table of contents · 2020-05-28 · premia sharpening system under the constant supervision of an...

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Table of Contents 1 Important information...................................................................................................................................4

1.1 General Notes ........................................................................................................................................4 1.1.1 For the user of this manual .........................................................................................................4 1.1.2 Supporting documentation..........................................................................................................4 1.1.3 Symbols......................................................................................................................................5

1.2 Intended use...........................................................................................................................................6 1.3 Operator Workstations............................................................................................................................7 1.4 Safety instructions ..................................................................................................................................8

1.4.1 General safety guidelines ...........................................................................................................8 1.4.2 Requirements concerning operating personnel...........................................................................9 1.4.3 Safety during operation...............................................................................................................9 1.4.4 Safety guidelines for changeover, cleaning, maintenance, servicing and troubleshooting ..........9

2 Safety equipment........................................................................................................................................11 2.1.1 Overview of safety equipment...................................................................................................11 2.1.2 Fixed protective devices ...........................................................................................................12

2.2 Residual risks .......................................................................................................................................13

3 Technical Data ............................................................................................................................................15

4 General overview ........................................................................................................................................17 4.1 Premia Setup and Maintenance Requirements.....................................................................................19

5 Transport, unpacking and installation ......................................................................................................21 5.1 Transport ..............................................................................................................................................21 5.2 Unpacking and installation ....................................................................................................................23

5.2.1 Unpacking.................................................................................................................................23 5.2.2 Installation ................................................................................................................................24

5.3 Initial commistioning .............................................................................................................................25 5.3.1 Safety .......................................................................................................................................25 5.3.2 Power connections ...................................................................................................................25 5.3.3 Checking safety equipment for proper functioning ....................................................................27

5.4 Decommissioning / disposal .................................................................................................................27

6 Operation.....................................................................................................................................................28 6.1 Safety ...................................................................................................................................................28 6.2 Controls / menus...................................................................................................................................28

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6.2.1 Controls ....................................................................................................................................28 6.2.2 User interface screens..............................................................................................................30

7 43 7.1 Universal Grinding Fixture ....................................................................................................................44

8 Operation.....................................................................................................................................................55 8.1.1 Filling water / replacing the coolant...........................................................................................55 8.1.2 Dressing the grinding wheel......................................................................................................56 8.1.3 Adjust wheel gap ......................................................................................................................58 8.1.4 Check the wheel gap ................................................................................................................59 8.1.5 Probe arm.................................................................................................................................60 8.1.6 Rotary table with angle adjustment ...........................................................................................61 8.1.7 Manual mode............................................................................................................................62 8.1.8 Automatic mode / grinding ........................................................................................................62

9 Care, inspection and maintenance............................................................................................................63 9.1 Safety ...................................................................................................................................................63 9.2 User training .........................................................................................................................................63 9.3 Care......................................................................................................................................................63

9.3.1 Regular Care ............................................................................................................................63 9.3.2 Cleaning the coolant trolley.......................................................................................................64

9.4 Maintenance .........................................................................................................................................65 9.4.1 Changing the grinding wheel ....................................................................................................65 9.4.2 Changing the reception flange ..................................................................................................67 9.4.3 Changing the filter.....................................................................................................................68 9.4.4 Replacing the touchscreen screen protector.............................................................................69 9.4.5 Software update .......................................................................................................................69 9.4.6 Data backup .............................................................................................................................70 9.4.7 Lubrication schedule.................................................................................................................71

10 Troubleshooting .........................................................................................................................................72 10.1 Safety ...................................................................................................................................................72 10.2 Error messages ....................................................................................................................................72 10.3 Repair, Service and Warranty Contact Information...............................................................................75

11 Spare parts documents and accessories .................................................................................................76 11.1 Spare parts documents.........................................................................................................................76 11.2 Accessories ..........................................................................................................................................79

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12 Limited Warranty ........................................................................................................................................81 12.1 Premia Sharpening System™ Limited Warranty – North America (United States, Canada and Mexico)81

13 EC Declaration of Conformity....................................................................................................................84

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1 Important information

1.1 General Notes

1.1.1 For the user of this manual

This operating manual helps you to familiarize yourself with the PREMIA SHARPENING SYSTEM and use it for its intended purpose.

Read the complete operating manual carefully before you use the PREMIA SHARPENING SYSTEM the first time. Observe the specified safety guidelines diligently.

This operating manual contains important information on safe, proper and economic operation of the PREMIA SHARPENING SYSTEM. Compliance with this manual will help prevent risks; reduce repair costs and service times; and increase the reliability and service life of the PREMIA SHARPENING SYSTEM.

The PREMIA SHARPENING SYSTEM may only be operated and maintained by personnel specifi-cally instructed and trained for these tasks.

Each trained person must be familiar with all functions of their assigned work area.

1.1.2 Supporting documentation

The following supporting documentation should be reviewed prior to the operation of the PREMIA SHARPENING SYSTEM

Electric and circuit diagrams (located on the back of the electrical cabinet door)

Third party documents (package leaflet) of supplied components (located on the back of the electrical cabinet door)

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1.1.3 Symbols

Important symbols and their meanings are listed below.

"Risk"

Work and operating procedures, which are to be followed exactly so that persons are not injured and material damage is prevented

"Caution hazardous electric voltage"

Work and operating procedures, which are to be followed exactly to prevent injury or risk to per-sons from electrified parts.

"Warning about danger of tripping"

Access to the work and operating area of PREMIA SHARPENING SYSTEM is prohibited for unauthorized persons!

"Wear eye protection"

"Wear protective gloves" (optional)

"Note"

Special technical requirements that the must be observed by the user of the PREMIA SHARPEN-ING SYSTEM. Technical considerations (or, tips and techniques) may also be indicated here.

Lists are identified with a shaded square.

Specific steps to be taken by the operator are identified with a black dot.

(1) Pictorial elements in the figures are indicated with bold lines and numbers. Legends denote picto-rial elements based on these numbers. In the text, numbers in round brackets refer to the relevant pictorial element.

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1.2 Intended use

Safety The PREMIA SHARPENING SYSTEM is constructed according to the state of the art and the recognized safety rules and regulations. Nevertheless, danger to life and limb of the user or third party, or damage to the PREMIA SHARPENING SYSTEM and other material assets may occur during the course of the use.

Operating state Operate the PREMIA SHARPENING SYSTEM only in optimal condition. Immedi-ately eliminate malfunctions that may impair safety!

Proper use The PREMIA SHARPENING SYSTEM is intended for use for the sharpening of steel punch press tooling of the types indicated in the technical data specified in Chapter 3. Intended use also includes compliance with the specified inspection, maintenance work and replacement of worn parts associated therein.

Any other use, misuse or use beyond the intended scope (for example grinding of hand tools or other material not made from steel) is deemed unintended. The manufacturer and supplier are not liable for damages resulting from such misuse. The user assumes full risk.

The PREMIA SHARPENING SYSTEM may not be used in areas exposed to haz-ardous materials.

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1.3 Operator Workstations

Overview illustration of the workstation locations (top down view). Figure: 001

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2

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1. Workstation for setting up and operating the PREMIA SHARPENING SYSTEM

2. Space requirement in front of the opera-tor's side 40.0”(1 m)

3. Lateral space requirement 20.0” (0.5 m)

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Safety guidelines and safety equipment

1.4 Safety instructions

The operator's manual is to be kept in the area where the PREMIA SHARPENING SYSTEM is used!

In addition to the operating manual, also observe generally applicable and mandatory regulations for the prevention of accidents and protection of the environment!

Such obligations may concern the handling of hazardous substances or the provision and/or wear-ing of personal protective equipment.

1.4.1 General safety guidelines

Personnel entrusted with work on the PREMIA SHARPENING SYSTEM must read the operating manual, particularly the safety guidelines chapter before starting work. It is too late once work has started. This particularly applies to those who only operate the machine occasionally, such as maintenance or cleaning personnel.

Particular caution is necessary when working in the danger zone of the PREMIA SHARPENING SYSTEM.

