tka series sturdy and sealed against chips to the endtka series sturdy and sealed against chips to...

TKA55

IP54getestet & bescheinigttested & attested

TÜV NORD

TKA55* TKA55

PLASTIC CABLE CARRIERS

STURDY AND SEALED AGAINST CHIPS TO THE END

TKA

ser

ies

* Refers to type TKA55 with Bi 50 – 175. More information about certifi cation can be found at: kabelschlepp.de/tka-ip54

TKA55


TÜV NORD

TKA55*

TKA55

2 Subj

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TKA seriesChip-tight right to the end


3Subj

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Additional loadup to 10 kg/m

Travel accelerationup to 45 m/s2

Inner widths15 – 250 mm

Travel speedup to 9 m/s

Inner heights20.5 – 45 mm

Travel length unsupportedup to 6.5 m

Travel length glidingup to 150 m

All technical data and features depend on application and type. Let us know your requirements - we are here to help!

Fon: +49 (0) 2762 4003-0 or e-mail: [email protected]

Pitch30.5 – 55.5 mm

Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: kabelschlepp.de/Trademarks

5

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Features Excellent cable protection in the connector area

Chip and dirt resistant due to smooth surfaces

Extensive unsupported length

High torsional rigidity

Good ratio of inner to outer width

Low noise emissions

Optional: On request, special material with protection against hot chips up to 850 °C

Numerous custom material types for custom applications available

Easy assembly

Fast cable laying possible

Easy-to-open cover with simultaneously high retention force on the chain link during operation

Measurement scale for easy alignment of the dividers

Strain relief can be completely integrated into the end connector (from TKA38)

TKA55: IP54 tested and certifi ed

Easy-open covers from any position offer secure fastening

Triple-stroke system for extensive unsupported length

Optimized utilization of the interior space; vertical and horizontal inner distribution possible

Universal end connector with option for integrating strain relief elements


1234

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Inner heights

20.5–

45

Inner widths

15–

250

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Selection criteria for TKA series

1 End connectors with optional strain relief

2 Interior gentle on the cables without projecting edges

3 Integrated noise damper

4 Dividers and height separation for separating the cables

5 Quick and easy opening from any position

6 Secure cover attachment even under severe stresses (e.g. due to hydraulic lines)

7 Chain links made of glass fi ber-reinforced plastic

8 Pin/bore connection and stroke system covered completely

9 Designs with inward or outward opening crossbars

10 Cover completely detachable on one side

11 Cover sheet for universal end connectors

Type hi [mm]

Bi [mm]

t [mm]

Page

TKA30 20.5 15 – 65 30.5 6TKA38 26 25 – 130 38.5 18TKA45 36 50 – 150 45.5 30TKA55 45 50 – 250 55.5 44

Where tightly sealed cable carriers are required

Where easy single-sided cover opening from any position is desirable (e.g. for cable inspection)

If an optional divider fi xing should be available (e.g. for cable carrier laying on its side)

If a gliding arrangement should be optionally available

If additional loads up to 10 kg/m are required

If a plastic cover is desired

If a cable carrier with protection against hot chips up to 850 °C is required

Example of inner distribution

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aTKA30 | Stay Variants | Overview

TKA30

Technical data on p. 8

Pitch 30.5 mm

Width 15 – 65 mm

Height 20.5 mm

Design 060With inside detachable cover on both sides

■ Plastic cover for rough environmental conditions with dirt, chips or spray water.

■ Fully detachable on one side in any position.

Opening options inside: Very quick release.

With outside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.


Opening options outside: Very quick release.

20.5

20.5

From page 10

From page 12

Bending radius 55 – 180 mm

Stay variants

Design 080

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a

Unsupported arrangementUnsupported length Lf

A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application.

