Ideal for Use in Newly Constructed Pipelines Clockorientationofdentsandanomalies

Integrateddownloadableelectronicdata

Sizes6-inchto48-inch(150mmto1200mm)

TDW KALIPER 360 Geometry Inspection Service

TheTDWKALIPER360GeometryInspectionServiceisanew,advancedtechnologynowincludedinthebroadlistofindustryleadingInlineInspectionServicesprovidedbyTDW.

Featuring Innovative MAGPIE Systems TechnologyThenewTDWKALIPER360GeometryInspectionToolincludesthelatestMAGPIEtechnologicaladvances.TheKALIPER360toolisperfectlydesignedforuseinnewlyconstructedpipelinesandforpipelinescurrentlyintheactiveserviceofmovingliquid,gas,chemicalorotherline-transportableproducts.

TDWInlineInspectiontoolsareknownworldwideforbeingSmart,SimpleandReliableallimportantperformancecharacteristicsthathaveconsistentlyresultedinthehighestfirst-runsuccessrateintheindustry.MAGPIEtechnologyisengineeredforsimplicityforaverygoodreason.SimplicitymeansthatTDWILIequipmentislessexpensivetooperate,hasfewerpartsthatcanfail,andfeaturessystemsthatarereadilyupgradable.

Dig Site Information ReportsT.D.Williamsoncanprovidethelocationofdistinc-tiveupstreamanddownstreamfeatures,allowinglineoperatorstoaccuratelylocateprecisediglocationsofanomaliespinpointedandrecordedbytheKALIPER360toolasitmovesthroughapipeline.

TDW Construction KALIPER 360 Geometry Inspection Service

TheTDWKALIPER360GeometryInspectionToolistheidealsolutionforinspectionofnewlyconstructedpipelinesinsizesfrom6to48diameters.

Features & Benefits The KALIPER 360 Tool:

Isflexibleenoughtopassthrough25%-35%borerestrictions Willaccuratelyidentifythelocation(oclockposition)andseverityofconditionsincluding

dents,wrinkles,out-of-roundnessandflatspots Isreliableandaccuratewithindifferentpipewallthicknessesandpiping/valve/bend

configurations Assuresidentificationanddocumentationofanomaliestoaccuracieswithin2.0%

Technological advantages include: Dualodometerwheels,whichprovideaccuratedistancemeasurement(aninnovation

developedandperfectedbyTDWintheearly1970s) Capabilityfortrackingwithabove-groundbenchmarkdevices On-boarddistancecorrectioncapabilitytoallowforadjustmentduetowheelslippage,

addingtotheaccuracyoffaultidentification

T.D.Williamson,Inc.isthepioneerinpipemaintenanceserviceswithnearlyacenturyofknow-howandexperiencegainedinsuccessfulapplicationsworldwide.

Reporting SoftwareTheKALIPER360usesMAGPIEPIGTRAPsoftwarethatproducesamoremodernwayoflookingatdefectsandanomaliesintheline.

Specifications Linesizes6through48(150mm1,200mm)diameter Operatingspeed:theidealrangeis3to7mph.Aconstantspeedis

recommendedandproducesthebestresults Operatingtemperaturerange:30to160F(0to70C) Workingpressure:Between40and2,000psiforlargerdiameters;between

85and2,000psiforsmallerdiameters Distanceaccuracy:0.5%(5ft/1,000ft)(5cm/1,000cm) Post-runelectronicexpansionchartscaleforsuspectareas Anomaliesassmallas2%ofinternalpipediametercanbereported BatteryLife:65hours(canbelongerifrequested)

Quality PolicyItisthepolicyofTDWtoachievetotalqualityperformanceinmeetingtherequirementsofcustomers.Totalqualityperformancemeansunderstandingwhothecustomeris,whattherequirementsare,andmeetingthoserequirementswithouterror,ontime-everytime.

