the hoskinson group llc statement of qualifications renewable...

23
The Hoskinson Group LLC Statement of Qualifications Renewable Energy from Waste Base Load Electrical Power Plant Fueled by Municipal Solid Waste and Medical Waste May 28, 2016

Upload: others

Post on 10-Aug-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

The Hoskinson Group LLC Statement of Qualifications Renewable Energy from Waste Base Load Electrical Power Plant Fueled by Municipal Solid Waste and Medical Waste May 28, 2016

Page 2: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

Table of Contents 1.! The&Hoskinson&Team&description&......................................................................................&3!1.1.! The!Hoskinson!Group,!LLC!........................................................................................................................................!3!1.2.! Abeinsa!Engineering,!Procurement!&!Construction!Services!....................................................................!4!

2.! Plant&Capacity&and&Pollution&Control&Design&.....................................................................&6!

3.! Gross&and&net&energy&design&parameters&..........................................................................&9!

4.! Technology&......................................................................................................................&9!4.1.! Core!Technology!Choice!.............................................................................................................................................!9!4.2.! The!Waste!Handling!Conversion!Process!........................................................................................................!10!4.3.! Comparing!Thermal!Treatments.!........................................................................................................................!13!

5.! General&Arrangement&–&Typical&800&ton&per&day&Facility&.................................................&15!

6.! Process&Flow&Diagram&....................................................................................................&16!

Addendum&............................................................................................................................&17!7.! Hoskinson!Representative!Facilities!.....................................................................................................................!17!7.1.1.! Emerald!Renewable!Energy!from!Waste!.....................................................................................................!17!7.2.! Hoskinson!Staff!Qualifications!..............................................................................................................................!20!8.! Abeinsa!Engineering,!Procurement,!&!Constructions!Services!.................................................................!23!8.1.! Abeinsa!Background!and!Company!Qualifications!......................................................................................!23!

The Hoskinson Group !

Page 3: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

1. The Hoskinson Team description The Hoskinson Team designs, builds, owns and operates renewable energy from waste baseload power plants. Hoskinson leads a best-in-class team of engineers; contractors; and material suppliers to create dependable, battle-tested base load power plants. All data with respect to potential equipment configurations and performance is based on information provided by reputable vendors of representative equipment. Depending on the project, its scope, and location, Hoskinson or Abengoa may fill the EPC role for the Team.

• The Hoskinson Group, LLC is responsible for the manufacture and installation of the core pyrolytic gasification units. Its role may also include serving as the EPC, and/or the selection of all final equipment vendors and contractors as well as directing all system engineering, integration, construction, and subsequent operational activities.

• Abengoa, SA (Abeinsa Engineering, Procurement & Construction Services) may provide EPC services or provide other critical support services as may be required. This could include other engineering support activities on the project such as vendor coordination, logistics, as well as support during shakedown and commissioning of the Facility.

The team’s strengths are experience, proven methodology & technology, velocity to the market, simplified design, build, and operate models, use of proven pollution control equipment, lower cost, higher reliability, capable and proven manufacturing capabilities, short time of construction on the site, and very efficient conversion of waste to energy. There is very little fabrication at the site and as such, the “bolt together” design drives outstanding quality, easy maintenance, and minimal downtime. All system components will be shipped to the site and will be assembled on site by the local contractors under the direction of Hoskinson. Our design employs the features and benefits of modular construction and pre-planned expansion in the future to accommodate additional capacity if required without disruption of operations. Recycling operations are designed to meet the special needs of the site and the type of material. Ancillary equipment is included that is necessary to efficiently and effectively operate the Facility.

1.1. The Hoskinson Group, LLC The Hoskinson Group (www.thehoskinsongroup.com) is responsible for the manufacture and installation of the core pyrolytic gasification units. Its role may also serve as the EPC and/or include the selection of all final equipment vendors and contractors as well as directing all system engineering, integration, construction, and subsequent operational activities. The Hoskinson Group is a U.S. company with a proven process and technology for gasifying and combusting many types of difficult waste into energy: Municipal, Industrial, Medical, Tires, etc.

Page 4: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

Gordon Hoskinson, the inventor of the core technology and founder of this latest corporation in 2005, has been producing machines of this type now for 40 years, has sold many smaller machines throughout Europe and the U.S. throughout his lifetime, and is referred to as the “Father of Modern pyrolysis and gasification” by the U.S. EPA. Using a steam-to-turbine/generator methodology, this design has proven to be one of the most reliable methods of base power production in the industry. One of the primary reasons for the success of the Hoskinson design is the ability to very efficiently combust waste with a moisture content of up to 60%, which is very common outside of the U.S. and Europe. Companies that purchased his technology more than 20 years ago include well-known names such as Xerox, Andersen Windows, Allen Bradley, ADM (Archer-Daniels-Midland), General Electric, Briggs & Stratton, Beech Aircraft, Allis Chalmers, Nabisco, John Deere, etc. Government entities include the U.S. Department of Defense, the U.S. Secret Service, U.S. Postal Service, the DEA, the Navy and Air Force and the U.S. Army, and several International Airports including the Minneapolis, Ft. Lauderdale, Dayton, etc. A significant number of major hospitals and teaching Universities purchased the Hoskinson technology to destroy medical waste, and in almost all cases, generate hot water or steam for use in their facilities including Emory University, Texas Tech Medical Center, Tulane University Medical Center, Metropolitan Medical Center in Minneapolis, and most of the major hospitals in New York. Over the same period of time, Mr. Hoskinson franchised his designs to more than 20 domestic and international manufacturers, including Kelly, Hovel, Midland-Ross, and others. Version 3 examples of his designs that we know are currently in service include installations in Harford County Maryland USA, The Region of Peel (Algonquin Power), Ontario, Canada, and Hollywood Florida. Version 4 plants were built in Korea. And now three years of intense research is complete and from that research, major efficiency innovations have been added to his latest Version 5 designs building on the same core principles developed by him in earlier generations.

