trask rack poso i (8x9)

Upload: zoebair

Post on 13-Apr-2018

236 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/27/2019 Trask Rack Poso I (8x9)

    1/19

    Poso Hydropower Plant (3 X 65 MW)

    A. DataL = Clear width Bell Mouth = 8 mD = Clear hei ht Bell Mouth = 10 m

    Abnormal elevation = 454.1 m in Flood CondNormal Elevation = 452.0 mBottom Elevation = 436.1 m

    h1= Normal head = 15.9 m

    Hs= Trash Rack height = 9.7 m

    B = width Tras Rack = 7.15 m =

    ho= h1- Hs = 6.2 m

    h2 = Abnormal head = 18 mh3= h2- Hs = 8 m

    Head Loss Max = 2 m

    wo = 1 tf/m

    Q, Flow = 49.05 m3

    s

    r Density = 997 k m3

    g, Gravity = 9.779 m/s2

    w, with of rack bar = 10 cmtk, thickness of rack bar = 1.2 cmb clear s acin between bar = 10 cm

    horisontal an le of rack with direction of inflow = 0 de ree

    b inclination of rack = 72 de reeSha e of the section of bar = Rectan ularp, Ratio of solid area to total area = 0.3Kd, coefficient of residual detritus = 1.1Width of channel = 24 mWidth of Beel Mouth = 8 m

    B. Calculation of spacing between bars

    Rack Spacing for Francis Turbine based on the shortest distance between the vanes of the runner.

    max of vanes= 310 mm

    min of vanes= 100 mm *

    clearance of Trash Rack (b) is = 100 mm

    C. Calculation of Head Loss1 Speed

    , v = Q/A w = 0.613 m/s =

    2 Head Losses

    a. USBR

    V = Vo 1-V = 2.8737 ft/sec

    hr = 0.0099 ft = 0.30 cm

    b. Kirschmer formula

    where,

    Kt = 2.42 for rectangular sectionhr = 0.009 ft = 0.264 cm

    c. Fellenius formula

    K = 1.18 x 0.944 for rectangular shape= 1.1

    hr = 0.008 ft = 0.23 cm

    DESIGN CALCULATION OF TRASH RACK

    L= B

    P

    owBhhP .).(2

    1 23

    2

    2

    h1

    h2

    AbnormalElevation

    NormalElevation

    BottomElevation

    Hs

    h3

    h0

    IE

    LP

    ..384

    ..5 3

    800

    11

    L

    8

    152

    )).(sec(sin.

    11.0

    d

    Vthr

    2

    1

    2

    1.

    1

    .2

    Kmg

    Vh or

    g

    VbtKh o

    f.2

    .sin..2

    33.1

    g

    V

    bt

    tKh o

    r .2..

    2

    g

    Vbwfpkkh fdr

    2.sin)./(...

    2

    06.1 wbbwbwf /4.2/3.28)/( fk

    rh

    IE

    LP

    ..384

    ..5 3

    owHP .

    owHP .

    headlossesabnormal PPP

    allow

    PA

    A

    Pallow

    yallow .37.0

    2

    1

    3l.W

    g.I.E

    .2

    ftbvw )./(. '

    )(12

    1 3twI

    ).(twlV

    L=B

    P

    800

    11

    L

    IE

    LP

    ..384

    ..5 3

    allow

    PA

    A

    P

    allow

    yallow .37.0

    L=B

    P

    IE

    LP

    ..384

    ..5 3

    3.

    12

    1tbImaterial

    3.12

    1tbI

    material

  • 7/27/2019 Trask Rack Poso I (8x9)

    2/19

    Poso Hydropower Plant (3 X 65 MW) (m) (m3/sec) m/sec ft/sec (ft) (cm) (ft) (cm) (ft) (cm) (ft) (cm