LSLf

Dynamics of unsupported arrangement t [mm]vmax [m/s] amax [m/s2]

10 50 30.5

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

55 139 164 234 100 75 179 204 297 120 95 219 244 359 140125 279 304 454 170145 319 344 516 190180 389 414 626 225

Installation dimensions unsupported

TKA30 | Installation Dimensions | Unsupported

LBKR

Driver

Fixed point

t Hz

hG

H

Lf

LS

LS2

UB

Load diagramfor unsupported length depending on additional load

Addi

tiona

l loa

d q z

in k

g/m

0.1

0.5

1.0

3.0

2.01.5

3.0

1.0

2.01.0

0.5Lf in m

LS in m

Calculating the cable carrier length

Cable carrier length Lk rounded to pitch t

Cable carrier length Lk

Lk ≈ ––– + LBLS

2

Unsupported length Lf

Lf = ––– + tLS

2

Fixed point offset Lv: For off-center fixed point connections please contact us.

Intrinsic cable carrier weight qk = 0.67 kg/m with Bi 50 mm. For other inner widths the maximum additional load changes.

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Dynamics of gliding arrangement t [mm]vmax [m/s] amax [m/s2]

2.5 25 30.5

LBDriver

Fixed pointt

TKA30 | Installation Dimensions | Gliding

RKR

hG

UB

KR

H

LS

For more information on gliding arrangement please contact us.





2

The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning – please contact us.

TSUBAKI KABELSCHLEPP Technical SupportIf you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at [email protected]. We will be happy to help you.

Gliding arrangement

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Stay variant 060 – covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.


■ Opening options inside: Very quick release.

Bi from 15 – 65 mm

Calculating the cable carrier width

Outer width Bk

Bk = Bi + 13 mm

Stay arrangement on every chain link (VS)

h i h G

KR

Bi 6.5

Bk

TKA30.060 | Overview

Ø 16 mm max.

Optional: Protection against chips up to 850 °COn request, we also produce all TKA types in designs for protection against hot chips. The special material used protects the cables from hot chips up to 850 °C. Thus, downtimes due to hot chips that could destroy the cables are practically excluded.

Information on the inner distribution of the cable carrier can be found on page 14 f.

The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us.

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Order example

t [mm]

hi [mm]

hG [mm]

30.5 20.5 28.5

Bi [mm]

Bk [mm]

qk [kg/m]

15 28 0.48 20 33 0.51 25 38 0.54 38 51 0.61 50 63 0.67 65 78 0.76

Inner/outer width and intrinsic cable carrier weight

KR [mm]55 75 95 125 145 180

Bend radii

Pitch, inner height and chain link height

TKA30.060 | Dimensions · Technical Data

Type Stay variant Bi [mm] KR [mm] LK [mm]TKA30 060 .. 50 125 915. -

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Stay variant 080 – covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.


■ Opening options outside: Very quick release.



Outer width Bk

Bk = Bi + 13 mm


h i h G

KR

Bi 6.5

Bk



Ø 16 mm max.



Innen-höhe

16 mm

Innen-höhe

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t [mm]

hi [mm]

hG [mm]

30.5 20.5 28.5

Bi [mm]

Bk [mm]

qk [kg/m]

15 28 0.48 20 33 0.51 25 38 0.54 38 51 0.61 50 63 0.67 65 78 0.76


KR [mm]55 75 95 125 145 180

Bend radii



Order example


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Divider systemsAs standard, the divider system is assembled at each 2nd chain link.

As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A).

Movable dividerVersion A (Standard)

The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).

Fixable divider (2 mm grid)Version B

TKA30 | Inner Distribution | TS0

Information on the connection dimensions for the cable carrier can be found from page 16.

