contains a mixture of solvent for fast drying, dewatering chemical, acid neutralizers and VCIs.

These inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.




Good News Good News forfor

STEEL / PAPER MILLS STEEL / PAPER MILLS GLOBALLYGLOBALLY

Now no more stitches Now no more stitches

and patch up jobs on and patch up jobs on

your Steel/Paper your Steel/Paper

wrappers !!wrappers !!




For the past few years,For the past few years, SAFEPACK SAFEPACK has has

saved the trouble of many industries saved the trouble of many industries

struggling with problems due to struggling with problems due to

stitched packing material using its stitched packing material using its

3000 mm wide coating plant, the only 3000 mm wide coating plant, the only

one of it’s kind.one of it’s kind.

3000 mm wide seamless 3000 mm wide seamless Wrappers Wrappers

For Steel Mills/Paper For Steel Mills/Paper MillsMills




SP-STEELWRAP-WF is a strong wraparound for steel coils & sheets. Its tight weave provides strong construction & enhances moisture barrier properties. It protects specifically ferrous metals, comprising ferro-alloys, iron & steel in elevated humid atmospheric conditions. It gives extra protection in contact application. VCI wrappers eliminate the use of messy polluting oils/greases/coatings & instead provide simply WRAP => OPEN => USE method. This simple environment loving method delights the end user as he can get rid off washing, degreasing & cleaning . Not only this but overall this is economical and the material is recyclable.

SP-STEELWRAP-WF is available up to 3000mm in width, which attributes for seamless non-tedious packaging.

SAFEPACK VCI Anticorrosion Paper

SP-STEELWRAP-WF




Availability:Available in rolls of standard size 1mtr x 100mtr / 2mtr x 500mtr & 3mtr x 500mtr.Custom size and constructions will be made upon request.Custom size stitched heavy duty bags and covers can be made.Custom printing possible.

Metals Protected: Ferrous metals like mild steel, cast iron, etcSpecial grades for Aluminium / Brass / Copper etc. available on request

Packaging and storage conditions:Store in a cool and dry place.Wrapping of rolls in original packing during storage is recommended.Stable at normal storage conditions.VCI paper should be kept away from Contaminants prior to usage.Shelf life is minimum 2 years under normal conditions of storage.




Steel Mill Steel Mill WrappingWrappingSteel Mill Steel Mill WrappingWrapping




STEEL MILL STEEL MILL

APPLICATIONSAPPLICATIONS

EXTRA LARGE WIDTH UPTO EXTRA LARGE WIDTH UPTO

3000mm3000mm




PACKING OF STEEL COILSPACKING OF STEEL COILS

Coil ready for packingCoil ready for packing




Oil applied on the edges for Oil applied on the edges for extra protectionextra protection






Wrapping the coil all Wrapping the coil all

over with over with

SAFEPACK SAFEPACK STEEL WRAPSSTEEL WRAPS




After Wrapping the VCI After Wrapping the VCI

Paper, it’s strapped & Paper, it’s strapped &

covered with Metal / Tin & is covered with Metal / Tin & is

ready for dispatch.ready for dispatch.





MYTH

A STRONG POLYTHENE IS MOISTURE PROOF

& PREVENTS CORROSION.

FACT

ORDINARY POLYTHENE ACTUALLY

TRANSMITS WATER VAPOUR THROUGH IT.

THE REAL SOLUTION

USE VCI IMPREGNATED PLASTIC FILM FOR

CORROSION PREVENTION.




MYTH

KEROSENE CAN BE USED FOR CORROSION

PREVENTION

FACT

KEROSENE CONTAINS CHEMICAL

IMPURITIES WHICH ACT AS A SOURCE FOR

CORROSION FORMATION & HENCE SHOULD

NOT BE USED.THE REAL SOLUTION

USE VCI ANTICORROSION PRE-WASH.




MYTH

VCI POWDER ACTS SIMILAR TO SILICA GEL &

ABSORBS ONLY WATER VAPOUR

FACT

VCI POWDER FORMS A MONO-MOLECULAR

PROTECTIVE LAYER ON THE SURFACE.