    EL.+

    454.1

    49.05 0.613 2.012 0.010 0.302 0.009 0.26 0.008 0.229 0.008 0.25

    0.010 0.302 0.009 0.264 0.008 0.229 0.008 0.25

    D. Vibration of Trash Rack

    Natural Frequency

    fn =

    a , coefficient de endin on end fixit= 10

    E , Youn 's modulus in k /cm2

    = 2100000 k /cm2

    = 28448717 pound/inch2

    I , moment of inersia in cm4

    = 100.0 cm4

    = 2.40 inch4

    g acceleration due to ravit in cm/sec2

    = 9.779 m/sec2

    = 32.09 inch/sec2

    V , volume of the rack bar between support, in cubic inch

    = 3360 cm3

    = 205.04 inch3

    g , specific weight of the bar in kg/m3

    = 7850 k /m3

    0.283 pound/inch3

    gf , specific weight of the water in kg/m3

    = 9750.62 k /m3

    = 0.04 ound/inch3

    b' , effective spacing between bars in cm= 10 cm= 3.94 inch

    t , thickness of the bar in cm

    = 1.2 cm 0.03937= 0.47 inch

    W = 119.54 oundfn = 78.05 /sec

    Forcing frequency

    ff = S.Vo/t

    S , Strouhal number= 0.265

    Vo , Approach velocity in inches per second= 2.012

    ff = 13.540 /sec

    ff/fn = 0.17

    ff/fn < 0.65 OK

    E. Desi n Load

    P normal 766.4 tf

    P abnormal 912.0 tf

    Ratio of normal vs abnormal load 1.19 Safe

    (For the over load condition, rasio must be less than 1,33

    1. Load (P at Abnormal

    (tf/m2

    Habnormal= 18.0 m

    W0= 1 tf/m

    P = 18 tf/m2

    2. Load (P at Head Losses

    Hhead losses= 16.0 mW0= 1 tf/m

    P = 16 tf/m2

    3. Load (P at Trash Rack

    (tf/m2

    P = 2.0 tf/m2

    Max :

    oo wBhhP .).(2

    1 221

    800

    11

    L

    IE

    LP

    ..384

    ..5 3

  • 7/27/2019 Trask Rack Poso I (8x9)

    3/19

    Poso Hydropower Plant (3 X 65 MW)a. Segment 1,2,3

    P uniform= Load Uniform at Trash Rack = 1.5 tf/m2

    P = Load at Trash Rack = 104 tf

    Hs = Height Trash Rack = 9.7 m = 970 cmB = width Tras Rack = 7.15 m = 715 cm

    wo = 1 tf/m

    Division & Desain Load (Based on Abnormal Condition)

    Space of

    No.Beam Girder Force Load

    (m) tf m2 (tf)

    Upper 0.9 10.3

    2.81 1.2 24.2

    2.72 1.5 27.1

    2.3

    3 1.8 29.3

    1.9

    Bottom 2.00 13.1Total = 104

    1. Sectional Force

    Sealing Force , S = P/2

    Bending Moment , M = PL/8

    P (kg.f) M (kg.f.cm) S (Kgf) Defleksi

    1 24168.7 2175180.15 12084.3

    2 27139.5 2442552.255 13569.7

    3 29295.7 2636610.405 14647.8 E = 2100000 kg/cm2

    80603.8 Moment Inertia, I = M.a cm4

    2. Property of Beam

    Material Ss400, y = 2400 kgf/cm

    Section Modulus, Z = M / y' Note : y' = 0,6 x yx c

    y' = 1296 kgf/cm2

    Moment Inertia, I = M.a / 2y' c = duty factor = 0.9

    Minimum property Requirement

    1

    2

    3

    Property Application

    Beam 1,2,3

    I1,2,3= 140700.0 cm4

    > Imin max = 61032.65 cm4

    safe

    Z1,2,3 = 4690.00 cm

    > Zminmax = 2034.42 cm safe

    A1,2,3= 66 cm2

    a 60 cm d 2.5 cm

    b 55 cm e 1.2 cm

    c 30 cm

    3. Deflection

    Beam P (kgf) I (cm4) (cm) 1 /

    1 24168.7 140700.00 0.16 0.00022 safe

    2 27139.5 140700.00 0.18 0.00025 safe

    3 29295.7 140700.00 0.19 0.00026 safe

    Where,

    = Deflection (cm)

    P = Load (kgf)

    L = Effective Span = 720 cm

    E = Modulus Elasticity 2100000 kgf/cm2

    I = Moment of Inertia (cm4)