Bi [mm] 15 20 25 38 50 65aTL/aTR min [mm] 7.5 8 8.5 9 9 8.5

Divider system TS0 without height separation

Bi

axaTL Wf aTR

KR

ST

20.5

Chamber width ac

ac = ax – ST

ac

Version BaTL/aTR min

[mm]ax min [mm]

ac min [mm]

ax grid [mm]

8 6 2

ST [mm]

Wf [mm]

2 7

Version AaTL/aTR min

[mm]ax min [mm]

ac min [mm]

3.5 7 5

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Bi [mm] 15 20 25 38 50 65aTL/aTR min [mm] 7.5 8 8.5 9 9 8.5

Divider system TS1 with continuous height separation

4.25 4.25 4.25

14.25

14.25

4.25 4.25 4.25

9.259.25

9.25 9.25

8

3

3

Position of the partition(s) in the divider

S H

Bi

axaTL Wf aTRST

20.5

2

1

3

VD1VD0 VD2 VD3 VD13VD12VD23

Standard height separation with aluminum profile 9 × 2 mm. Chamber width ac

ac = ax – ST

ac

Version BaT min [mm]

ax min [mm]

ac min [mm]

ax grid [mm]

8 6 2

ST [mm]

Wf [mm]

SH [mm]

nT min aT max [mm]

2 7 2 2 20

Version AaT min [mm]

ax min [mm]

ac min [mm]

3.5 7 5

More product information online

Configure your custom cable carrier: onlineengineer.de

Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support

TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de

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Connection variants

s Assembly options

Universal end connectors UMB – plastic (standard)The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom, or face on.

Fixed point Driver

l1 = 40Lk

l1 = 40Lk

14.2

5 25.5

14.2

525.5

4.5

B i –

1.5

40

4.5

6

B i

B i +

9

B EF

= B

i + 1

6

TKA30 | End Connectors | UMB

Bi [mm]

BEF [mm]

15 3120 3625 4138 5450 6665 81

The universal end connectors UMB can be swiveled in KR direction.

DriverMU

Fixed pointFU

Cover sheet

FUMB U.MUMB U.

Order example

The end connectors are also available as an option without cover sheet. Please state when ordering.

Recommended tightening torque: 3 Nm for cheese-head screws ISO 4762 - M4 × 12

Connection pointF – fixed point M – driver

Connection typeU – universal mounting bracket

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FUMB U.MUMB U.

Order

Cable carrier

International order specification INTOK: Information about the International Order Key can be found in the chapter “International Order Key” from page 1.

Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver.


TKA30

Type

060080

Stay variant

152025385065

Bi [mm]

5 75 95125145180

KR [mm] LK [mm]

Connection variant

FM UUMB

Connection pointEnd connector Connection type

Divider system

Divider system Version nT

TS1 A 3. . .

.

… …

-

-

TS0TS1

AB

min. 2…


Height separation

VD1

VD3

VD0VD1…

Height separation (not for TS0)

ax

20

14

min. 14…

ax [mm]

Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [nT].

If using divider systems with height separation (TS1), please also state the positions [e.g. VD23] as viewed from the driver. You are welcome to add a sketch to your order.

TKA30 | Order Key

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TKA38


Pitch 38.5 mm

Width 25 – 130 mm

Height 26 mm

Stay variants

Design 060

Design 080

26

26

From page 22

From page 24


With inside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.






19

Inner heights

26

Inner widths

25 –

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LS

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LSLf


10 50 38.5

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

70 176 201 297 127 95 226 251 375 152120 276 301 454 177145 326 351 532 202170 376 401 611 227195 426 451 689 525230 496 521 799 287



LBKR

Driver

Fixed point

t Hz

hG

H

Lf

LS

LS2

UB


Addi

tiona

l loa

d q z

in k

g/m

0.1

1.0

2.52.01.51.00.5Lf in m





2


Lf = ––– + tLS

2



4.03.02.01.0LS in m

0.5

5.0

21

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26

Inner widths

25 –

130

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2.5 20 38.5

LBDriver

Fixed pointt

Gliding arrangement


RKR

hG

UB

KR

H

LS






2



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Outer width Bk

Bk = Bi + 16 mm


h i h G

KR

Bi 8.0

Bk


Ø 20 mm max.