In case of changes in the safety or operational behavior, shut down the PREMIA SHARPENING SYSTEM immediately and contact a specialist.

Do not make changes, additions and modifications to the PREMIA SHARPENING SYSTEM that may impair the safety, without the approval of the manufacturer!

Refrain from any risky operations!

Operate the PREMIA SHARPENING SYSTEM only if all protective devices, EMERGENCY stop equipment and safety-related equipment are available and functioning correctly!

Before starting the machine each time, check to ensure that the safety equipment is functioning properly. Also check for wear and tear, and replace parts if required.

Comply with the periodic maintenance intervals specified in the operating manual.

At the end of each working day, check the PREMIA SHARPENING SYSTEM for externally visible damage and defects. Immediately report any damage and/or changes (including operational be-havior) to the appropriate personnel.

In case of malfunctions, shut down and secure the PREMIA SHARPENING SYSTEM immedi-ately!

Shut down procedures specified in the operating manual are to be observed for all work related to assembly, disassembly and re-assembly, commissioning, operation, conversion, adaptation and servicing.

The operator is to prepare appropriate instructions for operation-specific work procedures, safety-related activities and instructing personnel. All national and local regulations are to be observed.

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1.4.2 Requirements concerning operating personnel

Operating personnel must be trained appropriately for using, setting up and operating the PREMIA SHARPENING SYSTEM.

Personnel to be trained, instructed or those placed in an apprenticeship can only operate the PREMIA SHARPENING SYSTEM under the constant supervision of an experienced person!

Operating personnel should not wear open long hair, loose clothing or jewelry, including rings. There is risk of injury!

1.4.3 Safety during operation

Refrain from any risky operations!

The PREMIA SHARPENING SYSTEM may only be operated when all protective devices and safety-related equipment, e.g. detachable safety equipment, emergency stop equipment are func-tioning properly!

Changes in the operational behavior are to be reported to responsible personnel immediately.

In case of malfunction, shut down and secure the PREMIA SHARPENING SYSTEM immediately.

Tools, material and workpieces, which are not required for the direct grinding process, should not be in the work area during the grinding process. Carry out visual inspection of the PREMIA SHARPENING SYSTEM prior to every use.

1.4.4 Safety guidelines for changeover, cleaning, maintenance, servicing and trou-bleshooting

Always carry out servicing, maintenance and cleaning work, as well as any repairs, only when the drives and power supply have been shut down! Turn main power switch to “off” and secure against restart.

Work on electrical equipment of the PREMIA SHARPENING SYSTEM must be performed accord-ing to applicable electrical regulations, and may only be performed by a qualified electrician or trained person under the guidance and supervision of a qualified electrician.

Setup, maintenance and inspection tasks and deadlines including specifications concerning re-placement of parts specified in the operating manual are to be complied with! These tasks may only be carried out by specialist personnel.

Before carrying out maintenance work on electrical components, shut down the PREMIA SHARP-ENING SYSTEM with the main power switch and secure against restart. Only a qualified electri-cian may perform this work.

If there is a need to disassemble safety equipment when setting up, maintaining and repairing the machine, such safety equipment is to be mounted and inspected immediately after completing the maintenance and repair work. Before re-initialization, check all loose connections for tight fit!

When re-initializing the machine after maintenance and service, proceed only according to the operating manual!

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Check all pipes, hoses and fittings regularly for leakage and externally visible damage! Remove damaged parts immediately.

The operator of the PREMIA SHARPENING SYSTEM must ensure safe and environmentally-friendly disposal of the operating and auxiliary material, and replacement parts.

Replacement parts must meet the technical requirements specified by the manufacturer. This is always guaranteed when original replacement parts are used.

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2 Safety equipment

2.1.1 Overview of safety equipment

Figure no.: 002

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2

3

4

5

1. Sliding door of sharpening compartment (with safety switch)

2. Main power switch

3. Emergency stop button

4. Electrical cabinet

5. Inspection window

(1) Sliding door of sharpening compartment

The sliding door is provided with a safety switch with locking mechanism. The sharpening processs-may be started only when the sliding door (1) is closed.

The grinding motor (spindle) is switched off when the sliding door is open (1). Different functions can be performed in the manual mode.

During grinding, the safety switch locks the sliding doors.

(2) Main power switch

Control is enabled when switching on the main power switch.

At "0" position, power supply to all drives is disconnected.

At the "0" position, the main power switch may be secured against restart with a padlock.

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(3) Emergency stop button

EMERGENCY stop button is used to protect persons and material damage. These are to be actuated only if human beings or machines are endangered!

Before restarting PREMIA SHARPENING SYSTEM, ensure there are no persons or objects in the area of operation or the danger zone!

Start the PREMIA SHARPENING SYSTEM after actuating the EMERGENCY stop only if all machine parts are in proper condition!

When the emergency stop button is pressed, all drives of the PREMIA SHARPENING SYSTEM pos-ing an hazard are disconnected.

All gear motors

Only after the hazard has been eliminated:

unlock the EMERGENCY stop button

Switch on the PREMIA SHARPENING SYSTEM

(4) Electrical cabinet

The electical cabinet is to be protected with a lockable protective cover against access by unauthor-ized personnel. The double bit key for the control cabinet may only be handed over to authorized specialist personnel (qualified electrician).

(5) Inspection window

The inspection window is used for observing the sharpening process and is designed to be sturdy and shatter-proof.

2.1.2 Fixed protective devices

Fixed protective devices (e.g. claddings, covers etc.) permanently secure the danger zone against access by personnel. The fixed protective devices are tightly screwed to the PREMIA SHARPENING SYSTEM.

Fixed protective devices must always be mounted during the operation! They are to be disassembled only for maintenance and servicing work.

After completing this work, the responsible supervisory staff has to check the fixed protec-tive devices for correct attachment!

The PREMIA SHARPENING SYSTEM may only be operated with all fixed protective devices.

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2.2 Residual risks

The PREMIA SHARPENING SYSTEM is designed and manufactured using state-of-the-art safety technology. Although the safety measures were selected with great care, residual risks, which are identified by the following symbols, still exist when operating the PREMIA SHARPENING SYSTEM!

Take the identified sources of residual risks into account, and be particularly careful at such locations so as not to endanger your health!

Work on electrical systems may only be carried out by a qualified electrician. The PREMIA SHARPENING SYSTEM must be disconnected from the power source for inspection and set-up!

Figure: 003

1

2

3

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Position Source of risk Residual risk

1 Sharp-edged tools and workpieces Risk of hand injury! Wear protective gloves, such as those made from leather, when handling sharp tools and workpieces!

2 Coolant tank / lubricant additives Skin hazard! Wear rubber or vinyl gloves when handling coolants and lubricants!

3 Electrical cabinet HAZARDOUS ELECTRIC VOLTAGE!

Danger of electric shock from electrical components!

Electric components may carry high leakage currents even when switched off. After disconnecting the power souce, wait at least 10 minutes before working on or around electrical components. Regulations are to be observed! Only authorized personnel should have access to the electric cabinet!

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3 Technical Data

Dimensions / weight

Height / width / depth 76.5” / 30.0” / 26.0” 1943 mm / 762 mm / 660 mm

Weight (dry) 661 lbs (300 kg)

General information

Ambient conditions Humidity 60 % max.

Temperature 41-104° F / 5–50° C

Ambient temperature Fluctuation range ± 3.5° F / 2° C

Shear angle adjustment 0° - 12°

Sound pressure level < 67 dB(A)

Cooling water tank volume 10.5 gallons / 40 liters

Filters Main filter Basket filter

Prefilter Magnetic prefilter

Grinding discs / tool

Grinding disc type CBN

Grinding disc diameter 7.87” / 200 mm

Tool diameter min. 0.03” / 0.8 mm

Tool diameter max. 7.50” / 190.5 mm

Grinding height max. 11.81” / 300 mm

Repetition accuracy 0.0002” / 0.005 mm

Total output

Rated voltage US version 440 – 480 V, 3 P, 50/60 Hz

EU version 400 – 480 V, 3 P, 50/60 Hz

Fuse US version 20 A

EU version 16 A

Wheel motor

Speed Speed US version 3400 at 60 Hz

Speed EU version 2800 at 50 Hz

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Total output

power 3.3 kW

Protection class IP 55

Table motor

power 370 W

Speed 0 to 35 1/min (rpm)


Cooling water pump

power 120 W

Flow rate 13.21 gallons (50 liters)/min


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4 General overview

The PREMIA SHARPENING SYSTEM is a computer-controlled, programmable surface grinder that is setup manually. The grinding process takes place automatically after the operation is started.