    4. Design of Girder Bolt

    Load at Plat = 16 ton

    Bolt = 4 Units

    Load at Bolt = 16/4 = 4 ton

    l l G d 8

    Abnormal Condition

    1678.38 50351.39

    1884.69 56540.56

    2034.42 61032.65

    Abnormal Condition

    No.BeamAbnormal Condition

    No.Beam Section Modulus (cm3) Moment Inertia (cm

    4)

  • 7/27/2019 Trask Rack Poso I (8x9)

    4/19

    Poso Hydropower Plant (3 X 65 MW) M16 9140 since : Pbolt> Pactu safe

    M20 14300M24 20500

    5. Design of Girder End PlateLoad (P) = 29.3 tonL beam = 7.5 mLoad at plate (P) =P/2 : 14.6 ton

    Material Ss41, y = 2400 kgf/cm2

    Note : allow

    = 0,6 x yx c

    allow= 1296 kgf/cm2

    c = duty factor = 0.9

    E = Modulus Elasticity = 2100000 kgf/cm2

    a. Normal Stress

    Areq = 11.3 cm2

    Required material : 20 mm mild steel plateL = 400 mm panjang = 450 mmt = 20 mm

    A act = 135 cm

    Since : Aactual > A Re uired = safe

    b. Shear Stress

    * British Standard

    = 888 kgf/cm2

    Load =P/4 = 4 ton

    Are = 4.5 cm

    L1= 400 mm t1= 20 mm

    A act= 80 cm

    Since : Aactual > A Re uired = safe

    c. Moment

    Material Ss400, y = 2400 kgf/cm

    Section Modulus, Z = M / y' Note : ' = 0,6 x x c

    y' = 1296 kgf/cm2

    Moment Inertia, I = M.a / 2y' c = duty factor = 0.9

    Bending momentL = 2.5 cm

    W = 14.6 ton

    Bending moment

    = 15187.5 cm4

    M = W . L = 36619.6 kg.cm

    Z = 28.3 cm3

    b = 2 cm

    I = 635.8 cm4

    t = 45 cm

    since : Imaterial> Ip = safe

    b. Segment 4

    P uniform= Load Uniform at Trash Rack = 1.5 tf/m

    P = Load at Trash Rack = 123 tf Hs = Height Trash Rack = 9.7 m = 970 cmB = width Tras Rack = 8.45 m = 845 cm

    wo = 1 tf/m

    Division & Desain Load (Based on Abnormal Condition)

    Space ofNo.Beam Girder Force Load

    (m) (tf/m2) (tf)

    Upper 0.9 12.12.8

    1 1.2 28.52.7

    2 1.5 32.02.3

    3 1.8 101.01.9

    Bottom 2.00 15.5

    Total = 189

    1. Sectional Force

    Sealing Force , S = P/2P (kg.f) M (kg.f.cm) S (Kgf) Bending Moment , M = PL/8

    1 28500.4 3013921.706 14250.2 Defleksi2 32022.7 3386398.763 16011.33 101000.0 10680750 50500.0

    161523.1 E = 2100000 kg/cm2

    Moment Inertia, I = M.a cm4

    Abnormal Condition

    No.BeamAbnormal Condition

  • 7/27/2019 Trask Rack Poso I (8x9)

    5/19

    Poso Hydropower Plant (3 X 65 MW)

    12

    3

    Property Application

    Beam 1,2,3

    I1,2,3= 140700 cm4

    > Imin max = 247240 cm4

    fault

    Z1 2 3 = 4690 cm

    > Zminmax = 8241 cm fault

    A1,2,3= 66 cm2

    a 60 cm d 2.5 cmb 55 cm e 1.2 cmc 30 cm

    3. Deflection

    Beam P (kgf) I (cm4) (cm) 1 /

    1 28500.4 140700.00 0.21 0.00025 safe2 32022.7 140700.00 0.36 0.00043 safe3 101000.0 140700.00 0.38 0.00045 safe