23

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26

Inner widths

25 –

130

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Order example

t [mm]

hi [mm]

hG [mm]

38.5 26 36

Bi [mm]

Bk [mm]

qk [kg/m]

25 41 0.77 38 54 0.86 58 74 1.00 78 94 1.13103 119 1.29130 146 1.47


KR [mm]70 95 120 145 170 195 230

Bend radii



Type Stay variant Bi [mm] KR [mm] LK [mm]TKA38 060 .. 78 145 1,155. -

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Outer width Bk

Bk = Bi + 16 mm


h i h G

KR

Bi 8.0

Bk



Ø 20 mm max.



25

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26

Inner widths

25 –

130

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t [mm]

hi [mm]

hG [mm]

38.5 26 36


Bend radii



KR [mm]70 95 120 145 170 195 230

Order example

Bi [mm]

Bk [mm]

qk [kg/m]

25 41 0.77 38 54 0.86 58 74 1.00 78 94 1.13103 119 1.29130 146 1.47


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Bi [mm] 25 38 58 78 103 130aTL/aTR min [mm] 8.5 9 9 9 7.5 9


Bi

axaTL aTR

KR

ST

26

ac

Chamber width ac

ac = ax – ST


[mm]ax min [mm]

ac min [mm]

ax grid [mm]

8 6 2

ST [mm]

Wf [mm]

2 7


[mm]ax min [mm]

ac min [mm]

3.5 7 5

27

Inner heights

26

Inner widths

25 –

130

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Bi [mm] 25 38 58 78 103 130aTL/aTR min [mm] 8.5 9 9 9 7.5 9


7 7 7

17

17

7 7 712 12

12 12

83

3


S H

Bi

axaTL aTRKR

STWf

26

2

1

3


Standard height separation with aluminum profile 9 × 2 mm. Chamber width ac

ac = ax – ST

ac


ax min [mm]

ac min [mm]

ax grid [mm]

8 6 2

ST [mm]

Wf [mm]

SH [mm]

nT min aT max [mm]

2 7 2 2 20


ax min [mm]

ac min [mm]

3.5 7 5





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Connection variants

s Assembly options



Bi [mm]

BEF [mm]

nz

25 43 2 38 56 3 58 76 5 78 96 7103 121 9130 148 13

Fixed point Driver

l1 = 55Lk

l1 = 55Lk

1836

1836

4.8

55

4.8

10

B i

B i +

9.5

B EF

= B

i + 1

8

DriverMU

Fixed pointFU

6B i –

22

nz

B i –

2

11

Cover sheet

The universal end connectors UMB can be swiveled in KR direction (alpha/beta).

FUMB U.MUMB U.

Order example


Recommended tightening torque: 3 Nm for cheese-head screws ISO 4762 - M4 × 20



29

Inner heights

26

Inner widths

25 –

130

Subj

ect t

o ch

ange

.

TK

A s

erie

sOr

der k

ey

on p

age

29Ke

y fo

r abb

revi

atio

ns

on p

age

58As

sem

bly

inst

ruct

ions

on

kabe

lsch

lepp

.de/

asse

mbl

y

Order

Cable carrier



TKA38

Type

060080

Stay variant

25 38 58 78103130

Bi [mm]

70 95120145170195230

KR [mm] LK [mm]

Connection variant

Divider system


TS1 A 3. . .

.

… …

-

-

TS0TS1

AB

min. 2…


Height separation

VD1

VD3

VD0VD1…


ax

20

14

min. 8…

ax [mm]



TKA38 | Order Key

FUMB U.MUMB U.

FM UUMB



30 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk


TKA45


Pitch 45.5 mm

Width 50 – 150 mm

Height 36 mm

Stay variants

Design 060

Design 080

36

36

From page 34

From page 36


With inside detachable cover on both sides ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.