1.2. Abeinsa Engineering, Procurement & Construction Services

Abeinsa Engineering, Procurement & Construction Services (Abeinsa(Infraestructuras(Medio(Ambiente,(S.A)!may!provide!EPC!services!or!provide other critical support services as may be required. This could include other engineering support activities on the project such as vendor coordination, logistics, as well as support during shakedown and commissioning of the Facility. It is the subsidiary of Abengoa SA (“Abengoa”) for Engineering, Construction, and Facility Operations. Abengoa (MCE: ABG) is a €6 billion per year international company that applies innovative technology solutions for sustainable development in the energy and environmental sectors, generating electricity from the sun, producing biofuels, desalinating sea water and recycling industrial

Page 5: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

waste. (www.abengoa.com). A more detailed overview of this company is included as an attachment to this proposal. Abeinsa provides integrated and innovative solutions in the field of energy by means of promotion, procurement, engineering, construction and exploitation of new power and industrial stations; and the optimization of existing ones, all within a framework that contributes to sustainable development, with a clear orientation towards the client based on an efficient management of projects. With the support of Abengoa in Spain, its Abener can claim to be a leader in the national and international market for turnkey EPC projects for biofuels and solar and conventional energy. Since it was founded, Abeinsa has developed its business built on criteria of sustainable development and client focus, as a socially responsible company with growth based on sustainability and a commitment to each of its business areas, developing innovative projects that respect and safeguard the environment. It carries out its projects focused on its clients’ needs and expectations. Its success comes from fulfilling the agreed requirements, reducing delivery times and costs while improving the efficiency of its clients’ facilities. The company offers clients a comprehensive product that enables it to execute complex turnkey projects based on proprietary engineering and knowledge management capacities, as well as carrying out operations and maintenance activities. Abeinsa’s business model provides an essential competitive advantage because the firm can guarantee deadlines, budgets and services by controlling the whole of the process in its projects. Abeinsa also has a maintenance and assembly business area, for conventional plants, thanks to the capacity of its personnel and their extensive experience in supervising and implementing maintenance works during guarantee periods, as well as assembling plants and putting them into service. This encompasses preventative, scheduled and corrective maintenance of equipment and systems; through to testing and entry into service, ensuring the operational reliability of the plant and

Page 6: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

the corresponding services in order to minimize fuel consumption and greenhouse gas emissions while maximizing the load factor (real vs. expected electricity production).

2. Plant Capacity and Pollution Control Design Hoskinson proposes to design and construct a WtE facility for recovery of energy from municipal solid waste (MSW) utilizing its pyrolytic gasification units to produce a synthetic fuel gas (syngas) that will be combusted in its primary and secondary chambers. The overall Capacity can range from as little as 50 tons per day to as much as 1,400 tons per day per facility. The final facility design will be specified to manage all the resulting waste from the site after a common-sense recycling effort is conducted. This can also include medical or industrial waste. The heat created will be used to produce steam that will drive a turbine generator, which will produce electricity. The entire Facility will operate 24-7 with minimal downtime for maintenance. The duty cycle is predicted to be continuous with ±2 days per month per combustor scheduled downtime. The time to cool down a combustor from operating temperature will be minimal and the time to get to operating temperature from a black start is approximately 90 minutes. This dramatically reduces the amount of fossil fuel needed for black start operations and service operations are shorter when portions of the system are shut down. This is one of the factors of maintaining an online capacity factor of up to 93%. These and other associated components such as the Air Quality Control train (AQC) will be sized such that it will operate at less than 100% capacity to easily deliver the required steam and flow conditions to the turbine/gen set.