    Where, = Deflection (cm

    P = Load (k fL = Effective S an = 846 cm

    E = Modulus Elasticit 2100000 k f/cm2

    I = Moment of Inertia (cm4

    4. Desi n of Girder Bolt

    Load at Plat = 18 ton

    Bolt = 4 UnitsLoad at Bolt = 16/4 = 4.5 tonPro ert Material Bolt Grade F8T :

    y = 6400 kgf/cm2

    Note : y' = 0,6 x yx c

    y' = 3456 k f/cm2

    c = dut factor = 0.9

    Mechanical Properties of Bolt F8T

    Bolt Proof Load (Kgf)

    M10 3380M12 4910

    M16 9140M20 14300M24 20500

    Used Bolt = M20

    since : Pbolt> Pactual safe

    5. Desi n of Girder End Plate

    Load (P) = 101.0 tonL beam = 7.5 mLoad at late (P =P/2 : 50.5 ton

    Material Ss41, y = 2400 kgf/cm

    Note : allow= 0,6 x x c

    allow= 1296 kgf/cm2

    c = duty factor = 0.9

    E = Modulus Elasticity = 2100000 k f/cm2

    a. Normal Stress

    Are = 39.0 cm2

    Required material : 20 mm mild steel plateL = 450 mm

    t = 20 mm

    A act = 90 cm2

    Since : Aactual > A Re uired = safe

    b. Shear Stress

    * British Standard

    = 888 k f/cm2

    Load =P/4 = 4 ton

    Are = 4.5 cm2

    L1= 400 mm t1= 20 mm

    A act= 80 cm2

    Since : Aactual > A Required = safe

    2325.56 69766.712612.96 78388.868241.32 247239.58

    Abnormal Condition

    .

  • 7/27/2019 Trask Rack Poso I (8x9)

    6/19

    Poso Hydropower Plant (3 X 65 MW) L = 2.5 cm

    W = 50.5 ton

    Bending moment

    = 15187.5 cm4

    M = W . L = 126250.0 kg.cm

    Z = 97.4 cm3 b = 2 cm

    I = 2191.8 cm4

    t = 45 cm

    since : Imaterial> I = safe

    c. Segment 5

    P uniform= Load Uniform at Trash Rack = 1.5 tf/m2

    P = Load at Trash Rack = 136 tf

    Hs = Height Trash Rack = 9.7 m = 970 cm

    B = width Tras Rack = 9.35 m = 935 cm

    wo = 1 tf/m

    Division & Desain Load (Based on Abnormal Condition)

    Space of

    No.Beam Girder Force Load

    (m) (tf/m2) (tf)

    Upper 0.9 13.4

    2.81 1.2 31.5

    2.72 1.5 35.4 11.966667

    2.3 12.633333

    3 1.8 38.3 101.06667

    1.9 1.66Bottom 2.00 17.1 6.64

    Total = 136

    1. Sectional Force

    Sealing Force , S = P/2

    P =Load (kgf) Bending Moment , M = PL/8

    Defleksi E = 2100000 kg/cm2

    Moment Inertia, I = M.a /cm4

    P (kg.f) M (kg.f.cm) S (Kgf)

    1 31536.0 3689711.025 15768.0

    2 35433.4 4145705.85 17716.7

    3 38314.7 4482824.775 19157.4

    105284.1

    2. Property of Beam

    Material Ss400, y = 2400 kgf/cm2

    Section Modulus, Z = M / y' Note : ' = 0,6 x x c

    y' = 1296 kgf/cm2

    Moment Inertia, I = M.a / 2y' c = duty factor = 0.9

    Minimum property Requirement

    1

    2

    3

    Property Application

    Beam 1,2,3

    I1,2 3= 140700.0 cm

    > Imin max = 103769.09 cm safe

    Z1,2,3 = 4690.00 cm3

    > Zminmax = 3458.97 cm3

    safe

    A1 2 3= 66 cm

    a 60 cm d 2.5 cm

    b 55 cm e 1.2 cm

    c 30 cm

    3. Deflection

    = Deflection (cm)

    No.Beam Abnormal Condition

    2847.00 85409.98

    3198.85 95965.41

    3458.97 103769.09

    Abnormal Condition

    No.Beam Section Modulus (cm3) Moment Inertia (cm

    4)

    Abnormal Condition

  • 7/27/2019 Trask Rack Poso I (8x9)