Figure: 019

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3

4 10

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7

8

9

1. Spray nozzle

2. Probe arm

3. Universal fixture

4. Coolant trolley

5. Coolant flow valve

6. Touchscreen

7. Grinding wheel

8. Tool drawers (2x)

9. Electrical cabinet

10.Coolant system

(1) Spray nozzle

The spray nozzle is used for cleaning the work area and the workpieces. It uses the coolant used for sharpening. The spray nozzle is turned on and off via a button on the touchscreen. NOTE: The spray nozzle will automatically turn off after 1 minute.

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(2) Probe arm

The probe arm is set to the top edge of the workpiece . The machine uses the probe arm to locate the top of the workpiece. The probe arm must be set for each sharpening cycle

(3) Universal fixture

The universal fixture is used for holding workpieces. To grind a shear, the universal fixture can be set to a desired angle.

(4) Coolant trolley

The coolant trolley is used for holding the coolant tank, and is mounted on wheels for ease of main-tenance. After unplugging the electrical supply and coolant hose connection, it may be removed from the PREMIA SHARPENING SYSTEM on wheels to refill with fresh coolant.

(5) Coolant flow valve

The coolant flow valve is used for regulating the coolant force during the grinding process.

(6) Touchscreen

The touchscreen is the user interface that controls the PREMIA SHARPENING SYSTEM.

Settings, parameters and operating commands are displayed or entered using this interface.

The touchscreen may be pivoted.

(7) Grinding wheel

The grinding wheel is mounted to the spindle motor via the wheel mounting plate.

(8) Tool drawers

The tool drawers may be used for storing tools and associated small parts.

(9) Electrical cabinet

The electrical control components are installed in the electrical cabinet, along with the connection terminals for the main electrical supply and electrical ground.

(10) Coolant system

The coolant system is used for coolant circulation and coolant filtration.

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4.1 Premia Setup and Maintenance Requirements

INITIALIZATION CHECKLIST: 1. A copy was provided pre-delivery. The original is placed in the drawer of the machine.

FLOOR REQUIREMENTS: 1. Premia requires a solid section of level concrete that is one piece

a. It should not be broken or crumbling. b. It should be level enough so that the coolant trolley fits squarely in the opening and the

guide in the back enters the slot in the frame. c. The trolley should not roll out of the machine on its own.

2. The floor around the machine should not be higher or lower than the floor where the machine is placed.

a. This will cause problems installing and removing the coolant trolley. b. It can also cause the coolant drain tubes to become misaligned when the coolant trolley is

installed or removed.

COOLANT REQUIREMENTS: 1. Coolant must be 100% synthetic. Grinding fluid should not be used. 2. The concentration level should follow the manufacturer’s recommendations when checked with a

refractometer. 3. Mate recommends the following products. If these are not available locally, please find and use

coolant with similar properties: a. Syntilo 9904 from the Castrol Company (castrol.com).

i. http://www.castrol.com/liveassets/bp_internet/castrol/castrol_advantage/STAGING/local_assets/downloads/s/syntilo_9904_us_tds.pdf

b. Cimtech 410C from Cimcool Fluid Technology (cimcool.com). i. http://www.cimcool.com/msds-pif/synthetic-lubricants/

ELECTRICAL REQUIREMENTS: 1. Premia has the following electrical requirements.

a. The main power is to be brought into the machine through the opening provided in the electrical cabinet.

b. Rated voltage is 400V – 480V 3 phase at 50 Hz or 60 Hz. c. A 20amp circuit is required for 60 Hz. d. It is recommended that the machine be separately grounded using the ground bolt provided. e. The voltage from lines 1, 2 and 3 of the 3-phase power should all be balanced.

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CUSTOMIZED MAINTENANCE PLAN

Maintenance Action Start of Shift Daily Weekly Monthly Yearly

Check the power cord and electrical connection for damage.

X

Check the function of the emergency stop switch.

X

Clean working area (fixture base & fixture components). Depending on amount of sharpening being done this may need to be done many times a shift.

X

Visually inspect all components in the working area for damage.

X

Inspect the grinding wheel for chips and wear.

X

Clean the swarf retention tray (as needed). Cleaning the tray often will increase the filter live.

X

Visually inspect the coolant trolley, tank, pump, and hoses for leaks or damage.

X

Check the coolant level and concentration. A refractometer should be used to check the concentration. Refer to the coolant manufacturer’s product information sheets for the proper refractometer factor.

X

Visually inspect and clean the high coolant sensor (as needed).

X

Grease probe arm collar (1 fitting). See operator manual for fitting location.

X

Grease probe arm post (2 fittings). See operator manual for fitting location.

X

Grease linear rail (1 fitting). See operator manual for fitting location.

X

Inspect and clean, or replace, the basket filter (as needed).

X

Inspect the door seals. X

Inspect screen protector. X

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5 Transport, unpacking and installation

5.1 Transport

The PREMIA SHARPENING SYSTEM is delivered fully assembled in suitable transport con-tainers.

Risk of injury due to suspended loads!

Parts of the load or loads may fall and cause injuries!

Never step below suspended loads during transportation!

Use only suitable and non-damaged means of transport and load suspension devices with ade-quate loading capacity (minimum 661 lbs. / 300 kg lifting power)!

A rigger (or personnel with extensive knowledge in moving machines) is required.

ONLY USE the suspension points provided on the PREMIA SHARPENING SYSTEM or system components!

Disconnect all supply lines before moving the PREMIA SHARPENING SYSTEM, even for a slight change in location.

Preveent build-up of condensation due to large temperature fluctuations during transport and stor-age.

Figure: 021

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2

4

3

4. Center of gravity indication

5. Pallet

6. Lifting device

7. Tilt and impact indicators

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Move the PREMIA SHARPENING SYSTEM to the installation site in the original packing using a suitable lifting device (3)

Attach the lifting device (3) as shown in Figure: 021.

When transporting, always pay attention to the center of gravity indication (1) on the packaging!

When delivering, check for the correct transport by means of the tilt and impact indicators (4).

Attach the lifting device (3) such that the center of gravity indicator is centered!

Storage

The PREMIA SHARPENING SYSTEM may only be stored in dry covered premises and free of ag-gressive environmental influences.

If the PREMIA SHARPENING SYSTEM is not brought into operation immediately after the delivery, it must be stored carefully at a protected location (dry and closed premises). It must be covered prop-erly so that no dust and moisture can penetrate.

Ambient conditions / storage temperature: +41° to +131° /+5°C to +55°C.

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5.2 Unpacking and installation

5.2.1 Unpacking

Figure: 020

3

2

5

1

4

6

1 Front cover

2 Wood batten

3 Transport clamp

4 Eyelet

5 Wood crating (side, back and top

covers)

6 Coolant trolley

Disassemble front cover (1) (remove screws)

Detach the wooden crating (side, back and top covers) (5) from the pallet (remove screws)

Lift and remove the wood crating as one piece (5)

Remove the four transport clamps (3) from the pallet

Remove the wooden batten (2)

Lift out the coolant trolley (6) from the machine / pallet

Fasten the load suspension device (belt / rope) on the eyelet (4)

Lift the PREMIA SHARPENING SYSTEM from the pallet using suitable lifting devices. NOTE: Machine may tip slightly as it is lifted.

Before attaching the load lifting device, check the eyelet (3) for a tight fit!

During transport, do not step below or grasp the suspended load!

When lifting and setting down the PREMIA SHARPENING SYSTEM, pay attention that the ca-bles or hoses are not crushed!