31

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies

32 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a



LSLf


9 45 45.5

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

82 214 249 348 153 95 240 275 389 166125 300 335 483 196145 340 375 546 216170 390 425 625 241200 450 485 719 271230 520 555 814 301



LBKR

Driver

Fixed point

t Hz

hG

H

Lf

LS

LS2

UB


Addi

tiona

l loa

d q z

in k

g/m

0.2

1.0

2.0

6.0

3.02.52.01.51.00.5Lf in m





2


Lf = ––– + tLS

2



5.04.03.02.01.0LS in m

33

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies


3 20 45.5

LBDriver

Fixed pointt

Gliding arrangement


RKR

hG

UB

KR

H

LS






2



34 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a






Outer width Bk

Bk = Bi + 16 mm


h i h G

KR

Bi 8.0

Bk


Ø 28.5 mm max.




Innenhöhe

16 mm

35

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies

Order example

t [mm]

hi [mm]

hG [mm]

45.5 36 50

Bi [mm]

Bk [mm]

qk [kg/m]

50 66 1.34 75 91 1.56100 116 1.75125 141 2.05150 166 2.29


KR [mm]82 95 125 145 170 200 230

Bend radii



Type Stay variant Bi [mm] KR [mm] LK [mm]TKA45 060 .. 125 170 1,456.

36 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a






Outer width Bk

Bk = Bi + 16 mm


h i h G

KR

Bi 8.0

Bk


Ø 28.5 mm max.




Innenhöhe

16 mm

Innenhöhe

37

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies


Order example

t [mm]

hi [mm]

hG [mm]

45.5 36 50

Bi [mm]

Bk [mm]

qk [kg/m]

50 66 1.34 75 91 1.56100 116 1.75125 141 2.05150 166 2.29


KR [mm]82 95 125 145 170 200 230

Bend radii



38 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a








Bi [mm] 50 75 100 125 150aTL/aTR min [mm] 11 11.5 12 12.5 11


Bi

axaTL aTR

KR

STWf

36

ac

Chamber width ac

ac = ax – ST


[mm]ax min [mm]

ac min [mm]

ax grid [mm]

8 5.5 2

ST [mm]

Wf [mm]

2.5 8


[mm]ax min [mm]

ac min [mm]

4 8 5.5

39

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies


Standard height separation with aluminum profile 9 × 2 mm.






ax min [mm]

ac min [mm]

ax grid [mm]

8 5.5 2


Bi [mm] 50 75 100 125 150aTL/aTR min [mm] 11 11.5 12 12.5 11



Bi

axaTL Wf aTRKR

ST

2

1

3


Chamber width ac

ac = ax – ST

ac

ST [mm]

Wf [mm]

SH [mm]

nT min aT max [mm]

2.5 8 4 2 40


ax min [mm]

ac min [mm]

4 8 5.5

36

9 9 9

23

23

9 91616

16 16

9

103

3

S H

40 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a

Connection variants

s Assembly options



Bi [mm]

BEF [mm]

nz

50 70 2 × 3 75 95 2 × 5100 120 2 × 7125 145 2 × 9150 170 2 × 11

Fixed point Driver

DriverMU

Fixed pointFU


FUMB U.MUMB U.

Order example


Recommended tightening torque: 5 Nm for cheese-head screws ISO 4762 - M5 - 8.8



6.5

12.5

8

l1 = 74Lk

l1 = 74Lk

19 501950

17.6

B i –

29

nz

B i –

6

5.55.5

B i

B i +

10

B EF

= B

i + 2

0

74

1512.5

Cover sheet

41

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies

42 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a

Order

Cable carrier



TKA45

Type

060080

Stay variant

50 75100125150

Bi [mm]

82 95125145170200230

KR [mm] LK [mm]

Connection variant

Divider system


TS1 A 3. . .

.

… …

TS0TS1

AB

min. 2…


Height separation

VD1

VD3

VD0VD1…


ax

20

14

min. 8…

ax [mm]



TKA45 | Order Key

FUMB U.MUMB U.

