thailand steel.pdf

7/25/2019 thailand steel.pdf

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Overview of Steel Industry in Thailand

Mr. Hin Navawongse

Iron and Steel Institute of ThailandNovember 2006


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ontents

Thailand steel situation

Specific Energy Consumption(SEC) in 1999 - 2004


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ntegrated steel production process

Iron ore + Cokeor

Iron ore + Natural gas

Ironmaking

Pig ironSponge iron

Steelmaking& casting

teel forming

Scrap

Electric Arc FurnaceBasic oxygen Furnace

Hot metal

BilletBloom

Slab

Heavy Section

Round bar, Deformed bar

Wire rod

Light section

Hot rolled coil Hot rolled plate

Cold rolled coil

HDG

EG

Tin plate, tin freePipe

Coldformedsection

HDGPipe

Downstreamindustry Construction Auto parts Appliance Furniture Packaging


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Thailand Apparent Steel Consumption (million MT)

0

2

4

6

8

0

2

4

6

1997 1998 1999 2000 2001 2002 2003 2004 2005 2005Jan-

Aug

2006Jan-

Aug

Production Import Export Apparent Consumption

12.66, 16%

13.88, 9.6%

8.31, -15.7%

he decline since second half of 2005 was mainly derived from a slowdown inonsumer expenditure and investment.


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Thailand Long Product Apparent Consumption (million MT )

0

1

2

3

4

5

6

1997 1998 1999 2000 2001 2002 2003 2004 2005 2005Jan-Aug

2006Jan-Aug

Production Import Export Apparent Consumption

5.61, 1%5.56, 22%

3.50, -15.6%

Long Product 2005 Jan-Aug 2006 Jan-Aug %ChangeProduction 3,664 3,134 -14.5%Import 674 618 -8.4%Export 194 252 30.3%Apparent Consumption 4,145 3,500 -15.6%

Unit : 000 MT

Long Products Bar Consumption (000 MT)

050

100150200250300350

400450

J a n

F e b

M a r

A p r

M a y

J u n

J u l

A u g

S e p

O c t

N o v

D e c

J a n

F e b

M a r

A p r

M a y

J u n

J u l

A u g

S e p

O c t

N o v

D e c

J a n

F e b

M a r

A p r

M a y

J u n

J u l

2004 2005 2006

Production Import Export Consumption

Wire rod Consumption (000 MT)

0

20

4060

80100

120

140

160

180

J a n

F e b

M a r

A p r

M a y

J u n

J u l

A u g

S e p

O c t

N o v

D e c

J a n

F e b

M a r

A p r

M a y

J u n

J u l

A u g

S e p

O c t

N o v

D e c

J a n

F e b

M a r

A p r

M a y

J u n

J u l

2004 2005 2006

Production Import Export Consumption

Bar Consumption (000 MT)

Wire rod Consumption (000 MT)


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2,700 3,293 3,235 2,712

2003 2004 2005 2006E

158 182230 232

45 3588

47

2003 2004 2005 2006E

Main destination(export)

- USA

- Cambodia

-Lao Republic

- Australia

ar

Bar production

Bar import - export

Production

Major sources(import)

-S.Korea

- Taiwan

-Japan

- China

Producers

- Millineum Steel - Bangsaphan Bar m

- Bangkok Steel Industry - Chonviriya Steel

- Burapa Steel Industries - Thai Steel Profile

- Other

Unit : 000 MT

Import

Export


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844 1,120 1,024 891

2003 2004 2005 2006E

365 358 407 398

6 7 74

2003 2004 2005 2006E

ire rod

Unit : 000 MT

Wire rod supply

Wire rod import - export

Production

Major sources

(import)-China

- Taiwan

- Japan

- India

Producers

Main destination(export)- Vietnam

- Cambodia

- Lao Republic

- India

- Siam Iron and Steel (2001)

- Bangkok Industrial Steel Work

- Tycoons Worldwide

- Thai Special Steel Industry- Other

Import

Export


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3,3283,905

4,4184,090

2003 2004 2005 2006E

2,348 2,354 2,638 1,896

613 914 946275

2003 2004 2005 2006E

ot Rolled Products

Main destination(export)- USA- Europe- Vietnam- Indonesia

Producers

roduction

HR supply

HR Import - export

- Sahaviriya Steel Industry

- G Steel

-NSM

- Sahaviriya Plate Mill

- LPN


- Japan

- China

- S.Korea- Taiwan

Unit : 000 MT

Import

Export


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2,115 2,120 1,595 1,407

2003 2004 2005 2006E

545622

714655644

274375

517

2003 2004 2005 2006E


- Malaysia

- Vietnam

- China- Hong Kong

roduction

old Rolled Products

CR supply

CR Import - export

Producers

- TCRSS

- Siam United Steel

- Bluescope Steel (Thailand)

