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Manual Part #: 9091120 (‐‐) User Guide MONGOOSE PRO SHAKER UL/ATEX Approved Worldwide Headquarters P.O. Box 42842 Houston, TX 772422842 Tel: 2815611300 Fax: 2815611441 www.miswaco.com Email: [email protected]

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  • ManualPart#:9091120()

    UserGuide

    MONGOOSE PRO SHAKER

    UL/ATEXApproved

    WorldwideHeadquartersP.O.Box42842Houston,TX772422842Tel:2815611300Fax:2815611441www.miswaco.comEmail:[email protected]

  • M-I SWACO MONGOOSE PRO USER GUIDE

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    DISCLAIMER

    RecommendationsmadebyMISWACOareadvisoryonly.MISWACOshallnotbeliableunderanyguaranteesorwarranties,expressedorimplied,inanymanneror form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBYSPECIFICALLYEXCLUDED,andMISWACOshallnotbeliableforthefailuretoobtainanyparticularresults from theuseofanyrecommendationmadeby itorfromtheuseofthismaterial.InnoeventshallMISWACObeliableforincidentalorconsequentialdamages.

    ASSEMBLIES COVERED IN MANUAL Thisuserguideisforassemblies9675xxx.NOTE: Information includedwithin thismanual supportsmultipleconfigurationsand/ormodels.See Installation,Operation&Maintenance(IOM)manualsforfurtherdetails.Copyright2011MIL.L.C.Publicationdate:July2011*MarkofMIL.L.C.Allotherproducts,brand,ortradenamesusedinthispublicationarethetrademarksorregisteredtrademarksoftheirrespectiveowners.Allrightsreserved.Thispublicationisthepropertyof,andcontainsinformationproprietarytoMIL.L.C..Nopartofthispublicationmaybereproducedinanyformorbyanymeans,includingelectronic,mechanical,orotherwise,withoutthepriorwrittenpermissionofMIL.L.C..Informationcontainedwithinthispublicationissubjecttochangewithoutnotice.

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    TABLE OF CONTENTS

    Item

    Description Page

    Number Section1.0Introduction 28 IntendedUsage 2 Symbols 23 Safety 4 PersonalProtectiveEquipment(PPE) 4FunctionalDescription 5FluidDistributionSystems 58Section2.0Preparation 913 Unpacking 9 Lifting&Handling 910 EquipmentLocation 10 ExternalPower/ElectricalConnections 1112 Preservation&Storage 13 DecommissioningProcedures 13Section3.0OperatingInstructions 1417 AdjustableEquipmentParameters 14 ShakerSpeed 15 EquipmentStartUp 16 ControlledShutdown 17 ScreenHandling 17Section4.0PreventiveMaintenance 1821 SafetyRelatedMaintenanceProcedures 18 MotorMaintenance 1819 IsolationSprings 20 GreasingDeckAdjustmentJack 20 RecommendedPreventiveMaintenanceSchedule 21Section5.0Troubleshooting 22Section6.0MaintenanceProcedures 2330 ScreenGasketReplacement 23 IsolationSpringReplacementProcedures 24 VibratorRemoval&Installation 2425 CableGlandAssemblyInstructions 2627 ElevatorJackReplacement 28 ShakerWasherDownProcedures 2829 SurfaceCorrosionRemoval 30Section7.0RigCriticalRecommendedSparePartsList 3140Section8.0ElectricalSchematics 4144

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    SECTION 1.0: INTRODUCTION INTENDED USAGE Thisdocumentationisintendedforusebyfieldengineering,installation,operationandrepairpersonnelfortheproperinstallationandmaintenanceofequipmentmanufacturedbyMISWACO.Everyefforthasbeenmadetoensuretheaccuracyoftheinformationcontainedherein.MISWACOwillnotbeheldliableforerrorsinthismaterial,orforconsequencesarisingfrommisuseofthismaterial. SYMBOLS Notes, Cautions & Warnings Notes,cautionsandwarningsappearthroughoutthismanualtoprovideadditionalinformationandtoadviseonspecificactionstoprotectpersonnelfrompotentialinjuryorfatalconditions.Theyalsoinformofactionsnecessarytopreventequipmentdamageorconditionsthatmayvoidequipmentwarranties.

    ThissymboldrawsattentiontosafetymeasureswhichMUSTbeobservedtopreventDAMAGEtoequipment.

    ThissymboldrawsattentiontosafetymeasureswhichMUSTbeobservedto preventanACCIDENTfromoccurring. ThissymboldrawsattentiontosafetymeasureswhichMUSTbeobservedto preventPERSONALinjury.NOTE: Thissymboldrawsattentiontogeneraloperatingnoteswhichshouldbeespecially observed.Packaging Thesymbolsthatmaybeshownonthepackagearenotedbelow.Themeaningforeachsymbolisdefinedbelowitsrespectivesymbol:

    CAUTION

    ATTENTION

    WARNING

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    Safety Warning Icons & Explanations Refertotheillustrationsbelowtoeasilyrecognizesafetyconcernsandresponsibilitiestofollow.Eachillustrationisaccompaniedwithanexplanationfortheusertobereadilyalertforandpayattentiontoduringoperationandmaintenanceoftheequipment.

    TABLE 1.1: SAFETY WARNING ICONS & EXPLANATIONS

    ELECTRICAL:Electricalwiretohandwithelectricitysymbolrunningthroughindicatesshockhazardispresent.

    HEAVYPARTS:Handwithheavyobjectontopindicatesheavypartscancrushandharm.

    HEAVYPARTS:Footwithheavyobjectontopindicatesheavypartscancrushthem.

    MOVINGPARTS:Humanfigurewithanarmcaughtbetweengearsindicatesmovingequipmentpartspresentadangertolifeorlimb.

    MOVINGPARTS:Handwithfingerscaughtbetweengearsindicatesmovingequipmentpartspresentadangertolifeorlimb.

    CHEMICAL:Dropsofliquidonhandindicatesmaterialwillcauseburnsorirritationtohumanskinortissue.

    EXPLOSION:Rapidlyexpandingsymbolindicatesmaterialmayexplodeifsubjectedtohightemperatures,sourcesofignitionorhighpressure.

    FIRE:Flameindicatesmaterialmayigniteandcauseburns.

    POISON:Skullandcrossbonesindicatethatamaterialispoisonousorisadangertolife.

    VAPOR/FUMES:Humanfigureinacloudindicatesthatmaterialvapors/fumespresentadangertolifeorlimb.

    LOCKOUT:OpenlockwithdirectionarrowindicatestooperatortoensureALLinputpowersourcesarelockedoutandtaggedoutaccordingtoregulation.

    HOT:Handoverflameindicatesthatsurfacesmaybehot.

    FLYINGPARTICLES:Arrowsbouncingoffaceindicatesparts/particlesflyingthroughairwillharmfaceandpresentadangertolifeorlimb.