Page 7: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

The Facility will process MSW and other waste materials to produce a syngas consisting primarily of hydrocarbons as the fuel components. The Project will combust the syngas in a proprietary multi-stage process followed by a heat recovery steam generator (HRSG) to generate superheated steam which then drives a steam turbine-generator providing electrical energy. Turbine exhaust steam will be condensed in an air-cooled condenser. Condensate is collected and pumped back through the deaerator (DA) and pumped back to the HRSG package. Flue gas from the secondary chamber will be conditioned to remove particulate matter (PM/PM10), acid gases, including sulfur dioxide (SO2) and hydrogen chloride (HCl), nitrogen dioxides (NOx), mercury and other trace elements before being discharged to the stack. The Project design consists of the following major systems and components, which are described in more detail later in this proposal:

• Waste receiving and sorting systems; • Material handling systems; • Pyrolytic Gasification units including Primary, Thermo-stack, and Secondary Thermal oxidation

chambers; • Heat Recovery Steam Generator (HRSG); • Flue gas desulfurization system for removal of SO2 from the flue gas; • Activated carbon injection for mercury control;

Page 8: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

• SCR to control NOx in the flue gas; • High efficiency dust collection system using fabric filters for PM

removal; • High efficiency steam turbine-generator; • Air-cooled condenser; • Emergency diesel generator; and • Overall Command & Control Systems

To minimize generation of nitrogen oxides from nitrogen compounds contained in the syngas, a proprietary multi-stage oxidation process is utilized. The secondary chamber includes a hot, proprietary zone to ensure thorough mixing occurs between the incoming syngas and the products of oxidation. This feature significantly reduces NOx emissions. Due to its heat content and ability to sustain oxidation, the syngas from the primary chamber is introduced into the thermostack, which will contain a set of auxiliary burners. The burners will also have the ability to fire natural gas for those rare periods of operation where the syngas does not contain the necessary heat content, such as during a black start. The air-to-syngas ratio will be controlled at a confidential stoichiometric ratio to maintain an oxygen deficient (reducing) atmosphere with an operating temperature between 1,800°F and 2,300°F. To ensure that the syngas has a stable ignition source, the secondary thermal oxidization chamber will also be supplied with an auxiliary natural gas burner. The auxiliary burner will be mounted near the syngas burner to ensure that the incoming syngas will pass directly through the flame front. The primary syngas and products of oxidation mix in the secondary chamber. Air is added to the oxidizing section through a proprietary process that results in a high temperature oxidizing section. The oxidizing section will be controlled at an operating temperature of at least 1,850°F and with a sufficient residence time to ensure that complete oxidation of the organic compounds in the off-gas stream. A flue gas desulfurization (FGD) system, utilizing limestone or an equivalent reagent as the injection sorbent material will be installed to control emissions of acid gases, including sulfur dioxide (SO2) and hydrochloric acid (HCl). The sorbent will be stored in a silo with a bin vent for loading. The sorbent will be withdrawn from the bin and pneumatically conveyed to the flue duct upstream of the fabric filters. The sorbent will mix with the flue gas and absorb SO2 and HCl. Hydrogen Fluoride (HF) emissions are also controlled by the sorbent injection system. The Project will include a powdered activated carbon (PAC) injection system and fabric filter or baghouse to capture the spent carbon and FGD effluent. This system will be designed and implemented for reduction of mercury and as a polishing step for additional control of trace elements. Similar to limestone, PAC will be delivered to the project site via trucks and stored in a silo. The storage silo will be pneumatically loaded and will be equipped with a bin vent fabric filter for

Front view of secondary

chamber which is positioned above the primary chamber

Page 9: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

minimizing any PM emissions from the unloading process. The PAC will then be injected into the flue gas stream ahead of the baghouse. In the unlikely event of a sudden increase in the production of syngas in the gasifier that cannot be accommodated by the secondary chamber or the sudden unavailability of the chamber or induced draft fans, it may be necessary to vent syngas to the emergency flare while the gasifier is being shut down. This will be accomplished by means of a flare stack designed to assure oxidation of the syngas and safe release of the final products of oxidation. It is not anticipated that use of the flare system will be required during either normal start up or shutdown of the system or during unplanned shutdowns, as the exhaust gas would continue to be directed through the thermostack and secondary chamber and be subjected to all of the downstream control systems.

3. Gross and net energy design parameters Based on our current preliminary estimates, we will deliver a high-efficiency, HRSG / Steam Turbine / Generator set coupled with our Pyrolytic Gasifier and Combustion units to produce approximately 16 MW of power, depending on the final waste fuel mix available. Approximately a ± 12% parasitic load is expected.

4. Technology

4.1. Core Technology Choice Abener Engineering & Construction Services, LLC (a subsidiary of Abengoa SA), and others performed an extensive search of the prevailing waste-to-energy technologies that are commercially available in the world’s marketplace. The search reviewed more than forty (40) established and emerging companies utilizing advanced thermal conversion technologies such as conventional gasification, pyrolysis, pyrolysis/ gasification and plasma gasification. Due to the corporate focus of the team, the search did not include conventional mass-burn incineration or biological and chemical conversion technologies. Likewise, with the exception of one technology, traditional combustion was not considered due its more capital-intensive pollution abatement systems, additional environmental challenges, and perceived benefits, and performance considerations. Using a four-step screening and review process, a number of technologies were short-listed based on a minimum high-level performance, environmental, and financial criteria. The companies representing the short listed technologies were invited to respond to a Request for Proposal (RFP) in order to identify the final technologies that warranted further investigation. The process engineering group from Fluor Enterprises, Inc. (“Fluor”) was retained to provide engineering review of these technologies. This resulted in a final shortlist that expanded the final engineering review of each technology and business related discussions with each company.