    7/19

    Poso Hydropower Plant (3 X 65 MW) Load at Plat = 20 tonBolt = 4 UnitsLoad at Bolt = 16/4 = 5 tonPro ert Material Bolt Grade F8T :

    y = 6400 kgf/cm2

    Note : y' = 0,6 x yx c

    y' = 3456 k f/cm2

    c = dut factor = 0.9

    Mechanical Properties of Bolt F8T

    Bolt Proof Load (Kgf)M10 3380M12 4910M16 9140M20 14300M24 20500

    Used Bolt = M20

    since : Pbolt> Pactual safe

    5. Design of Girder End Plate

    Load (P) = 38.3 tonL beam = 7.5 m

    Load at late (P =P/2 : 19.2 ton

    Material Ss41, y = 2400 kgf/cm2

    Note : allow= 0,6 x x c

    allow= 1296 kgf/cm2

    c = duty factor = 0.9

    E = Modulus Elasticity = 2100000 kgf/cm2

    a. Normal Stress

    Areq = 14.8 cm2

    Required material : 20 mm mild steel plateL = 250 mm tin i = 450 mmt = 20 mm

    A act = 50 cm

    Since : Aactual > A Re uired = safe

    b. Shear Stress* British Standard

    = 888 k f/cm2

    Load =P/4 = 4 ton

    Areq= 4.5 cm2

    L1= 400 mm t1= 20 mm

    A act= 80 cm2

    Since : Aactual > A Re uired = safe

    c. Moment

    Material Ss400, y = 2400 kgf/cm2

    Section Modulus, Z = M / y' Note : y' = 0,6 x yx c

    y' = 1296 k f/cm2

    Moment Inertia, I = M.a / 2y' c = dut factor = 0.9

    Bending moment & shear force check

    L = 2.5 cmW = 19.2 ton

    Bendin moment

    = 15187.5 cm4

    M = W . L = 47893 k .cm

    Z = 37 cm3

    b = 2 cm

    I = 831 cm4

    t = 45 cm

    since : Imaterial> I = safe

    G R k B

  • 7/27/2019 Trask Rack Poso I (8x9)

    8/19

    Poso Hydropower Plant (3 X 65 MW) P0 P1 a b C L

    (kgf/cm2) Kgf (cm) (cm) (cm) (cm)

    A 0.11 308 1.2 10 10 280B 0.14 378 1.2 10 10 270C 0.17 384 1.2 10 10 230D 0.19 361 1.2 10 10 190

    2. Pro ert of Rack Bars

    Material Ss400, y = 2400 kgf/cm2

    Section Modulus, Z = M / y' Note : y' = 0,6 x yx c

    y' = 1296 k f/cm2

    Moment Inertia, I = M.a / 2 ' c = dut factor = 0.9

    Minimum property Requirement

    A 10780.0B 12757.5C 11042.9D 8573.8

    Property Application

    Ed e Strin er

    Segment A,B,C,D

    I1,2,3,4= 100 cm4

    > Imin max = 49.22 cm4

    safe

    Z1,2,3,4 = 20 cm3

    > Zminmax = 0.04 cm3

    safe

    A1 2 3 4= 12 cm

    a 1.2 cmb 10 cm

    3. Deflection

    Segment P1(kgf) L (cm) I (cm4) (cm) 1 /

    A 308.0 280 100.00 0.24 0.00086 safeB 378.0 270 100.00 0.21 0.00078 safeC 384.1 230 100.00 0.12 0.00052 safeD 361.0 190 100.00 0.06 0.00032 safe

    Where, = Deflection (cmP = Load (k fL = Effective Span

    E = Modulus Elasticit 2100000 k f/cm2

    I = Moment of Inertia (cm4

    0.03 41.590.04 49.220.03 42.600.03 33.08

    Abnormal Condition

    M (Kg.cm)

    Segment

    Segment Section Modulus (cm3) Moment Inertia (cm

    4)

  • 7/27/2019 Trask Rack Poso I (8x9)

    9/19

    Poso Hydropower Plant (3 X 65 MW)

  • 7/27/2019 Trask Rack Poso I (8x9)

    10/19

    Poso Hydropower Plant (3 X 65 MW)

  • 7/27/2019 Trask Rack Poso I (8x9)

    11/19

    Poso Hydropower Plant (3 X 65 MW)(cm)

