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Page 1: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets
Page 2: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

Trim Shop - Typical Way

Page 3: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

A Better Way

Page 4: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

123D Optimization

3D • 2D • 1D

2nd-Slits

1st-Cut

3rd-Shear

3D 2D

1st -Cut2nd-Slits

1st-Shears

Flat Sheets

Potential Potential ScrapScrap

Page 5: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets
Page 6: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

COILBlanks Needed to Make Parts

Cut

64 5 7

21

3

Potential Potential ScrapScrap

Page 7: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

3D Optimization

Blanks Needed to Make Parts

Slits

64 5 73

1 2

64 5 7

21

3

Potential Potential ScrapScrap

Slitting Process

Page 8: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts64 5 73

1 2

64 5 7

21

3

Potential Potential ScrapScrap

Remove Good Blanks

Page 9: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

3D Optimization

3D

Potential Potential ScrapScrap

Blanks Needed to Make Parts

1 2

64 5 7

21

3

12

Shear

Shearing Process

Page 10: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

3D Optimization

3DBlanks Needed to Make Parts

64 5 7

21

3 64 5 7

21

3

Parts Created

Page 11: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

Cut Blank

Slit Pattern

Slit PatternSorting

Shearing and

Sorting

3D Optimization- Slitting, Shearing & Sorting

320360

503403

1476

1476

1476

1476

1480

1480701 701 801

1200

Page 12: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets
Page 13: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

COILBlanks Needed to Make Parts

Cut

6

Potential Potential ScrapScrap

7

1

3

4 258

Cut

Page 14: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

41 32

Slits

8765

Slits

Slitting Process

Page 15: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

41 32

8765

Remove Scrap

Page 16: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

7

1

3

4 258 6

7

1

3

4 258

Parts Created

Page 17: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets
Page 18: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

1D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

Fla

t S

heer

41 32

Shear

First Run of Shearing

Page 19: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

1D Optimization

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

8765

Shear

Fla

t Sh

eet

Page 20: Trim Shop - Typical Way A Better Way 123D Optimization 3D 2D 1D 2nd-Slits 1st-Cut 3rd-Shear FLOW 3D 2D 1 st -Cut 2nd-Slits 1st-Shears FLOW Flat Sheets

1D Optimization

Parts Needed

6

7

1

3

4 258 6

7

1

3

4 258

Parts Created