    HELMETPROTECTION:Arrowbouncingoffheadwithhelmetindicatesfallingpartspresentadangertolife.

    EARPROTECTION:Headphonesoverearsindicatenoiselevelwillharmears.

    ELECTRICAL:Electricalwiretoarmwithelectricitysymbolrunningthroughhumanbodyindicatesshockhazardispresent.

    READMANUAL:Wrenchoverbookindicatesthenecessitytoreadtheinstructionsbeforeperforminganyoperations.

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    SAFETY EquipmentmanufacturedbyMISWACOisinstalledandoperatedinadrillingrigenvironmentinvolvinghazardousoperations.Propercareisimportantforsafeandreliableequipmentoperationandrigpersonnelsafety.Operationandserviceproceduresdescribedwithinthismanualarerecommendedmethodsofperformingproperoperationsandsafetymethods.ConsultLocalorNationalcodesforanyothersafetyregulationsrequiredforthistypeofenvironment. Safety Procedures Allpersonnelperforminginstallation,operationsandmaintenanceproceduresonthisequipmentshouldbetrainedonrigsafety,operationsandmaintenanceofthisequipment.

    DoNOTperformmaintenanceorrepairstoequipmentwhileunitisinoperation.Haveacertifiedelectrician ensurepowersuppliesareisolatedBEFOREperforminganymaintenanceonunit. WearPersonalProtectiveEquipment(PPE). Cleanallpartsandworkarea. BlockupandsecureheavypartsBEFOREworkingbeneathunitorparts. Whenheavyliftingisinvolved,alwaysseekassistance. Ensurealltools,oldparts,nuts,boltswashers,etc.areremovedBEFORErestartingunitaftermaintenance.

    PERSONAL PROTECTIVE EQUIPMENT (PPE)

    AllpersonnelworkingonoraroundMISWACOequipmentMUSTwearPersonalProtectiveEquipment(PPE),whichincludesanapprovedhardhat,safetyglasses/shield;glovesandoutergarments.LocalorNationalcodesrequiredifferentand/oradditionalPPEapparel.Complyaccordingly.

    Initiate a controlledshutdown beforestarting ANY partsreplacement procedure.Lockout/tagouttheunit.

    WARNING

    CAUTIONToavoidinjuriesto the personnel or damage toequipment, read thefollowingproceduresbeforeattempting any installationor maintenance proceduresonMISWACOequipment.

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    Figure1CarbonSteelHeaderBox

    FUNCTIONAL DESCRIPTION Theshakersbasicfunctionistoprovideprimarysolidsremovalfrombothoilbasedmud(OBM)andwaterbasedmud(WBM)duringdrillingoperations.TheMongoosePro*enablesoperatorstomeetawidevarietyofdrillingconditionswithfourscreensperbasket,alongwithanadjustabledeckanglethatallowsflexiblecontroloffluidpooldepthandbeachlength.Theuniquemotormountingofthetwomotorshakervibratorsproducesatruelinearmotionadjustabledualmotiondriveallowingtheusertoswitchbetweenlinearandbalancedellipticalmotionwhileunitisinoperation.Eachunithasafluiddistributionbox.Optionsinclude: HeaderBox PossumBellywithButterflyValveandBypass PossumBellywithKnifeGateandBypassNOTE:RefertotheInstallation,OperationandMaintenancemanualsforfurtherdetails.FLUID DISTRIBUTION SYSTEMS Shaker with Header Box Thefluiddistributionsystemisatthe rearoftheshakerbasketandismounted abovethescreendeck(RefertoFigure1). Fluidisredirectedfromtheinletline throughtheheaderboxintoahalfpipe attherearofthebasket. Sincefluiddistributionismountedabove thescreendeck,notrapexiststocollect solids. Asfluidpassesthroughthediverterbox,it sweepstheboxclean.

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    Figure2PossumBellywithButterflyValve

    Shaker with Possum Belly with Butterfly Valve Bypass Thebutterflyvalveis locatedbelowthemain inletonthepossumbelly (RefertoFigure2).Useto manuallyopenorclosethe bypass. WhenCLOSED,fluidflow isdirectedthroughthe possumbellytotheshaker bed. OPENthebypassbyturning butterflyvalve90. Whenbutterflyvalveisopened, fluidisredirectedintotheskid, bypassingthescreens. Shaker with Possum Belly with Knife Gate Bypass Thepivotingknifegatefor singleshakersismanually raisedorloweredtooperate thebypass(RefertoFigure3). Whentheknifegateisopened, fluidisredirectedintotheskid, bypassingthescreens.

    Figure3PossumBellywithKnifeGate

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    Figure4DualShakerwithCommon

    PossumBellywithKnifeGate

    Figure5TripleShakerwith

    CommonPossumBellywithKnifeGate

    Dual & Triple Shakers with Common Possum Belly with Knife Gate Bypass Theknifegateiscontrolledbyasingle,turninghandwheel(RefertoFigures4&5). Whentheknifegateisopened,fluidisredirectedintotheskidbypassingthescreens. Themanuallyoperatedslidegatesarealsousedtocontroltheflowrate.

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    Figure6QuadShakerwithFeedManifoldAssembly,HeaderBoxes&ButterflyValveBypasses

    Quad Shakers with Feed Manifold Assembly, Header Boxes & Butterfly Valve Bypasses Mudfeedsintothebackofthefeedmanifoldassemblywiththeflowevenlydistributedtoeachoftheheader boxes(RefertoFigure6). Butterflyvalveslocatedateachheaderboxareusedtoopenorcloseflowtoaparticularshaker. Butterflyvalveslocatedatthetopofthefeedmanifoldareusedtocloseoffflowtoshakersenablingtheuseofa cementbypass.

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    SECTION 2.0: PREPARATION UNPACKING InspectallgoodsasreceivedfromshippingcompanyBEFOREsettingupandoperatingtheshaleshaker.ReportaclaimfordamageorlossimmediatelytoboththecarrierandMISWACO.Alsocheckbillofladingforanyseparatelyshippeditems,includingmanualsandCDs.Onceanorderisconfirmedasreceivedcompletedinanundamagedcondition,installationcanbegin. TheMongoosePro*isequippedwithspecialshippingbracketsforthefrontandrearoftheshakerbasketassembly.Toremovetheshippingbrackets,usea30mmsocketwrenchtoloosentheboltsoneachbracket.Storethebracketsontheunit,usingtheintegratedboltholesontheskidtoholdthebracketsinplace(RefertoFigures7&8). LIFTING & HANDLING Alwaysusetrainedpersonnelforliftingandloadingoperations.Ensureliftingequipmentissuitableforpurposeandiscertifiedwherenecessary.Usethefourliftinglugslocatedateachofthefourcornersoftheunit.AlabelshowninFigure9indicateslocationofeachliftinglugontheunit.