Carefully position the machine where desired and gently set it on its feet!

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5.2.2 Installation

Install the PREMIA SHARPENING SYSTEM only in sufficiently lighted surroundings. The installation location should not be in the vicinity of strong vibration generating equipment.

The floor must be adequately stable and level.

To obtain maximum possible precision / grinding results with the PREMIA SHARPENING SYS-TEM, ambient temperature must be constant within a range of ± 35.6° F / 2° C.

Figure: 022

1 3 1 2

1. Feet

2. Lock nut

3. Center foot

Loosen lock nuts (2)

Level the PREMIA SHARPENING SYSTEM using the small level. To do this, adjust the feet (1) on the four external corners by turning them in the appropriate direction.

Please note: Raising the center foot before leveling is helpfult.

Please note: It is beneficial to have the foront of the machine slightly higher than the rear so the coolant will flow toward the drain holes in the rear of the sharpening chamber.

Lower the center foot (3) so it bears approximately the same load as the other feet.

Tighten the lock nut (2) on all five feet (1) and (3) confirm that the machine is level.

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5.3 Initial commistioning

5.3.1 Safety

Hazardous electric voltage!

Only a specialist (qualified electrician) may make the electrical connection of the electrical cabinet and install all electrical cables.

Cables and power connections are to be made so that there are no tripping hazards. They should be protected and not in the operator’s immediate work area.

When working on electrical assemblies, disconnect the power supply and secure the electrical assemblies against unauthorized restart.

When working on electrical assemblies, all electrical and power connections must comply with national and local electrical regulations.

After making the connections, check the safety measures, for example, measurement of electrical groundng.

The permissible power connection values are labeled on the name plate and in the technical data. Different connection values are not permitted and may lead to malfunctions and damage the machine!

5.3.2 Power connections

Figure no.: 023

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2

3

4

5

1. Terminal block for power connection

2. Cable entry

3. Ground bolts

4. Cable connection for electrical ground

5. Label for direction of rota-tion

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Insert the power cable through the cable entry (2) and fasten the wires to the terminal block (1) according to the terminal diagram

Insert a separate cable for the electrical ground through the cable entry (4) and fasten it to the ground bolts (3) (If required)

Check the direction of rotation of the wheel motor before initial operation.

The specified direction of rotation is identified on the grinding disc guard with an arrow.

If the direction of rotation does not match the indicated direction (5), the direction of rotation must be reversed by interchanging two or three phases (mains connections, L1, L2, L3) on the terminal block (1).

To prevent damages to the motor or electrical equipment, factory-installed connections of the motor terminal block should not be interchanged.

To check the direction of rotation:

Switch the main switch to the "I" (on) position

Open the grind compartment door

Press the “Ok” button on the “Start Self test” window

As the wheel head is moving up; carefully remove the packing from under the grinding wheel

After the machine “homes” or orients itself, the screen will display the “main Menu”

Press “Manual Mode”

Press “Sprayer On” – Using the spray nozzle, see if the coolant sprays. If it does not then the po-larity needs to be changed. See above

To check for correct rotation of the grinding wheel:

Close the door

Press “Motor Spindle” (still in manual mode). Note: Pressing “Motor Spindle” will also turn on the coolant to the wheel. Check the direction of rotation based on the arrow on the wheel gaurd

Pressing “Motor Spindle” again turns the motor off

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5.3.3 Checking safety equipment for proper functioning

Before starting the PREMIA SHARPENING SYSTEM each time, safety equipment must be checked for completeness and proper functioning.

Firmly bolted protective covers:

All protective covers and shields must be mounted completely

Front door of the electrical cabinet must be closed

Emergency stop button:

Switch the main switch to the "I" position

Press the emergency stop button

Close the sharpening compartment door

Check: make sure the grinding motor does not start

Safety switch on the cabin doors:

Open the sharpening compartment door

Check: make sure the grinding motor does not start

Close the sharpening compartment door

Switch on the wheel motor

Check the safety switch lock: sharpening compartment door should not open during operation

5.4 Decommissioning / disposal

The operator is responsible for disposing the grinding residue or operating material produced during the operation of the PREMIA SHARPENING SYSTEM.

The operator, in consultation with disposal companies, is responsible for the disposal of the PREMIA SHARPENING SYSTEM or the components according to the applicable national or local waste dis-posal regulations.

Operating material, if any, and residues are to be removed prior to disposing of the PREMIA SHARPENING SYSTEM, and are to be disposed of separately.

Most of the components, particularly the steel and aluminum components. and the electrical cable, may be sent to material recycling.

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6 Operation

6.1 Safety

Before switching on the PREMIA SHARPENING SYSTEM, ensure that no one is endan-gered by the moving machine components!

6.2 Controls / menus

6.2.1 Controls

Figure: 024

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2

3

4

8

10

9

6

7

5

1. Spray nozzle

2. Probe arm

3. Angle adjustment thumbwheel

4. Main power switch

5. Electrical compartment key

6. Touchscreen

7. USB port

8. Coolant flow valve

9. Signal lamp

10. Power “on” indicator

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(1) Spray nozzle

The spray nozzle is used for cleaning the work chamber and workpieces. The coolant pump is en-abled via the touchscreen and pressurizes the spray nozzle with coolant. The operator applies the coolant.

(2) Probe arm

The probe arm is used for setting the change-over point accurately. The change-over point must be reset for each workpiece.

(3) Angle adjustment thumbwheel

The angle of the universal fixture may be adjusted with the thumbwheel, so that grinding of shears is possible. Using the straightedge attached to the probe arm (2), rotate the set screw to adjust the universal fixture to the desired angle..

(4) Main power switch

Using the main power switch completely disconnects the machine from the power supply. The main power switch may be locked in the OFF position.

(5) Electrical compartment key

This is a special key to gain access to the electrical cabinet. This key should be used by a qualified electrician.

(6) Touchscreen

Different user interface screens are displayed visually on the touchscreen. Input and output of differ-ent operating parameters and control settings takes place via the touchscreen.

The touchscreen can be pivoted by approximately 30°.

(7) USB connection

The USB connection is used for backing up, restoring and retrieving data.

(8) Coolant flow valve

During the sharpening process, the coolant flow valve is used to adjust the amount of coolant deliv-ered to the grinding wheel. A minimum flow is recommend maximize filter life. Enough flow is re-quired to ensure there are no sparks during the sharpening process.

(9) Signal lamp

Status OFF = PREMIA SHARPENING SYSTEM is switched off Status STEADY LIGHT = Sharpening process completed Status BLINKING LIGHT = PREMIA SHARPENING SYSTEM in the automatic mode

(10) Power “on” indicator

LED ON = PREMIA SHARPENING SYSTEM is switched on LED OFF = PREMIA SHARPENING SYSTEM is switched off

30

6.2.2 User interface screens

Main menu

Figure: 025_AE

2

6

5

4

3

9

1

8

7

10

1. Opens the pop-up window for selecting a language

2. Returns to the previous screen

3. Opens the Set-Up Machine screen

4. Opens the Status Report screen

5. Opens the Wheel Maintenance screen

6. Opens the Manual mode screen

7. Opens the Grinding screen

8. Opens the Development Mode screen This screen is password-protected and is accessible only to Mate service personnel.

9. Date / time display

10. Opens Help menu The help menus is available on each screen, and displays help information appropriate to the selected-screen.

31

Settings

Figure: 047_AE

2

1

8

3

5

7

6

9

4

1. Slide control: changes the units of measurement to mm or inch

2. Displays current wheel gap

3. Opens the Wheel Maintenance screen

4. Opens the Date and Time screen

5. Opens the Data Backup screen

6. Opens the Custom Program 1 screen

7. Opens the Custom Program 2 screen

8. Descriptions of Custom Programs 1 and 2

9. Display of current parameters

32

Custom Program Screen

Figure: 026_AE

6

4

3

1

1

2

5

1

1

1

1. Note: Custom 1 Screen shown above. The same methods and parameters also apply to the Custom 2

screen.