Page 10: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

Through this exhaustive review and selection process, it was determined that The Hoskinson Group’s technology was commercially proven, insurable, and able to achieve the performance guarantees needed for the project. Therefore, Hoskinson was selected as the core gasification technology for construction of Waste-to-Energy Facilities initially in all of the Americas for this group.

4.2. The Waste Handling Conversion Process This proprietary Pyrolytic Gasification and Oxidation process, developed by Hoskinson nearly 45 years ago and perfected over the same time, provides a near complete level of waste reduction with very little fly ash. The following are some definitions of thermal processes that are used within the core Pyrolytic Gasification and Combustion unit. • Dehydration or partial drying process of the Prepared Waste occurs

at around 800°C within the primary chamber. Typically the resulting steam is mixed into the gas flow some of which is involved with subsequent chemical reactions.

• Pyrolysis is a thermo-chemical decomposition of organic materials at elevated temperatures without the participation of oxygen also within the primary chamber. It involves the simultaneous change of chemical composition and physical phase, and is irreversible. In our process, a controlled amount of oxygen is introduced to allow gasification to occur inside the Primary Chamber. Because some oxygen is present in the system, a small amount of oxidation occurs.

• Gasification is the process that converts organic or fossil based carbonaceous materials into principally carbon monoxide, hydrogen, other hydrocarbons, and carbon dioxide. This is achieved by reacting the material at high temperatures (>800°C), without combustion, with a controlled amount of oxygen and steam from the moisture in the waste. The resulting gas mixture is called syngas (from synthesis gas or synthetic gas) and is itself a fuel. The power derived from gasification of biogenic waste and oxidation of the resultant gas is considered to be a source of renewable energy. Our gasification stage uses the syngas more efficiently than direct combustion of the original fuel because it is be combusted at higher temperatures. Syngas may be burned directly in gas engines, used to produce methanol and hydrogen or other products. Gasification can also begin with material, which would otherwise have been disposed of such as biodegradable waste. In addition, the high-temperature process refines out many of the corrosive ash elements, allowing a cleaner gas production from otherwise problematic fuels.

• Combustion stage of the process occurs as the volatile products react with oxygen within the Thermostack to primarily form carbon dioxide and small amounts of carbon monoxide, which provides heat for the subsequent gasification reactions.

In essence, a limited amount of oxygen or air is introduced into the primary chamber to allow some of the organic material to be "burned" to produce carbon monoxide and energy, which drives a second

Actual view of the Gasification Process

Page 11: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

reaction that converts further organic material to hydrogen and additional carbon dioxide. Further reactions occur when the formed carbon monoxide and residual water from the organic material react to form methane and excess carbon dioxide. This third oxidation reaction occurs more abundantly at the end of the Thermostack and within the Secondary chamber.

The Hoskinson system is modular and scalable by design. The process to produce electricity from waste is comprised of four major steps: 1. Waste Receiving and Conditioning 2. Syngas Creation 3. Syngas Combustion 4. Power Production STEP 1: WASTE RECEIVING AND CONDITIONING The first step, waste receiving and conditioning, begins by accepting the raw waste stream into an enclosed facility. The Hoskinson system is capable of processing many different waste materials including MSW, green waste, construction & demolition debris, etc. Each of these different materials would have a different receiving and conditioning regimen. With this project, the facility will accept only MSW. With regard to MSW, the waste is tipped onto the receiving floor where bulky items (white goods, etc.), electronic waste, hazardous waste, and any materials that would cause issue with the operation of the Hoskinson system are removed for recycling or proper disposal. While not required, the balance of the material may be shredded and processed through a combination of automated recycling machinery and manual labor stationed along a series of conveyor belts. This part of the process removes much of the metals, glass, and other inert materials that don’t contribute to the thermal value introduced into the pyrolytic gasification system of the WtE plant. The prepared waste is moved by front-end loaders to a staging area inside the building where it is stored for up to 3-4 days for use by the WtE plant. Recycled material is then sorted and prepared for shipment to markets. STEP 2: SYNGAS CREATION The preconditioned waste (now called “feedstock”) is fed into the primary chamber of the gasification system. Front-end loaders continuously load hydraulically operated ram feeders that introduce the waste into the main primary Pyrolytic Gasification chamber. The waste is gasified in the primary chamber into a synthetic gas or “syngas” that contains a highly combustible mixture of primarily CO, H2 and other hydrocarbons. The feedstock is pyrolytically transformed in the primary chamber until it is converted into syngas. The primary chamber operates at a temperature of nearly 900°F in an oxygen-starved or substoichiometic environment that

MSW dumped into a ram feeder of the primary chamber

MSW being moved from the tipping floor storage area to one of the primary chambers