- Thainox Stainless


- Japan

- China

- S.Korea- Taiwan

Unit : 000 MT

Import

Export


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437 443

333 310

2003 2004 2005 2006E

593 6871,018 941

87 38 6976

2003 2004 2005 2006E

Production


- Myanmar

- USA

- Malaysia- Lao Republic

oated Products - GI

GI supply

GI Import - export

Producers

- Bangkok Steel Industry

- Thai Coated Steel

- Sangasri Thai

- Thailand Iron Work

- Ratchasima Steel


-Japan

- China

- S.Korea- Taiwan

Unit : 000 MT

Import

Export

d P d TP&TF


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407 466 360 372

2003 2004 2005 2006E

120 138 112 135

7 6 85

2003 2004 2005 2006E


- Lao Republic

- Indonesia

-Cambodia

- Vietnam


- S.Korea

- Taiwan

- Japan- China

oated Products TP&TF

TP&TF supply

TP&TF Import - export

Production

Producers

- Siam tinplate

- Thai tinplate

Unit : 000 MT

Import

Export

d P d O h d (Z Al l h lli d)


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148 176 177233

2003 2004 2005 2006E

148

248 239 289

42 61 9072

2003 2004 2005 2006E

Main destination(export)- Lao Republic

- Indonesia

- Cambodia

- Vietnam

oated Products Other coated (Zn-Al, color, other metallic coated)

Other coated supply

Other coated import - export

Production

Major sources(import)-Japan

- China

- S.Korea

- Taiwan

Producer

- Bluescope steel (Thailand)

Unit : 000 MT

Import

Export

hailand still relies on imports of both semi-finished and finished steel


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ailand steel Import Export in 2005 (Unit : 000 tonnes)

-613

-115

-147

-17

-407

-230

-364

-1,368

-1,695

-3,476

-1,825

165

105

36

577

247

7

35

39

149

290

Billet

Wire rod

Section

HRC

HRP

CRC

Coated sheet

Slab

Bar

Seamless pipe

Welded pipe

Import Export

hailand still relies on imports of both semi-finished and finished steelroducts, specially for flat steel product group.

Construction is a major consuming sector most of its application


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Construction is a major consuming sector, most of its applicationrequires commercial steel grade.

Total consumption in 2005 = 13.88 million tonnes

Consumption per capita in 2005 = 212 kg

Ratio of long : flat steel consumption = 40 : 60

Consumption by downstream sector

- Construction 60%

- Automotive 12%

- Industrial 11%

- Appliance 8%

- Packaging 5%

- Other 4%

Construction,60%

Automotive,12%

Industrial, 11%

Appliance, 8%

Packaging, 5%Other, 4%

ontents


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ontents

Thailand steel situation

Specific Energy Consumption(SEC) in 1999 - 2004

pecific Energy Consumption for bar products


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pecific Energy Consumption for bar products

AR with EAF

aw material :craproduct : Roundar/deformed bar

Ratio (%)

Elec.51%

Fuel38%

oxygen10%

5,095

AverageSEC(MJ/ton

)

AR without EAFaw material :

illetroduct : Roundar/deformed bar

Elec.19%

Fuel81%

2,075

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for wire rod products


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pecific Energy Consumption for wire rod products

ire rod with EAF

aw material :craproduct : Wire rod

ire rod without AF

aw material :illetroduct : Wire rod

Elec.46%

Fuel36%

oxygen18%

6,442

3,212

Elec.33%Fuel

67%

Ratio (%) AverageSEC(MJ/ton

)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for hot rolled section


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pecific Energy Consumption for hot rolled sectionroductsot rolled section

ith EAFaw material :craproduct : Hot rolled

ection

ot rolled sectionithout EAF

aw material :illetroduct : Hot rolledection

Elec.40%

Fuel47%

oxygen13%

6,051

2,886

Elec.11%

Fuel89%


)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for hot rolled sheet


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pecific Energy Consumption for hot rolled sheetroductsR with EAF