THE REAL SOLUTION

USE VCI POWDER / TABLETS FOR

PROTECTION AGAINST MOISTURE / ACIDIC /

ALKALIES CONTAMINATION




MYTH

STANDARD PACKAGING FOR DOMESTIC

CONSIGNMENTS ARE ENOUGH FOR

EXPORTSFACT

THEY MAY NOT BE SEA-WORTHY & PROVIDE

ENOUGH BARRIER.

THE REAL SOLUTION

USE VCI IMPREGNATED PLASTIC FILMS/

BAGS ENCLOSED WITH VCI POWDER /

TABLETS




GUIDELINES TO GUIDELINES TO

SAFEPACKAGINGSAFEPACKAGING1) Parts should be cleaned and free from fingerprints.

Fingerprints are very corrosive. Pack the clean product

as quickly as possible.

2) Coated side (Green side) should face the metal to be

protected.

3) Nothing to be placed between the products and the

coated side of VCI wrapper. e.g. A metal product should

not be packed in Polythene Bag and then covered with

VCI Paper. Check that there is free exposure of VCI to all

critical areas to be protected.




4) Wooden pallets (Support and other acidic packing

material) should be separated from the metal

products and special care should be separated from

the metal products and special care should be taken

so that no wet wood is used in packing. Wet wood

oozes out acidic juices which are very corrosive. Metal

surface should never be in direct contact with wooden

crates.

5) Excellent protection against corrosion is always

assured as long as the paper is not more than 30 cms.

from the metal product. Atleast 1 sq.m. of paper

must be used for about 2 sq.m. metal surface to be

protected and minimum of 1 sq.m. paper for 1 cubic M

of void space. Additional VCI Powder

Pouches/Tablets/Wrappers can be used in large size

boxes to protect Critical Areas of Metal products.


SAFEPACKAGINGSAFEPACKAGING




6) Air tight packing is not required but for best result the

packing should preferably be closed. The packing

should be waterproof if there are chances of direct

water shedding or water flooding.

7) Multimetal Protector VCI Sponge Emitters are

recommended to prevent the oxidation of critical

contacts and soldered joints corrosion of critical

electrical / electronic panels and components. Oxidation

protection is provided to Copper, Brass, Bronze, Iron,

Steel, aluminium parts.

8) Where water flooding is suspected then waterproof

packing is suggested. If box design permits, a slight

slope in the box Top (Approx. 2 cm. In 1 Mtr.) should be

provided so that the extra poly sheet flying out of the

box should be placed before nailing the top plank.






9) Package may be opened and repacked for inspection.

Avoid touching with contaminated hands during

inspection.

10)It is recommended not to carry inventory of VCI

Wrappers for more than 1 year. Though VCI rolls in

original packaging will have shelf life more than 2 years.

Storage in dry and cool place is recommended and

direct sunrays and heat to be avoided.

11)No hot metal objects should be packed immediately in

VCI Wrappers. Such objects should be allowed to cool

below 500 C before packing.






12)Shade variation in the colour of paper or coating are

inherent and do not affect the properties of the paper.

Sometimes a crystalline formation on the VCI wrappers

may be found which does not affect the effectiveness of

the VCI wrapper.

13)The duration of protection is function of the variety

selected and the packaging method. Under normal

conditions the duration of protection varies between 1-

2 years.

14) After uncasing, any goods packed in VCI, should go for

further process immediately. In case of some long-time

gap is inevitable then a light coating of oil is

recommended in order to prevent corrosion during

such unprotected transitions, of longer period.






15)In case the paper remains open for more than 24 hrs,

as a measure of abundant precaution 1 or 2 layers of

the roll to be discarded or 1 to 2 sheets from the ream

to be discarded.

16)While using VCI wrappers as CFB Liners, care should be

taken to ensure that the CFB material is totally dry.

Wet CFB has Acidic Adhesives which may be absorbed

by the VCI liner, leading to corrosion of Packed

component. To avoid this, the CFB box should always

be lined first with PE bag & then the VCI liner should

be put inside the PE bag.

17)It is advised to test the product in advance to make

certain about the suitability for particular production

conditions & particular use or uses.



vci safepack range

Business

safepack vci film

combination of vci

vci work

impregnated vci chemicals

metal surface

cost corrosion protection

safe pack vci papers

vcis of safepack