Page 12: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

minimizes combustion of the syngas at this point in the process. At this stage, the carbon conversion takes place and the resulting ash is discharged while the syngas proceeds to the next step. At the end of the gasification process, a small amount of vitrified and inert ash drops into a specially designed water-filled auger system below the primary chamber, which cools the ash and delivers it to storage and loadout for final disposition. The sand-like inert ash is safe and is suitable for use as landfill cover or potentially as an aggregate in embankments or asphalt products. This ash represents approximately 5% by volume, and typically resembles a light brown, sand like quality. STEP 3: SYNGAS OXIDATION The third stage of the process entails the oxidation of the syngas. The syngas moves from the top of the primary chamber through a patented thermo-stack into the secondary chamber where a regulated amount of air is added to the syngas flow. While the syngas could be cleaned at this point and introduced into conventional combustion engines, the syngas is combusted in the secondary chamber more efficiently where temperatures may approach 2,300°F. This is where additional thermal oxidation reactions occur, now with trace amounts of super heated steam present. This is an extremely exothermic reaction that generates a tremendous amount of heat, which is captured by a Heat Recovery Steam Generator (HRSG). During gasification of the MSW in the primary chamber, organic compounds become gasified in the absence of oxygen. Once gasified, these compounds become VOCs and are completely oxidized in the secondary chamber. This is where the balance of thermal oxidation reactions occur, now with trace amounts of super heated steam present in the waste. This is an extremely exothermic reaction that generates a tremendous amount of heat, which is then capture by a Heat Recovery Steam Generator (HRSG). The HRSG uses heat from the oxidation process in the Secondary Chamber to generate super-heated steam. The exhaust gases then move through the Air Pollution Control Train to remove acid gases, heavy metals, particulates, and any remaining nitrous oxides to regulated levels. STEP 4: POWER PRODUCTION The resultant steam produced is utilized in the steam turbine based power block to generate power. The superheated air is introduced into the HRSG, where steam is created at a moderate pressure. That steam is regulated and introduced into the turbine/generator set that spins and creates the electric current. The exhaust steam is condensed and reintroduced into the HRSG for reheating. The gasifier/oxidation unit is also air-cooled which substantially reduces the amount of water needed by the Facility to operate.

Secondary chamber positioned above the primary chamber

The steam turbine generator uses superheated steam to create the electric current which is sent to the grid.

Page 13: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

The entire Facility operates 24-7 with minimal downtime for maintenance. The duty cycle is continuous with 2 days per month scheduled downtime. The time to bring the plant down from temperature is approximately an hour and the time to get to temperature from a black start is approximately 4 hours, which dramatically reduces the amount of fossil fuel needed for general operations. This is one of the factors of maintaining an online capacity factor of up to 93% using little to no fossil fuel. The exhaust gas from the HRSG then enters the Air Quality Control system. This generally consists of a powdered activated carbon (PAC) mercury control system, a lime-based acid gas removal system, a bag house, an induced draft (“ID”) fan, followed by a Selective Catalytic Reduction (SCR) system and integrated stack. The APC system is designed to remove mercury, acid gases, particulate matter, NOX, and any trace dioxin/furan compounds that may have formed. Most of the acid gas present is in the form HCl. A full capacity bypass stack is provided around the entire air pollution control system, including the ID fan. This permits emergency shutdown of the plant in the event of a total power failure, or a serious malfunction. At the end of the gasification process in the primary chamber, a small amount of vitrified and inert ash drops into a specially designed water-filled ash removal system below the primary chamber, which cools the ash and delivers it to a storage area pending final disposition. The sand-like ash is safe and is suitable for use as landfill cover or potentially as an aggregate in embankments or asphalt products. The entire system uses programmable logic controllers (PLC), which automatically regulates and adjusts each component as needed. The system is also equipped with monitors and alarms for all system and component level operational controls.

!

4.3. Comparing Thermal Treatments. Incineration, pyrolysis, gasification, and oxidation form a continuum of thermal treatments where variation in heat and oxygen determines how the waste is broken down to constituent molecules. Whereas incineration is direct oxidative combustion of waste using excess air or oxygen, thermo-chemical conversion systems such as combined pyrolysis and gasification occur with very low levels of oxygen. Thus incineration results in the formation of oxygen containing unused bi-products (oxides) such as carbon dioxide, carbon monoxide, nitrous oxides, and in some cases, dioxins. Because our pyrolytic gasification thermo-chemical processes are conducted in a well–proven oxygen-starved environment, they form far fewer unused oxides which in turn gives us a

Simple and proven emission control systems meet or exceed all applicable environmental standards

Page 14: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

much greater opportunity to control the chemistry in the gas formation and in subsequent steps to combust the syngas and generate electric power.