aw material :craproduct : Hot rolledoil

R without EAFaw material : Slab

roduct : Hot rolledoil / Hot rolledlate

Elec.58%

Fuel28%

oxygen14%

4,710

Elec.25%

Fuel75%

2,246


)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for cold rolled sheet


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pecific Energy Consumption for cold rolled sheetroductsRC

aw material : Hotolled coilroduct : Coldolled coil

DGaw material : Cold

olled coilroduct : Hot dipalvanized sheet

1,787 Elec.42

%Fuel58%

pecific Energy Consumption for hot dip galvanizedheet products

1,439

Elec.18%

Fuel82%


)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for electro-galvanized


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p gy p gheet productsG

aw material : Coldolled coilroduct : Electro-alvanized sheet

P&TFaw material : Cold

olled coil - TMBProduct : Tin plate &in free sheet

pecific Energy Consumption for tin-plate & tin-freeheet products

Elec.

63%

Fuel37%

1,300

876 Elec.60%

Fuel40%


)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for cold-formed section


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p gy productsold formed section

aw material : Hotolled coilroduct : Cold-

ormed section

RW pipeaw material : HRC,

RCroduct : ERW pipe

pecific Energy Consumption for ERW pipe products

Elec.100%

21

235 Elec.100%


)

AverageSEC

(MJ/ton)

Ratio (%)

pecific Energy Consumption for galvanized steel pipe


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p gy p g p productsDG pipe

aw material : Hotolled coilroduct : Hot dipalvanized steel pipe 1,670

Elec.28%

Fuel72%

Ratio (%) Average

SEC(MJ/ton)

hailand specific energy consumption in 1999 -


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2,512

2,869

2,5532,487

2,9003,014

0

500

1,000

1,500

2,000

2,500

3,000

3,500

1999 2000 2001 2002 2004 2004

p gy p004MJ/ton

otal energy equivalent demand for Thai steel industry


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s estimated 939 ktoe.Est. totalproduction in

2004 (000tons)

SEC (MJ/ton) Energyconsumption

(ktoe)

X =

Bar_EAF

WR_EAF

Section_EAF

HR_EAF

Bar_no EAF

WR_no EAF

Section_no EAF

HR_no EAF

CRC

HDG

EG

Tin plate

Cold-formed

ERW pipe

Gal. steel pipe

1,600

1,350

550

570

600

430

1,607

2,300

2,100

260

180

467

450

810

252

5,095

2,075

6,442

3,212

6,051

2,886

4,710

2,246

1,787

1439

1,300

876

21

235

1,670

195

67

85

44

87

30

181

123

90

9

6

10

0.22

5

10

F tlingl

tlingl

nergy consumption for Thai steel industry


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gy p yEst. total

production in2004 ('000

tons)

Energyconsumption

(ktoe)

Productionratio (%)

Energyconsumption

ratio (%)

Bar_EAF 1,600 195 12% 21%

Bar_no EAF 1,350 67 10% 7%

Wire rod_EAF 550 85 4% 9%

Wire rod_no EAF 570 44 4% 5%

Hot rolled section_EAF 600 87 4% 9%

Hot rolled section_no EAF 430 30 3% 3%

HR_EAF 1,607 181 12% 19%

HR_no EAF 2,300 123 17% 13%

Cold rolled steel sheet 2,100 90 16% 10%

0 Hot dip galvanized 260 9 2% 1%

1 Electro-galvanized 180 6 1% 1%

2 Tin plate & tin free steel 467 10 3% 1%

3 Cold formed section 450 0.22 3% 0.02%

ERW pipe 810 5 6% 0.48%

5 Hot dip galvanized steel pipe 252 10 2% 1%

13 526 939 100% 100%Total

Steel sectors

onversion factor


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Electricity kWh 3.6

Oxygen (EAF) * NM3 18.72 [ = 5.2(kWh/NM3) x 3.6 ( MJ/kWh )]

Natural gas MMBTU 1,055.8

LPG kg 50.23Bunker oil litre 39.77

Diesel litre 36.42Kerosene litre 34.53

Unit MJ

Remark: In steelmaking process, oxygen is one source of energy to melt steelscrap. Chemical reaction between oxygen and carbon evolves heat as

exothermic reaction.

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