An Operations and Maintenance

Information Open System Alliance

The Oil and Gas Interoperability

(OGI) Pilot:

Technology Report

Today’s Problems

Fragile

custom

integration

Expensive

capital and

sustainment

costs

Limited

flexibility

Constrained

innovation

Trapped

data

High

switching

costs

2

Transforming the Oil and Gas

Industry Solutions Model

Custom

Integration

Open

Interoperability

Ecosystem

3

OGI

Ecosystem™

Interoperability

• IEEE: The capability… – of two or more systems or elements to exchange information and

to use the information that has been exchanged.

– for units of equipment to work together to do useful functions.

– that enables heterogeneous equipment, generally built by various vendors, to work together in a network environment.

– of two or more systems or components to exchange information in a heterogeneous network and use that information.

• SEI: The ability of a set of communicating entities to… – exchange specified state data

– operate on that state data according to specified, agreed-upon, operational semantics

Transforming the Oil and Gas

Industry Solutions Model

Custom

Integration

Open

Interoperability

Ecosystem

5

OGI

Ecosystem™

Custom development

Specific data adapters

Owner/operator responsible for sustainment

Configuration rather than development

Based on well defined standards

Suppliers responsible for sustainment

• Based on supplier-neutral international and

industry standards incorporated by reference

• “Fully dressed” use cases

• Semantics, objects, event-driven architecture

• Public piloting and assessment

• Focus on COTS products

OGI Principles

OGI Solutions

Process™

OGI Pilot

OGI Ecosystem

• Industry requirements-driven solution methodology

• All working documents and results openly published on

the MIMOSA website

Purdue Enterprise Reference Architecture

8

Digital Asset Lifecycle PERA Model

9

Context for Collaboration

Semantic ContextExecution Environment

“P2B Stack”

Reference Information

Environment

Enterprise Business Systems

Controls

Physical Assets

OpenO&M

Information Service Bus

Engineering &

Construction

PCA RDL/

Ontology

O&M

Requirements

Repository

ISO 18435

MIMOSA

Registry

ISO 13374

ISO 15926

Transform Engine

10

PCA-MIMOSA Reference Architecture –

Technology Configuration

11

PCA-MIMOSA Reference Information

Technology Stack

12

PCA-MIMOSA Execution Environment

Technology Stack

13

High-Level System Architecture

Operations

Management

Operations Risk

Management

Maintenance

Management

Enterprise Business Systems

(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)

OpenO&M Information Service Bus Model

Automation and Control Bus

Automation and

Control

Safety, Health,

Environment and

Operations

Monitoring

Prognostic and

Health

Management

Sensor/

Transducer

Sensor/

Transducer

Sensor/

Transducer

Standardized

Interoperability

Register

(CCOM/CIR)

Engineering

Design

Construction

Procurement

Construction

Management

Enterprise Mirrored Reference Data Library

PCA/JORD Reference Data LibraryEPC/OEM Reference

Data LibrariesISO 15926 Reference Data Library

Enterprise Specific Reference Data Library

ISBM publish/subscribe or request/

response services

ISO 15926-based SPARQL

interface

OPC interface (Classic and UA)

Automation & Control deterministic

Fieldbus interface

Industrial

DMZ

Prioritised Use Cases

15

Use Case 1 Information Handover from EPC to O/O

Use Case 2 Recurring Engineering Updates to O&M

Use Case 3 Field Changes to Plant/Facility Engineering

Use Case 4 Online Product Data Library

Use Case 5 Asset Configuration Updates

Use Case 6 Preventive Maintenance Triggering

Use Case 7 Condition-Based Maintenance Triggering

Use Case 8 Early Warning Notifications

Use Case 9 Incident Management/Accountability

Use Case 10 Information Provisioning of O&M Systems

Use Case 11 Enterprise Reference Data Library Management

Plan /

Program /

Contract

Engineer /

Design Procure

Fabricate /

Construct

Complete /

Commission /

Startup

Operate /

Maintain

Decommission

/ Dispose

Sustained Lifecycle

Digital Asset Management

Enterprise Capital

Project Data

Management

Standards

OGI Use Case 1: Capital project handovers to O&M

OGI Use Case 4: Enterprise Product Data Library Management

OGI Use Case 10: Automated provisioning of O&M systems

OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

OGI Pilot Business Use Cases

Roadmap – Part 1

Continuous Handover of Structured Digital Assets Establishing an Environment for Lifecycle System of Systems