Page 15: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

5. General Arrangement – Typical 800 ton per day Facility

Page 16: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

6. Process Flow Diagram

!"#$%&'(%)%"(*"+'#"'$,%'-"./'(%0*+"'."('1.$%2*./'0$2%.13'0,2%((*"+'45'1.6'#7782'9%:#2%'#2'7#"7822%"$';*$,'4<='

Hoskinson Waste-to-Energy Process Flow

>?@'

A'BBBBC"D(.6'!'BBBBBECFDG9'='

>#*0$82%'BBBBH'=''IJ'

K.$82./'L.0'!'?$.2$'$,%'M%.7N#"'=''BBBG9D,'!':#2'8)'$#'O'

,#820'=''I<''

>.P%8)'@.$%2'

!'Q#2'RM?L'(.*/6'9/#;(#;"'='

BB1SD(.6''IT'

C287P'@%*+,U*"'

!J='

F"/#.(''>?@'#"'C*))*"+'

Q/##2'!O='

V#"W%6#20'$#'>."8./''

."('X8$#1.N7''?%).2.N#"'!<='

M%767/.9/%'>.$%2*./'''

!'+/.00'D'1%$./03'#$,%20'';*$,'%7#"#1*7''W./8%''98$'"#'R%.$'

Y./8%='?#/('$#'M%767/%20''ZS'

?,2%((%2'#)%2.N"+':#2'[',2D

(.6'2%08/N"+'*"'?,2%((%('>.$%2*./'

!5='

R.\.2(#80';.0$%'!9.]%2*%03'G^'

$."P03'7*278*$'9#.2(03'$,%21#0$.$03'%$7_'0%).2.$%('."('

0#/('$#'M%767/%20''ZO'

ZJ''

`81)*"+'Q/##2':#2'Q%%('C,%'

@.0$%'':#'F"*$'![='

C,2%%'X8$#'M.1'Q%%(%20')%2'

F"*$'!a='

Q2#"$U%"('G#.(%20'>#W*"+'@.0$%'$#''?$.+*"+'X2%.':#2'?$#2.+%'."('

$,%"'2#$.N#".//6'$#'M.1'Q%%(%20'!'b='

^2*1.26'V#1980N#"'

V,.19%2'^62#/6N7'L.0*-7.N#"'.$''

5ccdV''U'[TcdV'!Jc='

X0,%0'!'^2*1.26'V,.19%2'='$#'

>8"*7*)./'G."(-//':#2'7#W%23'#2'80%'.0'.++2%+.$%':#2'2#.(0'U'T'$#'

JcH'96'W#/81%''

?%7#"(.26'V,.19%2'

JJccdV';*$,'1%$%2%('Ze*+%"'!O0%7'(;%//'N1%=''

'!JO='

RM?L'E#*/%2''

!'R%.$'Ie7,."+%2'D'E#*/%2='!J<.='

?$%.1'C829*"%'D'L%"%2.$#2'

V.).7*$6'BBBBBBBBB'/90D,'bcc)0*''D'SaadV''

!J5='

C2%.$1%"$'L.0%0''$#'$,%'

X$1#0),%2%''Zb'

C2%.$1%"$'#:'Ie,.80$'+.0%0'

;*$,'V.!ZR=O'*"f%7N#"''!J<7='

V.29#"'^XV'?$#2.+%'

Ib'

X0,%0'':2#1'$2%.$1%"$'#:'L.0%0'

$#'G."(-//':#2'7#W%2'Z['

Ie,.80$'?$.7P';*$,'

>#"*$#2*"+''Ig8*)1%"$''!'VZ'3'C'd'3'ZO3'%$7_'='

'!J<+='

V#"(%"0.$%'Q2#1'

V#"(%"0%2'*"$#'V#"(%"0.$%'$."P'!Ja='

X0,'V#"W%6#2'?60$%1'

!JJ9='

@.$%2''!'C#'7##/'$,%'

.0,%0':2#1')2*1.26'7,.19%2=''

'BB1SD(.6''IS'

Ie,.80$'0%1*U

0.$82.$%('0$%.1'BB'h'V''!Jb='

R#$'L.0'h'BBB/9D,'

h'JOccdV'''!JS='

@,%%/%('i"87P/%U

9##1''/#.(%2':%%(*"+'?,2%((%2!T='

^.$%"$%('C,%21#0$.7P'

!JJ.=' ?8)%2,%.$%(''?$%.1'h'

BB/9D,'h'SaadV'."('bcc)0*+''!JT='

!!!!!"#$%&'()&)*&&

+,(-)./-0,&1./2&3&4567&&8&

94&

K,S'!'.g'='JaH'?$#2.+%'

I['

V.!ZR=O'?$#2.+%'

'I5'

C2%.$1%"$'#:'Ie,.80$'+.0%0'

;*$,'^XV''!J<(='

I/%7$2*7./'I"%2+6''!':#2'

$,%';.0$%'$#'I"%2+6'Q.7*/*$6'=''

IO'

?P*('?$%%20'."('Q/##2')*7P%20'

2%1#W%'7.2'9.]%2*%03'G^'$."P03'%$7_':#2'$%1)'

R.\.2(#80'?$#2.+%'!'S='

X*2'$#'X*2'V#"(%"0%2'/#;%20'

$%1)'96'T'(%+2%%0'."('7#"(%"0%0'0$%.1''!J[='

Q82$,%2'C2%.$1%"$'#:'

Ie,.80$'+.0%0'W*.'?VM'."('KRS''

!J<:='

@.0$%';.$%2'$2%.$1%"$'

:2#1'RM?L'9/#;(#;"'."('X0,'V#"W%6#2'

!J<9='

C2%.$%(';.$%2':#2'*22*+.N#"'#2'