FM UUMB



43

Inner heights

36

Inner widths

50 –

150

Subj

ect t

o ch

ange

.

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n

kabe

lsch

lepp

.de/

asse

mbl

yOr

der k

ey

on p

age

42T

KA

ser

ies

Accessories

Singlesided strain relief combs

Crails for strain relief elements

The optional plastic strain relief combs are assembled between the UMB end connectors and require no separate screw fixing.

The optional C-rails are secured by the UMB end connectors and do not require separate screw connections.

LineFix® clamps

Guide channels

Support trays

LineFix clamps are fixed to the C-rail. The serve as a separate strain relief or separate attachment of the cables outside the cable carrier.

The cable carrier always has to be guided in a channel for gliding applications. This prevents the upper and lower run from slipping.

An even surface is required for safe unrolling of the cable carrier. This is ensured by a support tray.

TKA45 | Accessories

TRAXLINE® cables in motionHi-flex electric cables which were especially developed, optimized and tested for use in cable carriers.

TKA55


TÜV NORD

TKA55* TKA55

44 Subj

ect t

o ch

ange

.

Confi

gur

e yo

ur c

able

car

rier:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

tech

nik@

kabe

lsch

lepp

.de

TK

A s

erie

ska

bels

chle

pp.d

e/tk


TKA55


Pitch55.5 mm

Width50 – 250 mm

Height45 mm

Stay variants

Design 060

Design 080

From page 48

From page 50

Covered on both sides with inside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.



Covered on both sides with outside detachable cover ■ Plastic cover for rough environmental conditions with dirt, chips or spray water.



45

45

Bending radius100 – 300 mm


45

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

46 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a



LSLf


8 40 55.5

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

100 264 304 425 188120 304 344 488 208140 344 384 551 228170 414 454 645 258

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

195 454 494 725 283225 514 554 818 313250 564 604 896 338300 664 704 1,211 388



LBKR

Driver

Fixed point

t Hz

hG

H

Lf

LS

LS2

UB


Addi

tiona

l loa

d q z

in k

g/m

0.3

3.0

3.53.02.52.01.51.00.5Lf in m





2


Lf = ––– + tLS

2



6.05.04.03.02.01.0LS in m

1.5

15.0

47

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

Dynamics of gliding arrangement t [mm] vmax [m/s] amax [m/s2]

3 15 55.5

LBDriver

Fixed pointt

Gliding arrangement


RKR

hG

UB

KR

H

LS






2



48 Subj

ect t

o ch

ange

.

Confi

gur

e yo

ur c

able

car

rier:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

tech

nik@

kabe

lsch

lepp

.de

TK

A s

erie

ska

bels

chle

pp.d

e/tk

a






Outer width Bk

Bk = Bi + 21 mm


h i h G

KR

Bi 10

Bk


Ø 36 mmmax.




Innen-höhe

16 mm

49

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

Order example

t[mm]

hi [mm]

hG [mm]

55.5 45 64

Bi [mm]

Bk [mm]

qk [kg/m]

50 70 1.95 75 95 2.22100 120 2.51125 145 2.78150 170 3.10175 195 3.46200 220 3.65225 245 3.93250 270 4.28


KR [mm] 100 120 140 170 195 225 250 300

Bend radii




MC0950 | Vario-Line RS

50 Subj

ect t

o ch

ange

.

Confi

gur

e yo

ur c

able

car

rier:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

tech

nik@

kabe

lsch

lepp

.de

TK

A s

erie

ska

bels

chle

pp.d

e/tk

a






Outer width Bk

Bk = Bi + 21 mm


h i h G

KR

Bi 10

Bk



Ø 36 mmmax.