    Figure9LiftingLugLabel

    CAUTIONSpecial shipping bracketsareusedtoretainthebasketonto the skid duringshipping. Keep themsecuredtotheunituntilitisplaced in its final location.Keepthesebracketssafeforfuture movement or longterm storage of theMongoosePro.

    Figure8RearShippingBracket

    Engaged(Left)andStored(Right)

    ATTENTIONPerform structural checks onthe deck beams to ensurethey can support appliedloads (twice the shakerweight)ofequipment.

    Figure7FrontShippingBracket

    Engaged(Left)andStored(Right)

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    Figure10PipingInstallationGuide(Arrowed)

    TABLE 2.1: UNIT WEIGHTS & DIMENSIONS

    Unit Description

    Approximate Unit Dry Weight

    Unit Dimensions

    SingleMongooseProPT 1560kg(3430lbs.)

    3044mmx1749mmx1394mm(119.8x68.9x54.9)

    DualMongooseProPT 3886kg(8550lbs.)

    3150mmx3689mmx1330mm(124x145x52.4)

    TripleMongooseProPT 5871to6110kg(12,943to13,471lbs.)

    3150mmx5842mmx1433mm(124x230x56.4)

    QuadMongooseProPT 8709to9162kg(19,200to20,200lbs.)

    3686mmx7579mmx2586mm(145.1x298.4x101.8)

    EQUIPMENT LOCATION Theshakerissuppliedwithanintegralskidandispositioneddirectlyontothedeckorabovesandtrapsasrequired.Install,operateandmaintainequipmentonlywithqualifiedpersonnel.Locateunitatpropersite.Ifunitisinstalledindoors,adequateventilationisnecessary.VentilationsetupmaybecompletedbyqualifiedMISWACOpersonnelorbythecustomer.Thecarbonsteelfeederassemblyhasaninstallationguidepaintedontherearofthefeederformountingtheinletpipewhichcanaccommodate6,8and10inletpipesizes(RefertoFigure10).Theunitsaredesignedonamodularbasisandcanbedisassembledintoindividualcomponentsforeasierinstallation.

    TABLE 2.2: WEIGHTS FOR MODULAR COMPONENT

    Unit Description Basket Assembly (Without Motors) Skid Motors Possum Belly Header Box

    SingleMongooseProPT 618kg(1360lbs.)329kg

    (725lbs.)

    128kg(282lbs.)

    193kg(425lbs)

    CarbonSteel128kg(283lbs.)

    DualMongooseProPT518kg

    (1141lbs.)

    1531kg(3375lbs.)

    545kg(1202lbs.)

    TripleMongooseProPT 1497kg(3300lbs.)545kg

    (1202lbs.)QuadMongooseProPT 2388kg(5264lbs.)

    1597kg(3521lbs.)

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    EXTERNAL POWER/ELECTRICAL CONNECTIONS (UL PANEL) Start-Up NOTE:RefertotheWiringSchematicsinSection8ofthisUserGuide. Inletportislocatedonsideofcontrolbox(RefertoFigure11). Removeplugsealoncontrolpanelbox. Insertcableglandandwiresthroughconnectionport.NOTE:Thegreenwireisthegroundingleadandthebrown,white/grey andblackwiresareallLIVEpowerleads. Attach(crimp)aneyeletwireconnectortothewireendsofthe groundingcable(RefertoFigure12). Loosenscrewsonpowerdistributionbox. Insertbarewireendingsofthepowerleadsintopowerdistributionbox. Retightenscrewsonpowerdistributionboxoncewiresareinplace. Inspectoringsealondoorsurface.Replaceifdamaged. InstallALLboltstocompletelyclosedoor.

    Figure11InletPort(Circled)

    Figure12InteriorViewofControlBox

    CableGlandConnectionPort(InteriorViewofControlBox)

    GroundingCable

    ThreePowerSourceCables(PowerLeads)InsertedIntoPowerDistributionBox

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    Initializing Procedures Removevibratorcoversandverify counterweight(RefertoFigure13).NOTE:Themotorclosesttothefeedend oftheunitisafixedweightmotor; themotorclosesttothedischargeend oftheunitisaswingweightmotor. Reassembleonecovertoeachvibrator;leavingonecoveroffofeachvibrator. Bumpstartmotorstocheckrotation.

    NOTE:BumpstartmotorsbypushingSTART buttonlocatedoncontrolpanel.Next, quicklypushSTOPbuttononcontrolpanel. Checkdirectionoftopcounterweights.Vibrators shouldrotateasindicatedontheMotorRotation Nameplate(RefertoFigure13).

    Reinstallallcounterweightcovers.Startupunitandrunfor approximatelyonehour.Allowenoughtimeforbearings toreachnormalrunningtemperature. Usinganampmeter,verifythecurrentdrawnbythevibrators fromthecontrolpanelmatchesthespecificationsonthe vibratornameplate(aclamponcurrentmeterisrecommended). Clamparoundeachmotorcableleadtogetcurrentreadings (RefertoFigure15). Boltcontrolpanelcoveronpanel.

    Figure15Amp Meter

    WARNINGPerformlockout/tagout procedures toisolate the unit fromtherigpowersupply.

    WARNINGKeep all guards inplace at all times toavoid exposure toparts rotating at highspeeds.When thepower isON,severeinjurycanoccurifhandsorfeetreachinsidetheunit.

    WARNINGPerformlockout/tagout procedures toisolate rig powersupply.

    WARNINGAllcomponentsinsidethe control box areLIVE and present a shockhazard.

    Figure14MotorRotationDiagram

    Figure13FixedWeight(Left)&SwingWeight(Right)

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    PRESERVATION & STORAGE Storage of Non-Commissioned Equipment Equipmentcanbestored(uponarrival)intheshippingcratefora12to24monthpreservationperiod.DoNOTexposeequipmenttodust,vibrationorextremeweatherconditions(suchasheavyrain).Ifunithasbeenremovedfromoriginalcrate,coverwithatarpaulinduringanypreservationperiod.Every13months,examinethemotors.Removetheirweightcoversandrotatethecounterweighttopreservethebearings.Storage of Commissioned Equipment Reinstalloriginalshippingbracketstoprotectequipment. Whendisconnectingpowerconnectionstocontrolstationandmotors,plugallinletswithanappropriatefitting tokeepwater/moisturefromentering.DoNOTleaveanyelectricalconnectionsopenandexposed. AddanticondensationpackstomotorJBoxesandcontrolstation. InstallandsealallcontrolstationdoorsandJBoxCovers. DECOMMISSIONING PROCEDURES Washunitandremovescreensfromshaker. Disconnectflowlinefromfeederandmainpowerlinesfromcontrolpanel. Attachshippingbracketstobasketsandskid. Moveortransportshakervialiftingpointsindicatedonskid.

    WARNINGWhen initiating thedecommissioningprocedures on theMongoosePro,shutoffandlock out power beforeremoving guards (brackets,skirt, etc). Follow all localand national electricalcodes. Failure to complycould result in severepersonal injuryorpropertydamage. Lockout of powerMUST be completed by acertifiedelectrician.