#$,%2'"%%(0'ZT'

@.$%2'-/$2.N#"3'0#j"%23''

."('(%U1*"%2*./*\.N#"'

!OJ='

`X'."(')81)0'

!OO='

V#"(%"0.$%'

)81)0''!Oc='

I1)$6'$287P';%*+,U#8$'

ZJ'

Q82$,%2'C2%.$1%"$'#:'

Ie,.80$'+.0%0'$#'2%1#W%'^>'W*.'E.+,#80%'

'!J<%='

Ie,.80$'L.0%0'h'

BBB/9D,'h'SccdV''!J<9='

Page 17: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

Addendum

7. Hoskinson Representative Facilities

7.1.1. Emerald Renewable Energy from Waste The Emerald Renewable Energy-From-Waste facility (formerly owned by Algonquin Power) is located in the suburban Toronto, Ontario city of Brampton. It receives approximately 140,000 metric tonnes (154,000 tons) of MSW per year from the Region of Peel (Region) and approximately 10,000 metric tonnes (11,000 tons) per year of international airport waste from the area’s two international airports. The facility commenced initial operations in 1992 and included four, 100 tonne (110 ton) per day Consumat (Hoskinson technology) two-stage gasification oxidation units with heat recovery boilers and a dual-train air quality control system consisting of evaporative cooling towers, PAC and lime reactors, and fabric filter bag houses. Gordon Hoskinson invented the core, pyrolytic gasification technology used by the plant nearly 25 years earlier and perfected through continuous refinements and improvements. This plant is representative of Version 3. Version 5 is the current WtE power plant version that Hoskinson will produce, which is up to 25% more efficient than earlier versions and incorporates advances in material handling and other efficiencies. It also continues to operate well below all Ontario Ministry of the Environment emission standards through the use of well-known, simple, and proven equipment.

Page 18: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,
Page 19: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,
Page 20: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

7.2. Hoskinson Staff Qualifications In addition to Mr. Gordon Hoskinson, Founder and Chairman of The Hoskinson Group and inventor of the core technology 40 years ago, select biographies of the Hoskinson Group: Mr. Jay Culberth – President Mr. Culberth has a successful, 25-year track record of entrepreneurial executive management experience across various businesses and market segments and currently serves as co-owner and VP of Business Development for The Hoskinson Group, LLC. Among duties, he is responsible for Global Business Development, Strategic Partner Development, and Engineering for the Company. Early in his career, he served as VP of Marketing and Business Development and co-owner of an Engineering, Research and Development company in Minneapolis, Minnesota, providing high technology to Honeywell, U.S. Defense Department, and the Navy. He then served as National Director of Sales and Marketing for one of the original and pioneering medical information providers that continues to deliver premium continuing education curriculum, board-certified consultants, and other groundbreaking content. One of his most recent roles was as a Senior Director of a ski-resort holding company based in Maine. Following a very successful IPO, the Company engaged in the acquisition, entitlement and development of real estate to expand its lodging and whole ownership product at each of its nine ski resorts. Those resorts included Heavenly Valley, Steamboat Springs, and Killington Ski Resorts. Mr. Culberth was responsible for many of the technical system integration strategies and of the new Company. Mr. Culberth subsequently launch his own real estate entitlement and development company with the mission to acquire, entitle, and develop high-value, high-profile projects with clear exit strategies in predictable Florida submarkets. His company helped projects secure both equity and debt financing in the total amount of $315MM. He is an alumnus of the University of Minnesota Business School and Institute of Technology. He has extensive continuing education in E-Business and Engineering. He has also led continuing education series in Executive Leadership and Organizational Re-Engineering at Harvard Business School. David Repka – VP Business Development Mr. Repka is a life-long entrepreneur. Prior to joining The Hoskinson Group, Mr. Repka built a track record of success in the commercial real estate investment, development, and finance industry. In 1994 he co-founded Bison Financial Group in St. Petersburg, FL with his brother, Jared, and has been part of over $1 billion in transactions involving income producing commercial real estate and for-sale residential development projects. He is the architect of Hoskinson’s co-development strategy and has recruited teaming partners on 6 continents.