2. Sets the desired the specific sharpening parameters Note: When tapping the field, a digital numeric keypad opens. To complete the input tap the RETURN button.

3. Changes the input value (ascending / descending)

4. Enter the program description. Tapping the field will open an alpha-numeric keyboard. When done, tap the RETURN button to save the specified sharpening parameters with this name.

5. Cancels the entered values without saving; the previous values are retained

6. Saves the entered values and closes the input screen

7. Returns user to the Main Screen

8. Note: When creatng a custom program, only make small changes. Compare the data used in the preset “Small,” “Medium” and “Large” programs, and only make small changes to the Table Speed and Feed Rates. Damage to the PREMIA SHARPENING SYSTEM and/or tooling could result if extreme changes are made.

33

Date and time

Figure: 027_AE

3

3

4

2

1

1. Use the arrows to select the previous or next month

2. Select the current day by pressing the appropriate date (number). The selected day is displayed as de-picted.

3. Select the hour, minute, seconds, up or down.

4. Press to apply the selected values

34

Status report

Figure: 028_AE

3

2

1

1. Display of different data

2. Resets selected value to 0

3. Opens the Firmware and Backup screen

35

Firmware and backup

Figure: 029_AE

1. When pressed, all process parameters (see Status report screen) are saved on the inserted USB stick.

(Note: a USB stick is inserted into the socket before every backup.)

Completion of the saving process is displayed on the touchscreen with the "Backup completed" mes-sage. The USB stick can be removed after this message.

2. Restores the process parameters ((data) Note: a USB stick is inserted into the socket before each res-toration.)

Completion of restoration is displayed on the touchscreen with a "Restoration completed" message. Subsequently, restoration must be acknowledged on the touchscreen. The USB stick can be removed after acknowledgement.

3. Shows the current firmware version. (Note: In the above image the “Update Firmware” button is shown as not being active.)

36

Wheel maintenance

Figure: 030_AE

5

6

5

12

1

3

2

9

10

11

1. Quick Stop button

All operations are interrupted immediately and the wheel motor moves to the top-most position

2. Light ON/OFF switch Turns the light on and off.

3. Display of different parameters

4. Motor parameters: associated fields are encircled in red

5. Motor height adjustment, FAST UP/DOWN.

a. A momentary press (less than one second) moves the motor 0.0039”(0,10mm).

b. Pressing and holding (greater than one second) and the motor moves at a rate of 0.394”(10,0mm) per second.

c. When using the Fast Down button, the gap switch is closed, and the motor moves at a rate of 0.039”(1,0mm) per second.

6. Motor height adjustment, SLOW UP/DOWN

a. A momentary press (less than one second) of the button moves the motor at a rate of 0.0002”(0,005mm).

b. Pressing and holding (greater than one second) the button moves the motor at a rate of 0.0004”(0,01mm) per second.

37

7. Current position of the grinding wheel

8. Sets field (7) to the 0 value

9. Opens the New Wheel Installation screen

10. Opens to the Wheel Maintenance screen

11. Opens the Grinding Menu screen

12. Opens the Install Tool screen

38

Wheel maintenenance Install tool window

Figure: 031_AE

1. Install tool window

2. Confirmation message button. Press to confirm that the Insert Sleeve (MATE01262) has been placed up-side-down on the fixture plate and has been probed. Note: After confirming the message, the wheel motor moves to the zero position set via the probe arm. Once this happens, the display changes to the Adjust wheel gap window

3. Press to switch the rotary table on and off

4. Press to operate rotary table in the jog mode

5. Press to move the rotary table to the home position

Confirm that the insert sleeve

(MATE01262) is installed and

probed. 5

2

4

3

1

39

Adjust wheel gap

Figure: 32_AE

1

1. Confirm that the wheel is just touching the insert sleeve (part number: MATE01261)

40

Manual mode

Figure: 033_AE

14

12

15

13

9

10

11

1

8

2

573

64

1. Light ON/OFF switch

A green LED indicates when the lamp is ON.

2. Coolant pump ON/OFF switch

3. Motor spindle ON/OFF switch Note: When the motor spindle is ON The coolant pump is also on, so the spray nozzle has pressure and coolant will flow to the grinding wheel

4. Spray nozzle ON/OFF switch Note: The spray nozzle is switched off automatically after 1 minute, unless the spindle or coolant but-tons are pressed

5. Rotary table speed selector Note: to adjust to the desired number, tap or pull the displayed button on the appropriate number. The rotating speed can be adjusted even if the rotary table is operating. Selection is feasible only in steps of 5 rpm. Upon opening the guard doors, the rotary table automatically changes over to the slowest rotat-ing speed. Selecting a higher speed is not feasible when the grinding compartment door is open

6. Rotary table ON/OFF swtich

7. Rotary table moves to the pre-defined position (home position)

41

8. Rotary table moves only when the button is pressed (jog mode)

9. When pressing each time, alternately, the absolute reference position of the spindle motor or the dis-played value is set to 0 in the display (10)

10. Displays the reference position of spindle motor

11. Move wheel motor slow UP button Note: A momentary press (less than one second) of the button moves the motor 0.0002”(0.005mm). Press and hold (greater than one second) the button moves the motor at a rate of 0.0004”(0.010mm) per second

12. Move wheel motor slow DOWN button Note: A momentary press (less than one second) of the button moves the motor 0.0002”(0.005mm). Press and hold (greater than one second) the button moves the motor at a rate of 0.0004”(0.010mm) per second

13. Move wheel motor fast UP button Note: A momentary press (less than one second) of the button moves the motor 0.0039”(0.100mm). Press and hold (greater than one second) the button moves the motor at a rate of 0.394”(10.0mm) per second

14. Move wheel motor fast DOWN button Note: A momentary press (less than one second) of the button moves the motor 0.0039”(0.100mm). Press and hold (greater than one second) the button moves the motor at a rate of 0.394”(10.0mm) per second. When using the fast down button when the gap switch is closed the motor moves at a rate of 0.039”(1.0mm) per second

15. Press to go to the Wheel Maintenance screen

42

Grind Screen

Figure: 034_AE

6

7

1

2

3

4

5

1. Confirms that the tool is installed properly probed

Note: Before carrying out further steps, the tool height must be set by means of a probe arm; this button(1) can be acknowledged only after the tool is probed and the probe arm is placed on the left inside wall of the grinding compartment

2. The grinding amount is shown in this display Note: Upon tapping this field, a numeric touch pad opens to select the grinding amount. Confirm the se-lected value with RETURN. Maximum grinding amount that can be entered is 0.040” (1.016 mm)

3. Press to select the appropriate grinding program Note: See the Setup Machine screen for details

4. Start grinding Note: Verify the entered parameters before starting the grinding program

5. Displays a brief description of the selected grinding program

6. Displays the estimated grinding duration and elapsed grinding time

7. Use the up/down buttons to adjust the grinding amount Note: When in inch mode, pressing the arrows increases or decreases the grind amount by 0.0050”. When in metric mode, pressing the arrows increases or decreases the grind amount by 0.1000mm

43

Messages

Figure: 035_AE

2

3

1

4

1. Symbol: message pop-up window

Yellow question mark yellow indicates that the user is requested to take action Red question mark red indicates an error message

2. Error message has happened, which is displayed by pressing on pressing the error message

3. Press to acknowledge the error message. (In the example above, pressing OK would start the Power On Self Test.)

4. Window: If there is more than one action or error mesage, the action in the window should be resolved first. this is displayed by a faded window. Note: The example message shown above is the Power On Self Test window.

7

44

7.1 Universal Grinding Fixture

Introduction

The Premia™ Universal Grinding Fixture allows a comprehensive range of punch press tooling to be securely held during regrinding in the Premia Sharpening System.

Use the matrix attached to select the correct components, orientation, and position of each component.

See detailed component descriptions on the following pages for more information.