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    SECTION 3.0: OPERATING INSTRUCTIONS ADJUSTABLE PARAMETERS DURING NORMAL OPERATING CONDITIONS Screen Selection Selectionofscreenmeshdependsonanumberoffactors: flowrate,fluidcondition,formation,rateof penetration(ROP),fluidtypeandnumberofshakers. Usethefinestscreenpossibletoensureoptimum performancetotherelativescreenlife.Flow Rate Adjustflowratetomaintainaconstantpoollevelonall shakersused.Theoptimalfluidendpointis75%ofthe screensurface.Basket (Deck) Angle Thebasketdeckangleismanuallyadjustablebetween3degrees and+3degrees(RefertoFigure16).NOTE:Shutdownofshakerbeforechangingdeckangleis NOTnecessary.CHANGING BASKET (DECK) ANGLE IMPORTANT:DoNOTadjustmorethan2degreespersidewhenchangingdeckangle. Useamanualratchet,wrenchorscreenclampingwedgetoadjustthe11/4nutlocatedontopofjack.Adjust eachsidetodesiredposition.AlwaysseteachsidetotheSAMEangle. Locatemanualjacksondischargeendofshakerandsetbasketatanyanglebetweenthehighestandlowestangle. Resetfluidendpointbyadjustingbasketangleorbycarefulselectionofmeshsize.NOTE:Alwaysoperateshakerwithlowestpossiblebasketangletomeetcapacityrequirements.Asteepincline resultsinscreenoverloadanddecreasedscreenlife.

    DoNOT use air/pneumaticratchet orwrench to adjustthedeckanglejack.

    ATTENTION

    Figure16Basket(DeckAngle)

    AdjustableBetween3Degrees&+3Degrees

    11/4Nut

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    SHAKER SPEED Theshakerisdesignedtooperateat1,500rpm(with50Hzmotor)or1,800rpm(with60Hzmotor)inbothwaterandoilbasedmud. Motor Control Panels Themotorcontrolpanelhasaselectorswitchfor Normal(Progressiveelliptical)andCapacity(Balanced Elliptical)operation(RefertoFigure17). Switchbetweenbalancedellipticalandprogressive ellipticalmotiontochangethemotionofthe shaker(RefertoFigure18).

    EQUIPMENT START-UP Ensurescreensareproperlyinstalledandfirmlywedgedinto place(RefertoFigure19). WetscreenswithbasefluidPRIORtorunningdrillingfluid. Ensureagateisplacedatanyunusedeffluentstreamoutlet (oftheskid),anddesiredoutletisunobstructed. Checkallelectricalconnections. TurntheselectorswitchonthecontrolpaneltoNormalorCapacity mode,dependingonthedrillingparameters.TheCapacity,or balancedellipticalmodeeffectivelyprocesseshighvolumesolids. TheNormal,orprogressiveellipticalmodeproducesdriercuttings andmaximizesdrillingfluidrecovery. PushSTARTbuttononcontrolpaneltostartshaker. Allowfluidtoflowovershakerscreens.NOTE:Applyflowoffluidslowlyatfirsttoavoidfloodingscreens. Keepfluidendpointat75%coverageofthescreeningsurface foroptimalperformance.

    ATTENTIONUnit shutdown is NOTnecessary when switchingbetween the balancedelliptical and progressiveellipticalmotions.

    ATTENTIONMake sure all objects (suchas tools) are clear fromequipmentBEFOREstartingtheunit.)

    Figure17MotorControlPanel

    GreenSTARTButton

    RedSTOPButton

    Normal/CapacitySelectorSwitch

    WARNINGKeep all guards inplace at all times toavoid exposure toparts rotating at highspeeds.Whilepower is on,severe injury can occur ifhands or feet reach insidetheunit.

    Figure19Screens&WedgesFirmlyInPlace

    Figure18OperationSelectorSwitch

    InCapacityMode

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    CONTROLLED SHUTDOWN Closeoffflowtofeeder. Continuetorununituntildrillingfluidalreadyonscreensisprocessed. Thoroughlycleanbasketsandscreensusingappropriatebasefluid. PushSTOPbuttononthestart/stopstation.NOTE:DoNOTuseasqueegeeoranyotherforeignobjecttocleanscreens.NOTE:Ifunitisoutofuseforlongperiods,remove;cleanthoroughly;dry;and,eitherreplaceinitsboxorstoreall screensinasafe,dryarea.SCREEN HANDLING SCREEN INSTALLATION PROCEDURES MongooseProunitshavefourpretensionedscreensandtenwedgespershakerbasket(withtwosparesonthecabletower).Oncescreensareplacedonthescreenbed,wedgesaredrivenbetweeneachscreenedgeandsupportbarsonshakersidewalls.Thescreenbedisslightlycrownedatthecentercausingscreenframestobowwhenwedgesareforcedinplace.Thispreventsscreensfromwhippingupanddownduringshakeroperation.Changing / Installing Screens Stopflowofdrillingfluidtoshaker.Whileshakerisrunning,wash downscreens.Cleanallcuttingsandsolidsbuilduparoundinside ofdeckandwedges. Shutdownshaker. Eachscreenissecuredinplacebytwowedges,oneperside.Alwaysremovewedgeswitharubbermallet (RefertoFigure20foranalternativetechnique). Striketophandlesectionofwedgestoloosenthem.

    CAUTIONFollow ALL safetyinstructions. Use properPPEequipmentwhenusingsteam or pressureequipment.

    ATTENTIONWash down screen areaPRIOR to installing newshakerscreens.

    WARNINGPerformlockout/tagout procedures toisolate unit from therigpowersupply.

    ATTENTIONUsearubbermallettoavoiddamagetowedges.

    Figure20UseExtraWedgesWithAMallet

    ToLoosenScreenWedges

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    Removescreenpanel.Screenpanelsareremovedandinstalledone atatime.Placethescreenwedgesinthewedgeholders,locatedon thecabletower,topreventlosingthemduringscreenchanges(Refer toFigure21).NOTE:Repeatthefollowingstepsforeachadditionalscreenpanel. WedgesforthesecondscreenfromthefeedendareREVERSED foreasierinstallation. Washdownscreenbedandgasketpriortoinstallingnewscreens. Laynewscreenintoshakerdeck.Positiononewedge betweenscreenedgeandsupportbaronshakerside wall(RefertoFigure23).Positionanotherwedgeon theoppositesideinsamemannerandhammertight (RefertoFigure22).DONOThammerwedgestootightly. WetdownnewscreenswithbasefluidPRIORtouseofdrilling fluidstoproperlyconditionscreenmesh.Screen Washing & Blinding Screens Plugged With Solids Washscreensfrombacksideusingbasefluidwith thescreensREMOVEDfromshaker. Changescreenstoafinermesh.Screen Storage

    Storescreensinoriginalcardboardpackagingtoprotectscreenmesh. Horizontalorverticalstackingispermissible.