Page 21: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

He is a 1988 Magna Cum Laude graduate of Canisius College in Buffalo, NY earning a BA in Psychology with a minor in Finance. He has lived in the Tampa Bay, Florida area since 1991 and resides in a sleepy beach community along the Gulf of Mexico with his wife, Tanya, and their three magnificent daughters. Mr. David G Hooper - MSc, BSc, CEng, MICE, MCIWM Director Business Development – Asia & The United Kingdom Mr. Hooper is the strategic and project-oriented Director Business Development – Asia/UK for The Hoskinson Group. He has wide-ranging experience in the wastes management industry working in many countries, and for the past 3 years splitting his time mainly between Asia, Oceania and the UK. A Chartered Civil Engineer with an MSc in Engineering Management and a Chartered Member of the Institution of Wastes Management (CIWM), he has significant practical experience in operations, project and contract management. He was Chair of the SW Centre of the CIWM 2007/9 and currently sits on the CIWM’s Scientific and Technical Committee. He is a frequent keynote speaker at conferences and contributor to specialist journals covering waste management, alternative fuel and renewable energy. After 5 years working for various geotechnical and civil engineering companies after University, David spent 14 years working for a highly respected and innovative waste management company where he became responsible the introduction (from conception through to providing the full handover package to the operations manager) of many different alternative technologies which greatly improved the companies turnover and profit margin. Since 2007, Mr. Hooper has owned a successful consultancy in waste management, alternative fuels and renewable energy, working and delivering on projects in all 6 habitable continents. During this time, he has also been the project manager for the construction of many different types of waste management facilities including waste to energy, anaerobic digestion, and mechanical biological treatment plants. Mr. D.W. Patrick - VP Manufacturing & Installations Mr. Patrick has more than 25 years of executive leadership and construction experience, primarily in the mechanical contracting industry. In 1986, he established Commercial Mechanical, Inc., an award-winning design-build mechanical contracting firm, completing projects for Department of Energy, Environmental Protection Agency, General Motors, Valero Energy, USDA, Honeywell Corporation, Olin Defense, AT&T, Sprint, and many others, with projects that include underground utilities, pharmaceutical and manufacturing clean rooms, power plants, and refineries. Dennis served as President of the Board of Directors of the Mechanical Contracting Association of Greater Kansas City for two years and continued as a Board member through 2007. In 2008, Mr. Patrick joined The Hoskinson Group as Vice President of Manufacturing and Installations. He is a Vietnam veteran who received awards for bravery and meritorious service during his two years with the 101st Airborne Division. Mr. Ronald S. Bailis – VP & General Counsel Mr. Bailis s a highly qualified senior attorney and corporate executive offering more than 35 years of general counsel and corporate executive experience within the financial, service and real estate development industries. He is an expert in representation of financial institutions and real estate development organizations with vast knowledge of both the legal and operational aspects of these industries.

Page 22: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

He has a deep understanding of the behind the scene complexities of companies that are creating growth and maintaining profitability in a competitive, and changing marketplace. He is a successful entrepreneur in the creation and eventual sale of a highly profitable national sales companies, two real estate title companies, was general counsel for what became a billion dollar bank group in Chicago. Mr. Bailis holds a J.D. from The University of Chicago Law School as well as a Bachelor’s in Electric Engineering. Mr. Thomas Horinburg – Manufacturing Mr. Horinburg directly managed the construction of more than 75 of Hoskinson’s gasification and oxidation units from 1975 through 1995. These units varied in waste handling capacity from 30 tons to more than 150 tons per day. Specialty components he helped develop manufacturing methodologies on include the Thermostack, feeders, and very high temperature blowers that include ingenious and proven methodologies for cooling bearings and shafts. He and his companies also produce specialty tanks for notable hospitals and other businesses using hastelloy, high temperature aluminum, and stainless steel of various grades. He is an expert in fabricating full size prototypes and very large stainless ASME pressurized containers for the food and pharmaceutical industry each with x-ray certifications. This includes production of ASME custom pressure vessels and process tanks. Mr. Horinburg will be directly supervising the manufacture of various components for Hoskinson, insuring quality and timely production. He brings a long history of manufacturing experience to the Hoskinson Team. Mr. James Ellington – Consulting Engineer Began working with Mr. Hoskinson in 2008 as Director of Engineering to promote the latest technology in Waste to Energy technology worldwide. Previous to consulting with Hoskinson, he consulted for Flager County in their Bridge Operations Maintenance, Operation and Management as well as for the Florida Department of Transportation. He was a Senior Project Manager for General Electric Co. from 1970-1992, where he directed Power Plant Construction, Electrical Systems Management; 68 engineers, 48 instrument technicians and many more electricians. Other duties included:

• Teaching Senior Engineers, Field Engineers and maintenance personnel in various electrical and electronic systems operation and maintenance; nationwide including nuclear power plants.

• Field Engineering for clients locomotives, ships, planes, printing presses, dragline shovels, sewer plants, power plants and similar electrical and electronic systems.

Mr. Ellington was also a Consulting Engineer for Cape Canaveral, Kennedy Space Center 1956-1970. He was a Member of Dr. Debus’ Crash Crew Committee, representing all departments of General Electric at Kennedy Space Center. Work on all Space systems and vehicles/rockets, Atlas Weapons Systems, Tracking Systems Project Engineer at Kennedy Space Center. He is a graduate of DeVry University,

Page 23: The Hoskinson Group LLC Statement of Qualifications Renewable …alcoagreentech.com/wp-content/uploads/2014/12/Hoskinson... · 2017-01-28 · • Abengoa, SA (Abeinsa Engineering,

Chicago, Ill. 1956 (graduating 3rd in a class of 359) and holds a Major in Electrical and Electronic technology, minor in nuclear electronics, BSEE.

8. Abeinsa Engineering, Procurement, & Constructions Services

8.1. Abeinsa Background and Company Qualifications Please see the separate file entitled “Abengoa Energy Statement of Qualifications.pdf”.

End of Statement of Qualifications