Step 1

Figure: 004

1 2

3

4

5

7 6

1. Center Plug

2. Clamp Block

3. Locator Block

4. Towards center

5. Key Block

6. Fixture

7. 6 mm Hex Wrench

Select Locator block (3)

Turn the working face of the locator block (3) towards center (4) of fixture (6)

Turn long end of T-slot nut to correct position relative to the working face of the locator block

Slide locator blocks into locator block slots, keeping blocks at the same reference arcs

Tighten the screw with the 6mm hex wrench (7)

45

Step 2

Remove center plug, if required

Locate tool to be ground against working face locator block

Turn the working face of the key block toward center of fixture

Slide key block toward tool to be ground, rotating tool until Key block engages with orientation feature on tool

Tighten screw with the 6mm hex wrench

Step 3

Loosely assemble the appropriate clamp disk to the clamp block

Slide clamp block assembly into T-slot on base plate until edge of disk touches tool to be ground

Tighten T-nut screw (not clamp disk screw) with the 6mm hex wrench

Tighten clamp disk screw with the 6mm hex wrench

Base Plate

Figure: 005

12

3

4 1

1. Key Block Slots

2. Clamp Block Slot

3. Locator Block Slots

4. Center Plug Location

Mounted to the Premia Sharpening System with four cap head socket screws.

Features five T-slots to accommodate various locator and clamp components.

1. Locator Block Slot

2. Key Block Slot -to ensure precise tool orientation

3. Clamp Block Slot - for secure clamp mechanism

46

Base plate also includes Center Plug which can be removed to accommodate long punches.

Locator Blocks

Figure: 006

4

1

3

2 5

1. Locator Blocks M1 short

2. Locator Blocks M2 medium

3. Locator Blocks M3 tall

4. Screw

5. T-slot nut

Three blocks, of different heights-Short (M1), Medium (M2), and Tall (M3)—used to locate the ap-proximate center position of each tool to be ground.

The block is held into the T-slot on the base plate with the T-slot nut.

Each non-working face includes a pointer to position the block at the appropriate dimension on the reference arcs.

Installation:

Select the appropriate height block, the tallest for the tool being sharpened

Loosely fit T-slot nut. Turn T-slot nut to correct position relative to working face of block

Slide block into the Locator Block Slot on the base until the pointer is lined up with the indicated reference arc on the base plate

47

Key Block

Figure: 007

2 1

3

45

1. Face A 2,7 mm external 4,75 mm internal

2. Face B 6,35 mm external

3. Face C 7,87 mm external

4. Face D flat

5. Key Block T-Nut

Single height block (M4) with four working faces to accommodate a variety of tool orientation features in-cluding pins that protrude from the body and keyways cut into the tool.

See matrix column M6 for orientation for each tool style.

Installation

Turn the working face of the key block towards the center of the fixture

Slide the key block towards the tool to be ground, rotating the tool until the Key block engages with the orientation feature on the tool

Tighten the screw with the 6mm hex wrench

48

Clamp Assembly

Figure: 008

1

2

3

1. Cam Style tall, short

2. Screw tall, medium, short

3. Clamp Block with T-nut loosely fitted underneath

Three different – height – disks - Short (M8), Medium (M9), and Tall (M10) - used to clamp tools into fixture securely. Two different cam style clamp blocks: Tall (M12 and Short (M11).

Fit the T-nut to clamp block loosely

Select the appropriate height disk and loosely fit to clamp block

Slide clamp block assembly into T-slot on base plate until edge of disk touches tool to be ground

Tighten the T-nut screw (not the clamp disk screw) with the 6mm hex wrench

Tighten the clamp disk screw with the 6mm hex wrench

The clamping block clamps the workpiece with the help of an excenter.

Generally, highest possible excenter should be selected.

49

Center Post and Sleeve

Figure: 009

1. Trumpf Style Insert Sleeve

2. Center Plug

3. Center Post

4. Locator Block

5. Key Block

6. Clamp Block Assembly with short disk

7. Fixture

8. 6 mm Hex Wrench

9. Thick Turret Insert Sleeve (MATE01262)

Center Post and Sleeve

For Thick Turret 1/2” A station, 1-1/4” B station and Trumpf-style punches.

Use center post for 1-1/4” B station thick turret punches.

Use Insert Sleeve in conjunction with Center post for 1/2” A station thick turret punches and Trumpf-style punches

Installation:

Remove the center plug. (M13)

Use the short locator block (M1), key block (M4) and short clamp disk (M8) to mount the center post (M7) to the base plate

Tighten the side mounted locking screw, through the sleeve if fitted, against to tool to clamp in place.

50

Figure: 010

1 2 3 4

6

5

1. Center Plug

2. Clamp Assembly

3. Center Post

4. Key Block

5. Locator Blocks

6. Insert Sleeves

Refer to matrix column M1 to select the correct block height (tall, medium or short).

Refer to matrix column M2 for working face selection.

51

Configurations

Figure: 011 – Configuration 1 Figure: 012 – Configuration 2

M5

M4

M1

M7

M8

M4

M1

M7

M8


M4

M13

M3

M10

M13

M1

M8


M13

M2

M9

M13

M1

M11


M13

M5

M12

M4

M7

M1

M6

M8

52

Fixture Matrix

Station Type Configurat. M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 Th ick Turret Original & Inch Style A die 6 • • upB,C,D,E die 4 • • upC,D,E punch 3 • • • downA punch 1 • • • • • removeB punch 2 • • • • removeUltra Style A punch 1 • • • • • downB punch 2 • • • • down

M XC , M XC ABS Style A punch 1 • • • • • down B punch 2 • • • • downC,D,E punch 3 • • • down

AMX Style A punch 1 • • • • • remove B punch 2 • • • • removeC,D,E punch 3 • • • down

MT Style 8,16,24 die 6 • • up8,16,24 punch 6 • • up

MTG & MTG Long Style 3,8 die 4 • • down3,8 punch 5 • • up

XMT Style 12.7 die 6 • • down24 die 4 • • down12.7,24 punch 3 • • • down

Thin Turret Style 1/2" punch 3 • • • down

5/8" punch 1 • • • • • down1-1/4" punch 2 • • • • down2",3-1/2" punch 5 • • down

Trumpf Style size 1,2,3 die 4 • • downsize *0,1,2,3 punch 8 • • • • • down

Trumpf MT Style 3,4,5,6,10 die 6 • • up3,4,5,6,10 punch 6 • • up

Next Style size *40, *76 punch 8 • • • • • down

QuickLock Style size 1,2 punch 8 • • • • • down

53

Station Type Configurat. M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13

Salvagnini Style typ II 33 mm die 6 • • uptyp III 33 mm, 60mm die 4 • • uptyp III 70x90mm, 90x90 die 7 • • uptyp II 33 mm, typ III 60 punch 3 • • • uptyp III 70x90mm, punch 7 • • up112/114 Style 112 A,B,C ,D ,E,F,G,H die 4 • • up114 die 5 • • up112/114 A,B punch 6 • • down112 C punch 7 • • down112 D,E,F,G,H punch 5 • • down114 B,C,D punch 5 • • downMarathon Style B punch 6 • • downC,D punch 5 • • upE,F,G,H,J,K punch 3 • • • downVaritool Style 6,8,12 die 4 • • up6,8,12 punch 6 • • upVulcan Style X,A,B,C,D,E,F,G,H punch 7 • • downNova Style A punch 1 • • • • • downC punch 3 • • • upB,D,E,F,G punch 7 • • down

* may require use of a holder

54

FIXTURE PART NUMBERS

M1 M6 M11

MATE01265 locator, small MATE01268 T-slot nut, small SHC12183 M8 x 1.25 x 25

MATE02115 insert sleeve MATE01256 clamp disc MATE01264 clamp disc MATE01260 T-slot nut, large FHC13573 M10 x 1.5 x 30

M2 M7 M12

MATE01266 locator, medium MATE01268 T-slot nut, small SHC12188 M8 x 1.25 x 35

MATE01259 center post MATE01257 clamp disc MATE01264 clamp block MATE01260 T-slot nut, large FHC00006 M10 x 1.5 x 40

M3 M8 M13

MATE01267 locator, large MATE01268 T-slot nut, small SHC12087 M8 x 1.25 x 45

MATE01253 clamp disc MATE01264 clamp block MATE01260 T-slot nut, large

MATE00447 center plug

M4 M9

MATE01263 key block MATE01268 T-slot nut, small SHC12183 M8 x 1.25 x 25

MATE01254 clamp disc MATE01264 clamp disc MATE01260 T-slot nut, large FHC00006 M10 x 1.5 x 40

M5 M10

MATE01262 insert sleeve MATE01255 clamp disc MATE01264 clamp block MATE01260 T-slot nut, large FHC00007 M10 x 1.5 x 50

55

8 Operation

8.1.1 Filling water / replacing the coolant

Figure: 037

1

4

5

6

2

3

1. Coolant trolley

2. Coolant tank

3. Filters

4. Fill level marking max.

5. Plug

6. Coolant pipe

Slide the coolant trolley (1) from the PREMIA SHARPENING SYSTEM

Fill the coolant tank (2) with fresh water (approximately 10.5 gallons / 40 liters) via filter (3), see max. fill level marking (4)

Fill the coolant concentrate equivalent to the concentration via filter (3)

Measure the concentration with a refractometer according to the specifications provided by the coolant manufacturer.