Interoperability

Decommission

/ Dispose

Engineer /

Procure /

Construct

Operate / Maintain

Continuous Handover

of Structured Digital

Assets

Enterprise Capital

Project Data

Management

Standards

OGI Use Case 2: Recurring Engineering Updates to O&M

OGI Use Case 3: Field Changes to Plant/Facility Engineering

OGI Use Case 4: Enterprise Product Data Library Management

OGI Use Case 5: Asset Installation/Removal Updates

OGI Pilot Business Use Cases

Roadmap – Part 2

OGI Use Case 6: Preventive Maintenance Triggering

OGI Use Case 7: Condition-Based Maintenance Triggering

OGI Use Case 8: Early Warning Notifications

OGI Use Case 9: Incident Management/Accountability

OGI Use Case 10: Provisioning of O&M systems

OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

Sustained Lifecycle Digital Asset Management Sustaining the Interoperable O&M Environment

P&IDs, PFDs, and Breakdown Structures

of Segments, Tags, and Ports

(15926 to MIMOSA)

As-Maintained Segments, Tags, and Ports (MIMOSA to

15926)

As-Built Serialized Assets with Model

and Segment Install(15926 to MIMOSA)

Functional Location Datasheets, Breakdown Structures, Measurement Locations with O&M Setpoints, Ports, Topologies, BOMs, and Spares Lists (MIMOSA)

Equipment O&M Datasheets (MIMOSA)

Production Orders (B2MML &

PRODML)

Production Performance (B2MML & PRODML)

MES KPIs (MIMOSA, B2MML & PRODML)

Forecasted Demand (B2MML

& PRODML)

Asset Performance Prediction (B2MML & PRODML)

OPM KPIs (MIMOSA, B2MML & PRODML)

Detailed Production Performance (B2MML & PRODML)

Detailed Production Schedules (B2MML)

Significant Actual & Early Warning ORM Events (MIMOSA)

Performance KPIs (MIMOSA)

Planned Asset Unavailability Schedule (MIMOSA)

Operational Data & State Events (OPC)

Operations Work Status &

Operations Log (MIMOSA)

Maintenance Work Status & Work History (MIMOSA)

Maintenance KPIs (MIMOSA)

CBM Advisories (MIMOSA)

CBO Advisories (MIMOSA)

Usage Readings

(MIMOSA)

CBM/Calib. Start Activity Event

(MIMOSA)

CBM/Calib. Work Completed (MIMOSA)

Current Condition Data & State Events

(OPC)Historical Condition Data & Events (MIMOSA)

OpenO&M Information Service Bus Model (ISBM) with ISO 18435 Channels

REFERENCE ENVIRONMENT EXECUTION ENVIRONMENT

Equipment Install/Removal on Functional Location (MIMOSA)

CMSCondition Monitoring Systems

(Measurements, Events, Inspections, Calibrations, Conditions, Usage and Sensed O&M Actions)

I&C Device Monitoring

Performance Monitoring

(Sand, Water, Gas, Crude)

Corrosion Monitoring

Rotating Machinery Monitoring(Vibration, Electrical,

Thermography, Ferrography LIMS)

EXTERNAL ENVIRONMENT

P&IDs, PFDs, and Breakdown Structures

of Segments, Tags, and Ports(15926)

As-Built Serialized Assets with Model

and Segment Install(15926)

Material Items with Datasheets & BOM(UNSPSC with ISO

22745)

Product Datasheets and BOM (UNSPSC with ISO 22745)

Approved Reference Data Library Entries

(15926)

Proposed Reference Data Library Entries from OEMs and ISO 22745, ISO 29002, and ISO 14424(15926)

As-Maintained Segment-Asset Install/Removal

Events (MIMOSA to 15926)

1 27

4

2 28

31

30 32

1312

20

19

22

21

14

1615

1817

24

23

63 9

5 6

EngCM, ECMEngineering & Enterprise Content Management Systems

OPMOperational Performance Modelling & Optimization Systems

ORMOperational Risk

Management Systems (AHMS, EMS, FRACAS,

ISSOW, PSMS, QMS, SHES)

MMSMaintenance

Management Systems(CMMS, EAM)

EPC MATERIALEPC MRO Material

& Procurement Management

Systems

EPC ENGEPC Engineering Design Systems

ERP, ERM, PORTEnterprise Resource Planning Systems, Enterprise Risk Management Systems, &

Enterprise KPI/Event Portals

MESProduction Forecasting & Scheduling Systems

REG-TAXONOMYRegistry of Reference Types and Taxonomies from ISO 15926, ISO 22745, and ISO 14224 entries