    1.907

    1.907

  • 7/27/2019 Trask Rack Poso I (8x9)

    12/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Trash Rack

    Design Topic : Design Condition

    Made by : Afmardi Date: 19/9/13 Check by : Date :

    Task :Determine the environmental loads and loading combinations for the analysis of radial gate

    Notes :

    1. Completion report ofBakaru Hydroelectric Power Project Lot IV Item -1 Spillway Gate

    2. Handbooko of Hydroelectric Engineering, 2th edition,P.S Nigam, Nem Chand & Bros 2001

    3.Davis' Handbook of Applied Hydraulics , 4th edition, Vincent J. Zipparro/Hans Hasen, McGraw-Hill.Inc 1993

    4.Design of Hydraulic Gates , Paulo C.F Erbisti, 2004

    Data

    Witdh Intake B = 33 m

    Witdh Bell Mouth L = 8 m

    Height Bell Mouth D = 10 m

    Abnormal Elevation h2 = m

    Bottom Elevationh

    1 = mAbnormal Head H = m

    Witdh Trash Rack = 33 m

    Height Trash Rack = 10 m

    Head Loss Max = 1.5 m

    Weight of one cubic meter of water wa = 1 tf

    Flow of Water Q = 50 m /s

    Density = 997 kg/m

    Gravity g = m/s = 32 ft s2

    With of Rack Bar w = 10 cm = 3.9 inch

    Thickness of Rack Bar tk = 1.2 cm = 0.5 inch

    Spacing Between Bar b = 10 cm = 3.9 inch

    Horizontal angle of rack with direction of inflow q = 0 degree

    Inclination of Rack Bars = 75 degree

    Shape of Bars = RectangularRatio of solid area to total area = 0.3

    Coefficient of residual detritus kd = 1.1

    PT. Bukaka Teknik Utama

    511.8

    490.521.3

    9.779

  • 7/27/2019 Trask Rack Poso I (8x9)

    13/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Trash Rack

    Design Topic : Design Spacing Bars, Head Loss, Vibration of Bars

    Made by : Afmardi Date: 19/9/13 Check by : Date :

    Calculation of spacing between bars

    Rack Spacing for Francis Turbine based on the shortest distance between the vanes of the runner.

    max of vanes= 310 mm

    min of vanes= 100 mm *

    clearance of Trash Rack (b) is = 100 mm

    Calculation of Head Loss

    1. Speed

    v = Q/Aw

    = m/s = ft/s

    2. Head Loss

    a. USBR

    hr = ft

    = 0.3 cm

    v = Vo/(1-p)

    = ft/s

    b. Kirchmer Formula

    hr = ftcm

    Kt = 2.4 for rectangular section

    c. Fellenius Formulahr = ft

    = cm

    K = 1.18 x 0.944 for rectangular shape

    = 1.1

    d. Escade Formula

    hr = ft

    = cm

    K1 b/(b+t)=

    m = 0.8

    e. Barenszinski

    hr = m = cm

    = ft

    f(w/b)=

    kf = for rectangular cross section

    sin 73 =

    Tabel Head Loss

    Vibration of Trash Racks

    Natural Frequency

    fn =

    , coefficient depending on end fixity

    = 10

    E , Young's modulus in kg/cm

    = kg/cm2

    = psi

    I , moment of inersia in cm

    = cm

    = inch

    g , acceleration due to gravity in cm/sec

    = m/sec2

    = inch/sec

    V , volume of the rack bar between support, in cubic inch= cm

    3

    = inch3

    , specific weight of the bar in kg/m

    = kg/m3

    = pound/inch3

    , specific weight of the water in kg/m

    = kg/m3

    = pound/inch30.04

    2.40

    9.779

    32.08

    3000

    183.07

    0.0088

    ft cm

    Fellenius Escade

    1.98 0.065

    max 1.98 0.065

    0.28 0.01 0.24 0.0078 0.267511.8 50 0.625 0.010 0.319

    Barenzki

    m3/s ft cm ft cm ft cm ft

    v USBR Kirschmer Q

    12.70

    0.51

    0.96

    0.0198

    0.065

    1.9818

    0.0091

    0.28

    0.0078

    0.24

    0.8929

    0.0088

    0.267

    PT. Bukaka Teknik Utama

    0.625 2.05

    2.93

    0.010

    m m/s cm

    EL.