The coolant trolley (1) can be removed from the PREMIA SHARPENING SYSTEM to a different location for draining, filling or cleaning the tank, simply roll the trolley like a cart.

For Information on cleaning the coolant trolley, see chapter 8.3.2.

Disconnect the plug (5) and coolant hose (6)

Move the coolant trolley (1) to the maintenance station

If required, lift the pump filter unit (7) off of the coolant tank (1) and clean it separately, if required

Refill the coolant tank (1) with fresh water and coolant concentrate (approximately 10.5 gallons / 40 liters) via filter (2), see max. fill level marking (4)

Return the coolant trolley to the PREMIA SHARPENING SYSTEM

56

Connect the plug (5) and coolant hose (6), then slide the coolant trolley into the PREMIA SHARPENING SYSTEM until it reaches the stop.

8.1.2 Dressing the grinding wheel

Figure: 046

1

3

2

4

5


2. Thumb screw

3. Dressing tool

4. Probe arm

5. Prove arm proximity switch

Every time the grinding wheel is replaced, it should be dressed and trued.

The grinding wheel must be trued on the bottom side over the complete grinding area. Before dressing, the grinding wheel may be marked with paint. After dressing, check the grinding wheel for paint residue. Repeat the dressing process until there is no paint residue left.

Using the thumb screw (2), set angle adjustment to the "0" (level) position

Clamp the Dressing tool (3) in the universal fixture (1)

Swivel the probe arm (4) on the top edge of the dressing tool (3) and set it on the top of the dressing tool. Lock the probe arm (4) with a rotary handle and swivel it until the LED on the probe arm proximity switch (5) lights up.

Note: When swiveling the probe arm make sure that the vertical rod (the rod that the probe arm is attached to) turns. If the vertical rod does not turn then the probe arm knob is not tight enough, reprobe the dressing tool and tighten the knob with greater force. For more info about probing see chapter 7.1.5

If a new grinding wheel was just installed: You will need to adjust the wheel gap. See chapter 7.1.3 below

Select the Grind Menu

Press button no: 1 “Confirm installation of tool and probe adjustment”

57

Enter the amount to “Grind” or Dress, button no: 2 Note: the grinding wheel will remove more material from the wheel dressing tool then from the wheel. Example: Setting the grind amount at 0.0100”(0.254mm) may only remove 0.0020”(0.051mm) from the wheel

Select “Dress” from the Select grind program drop down box

Press “Start grinding” Repeat if nessesary

Remember to adjust the wheel gap after each dressing process. See chapter 7.1.3.

58

8.1.3 Adjust wheel gap

Figure: 048

1

3

2

6

5

4

1. Thumb screw

2. Universal fixture plate

3. Fixture insert sleeve (MATE01262)

4. Probe arm with knob

5. Grinding wheel

6. Grinding wheel lowered

Set thumb screw (1) to the "0" position

Place the insert sleeve (3) on the universal fixture (2) (do not clamp)

Swivel the probe arm (4) on the top edge of the fixture insert sleeve (3) and lower it make contact

Lock the probe arm (4) with the knob and swivel it out to the left side inside wall, until the LED on the proximity switch probe arm lights up

Note: When swiveling the probe arm make sure that the vertical rod (the rod that the probe arm is attached to) turns when swiveling the probe arm. If the vertical rod does not turn then the probe arm knob is not tight enough, reprobe the dressing tool and tighten the knob with greater force For more info about how to probe, see chapter 7.1.5.

Select the Wheel Maintenance menu

Press "Adjust wheel gap"

On the install tool screen press "Ok" to confirm that the insert sleeve is probed When confirmed, the menu automatically changes to the Adjust wheel gap screen

Carefully move the grinding wheel (5) in contact with the insert sleeve (3) with the fast and slow down buttons. The wheel should just touch the insert sleeve. When getting the wheel to make contact with the insert sleeve, rotate the grinding wheel by hand all the way around (360 degrees), because the wheel might not be perfectly true.

a. Fast Up & Down button Note: A momentary press (less than one second) of the button moves the motor 0.0039”(0.100mm). Press and hold (greater than one second) the button moves the motor

59

at a rate of 0.394”(10.0mm) per second. When using the fast down button when the gap switch is closed the motor moves at a rate of 0.039”(1.0mm) per second

b. Slow Up & Down button Note: A momentary press (less than one second) of the button moves the motor 0.0002”(0.005mm). Press and hold (greater than one second) the button moves the motor at a rate of 0.0004”(0.010mm) per second

When the wheel contacts the insert sleeve very lightly then confirm the wheel gap is set by pressing "Ad-just wheel gap"

After adjusting the wheel gap, it is recommended to check the wheel gap, see below

8.1.4 Check the wheel gap

To check the wheel gap:

Raise the wheel head 3 or more inches (75mm or more) above the Insert Sleeve (MATE01262)

Remove the Insert Sleeve from the fixture base (if applicable) Press “Check Gap”. If the probe arm setting and Insert Sleeve have not been changed since adjusting the wheel gap, you do not need to re-probe the Insert Sleeve

Press “OK”The wheel head will move down and stop at 0.0040” (0,100mm) above the height of the Insert Sleeve

Place the Insert Sleeve on the fixture base and slide it under the wheel

Check to see if there is some room between the Insert Sleeve and the wheel (Remember to ro-tate the wheel all the way around (360 degrees)

Remove the Insert Sleeve from the fixture Press “Ref/Location” button to zero out the location display. Momentarily press the “Fast” down button one time, this moves the wheel head down 0.0039” (0,100mm)

Place the Insert Sleeve on the fixture base and try to slide it under the wheel. The Insert Sleeve may or may not fit snug when sliding it under the wheel while rotating the wheel 360 degrees

If the Insert Sleeve does not fit under the wheel or is too tight when rotating 360 degrees, then press the “Slow” up button until the wheel just touches the Insert Sleeve. The wheel should still rotate at least 360 degrees. The location display should read between 0.0031”(0,079mm) and 0.0047”(0,119mm)

If the Insert Sleeve fits under the wheel and is not touching it when rotating 360 degrees, then press the “Slow” down button until the wheel just touches the Insert Sleeve. The wheel should still rotate 360 degree. The location display should read between 0.0031”(0,079mm) and 0.0047”(0,119mm

60

8.1.5 Probe arm

Figure: 045

1

3

2

4


2. Tool

3. Probe tip

4. Probe arm with knob

Before mounting the tool onto the fixture check all of the components for cleanliness, including the top of the tool (2) and the probe tip (3).

In case of very small punch points, when touching the punch point surface, the probe arm (4) after tightening the knob, should be raised slightly by hand while swiveling it off of the punch be-cause the slight downward force on the punch tip could cause it to bend or break.

When swiveling the probe arm make sure that the vertical rod (the rod that the probe arm is at-tached to) turns when swiveling the probe arm. If the vertical rod does not turn then the probe arm knob is not tight enough, re-probe the tool and tighten the knob with greater force.