GLOBAL RDLISO / PCA / JORD /

FIATECH Reference Data

Library

OEM PRODUCTMRO OEM/

Supplier Product Data Systems

REG-EQUIPMENTRegistry of Serialized

Equipment with O&M Datasheets with installation/

removal at functional location and association to

MRO product

REG-LOCATIONRegistry of Functional

Locations with Datasheets, Breakdown Structures,

Measurement Locations with

O&M Setpoints, Ports, Topologies, BOMs, and Spares

Lists

O/O ENGOwner/Operator

Engineering Design Systems

O/O MATERIALOwner/Operator MRO Material &

Procurement Management

Systems

O/O CONSTRUCTOwner/Operator

Construction/Commissioning Management

Systems

Equipment Assoc. with MRO Product (MIMOSA)

MRO Product Datasheets and BOM (MIMOSA)

8 26REG-PRODUCTRegistry of MRO Supplier Product

Datasheets, BOM, Spares, and assoc.

Equipment

EPC CONSTRUCTEPC Construction/

Commissioning Management

Systems

10Self-Aware Asset Install/Removal Events (OPC

UA with MIMOSA)

CONTROLDCS, HMI, PLC, SCADA,

SIS and Operational Data Historians

14

1615

29

10

Self-Aware Equipment Install/Removal Events (OPC UA with MIMOSA)

11 33

REG-MATERIALRegistry of MRO

Material Item Characteristics

Datasheets, BOMs, and assoc. to valid Products

MRO Supplier Product Datasheets and BOM (UNSPSC with ISO 22745)

MRO Material Item Datasheets and BOMs (MIMOSA)

Valid MRO Products for Material Item (MIMOSA)

Valid Products for Material Item (UNSPSC

to MIMOSA)

Reference Types and Taxonomies(MIMOSA)

Valid Products for Material Item (UNSPSC)

MRO Supplier Product Datasheets and BOM (15926)

Material Items with Datasheets and BOM

(UNSPSC with ISO 22745 to MIMOSA)

7 25

Systems Landscape Data Flow Diagram

Phase 1 Demo ISA Automation Week 2012

IBM ISBM

ISO 15926 Reference Data

MIMOSA CCOM Reference Data

AVEVA

P&ID

Bentley

OpenPlant

PowerPID

UniSA

Transform

Engine

Assetricity

IOM-OG

Register

IBM IIC

ISO 15926

Proteus

MIMOSA

CCOM

MIMOSA

CCOM

OSIsoft

PI System

OPC UA

Intergraph

SmartPlant

P&ID ISO 15926

XMpLant

19

ISO 15926

Part 8 OWL

Debutanizer

P&ID Information

• Functional location, identifier, tag and classification

• Engineering properties

• Transmitter OPC tag

• Transmitter range and unit of measure

• Plant breakdown structure

• Nozzles/ports and classification

• Directed connections between nozzles/ports

• Canvas dimensions

• X, Y coordinates for functional locations

• Symbol orientation

22

OpenO&M Information Service Bus

Model (ISBM)

Provider

Application

Consumer

Application

ISBM Provider

Interface

ISBM Consumer

Interface

ISBM Channel

Management

ESBs

Artix

BEA

BizTalk

Composite App Suite

Cordys

eInsight 5

EntireX

Fiorano

JIntegrator

KnowHow

NetWeaver

Sonic ESB

SpiritWave

Tibco

WebMethods

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

OPC-UA

Other

RSS

FTP

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

ISBM

Services

25

Information Service Bus Model

• Defines a minimal set of requirements for

a message middleware:

– Messaging Patterns (async publish/subscribe,

request/response)

– Message Delivery (channels and topics)

– Message Content (XML)

– Security (tokens based on WS-Security)

– Services (WSDL/SOAP)

26

Phase 2

• Development of depropanizer P&IDs and

Upstream examples

• Include O&M Use Cases

• Planning meeting in December

• Smart Fields Summit

27

How To Get Involved

• Observer

– Access to OGI Resources on MIMOSA

website

• Contributor

– Standing fortnightly call at 7am Friday

– Indicate desired level of participation

28

PCA-MIMOSA Joint IT Architecture

Special Interest Group

www.posccaesar.org/wiki/SigIT

30

Standards Leadership Council Points of intersection

Data in

M

otio

n

Life Cycle

Facility M

gmt

www.oilandgasstandards.org

31

Dr. Avin Mathew

Technical Lead

MIMOSA

amathew@mimosa.org

Alan Johnston

President

MIMOSA

atjohn@mimosa.org

www.mimosa.org

www.posccaesar.org

32