Formoreinformation,visitourWebsiteatwww.tdwilliamson.com,orcall918-447-5400ortoll-free800-571-7447.

DimensionsPipeSize Length Weight Distancebetweencupin mm in mm lbs kg in mm16 400 29 737 90 41 20 50818 450 29 737 105 48 20 50820 500 37 933 145 66 25 62222 550 37 933 147 67 25 62224 600 37 940 164 74 25 62226 650 44 1118 216 98 31 78728 700 45 1143 243 110 31 78730 750 46 1168 283 128 31 78732 800 56 1422 458 208 39 100034 850 57 1448 504 229 40 100336 900 58 1473 553 251 40 101640 1000 73 1854 670 304 51 128342 1100 74 1880 770 349 51 128348 1200 77 1956 820 372 51 1283

The TDW Construction KALIPER 360 Geometry Inspection Yool is next generation MAGPIE technology that is performance refined for superior accuracy. Greater sensitivity and high speed data acquisition rates result in reports that provide: Highresolutionfaultandfeatureidentification Clearerrepairdecisionforoperators Identificationofhighstressconcentrations Probablecausesofafault

Pipeline Features Detected: Valves,flanges,fittings Bendsandelbows Girthwelds Lateralandverticaldirectionchanges IDchanges

Pipe Anomalies Identified: Misalignment Weldvariations Ovality,buckles,dents

Defect Characterization Performance: Bendradius ......................................................... 0.25D Bendangle ............................................................. 10 Locationfromclosestweldgirthweld .....................0.5% Circumferentialorientation ...................................... 10

Tool Specifications: Deformationsensortype ........................Lowmass,behind the cup sensor arms DentdepthatPOD=90% .....................2%ofpipeOD Deformationdepthaccuracy ..................2%ofpipeOD Deformationaxialaccuracy ....................2 in. (51 mm) Samplefrequency .................................Up to 500 samples per second Datastorage ..........................................Solid state flashmemory Tooltransmitter(optional) ......................Switchable,pulsed or continuous ELF Inertialnavigationsensors .....................MEMS IMU Operatingpressurerange .......................40 to 2000 psi (2.8to137.9bar) In-linetemperaturerange ......................14 to 131F (-10 to 55C) Maximumtoolspeed .............................15 ft/s (4.6 m/s) Minimumbendradius ............................1.5D Minimumborein1.5Dbend .................. reductions up to 15% Minimumboreforstraightpipe .............. reductions of 25% to 30% Defectlocationaids ...............................GPS equipped AGMs and pipeline features Odometerresolution ..............................0.118in.(2.99mm) Numberofodometers ............................2

ExclusiveTDWsoftwareprogramsandoperatingproceduresarethebrainsbehindtheKALIPER360GeometryInspectionTool,creatinganinstrumentthatcanprovide: Highlyaccuratelocationsforknownorsuspected

internaldamagethroughstate-of-the-artelectronics Identificationandrecordingofanomaliesassmall

as2.0%ofoutsidepipediameter Accuratedistinctionbetweenbends,jointsand

piperestrictions Identificationandrecordingofweldlocationat

eachinternaljoint

Preliminaryinspectionreportsareavailableuponcompletionoffieldoperations,withcomprehensiveformalreportingprovidedshortlythereafter.Dataispresentedwithtabulatedlistingsandadigsheetafteranalysis.

Pub: 35-338-0508-ENG

T.D. Williamson, Inc.North and South America: 918-447-5500 Pipeline Services: 1-800-695-0535Europe/Africa/Middle East: 32-67-28-36-11 Asia/Pacific: 65-6364-8520 UK Swindon: (44) 1-793-603600E-mail: info@tdwilliamson.com Web: www.tdwilliamson.com Registered trademark of T.D. Wil l iamson, Inc. in the United States and in foreign countries. / Trademark of T.D. WIl l iamson, Inc. in the United States and in foreign countries. Copyright 2003 All rights reserved. T.D. Williamson, Inc.

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