    ATTENTIONReplace any deck gasketsthat are worn, cracked orhardened.

    ATTENTIONBoth wedges must be inposition PRIOR tohammering them tight.Failuretodosowillpreventthe second wedge frombeingstarted.

    CAUTIONFollow all safetyinstructions. Use allrecommended PPE whencleaningtheshaker.

    ATTENTIONWash screens with anappropriate mediumBEFOREshakerunitisshutdown to avoidpluggingorbinding of the screenmeshes by dried solids.NEVER use a wire or stifffiberbrushonthescreens.

    ATTENTIONAlways wash screensPRIOR to storing them toavoidmechanicaldamage.

    Figure21MongooseProCableTower

    WithWedgeHolders

    Figure22ScreenWedgeSecuredtoUnit

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    SECTION 4.0: PREVENTIVE MAINTENANCE SAFETY RELATED MAINTENANCE PROCEDURES ThefollowingproceduresexplainbasictasksthatwillhelpextendtheservicelifeoftheMongoosePro*shaleshaker.MISWACOrecommendsoperatorscomplywiththeseprocedurestoensuretheunitoperatesatitspeakefficiency. Cleanallpartsandworkarea. BlockupandsecureheavypartsBEFOREworkingbeneathunitorparts. Whereheavyliftingisinvolved,alwaysseekassistance. RemoveallscreensBEFOREanyworkiscarriedoutonshaker. Ensurealltools,oldparts,nuts,bolts,washers,etc.areremovedBEFORErestartingunitaftermaintenance. DoNOTweldonanypartofbasketassembly. Useonlyqualifiedpersonneltoperformmaintenance. Visuallyexamineunitforsignsofwearand/ordamage.Repair/replaceasnecessary. Cleanunitremovinganysolidsbuildup. Performaudiblechecks,investigatingasnecessary.MOTOR MAINTENANCE NOTE:RefertotheMartinMotomagneticOperatorsManualintheInstallation,Operation&Maintenance(IOM) manualfordetailedmaintenancetothevibrator.Installationofvibratorshouldbedonebyacertified electrician.Lubricate Motor Bearings (Every 3000 Operational Hours) Removeplugs(oneforeachbearing)andinsertan 1/8NPTZerkgreasefitting(RefertoFigure23). Pump1.41ounces(40g)oflubricantintoeachbearingfornormal, bearingsurfacetemperaturesbelow195F(91C).DoNOTovergrease.

    ATTENTIONOnly use Kluber IsoflexTopas NB 52 lubricant forbearings. Failure to do sowill void the motormanufacturerwarranty.

    Initiate a controlledshutdown beforestarting ANY partsreplacement procedure.Lockout / tag out the unit.Have a certified electricianverifythatthepowersuppliesareisolatedbeforeperformingANY maintenance on theshaker.

    WARNING

    Figure23GreaseFittings(Circled)

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    Motor Bolt Torque Procedure NOTE:Thereareatotalofsixmotorboltsoneach motorwhicharetorquedtotheproper requirementswhenshippedfromfactory. Usinga30mmsocket(3/4drive)witha200mm(8) extension,applyatorqueof435Nm(320ft.lb.)toall motormountingbolts,torquingtheboltsinorder16 (RefertoFigure24). Verifyanddocumentmotorbolttorqueevery672hours oronetimepermonthofoperationforboltsalreadyin useinthefield.Motor - Electrical Connections (Isolators) Anytimemotorleadsarechangedorcableisreplaced,ensureblackneoprenevibrationisolatorsareinstalledproperlyBEFOREoperatingunit. Installthethinisolatorfirst(RefertoFigure25). Connectmotorleadstothecorrectterminals. Placethethickisolatorontopofmotorleads(RefertoFigure26). Replacecoverandtightenbolts.

    CAUTIONWhile the isolators areremovable, they shouldalwaysbeinplacewhentheunit is inuse toprotect theelectricalconnections in themotor. Failure to do socausespremature failure ofthe wiring and could alsocausethemountingpoststobreak.

    WARNINGNEVER reuse the motorinstallationhardware(bolts,washers and nuts).ALWAYS use newhardware. Retorque newbolts after the first FOURhoursofoperatingtime.

    Figure25ThinIsolatorMotorLeadsShowing

    Figure26ThickIsolatorMotorLeads

    NotShowing

    Figure24MotorBoltsTorquePattern

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    ISOLATION SPRINGS NOTE:Therearefourisolationspringsperbasket(RefertoFigure27).Inspection for Fatigue & Replacement Checkeachspringforsignsoffatigueorfractureevery3months,orif theshakerbasketistiltingsidetosideandcuttingsarerunningtoone sideofthebasket. Checkforspringfatiguebysettingbasketlevelandmeasuretheheightofeachspring. Thefronttwospringsshouldbesameheight,andthebacktwospringsshouldbesameheight.NOTE:Heightofbackspringsmaydifferfromheightof frontsprings.Replacing Springs Removefeeder. Liftbasket(withproperliftingdevice)toremoveweight fromsprings.ALWAYSremoveweightfromspringsbefore attemptingtochangethem. Therearspringsrequireconsiderableefforttoremove. Thefrontspringsslideoutforreplacement.GREASING DECK ADJUSTMENT JACK Thedeckangleadjustmentjackshaveagreasefittinglocatedonthedischargesideofthejack(RefertoFigure28).Onceamonth,apply10shotsofmultipurposegreaseintogreasefitting(circledinblack).Rundeckangleadjustmentupanddowntwicetoallowgreasepenetrationtojackinnerscrew.

    Figure27SpringEnclosedinNitrileBoot

    ATTENTIONSprings are coveredwith aprotective black nitrileboot serving as a safetyprecaution against baresprings, which are apotentialpinchpoint (RefertoFigure27).

    Figure28GreaseFitting

    DeckAngle

    Indicator

    GreaseFitting

    RedIndicatorPointer

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    RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE

    TABLE 4.1: RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE

    Item Task Interval Motors GreaseMotorsoperatingatnormaltemperature 3000hrs.runtime

    GreaseMotorsoperatingabove70C(158F) greaseevery1500hrsruntimeElectricalCables Checkforwearanddamage. WeeklyScreenGaskets Checkforcracks. MonthlyDeckAdjustmentSystem

    Checkforfullupanddowntravel. Monthly

    SupportSprings Checkforunevencompression. MonthlyScreenHoldDownBar

    Checkscrewsfortightness. Monthly

    GasketGrommets Checkforholding. MonthlyFlowControlGates

    Checkforfreeoperation. Monthly

    NutsandBolts Checkfortightness. MonthlyMotorBolts Verifypropertorque. MonthlyDeckAdjustmentSystem

    Greasejackfitting. Monthly

    NOTE:Timeintervalsaboveassumecontinuousshakerrunningoperation.

