tomato 101...tomato growing regions in california • highlighted in red is the area in california...
TRANSCRIPT
THE TOMATO LATITUDE
TOMATO 101
2020
07/
14
THE TOMATO LATITUDE
About 80-90% of processed tomatoes in the worldHarvesting: July to October (California); August & September (Other)
About 10-20% of processed tomatoes in the worldHarvesting: February & March
Proprietary business information of Kagome.
GLOBAL VOLUME OF PROCESSED TOMATOES
California – Only region with open and set pricing.
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Est
Others AMITOM CA Consumption
Proprietary business information of Kagome.
REGIONAL FLAVORS OF TOMATO
Chile
Portugal
California Italy
Australia
China,India
SWEET
SOUR
UMAMILIGHT
Proprietary business information of Kagome.
TOMATO GROWING REGIONS IN CALIFORNIA
• Highlighted in red is the area in California where processing tomatoes are mostly grown. This area is know as the San Joaquin and Sacramento Valley.
• Processing tomatoes are hybrid varieties that are bred to withstand mechanical harvesting and growing conditions in California. They are typically known as Roma Tomatoes.
• Harvest season is typically from July to October.
Proprietary business information of Kagome.
TOMATO FLAVOR ATTRIBUTES
High Solids Tomatoes used for
thick bostwick. Usually hardier for mechanical
harvesting.
High Juice High in flavor and
more balanced acid. Good for eating fresh.
Italian-StyleLow acid,
low California crop yield, poor for farmers
and processors.
Proprietary business information of Kagome.
WHAT IS SPECIAL ABOUT CALIFORNIA?
• Farms are typically large and highly automated.
• Longest growing season.• Optimal growing conditions
with long and warm days followed by cool nights.
• Automation in the fields and factories.
• Tomatoes are blended to maintain consistent manufacturing.
Proprietary business information of Kagome.
CALIFORNIA TOMATOES
California farmers monitor tomato plants routinely during the growing season for:• Pests and general plant health• The perfect red color• Maintaining adequate water supplyTomatoes are harvested when they are:• Perfectly ripe• Bright red color• Not too soft not too firm• Not broken or have damaged surfaces
Proprietary business information of Kagome.
WHY ROMA TOMATOES?
• Oval-shaped, with dense meaty flesh and not juicy
• Intense red color• Pest and mold resistant • Few seeds• Firm texture suited for
mechanical harvesting• Once cooked down,
their flavor intensifies into delicious robust concentrate used for pizza sauce
• One plant yields several tomatoes
Proprietary business information of Kagome.
MAKING PASTE
The amount of heat that is applied to
crushed tomatoes will affect the color of the
concentrate. It is critical to monitor heating closely to
optimize color.
Harvested tomatoes are
received at the plant
Tomatoes are washed and
sorted
Tomatoes are heated quickly for viscosity control
Tomatoes are crushed and
pulped
Crushed tomatoes are evaporated to desired solids
Pasteurization Paste is packed in industrial size
Proprietary business information of Kagome.
MAKING PIZZA SAUCE CONCENTRATE
• Paste is blended with water at a specified ratio to meet pizza sauce specifications.
• The amount of fiber and seeds are the main difference between original and pulpy pizza sauce.
• The amount of water added when making the concentrate will determine the solids of the concentrate.
• Optimization of bright color isachieved through careful monitoring of heat.
Proprietary business information of Kagome.
ANALYTICAL TESTS
Brix – The estimation of soluble solids is based on the percentage of sucrose – even though the solids might not be sucrose.Bostwick – A measurement of viscosity. Viscosity is “resistance to flow” and is measured in a Bostwick consistometer. The consistometermeasures the distance in cm that the product travels in 30 seconds at 68 F.Color – Measured by colorimeter eye. Can be used to quantify consistency of ingredient color (paste, chiles, etc.) and can be used to quantify consistency of the process or final product specification.Titratable Acidity & pH – The most significant food safety meter for tomatoes is pH. Tomatoes have a strong buffering capacity meaning a change in the percentage of acid will not result in a proportional change in pH.Salt – Automatic titration utilizes the silver nitrate but reads the measurement electronically so it eliminates error.Syneresis – Separation of the a liquid from a gel (soluble solids from the insoluble solids).
Proprietary business information of Kagome.
HEALTH BENEFITS OF TOMATOES
• Keeps skin healthy• Supports bone health• Improves vision• Reduces hair problems• Lowers blood sugar levels• Helps prevent several
types of cancer
• Cardiovascular support• Helps quit smoking• Rich source of
antioxidants such as Lycopene, βeta carotene, Vitamin C, Vitamin E and Vitamin A
Proprietary business information of Kagome.
THANK YOU!For more information please contact [email protected]