Innen-höhe

16 mm

Innen-höhe

51

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s


Order example

t[mm]

hi [mm]

hG [mm]

55.5 45 64

Bi [mm]

Bk [mm]

qk [kg/m]

50 70 1.95 75 95 2.22100 120 2.51125 145 2.78150 170 3.10175 195 3.46200 220 3.65225 245 3.93250 270 4.28


KR [mm] 100 120 140 170 195 225 250 300

Bend radii



52 Subj

ect t

o ch

ange

.

Confi

gur

e yo

ur c

able

car

rier:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

tech

nik@

kabe

lsch

lepp

.de

TK

A s

erie

ska

bels

chle

pp.d

e/tk

a




The dividers are easily attached to the stay for appli-cations with transverse acceleration and for laterally recumbent applications by simply turning them. The locking cams click into place in the locking grids in the covers (version B).




Bi [mm] 50 75 100 125 150 175 200 225 250aTL/aTR min [mm] 13 11.5 12 12.5 13 11.5 12 12.5 13


Bi

axaTL Wf aTR

KR

ST

36

ac

Chamber width ac

ac = ax – ST


[mm]ax min[mm]

ac min[mm]

ax grid[mm]

10 7 2

ST[mm]

Wf[mm]

3 10


[mm]ax min[mm]

ac min[mm]

5 10 7

53

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

Version BaT min[mm]

ax min[mm]

ac min[mm]

ax grid[mm]

10 7 2

Bi [mm] 50 75 100 125 150 175 200 225 250aTL/aTR min [mm] 13 11.5 12 12.5 13 11.5 12 12.5 13





Bi

KR

24

1

5

3



Bi

KR

24

1

5

3

VD415 VD43 VD45 VD15VD25VD21

Standard height separation with aluminum profi le 11 × 4 mm. Chamber width ac

ac = ax – ST

ST[mm]

Wf[mm]

SH[mm]

nT min

aT max[mm]

3 10 4 2 40

Version AaT min[mm]

ax min[mm]

ac min[mm]

5 10 7

45

13.5 13.56.5

27.5

27.5

13.5 13.5

34.5

6.5

20.5

20.5

34.5

10

S H

axaTL Wf aTRSTac

45

13.513.56.56.5 6.5

13.520.5

3

6.5 6.56.56.5

20.5

10

24

10 10 S H

axaTL aTRSTWf

17

ac

17

54 Subj

ect t

o ch

ange

.

Confi

gur

e yo

ur c

able

car

rier:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

tech

nik@

kabe

lsch

lepp

.de

TK

A s

erie

ska

bels

chle

pp.d

e/tk

a

12.5

8

Connection variants

▲ Assembly options



Bi [mm]

BEF [mm]

nz

50 74 2 × 3 75 99 2 × 5100 124 2 × 7125 149 2 × 9150 174 2 × 11175 199 2 × 13200 224 –225 249 –250 274 –

Fixed point Driver

l1 = 87Lk

l1 = 87Lk

22 642264B i

– 2

9

nz

B i –

4.8

5.55.5

B i

B i +

14

B EF

= B

i + 2

5

DriverMU

Fixed pointFU

8715 12.5

Cover sheet


FUMB U.MUMB U.

Order example


Recommended tightening torque: 5 Nm for cheese-head screws ISO 4762 - M5 - 8.8

Connection pointF – fi xed pointM – driver


55

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

56 Subj

ect t

o ch

ange

.

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

eT

KA

ser

ies

kabe

lsch

lepp

.de/

tk

a

Order

Cable carrier



TKA55

Type

060080

Stay variant

50 75100125150175200225250

Bi [mm]

100120140170195225250300

KR [mm] LK [mm]

Connection variant

Divider system


TS1 A 3. . .

.

… …

-

-

TS0TS1

AB

min. 2…


Height separation

VD1

VD3

VD0VD1…


ax

20

14

min. 8…

ax [mm]



TKA55 | Order Key

FUMB U.MUMB U.

FM UUMB



57

Inner heights

45

Inner widths

50–

250

Subj

ect t

o ch

ange

.