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    SECTION 5.0: TROUBLESHOOTING

    TABLE 5.1: TROUBLESHOOTING TABLE

    Symptom Probable Cause Corrective

    Action Screenwedgecomesloose. Wedgenotproperlyinstalled.

    Ensurewedgeisfullyengaged.Solidsunderscreenorwedge.

    Solidsaremigratingtoonesideofthebasketornotdischargingproperly. Unitnotlevel. Levelunit.

    Shakermakesunusualloudnoises.

    Motorboltsloose. Checkmotorbolts.Wedge(s)loose. Checkandreinstallwedges.Vibratorbearingsworn. Replacemotor.Improperclearancebetweenbasketandskid.

    Determineandfixcauseofinterference.

    Loosefastenersorhardware. Locateandtighten.Bypassstuck. Cakedmudonunit. Cleanunit.Mudbuildsuponscreenortoomuchspillsoverdischarge

    Incorrectdeckangle. Adjustdeckangle.Screenmeshtoofine. Changetoacoarsermeshscreen.

    Mudbuildsupatbackedgeofscreen. Screenclothtensionlooseonscreen. Replacescreenpanel.Vibratoroverheating(70overambienttemperature.)

    Bearingoutofgrease Servicebearings.Bearingwornout. Replacemotor.

    CAUTION ThefollowingactionsMUSTbeperformedbyacertifiedelectrician.

    Vibratorsfailtorotate. Mainsupplydown.Checksupplytocontrolbox.EnsureisolatorisON.Checksupplyfuses.

    Onevibratorfailstorotate.Damagedwiring. Checkwiring.Damagedvibrator. Checkvibrator.Damagedthermaloverload. Checkthermaloverload.

    Shakerstops. Controlstripped. Checkcircuitbreakersandthermaloverloadswithincontrolpanel.

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    9091120 (--) 23

    SECTION 6.0: MAINTENANCE PROCEDURES SCREEN GASKET REPLACEMENT Washandremoveallscreensfromshaker.NOTE:Periodiccleaningofshakerkeepstheunitrunningattopefficiency.Washscreenseachtimeshakerisshut down. Washdeckareathoroughly.Ensurescreenbedisclean. Removehardwareandthenremoverubberscreengasketswithbars.NOTE:Replacescreendeckrubberscreengasketswhensignsofcrackingorhardeningarepresent.Grommet Replacement NOTE:Replaceplasticgrommetswhenrubberscreengasketisreplaced (RefertoFigure29). Placegrommetintherectangularslotandpressdowntolockintoposition. Thoroughlycleanscreendeck. Laynewscreengasketintoplaceandinstallscreenbarontopofgasket.NOTE:Ifnecessary,aligngrommetswithscrewholesinscreenbarusingasmall screwdriver. TightenallscrewswithaNo.2Phillipsheadscrewdriverbit.Ensurethelipof thegasketistighttoscreenbar.

    Figure29PlasticGrommet

    Pressdowntolockgrommetintoplace.

    ATTENTIONFailure to replace worn orhardened screen gasketscan result indamage to thescreenbed.

    CAUTIONDo NOT over tightenscrews.Thegrommetsmaypulloutofthescreendeckiftheyaresubjected toexcesstorque.

    Initiate a controlledshutdown. Disconnectand lockout/tag outthe power supply to thecontrolpanel.

    WARNING

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    ISOLATION SPRING REPLACEMENT PROCEDURES NOTE:MISWACOrecommendsreplacingthefourmainbasketspringeverytwelvemonths.Ifonespringappears morecompressedthantheothers,replacerightaway.RemoveallweightfromspringsBEFOREchanging them.Oncebasketislifted,removetopandbottomboltssecuringspringspool(RefertoFigure30).Springsslideoutforreplacement.VIBRATOR REMOVAL & INSTALLATION NOTE:Documentwirecolorstospecificterminals inmotorjunctionboxBEFORE disconnecting.Disconnecting Cable Gland Disconnectterminalsfrommotors. Loosenandslidenutlocatedoncablegland overmotorcable(RefertoFigure31). Loosencablegland. Carefullypulloutallwiresinmotor junctionbox,avoidingdamageto connectorsandwires. Whenmotorcableisremovedfromjunction box,removeallfittingsattachingthecable glandtothemotor.

    CAUTIONLift the basket (with theproper lifting device) toremove weight from thesprings.

    CAUTIONFollow all of the safetyinstructions. Use of PPE isrequired during theinstallation and removal ofvibratorymotors.

    Ensure power to thecontrol panel isswitchedOFFand thelockout/tag out proceduresare followed. These actionsMUST be performed by acertifiedelectrician.

    WARNING

    Figure30TopSpringBolt

    CAUTIONOperators may need toloosenorremovethefeederbox to access feed endspringforreplacement.

    Figure31CableGlands(Arrowed)&LiftingPoints(Circled)

  • MONGOOSE PRO USER GUIDE M-I SWACO

    9091120 (--) 25

    Lifting & Moving Vibrators Hookproperliftingdevicetomotorliftingpoints. Removemotorboltsandhardware.NOTE:NotemotorwireinletlocationanddirectiononjunctionboxBEFOREremovingmotor. Removemotor.Installing/Replacing Motor Cleanbottomofvibratorfeet. Ensuremotorplateisalsoclean. Liftvibratorinplaceusingproperliftingequipment. Alignmotorwireinletlocationinthesamespotas before.Installnewmotormountinghardware. Handtightenallbolts. Applyinitialtorqueof160ft./lbs.(217Nm)toallmotorbolts. Applyafinaltorqueof320ft./lbs.(434Nm)toallmotorbolts. Reinstallallfittingsintothemotorwireinletinthesameorderastheywereremoved.Feedwiresinto fittings.Ensurewiresarenotdamagedortwistedinsidetheelbow. Connectelectriccabletovibratorusingappropriateglands. Tightennut,thencordgripontocablegland. Reconnectwirestocorrectterminals.Reinstalljunctionboxcoverandtightenbolts. Retorquemotormountingboltsafterrunningmotorsfor4hours. Ifthevibratorhasadjustableeccentricweights,fixcounterweightsatasettingof100%. Recheckmotorrotation.NOTE:Topmotors(onepieceweights)arefixedat100%.Verifybottomswingmotorsaresetat100%.

    Ensure power to thecontrol panel isswitched OFF andthe lockout / tag outprocedures are followed.Only a qualified electriciancanperformconnectionanddisassembly procedureswiththisunit.

    WARNING

    ATTENTIONNEVERdent,strike,mar,orgrind ANYTHING againstthemotormountingsurfaceor themotorplate.Damageto either will render theequipment inoperable.NEVER reuse motorinstallation hardware.Always use new bolts.Check and retorque newbolts after the first fourhoursofoperationtime.

    ATTENTIONDoNOTrunshakerswith one or moremotor mountingboltsmissingorimproperlytorqued. Failure to followthese guidelines can resultin motor malfunction,causing extensive damageorinjury.