    2100000

    28448716.8

    100.0

    7850

    0.283

    9749.66

    8

    152

    )).(sec(sin.

    11.0

    d

    Vthr

    g

    V

    btKh of

    .2.sin..

    233.1

    g

    V

    bt

    tKh or

    .2..

    2

    2

    1

    2

    1.

    1

    .2

    Kmg

    Vh or

    g

    Vbwfpkkh fdr

    2.sin)./(...

    2

    06.1

    wbbwbwf /4.2/3.28)/(

    2

    1

    3l.Wg.I.E

    .2

    ftbvw )./(. '

    )(12

    1 3twI

    ).( twlV

  • 7/27/2019 Trask Rack Poso I (8x9)

    14/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Trash Rack

    Design Topic : Design Spacing Bars, Head Loss, Vibration of Bars

    Made by : Afmardi Date: 19/9/13 Check by : Date :

    b , effective spacing between bars in cm

    = cm

    = inch

    t , thickness of the bar in cm

    = cm

    = inch

    w = Pounds

    fn =

    Forcing Frequency

    ff

    = S.Vo/t

    S , Strouhal number

    =

    V , Approach velocity in inches per second

    =

    ff = /sec

    ff/fn = < SAFE0.17 0.65

    2.051

    13.802

    0.0394

    10

    3.94

    1.2

    0.47

    106.73

    PT. Bukaka Teknik Utama

    82.6

    0.265

  • 7/27/2019 Trask Rack Poso I (8x9)

    15/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Trash Rack

    Design Topic : Design Load, Horizontal Beam and Bars

    Made by : Afmardi Date: 19/9/13 Check by : Date :

    Design Loads

    Load at Abnormal

    p1 = tf/m2

    Load at Head Loss

    p2 = tf/m

    2

    Load at Trash Rack

    pt = tf/m2

    Design Horizontal Beam

    Material SM 50 A, Material SS 400 ,

    y = kgf/cm2 y = kgf/cm

    2

    y' = kgf/cm2 y' = kgf/cm

    2

    Note : y' = 0,6 x yx c Note : y' = 0,6 x yx c

    c = duty factor c = duty factor

    = 0.9 = 0.9

    Pitch of Beam = 2.5 m Pitch of Beam = 2.5 mLoad at Beam Load at Beam

    P = tf P = tf

    Bending Moment of Beam Bending Moment of Beam

    M = P.L/8 M = P.L/8

    = kgf.cm = kgf.cm

    Section Modulus Section Modulus

    z = M / y' z = M / y'

    = cm3 = cm

    3

    Inertia Inertia

    I = M.a/2.y' I = M.a/2.y'

    = cm = cm

    Property Application Property Application

    a = 60 cm a = 60 cm

    b = 58 cm b = 57 cm

    c = 20 cm c = 20 cm

    d = 1.2 cm d = 1.6 cm

    e = 1.2 cm e = 1.2 cm

    Inertia Beam Inertia Beam

    IB = cm4 IB = cm

    4

    Section Modilus Beam Section Modilus Beam

    zB = cm3 zB = cm

    3

    Where, Where,

    I IB SAFE I IB SAFE

    Z zB SAFE Z zB SAFE

    3000000.0

    PT. Bukaka Teknik Utama

    21.3

    19.8

    1.5

    3300

    1683.5

    60605

    2020.2

    50505

    1782

    30.0

    2400

    1296

    30.0

    3000000.0

    2314.8

    69444

    72908

    2430.3

  • 7/27/2019 Trask Rack Poso I (8x9)

    16/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Trash Rack

    Design Topic : Design Load, Horizontal Beam and Bars

    Made by : Afmardi Date: 19/9/13 Check by : Date :

    Deflection Deflection

    E = Modulus Elasticity E = Modulus Elasticity

    = kgf/cm2 = kgf/cm

    2

    = =

    = FAULT Use Stiffener = FAULT Use Stiffener

    Design Rack Bars

    Sectional Force

    Pitch of Rack Bars = 0.1 m

    l = 2.5 m

    Pr = tf

    = kgf

    Property of Rack Bars

    Material SS 400,

    y = kgf/cm2 Note : y' = 0,6 x yx c

    y' = kgf/cm2 c = duty factor

    = 0.9

    Moment max.