Orde

r key

on

pag

e 56

Key

for a

bbre

viat

ions

on

pag

e 58

Asse

mbl

y in

stru

ctio

ns o

n ka

bels

chle

pp.d

e/as

sem

bly

TK

A s

erie

s

Accessories

Single-sided strain relief combs

C-rails for strain relief elements

The optional plastic strain relief combs are assembled between the UMB end connectors and require no separate screw fi xing.

The optional C-rails are secured by the UMB end connectors and do not require separate screw connections.

LineFix® clamps

Guide channels

Support trays

LineFix clamps are fi xed to the C-rail. The serve as a separate strain relief or separate attachment of the cables outside the cable carrier.

The cable carrier always has to be guided in a channel for gliding applications. This prevents the upper and lower run from slipping.

An even surface is required for safe unrolling of the cable carrier. This is ensured by a support tray.

TKA55 | Accessories

TRAXLINE® cables in motionHi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers.

58

Confi

gure

you

r cab

le c

arrie

r:

onlin

eeng

inee

r.de

Tech

nica

l sup

port:

te

chni

k@ka

bels

chle

pp.d

e

Subj

ect t

o ch

ange

.

TK

A s

erie

ska

bels

chle

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General abbreviations

TKA series | General abbreviations

DefinitionsDriver view = view into the driver connection

ac = nominal width inner chamber

amax = max. travel acceleration

aTL = distance lateral tabs inside to center of first divider

aTR = distance lateral tabs inside to center of last divider

ax = divider center to center distance

b1 = inner width of guide channel

bA = distance between connection boreholes

BEF = overall width of cable carrier incl. attachments

Bi = inner width

Bk = outer width

BKA = outer width of guide channel

Bp = width of hole stay inserts

BSt = stay width

c = distance between hole stay bores

d = diameter

D = bore diameter

dR = pipe diameter

H = connection height

H' = reduced connection height

hG = chain link height

hG‘ = chain link height incl. glide shoe

hi = inner height

Hi = inner height of frame stay assembly

hKA = outer height of guide channel

HS = half-stayed

Hz = installation height

KR = bending radius

l1 = connection length

l2-5 = connection dimensions

lA = length of end connector

LB = length of carrier in bend

LD = length of permitted sag

Lf = unsupported length

LES = length of energy conduit

Lk = cable carrier length without connection

LS = travel length

LV = fixed point offset

np = number of hole stay inserts

nRKR = number of RKR links

nT = number of dividers

nZ = number of comb teeth for strain relief

qk = intrinsic cable carrier weight

qz = additional load

RKR = reverse bending radius

s = sheet metal thickness

SH = thickness of height separation

ST = thickness of divider

t = pitch

UB = loop overhang

VD = position of continuous height separations in divider

VR = position of partial height separations in divider

vmax = max. travel speed

VS = fully-stayed

Wf = base width of divider

z = pretension

clean

1 mm

X mm

X mm

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Inner heights

Inner widths

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20.5 –

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TK

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15 –

250

Pictographs

TKA series | Pictographs

flame-resistant V2 (UL94)

order code

clean room suitable

quiet running/low noise

sold by the meter

ESD material

suitable for explosive atmospheres

heat-resistant

cold-resistant

resistant to hot chips

flame-resistant V0 (UL94)

important information

inner height

long travel length

inner width

height separation in 1 mm increments

guide channel required

strain relief

fixable dividers in x mm grid

fixable dividers

sliding dividers

height separation possible

opens outward

opens inward

opens inward/outward

cannot be opened

covered cable carrier

inner width (Bi) in x mm increments

stay arrangement on every 2nd chain link

stay arrangement on every chain link

pitch

bending radius

high additional load

high travel velocity

high travel acceleration

travel length unsupported

travel length gliding

tka series sturdy and sealed against chips to the endtka series sturdy and sealed against chips to...

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