    ATTENTIONLiftinglugsonthevibratorymotors are designed to liftthe motor, NOT theMongoose Pro. Do NOT,under any circumstances,attempt to lift the unit orbasket assembly by thevibratorymotorliftinglugs.

    CAUTIONMotors are heavy. Eachmotor weighs 293 lb (133kg).Apply a small amountof tension to the liftingdevice to keep the motorsfrom falling during motorboltremoval.

    CAUTIONBEFORE installing avibratorymotor,ensure thevibratory motor mountingarea isabsolutelycleanandundamaged.

    ATTENTIONNote the orientation ofmotor bolts. The head ofeach bolt is on the INSIDEof themotorplate.Thenutis on the OUTSIDE of themotorplate.

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    ELEVATOR JACK REPLACEMENT Raisebasketenoughtorelieveweightoffofspringandremovespring. Loosenandremove12mmhardwareatbaseofelevatorjackwitha 19mmwrenchorsocketwithextensions(RefertoFigure32).Remove springsupportbracketandpointerfromelevatorjack. Notethepositionofthe3/8thicksteelspacerunderneatheachjackshardwarebase. Reinstallspringsupportandpointeronnewelevatorjackinthesamepreviousposition.Mountnewelevator jackonindicatorplate.Install12mmhardwareandhandtighten. Ensurepointerdoesnotinterferewithindicatorplatewhenjackelevates.Aonequarterinch(1/4)gapis preferred. Inspectandreinstallspring.Whenspringisloweredbackinposition,makesuretheurethanespringspoolisin place.SHAKER WASH DOWN PROCEDURES Normal Daily Wash Down Procedures Usebasefluidandthoroughlyhosedownentireunitwithscreensinplaceandshakerrunningtocompletely removeallsolidsfromscreensurface. Whenunitisclean,shutoffpowerandremoveallscreensandsetthemaside.Continuewashingshaker. Cleanscreenbedareaextremelywellensuringsealareaisfreeofdrillingfluidthatcancausebypassaround screenframelater. Washscreenstoremovestickysolids.NOTE:Whencleaningwithapressurewasher,keepthenozzleanadequatedistancefromthescreenstoprevent tearingthemesh.

    CAUTIONUseproperliftingguidelines.

    CAUTIONFollowallsafetyinstructions.Use of PPE is requiredduring shaker wash downprocedures.

    WARNINGInitiate a controlledshutdown beforestarting ANY partsreplacement procedure orgeneralmaintenance.Lockout/tagouttheunit.

    Figure32OverheadViewofHardware

    Base

  • MONGOOSE PRO USER GUIDE M-I SWACO

    9091120 (--) 27

    Wash Down After Circulation of Completion Fluids FollowtheNormalDailyWashDownprocedureslistedpreviously. Lifttheshakerbaskettoitshighestuphillangleandthoroughlywashinteriorofbasket.NOTE:Thereshouldbenoscreensinthebasket Washscreensseparately.

    CAUTIONCompletion fluids typicallycontain a higher amount ofchlorides and are usuallyhighly corrosive. Therefore, itisextremelyimportanttocarryout an extensive wash downaftercirculationofcompletionfluidsisfinished.

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    9091120 (--) 29

    SECTION 7.0: RIG CRITICAL SPARE PARTS LIST (RSPL)

    RIG CRITICAL SPARE PARTS LIST

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    Figure33MongooseProAssembly

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    9091120 (--) 31

    TABLE 7.1: RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO

    Item Number

    Part Number Description Qty.

    16912525 MOTOR2.5HP220240/440480V,FIXEDWEIGHT60/3/180070FRAME

    16905525 MOTOR2.5HP220240/380415V,FIXEDWEIGHT50/3/150070FRAME6920525 MOTOR2.5HP575600V,FIXEDWEIGHT60/3/180070FRAME

    2 05244 LOCKWASHERSCHNORRM20MARTIN#513014 63 9360007 SPRINGCOIL7 44 1345015 WASHERFLATBLACKENEDF436X115/32ODHARDENED 125 041704 SCREWHEXHEADPLATEDM201.5X120MMLGGRADE10.9 66 1305055 NUTHEXPLATEDM20X1.5,35mmGRD10.9BLACKTRICHROMATEPLTD 67 BM6K80290 SPRINGSPOOL 88 5837001 GASKET,MONGOOSEFLATPANELSCREEN 49 5895001 WEDGE,MONGOOSESCREENCLAMPING 810 07415 GROMMETSCREW.273SQUAREPANELHOLE 5611 1441471 #8FLATHEADSHEETMETALSCREWWITHSQUAREDRIVE 5612 7150018 CONTACTOR,REVERSING 113 7152032 RELAY,THERMALOVERLOAD(5.57.5) 2

    147790017 TRANSFORMER460V

    17790019 TRANSFORMER575V7790018 TRANSFORMER380V

    15 7150063 POWERDISTRIBUTIONBLOCK 116 8265105 EMITTERPLASTICVCI105 117 7150016 RELAYBASE 118 7150015 RELAY,DPDT10A120VAC 119 7510037 CIRCUITBREAKER,2POLE,1A 120 7510038 CIRCUITBREAKER,1POLE,3A 1

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    Figure34MongooseProDualUnit

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    9091120 (--) 33

    TABLE 7.2: RIG CRITICAL RECOMMENDED SPARE PARTS LIST FOR DUAL SHAKERS*

    Item Number

    Part Number Description Qty.

    16912525 MOTOR2.5HP220240/440480V,FIXEDWEIGHT60/3/180070FRAME

    16905525 MOTOR2.5HP220240/380415V,FIXEDWEIGHT50/3/150070FRAME6920525 MOTOR2.5HP575600V,FIXEDWEIGHT60/3/180070FRAME

    2 05244 LOCKWASHERSCHNORRM20MARTIN#513014 63 9360007 SPRINGCOIL7 44 1345015 WASHERFLATBLACKENEDF436X115/32ODHARDENED 125 041704 SCREWHEXHEADPLATEDM201.5X120MMLGGRADE10.9 66 1305055 NUTHEXPLATEDM20X1.5,35mmGRD10.9BLACKTRICHROMATEPLTD 67 BM6K80290 SPRINGSPOOL 88 5837001 GASKET,MONGOOSEFLATPANELSCREEN 49 5895001 WEDGE,MONGOOSESCREENCLAMPING 810 07415 GROMMETSCREW.273SQUAREPANELHOLE 5611 1441471 #8FLATHEADSHEETMETALSCREWWITHSQUAREDRIVE 5612 7150018 CONTACTOR,REVERSING 113 7152032 RELAY,THERMALOVERLOAD(5.57.5) 2

    147790017 TRANSFORMER460V

    17790019 TRANSFORMER575V7790018 TRANSFORMER380V

    15 7150063 POWERDISTRIBUTIONBLOCK 116 8265105 EMITTERPLASTICVCI105 117 7150016 RELAYBASE 118 7150015 RELAY,DPDT10A120VAC 119 7510037 CIRCUITBREAKER,2POLE,1A 120 7510038 CIRCUITBREAKER,1POLE,3A 121 3914037 GASKET,FEEDERBOXCOMMONPOSSUMBELLY 222 3914036 GASKET,POSSUMBELLYTRANSITIONDUALSHAKER 123 06247 ROLLPINDIAMETERX1.50LG 1

    *Refer to Figure 33 for Spare Parts 1-20

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    Figure35MongooseProTripleUnit

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    9091120 (--) 35

    TABLE 7.3: RIG CRITICAL RECOMMENDED SPARE PARTS LIST FOR TRIPLE SHAKERS*

    Item Number

    Part Number Description Qty.