    M = P.L/8

    = kgf.cm

    Section Modilus

    Z = M / y'

    = cm3

    Inertia

    I = M.a/2.y'

    = cm

    Property Application

    Inertia Bars

    IB = cm4

    Section Modulus Bars

    zB = cm3

    Where,

    I IB SAFE

    Z zB SAFE

    a = 1.2 cm

    b = 10 cm

    Deflection

    E = Modulus Elasticity

    = kgf/cm2

    =

    = FAULT Use Stiffener

    Design Bolt & Nuts

    Load at Plat = 15 tf

    Bolt = 4 Units

    Load at Bolt = = 3.8 ton

    Property Material Bolt Grade F8T :

    y = kgf/cm2 Note : y' = 0,6 x yx c

    y' = kgf/cm2 c = duty factor = 0.9

    Mechanical Properties of Bolt F8T

    Used Bolt = M20 , Safety Factor : 4

    since : Pbolt> Pactual safe

    1.57

    0.002 0.0013

    PT. Bukaka Teknik Utama

    0.375

    375

    11718.8

    2100000

    0.36

    0.0015 0.0013

    15/4

    9.04

    45.2

    100

    20

    2400

    1296

    6400

    3456

    Bolt

    M10

    M12

    M16

    M20

    M24

    Proof Load (Kgf)

    3380

    4910

    9140

    14300

    20500

    2100000

    1.31

    0.0016 0.0013

    2100000

    IE

    LP

    ..384

    ..5 3

    800

    11

    L

    IE

    LP

    ..384

    ..5 3

    800

    11

    L

    IE

    LP

    ..384

    ..5 3

    800

    11

    L

  • 7/27/2019 Trask Rack Poso I (8x9)

    17/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Radial Gate Design

    Design Topic : Resume Design

    Made by : Afmardi Date: Check by : Date :

    1. Arrangement of Main Girders and Arms

    1 =

    2 =

    = (Direction of water pressure except silt load)

    2. Properties of Sringer

    a = cm

    b = cm

    c = cm

    d = cm

    e = cm

    f = cm

    Pitch of Stringer = cm

    Material = SM 50 A

    ta = kgf/cm2

    y= kgf/cm2

    3. Skin Plate

    Material = SM 50 A

    ta = kgf/cm2

    y= kgf/cm2

    Thickness = 10 mm

    12/9/2013

    #REF!

    #REF!

    12.8o

    35.1o

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    122.5

    #REF!

    #REF!

    #REF!

    PT. Bukaka Teknik Utama

  • 7/27/2019 Trask Rack Poso I (8x9)

    18/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Radial Gate Design

    Design Topic : Resume Design

    Made by : Afmardi Date: Check by : Date :

    Auxiliary Stringer

    a cm cm cm cm

    b cm cm cm cm

    c cm cm cm cm

    d cm cm cm cm

    e cm cm cm cm

    f cm cm cm cm

    g cm cm cm cm

    Arrangement of Auxiliary Stringer of Skin Plate

    12/9/2013

    PT. Bukaka Teknik Utama

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    #REF!

    Stringer nStringer a Stringer b Stringer c-m

    Stringer a

    Stringer b

    Stringer c-m

    Stringer n

  • 7/27/2019 Trask Rack Poso I (8x9)

    19/19

    Job. No

    Volume/Sheet No.

    Client/Contract : PT. Poso Energy / Gate

    Phase/Subject : Radial Gate Design

    Design Topic : Resume Design

    Made by : Afmardi Date: Check by : Date :

    4. Main Beam and Arms

    Property of Section

    a b c d e

    Upper Beam 110 25 108 1.2 1.2

    Lower Beam 110 25 108 1.2 1.2

    Section of Arms at B & D Side 100 25 98 1.2 1.2

    Section of Arms at A & F Side 35 25 33 1.2 1.2

    5. Turnnion Shaft

    PT. Bukaka Teknik Utama

    Item

    12/9/2013