    16912525 MOTOR2.5HP220240/440480V,FIXEDWEIGHT60/3/180070FRAME

    26905525 MOTOR2.5HP220240/380415V,FIXEDWEIGHT50/3/150070FRAME6920525 MOTOR2.5HP575600V,FIXEDWEIGHT60/3/180070FRAME

    2 05244 LOCKWASHERSCHNORRM20MARTIN#513014 123 9360007 SPRINGCOIL7 84 1345015 WASHERFLATBLACKENEDF436X115/32ODHARDENED 245 041704 SCREWHEXHEADPLATEDM201.5X120MMLGGRADE10.9 12

    61305055 NUTHEXPLATEDM20X1.5,35mmGRD10.9BLACKTRICHROMATE

    PLTD 127 BM6K80290 SPRINGSPOOL 168 5837001 GASKET,MONGOOSEFLATPANELSCREEN 89 5895001 WEDGE,MONGOOSESCREENCLAMPING 1610 07415 GROMMETSCREW.273SQUAREPANELHOLE 11211 1441471 #8FLATHEADSHEETMETALSCREWWITHSQUAREDRIVE 11212 7150018 CONTACTOR,REVERSING 213 7152032 RELAY,THERMALOVERLOAD(5.57.5) 4

    147790017 TRANSFORMER460V

    27790019 TRANSFORMER575V7790018 TRANSFORMER380V

    15 7150063 POWERDISTRIBUTIONBLOCK 216 8265105 EMITTERPLASTICVCI105 217 7150016 RELAYBASE 218 7150015 RELAY,DPDT10A120VAC 219 7510037 CIRCUITBREAKER,2POLE,1A 220 7510038 CIRCUITBREAKER,1POLE,3A 221 06247 ROLLPINDIAMETERX1.50LG 122 041509 HHCSM12X70MMLGWITHFULLTHREADS 1023 3916067 GASKET,FULLFACEANSIFLANGE,150LBS.,10 124 1493003 HHCSM243.0X90MM,BLACKTRICHROMATEPLATED 1225 03412 HEXNUTM24 1226 3914035 GASKET,TRANSITIONBYPASSPOSSUMBELLY 127 3914037 GASKET,FEEDERBOXCOMMONPOSSUMBELLY 3

    *Refer to Figure 33 for Spare Parts 1-20

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    Figure36MongooseProQuadUnit

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    9091120 (--) 37

    TABLE 7.4: RIG CRITICAL RECOMMENDED SPARE PARTS LIST FOR QUAD SHAKERS*

    Item Number

    Part Number Description Qty.

    16912525 MOTOR2.5HP220240/440480V,FIXEDWEIGHT60/3/180070FRAME

    26905525 MOTOR2.5HP220240/380415V,FIXEDWEIGHT50/3/150070FRAME6920525 MOTOR2.5HP575600V,FIXEDWEIGHT60/3/180070FRAME

    2 05244 LOCKWASHERSCHNORRM20MARTIN#513014 123 9360007 SPRINGCOIL7 84 1345015 WASHERFLATBLACKENEDF436X115/32ODHARDENED 245 041704 SCREWHEXHEADPLATEDM201.5X120MMLGGRADE10.9 126 1305055 NUTHEXPLATEDM20X1.5,35mmGRD10.9BLACKTRICHROMATEPLTD 127 BM6K80290 SPRINGSPOOL 168 5837001 GASKET,MONGOOSEFLATPANELSCREEN 89 5895001 WEDGE,MONGOOSESCREENCLAMPING 1610 07415 GROMMETSCREW.273SQUAREPANELHOLE 11211 1441471 #8FLATHEADSHEETMETALSCREWWITHSQUAREDRIVE 11212 7150018 CONTACTOR,REVERSING 213 7152032 RELAY,THERMALOVERLOAD(5.57.5) 4

    147790017 TRANSFORMER460V

    27790019 TRANSFORMER575V7790018 TRANSFORMER380V

    15 7150063 POWERDISTRIBUTIONBLOCK 216 8265105 EMITTERPLASTICVCI105 217 7150016 RELAYBASE 218 7150015 RELAY,DPDT10A120VAC 219 7510037 CIRCUITBREAKER,2POLE,1A 220 7510038 CIRCUITBREAKER,1POLE,3A 221 05294 FLATWASHERM20 15222 041684 HHCSM202.5X90MMLG,GRADE10.9,BLACKTRICHROMATEPLATED 7623 05244 LOCKWASHERSCHNORRM20MARTIN#513014 7624 03435 HEXNUTM202.5BLACKTRICHROMATEPLATED 7625 3916067 GASKET,FULLFACEANSIFLANGE150LBS.,10 326 5647011 VALVE,BUTTERFLY12WAFERBODYWITHHANDLE&10POSITIONTHROTTLEPLATE 2

    27 5644042 VALVE,BUTTERFLY10WAFERBODYWITHHANDLE&10POSITIONTHROTTLEPLATE 428 05308 FLATWASHERM24REGULAR 21629 1493001 SCREWHEXHEAD,GRADE8.8,BLACKTRICHROMATEPLATED 1230 05309 SPLITLOCKWASHERM24 10831 03412 HEXNUTM24 10832 1493002 SCREWHEADM243.0X180MM,GRADE8.8,BLACKTRICHROMATEPLATED 7233 1493003 HHCSM243.0X90MM,BLACKTRICHROMATEPLATED 24

    *Refer to Figure 33 for Spare Parts 1-20

  • M-I SWACO MONGOOSE PRO USER GUIDE

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    SECTION 8.0: ELECTRICAL SCHEMATICS

    ELECTRICAL SCHEMATICS

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    9091120 (--) 39

    WIRING SCHEMATIC 2 MOTOR/UL 380-415V

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    WIRING SCHEMATIC 2 MOTOR/ATEX 440-480V

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    9091120 (--) 41

    550 600V WIRING SCHEMATIC 2 MOTOR

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  • WorldwideHeadquartersP.O.Box42842

    Houston,TX772422842Tel:2815611300Fax:2815611441

    www.miswaco.comEmail:[email protected]

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