Tighten the tool (2) in the universal fixture (1)

loosen the knob on the probe arm (4)

Swivel the probe arm (4) and lower the probe tip (3) onto the tool (2)

Clamp the knob on the probe arm (4)

Check that the tool is properly probed, move the probe arm (4) again over the tool (2) and check that it is set correctly

Remember: When swiveling the probe arm make sure that the vertical rod (the rod that the probe arm is attached to) turns when swiveling the probe arm. If the vertical rod does not turn then the probe arm knob is not tight enough, re-probe the tool and tighten the knob with greater force

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8.1.6 Rotary table with angle adjustment

Figure: 043

1

2

3

4

5

1. Shear angle blade (at upper “park” position)

2. Angle adjustment thumb screw

3. Punch

4. Shear angle blade (at lower “in use” position)

5. Probe arm

For the grinding of shears on punches the angle adjustment thumb screw (2) can be tilted uni-formly up to 12° from the horizontal position.

Angle adjustment with the shear angle blade (4) does not replace probing the tool. The punch must still be probed. See chapter 7.1.5

Move the universal fixture to the home position

Select the Manual Mode menu

Press the "Home" button, and the universal fixture rotates to the home position

Tighten the punch (3) in the universal fixture

Swivel the shear angle blade (4) by moving it from the park position (1) to the in use position (4)

Position the probe arm (5) at the center above the punch (3)

Fine tune angle adjustment thumb screw (2) (lift / lower) until the shear angle blade (4) aligns with the punch shear surface

Lift and/or lower the probe arm (5), if required, until the desired angle is obtained Note: It is helpful to dry the parts to better match the punches current shear (if applicable)

After adjusting the angle, move and swivel the shear angle blade (1) to the park position

Probe the punch with the probe arm. See chapter 7.1.5

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8.1.7 Manual mode

In manual mode, all of the machine components listed in the Manual Mode menu are controlled individually.

If tools are sharpened in manual mode, then the grinding wheel must be setup in advance by means of the probe arm, see chapter 7.1.5.

Note: Tool grinding must only be done with the “Slow” feed button

Select the Manual Mode menu

Perform the desired function

8.1.8 Automatic mode / grinding

Clamp the tool in the universal fixture, see chapter 6.3

Select the Grinding Menu

Step 1: Probe the tool with the probe arm, see chapter 7.1.5

Step 2: confirm that the tool is probed

Step 3: Specify the grinding amount

Step 4: Select a grinding program according to the tool size

Step 5: Start the grinding process

Adjust the coolant flow controller for correct for the correct amount of flow

All steps from 1 to 4 specified in the Grinding Menu must be completed. It is suggested to do this in sequence

It is suggested to adjust the coolant flow valve to only flow enough coolant to prevent sparks, doing this helps to prolong the coolant filter life. typically the valve will be about in the middle be-tween off and full on.

The automatic mode can be aborted any time with the "Quick Stop" button.

63

9 Care, inspection and maintenance

9.1 Safety

Inspection and maintenance of the PREMIA SHARPENING SYSTEM only in a safe state.

Disconnect the power cut-off switch to secure against restart!

Get the service and repair work, especially repair of electrical faults, completed by cus-tomer service or authorized specialists!

Only perform the care procedures described in this operating manual.

9.2 User training MATE provides additional information on products, FAQs and service below the following links:

http://www.mate.com/en/tooling-maintenance/premia-sharpening-system/

9.3 Care

9.3.1 Regular Care

Components Care procedures Daily Every 40 operating

hours

If required

Work chamber Rinse the area X

Clean sensors X

Check seals X

Clean the guide of the probe arm X

Touchscreen Change the screen protector X

Coolant trolley Empty the swarf retention tray X

Change the filter X

Clean coolant tank X

Clean sensors X

Replace coolant X

Entire PREMIA SHARPENING SYSTEM

Surface cleaning X

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9.3.2 Cleaning the coolant trolley

Figure: 038

1

5

3

4

8

9

2

7

6

1. Coolant trolley

2. Coolant tank

3. Filter

4. Electrical plug

5. Magnetic strip (2X)

6. Pump filter unit

7. Coolant hose

8. High coolant sensor plate

9. Pre-filter swarf retention tray

The coolant trolley (1) may be moved from the PREMIA SHARPENING SYSTEM to a peripheral cleaning station by means of rollers.

Remove the coolant trolley (1) from the PREMIA SHARPENING SYSTEM

Disconnect the electrical plug (4) and coolant hose (7)

Move the coolant trolley (1) to the cleaning station

Cleaning the coolant trolley

Lift the prefilter swarf separator tray (9) up, remove coarse grinding residue, clean with water jet and, if desired, a cleaning cloth

Lift the high coolant level sensor plate (8) and filter (3) up and clean with water jet or cleaning cloth

If required, lift the pump filter unit (6) from the coolant tank (1) and clean with water jet or clean-ing cloth

Wipe the magnetic strips (5) with a moist cloth

Lift up the coolant tank (2) from the coolant trolley (1) and clean with water

After cleaning, reassemble in the reverse sequence

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9.4 Maintenance

9.4.1 Changing the grinding wheel

Figure: 041

1

3

4

2

1. Screw (3X)

2. Grinding wheel

3. Grinding wheel mounting plate

4. ¾” (19mm) open end wrench

Switch the main power switch to the "0" position and secure against restart!

Detach the grinding wheel (2) from the grinding wheel mounting plate (3) by loosening all screws (1) on the bottom of the grinding wheel

Use the ¾”(19mm) open end wrench (4) on the flats on the top end of the spindle motor

Remove the grinding wheel (2) from the mounting plate (3)

66

Figure: 042

2

5

6

5. Cooling deflector plate

6. Screws (6X)

2. Grinding wheel

Loosen the coolant deflector plate (5) from the grinding wheel (2)

Remove all screws (6)

Clean the contact surfaces of the coolant deflector plate (5) and the new grinding wheel (2)

Mount the coolant deflector plate (5) on the new grinding wheel (2) and tighten it

Clean the contact surface between the grinding wheel (2) and reception flange (3)

Mount the grinding wheel on the mounting plate (3) in the reverse sequence, tighten screws (1)

When installing a new grinding wheel you must adjust the wheel gap and dress the wheel after installation, First see chapter 7.1.3. for adjusting the wheel gap and then chapter 7.1.4 for dress-ing the wheel

67

9.4.2 Changing the reception flange

Figure: 049

2

1

3

4

7

5

6

1. Tubular arbor hex wrench

2. Spindle nut

3. Grinding wheel mounting plate

4. Spindle motor taper

5. Puller

6. Grinding wheel

7. ¾” (19mm) open end wrench


Remove grinding wheel (6) from the grinding wheel mounting plate (3), see chapter 8.4.1

Attach the tubular arbor hex wrench (1) on the nut (2)

Use the ¾”(19mm) open end wrench (7) on the flats on the top end of the spindle motor

Loosen the spindle nut (2)

The spindle nut (2) has left-hand threads.

The puller (5) has right-hand threads.

Screw in the puller (5) into the mounting plate (3) until it loosens from the spindle motor taper (4)

Before each mounting, the contact surfaces of the spindle motor taper (4) and the mounting plate (3) must be cleaned.

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9.4.3 Changing the filter

Figure: 044

1

2

3

4

1. Coolant trolley

2. Filter

3. High coolant sensor plate

4. Prefilter swarf separator tray

Remove the coolant trolley (1) from the machine

Lift pre-filter swarf separator tray (4) off of the pump filter unit

Lift the high coolant sensor plate (3) out of the top of the filter (2)

Remove the filter (2) and replace with a new one

Mount high coolant sensor plate (3) and pre-filter swarf separator tray (4)

Dispose of the used filter in an environmentally-friendly manner

69

9.4.4 Replacing the touchscreen screen protector

Each touch screen is provided with a replaceable screen protector. This can be replaced at any time in case it is damaged or worn.

The screen protector should only be removed carefully from the touch screen with the fingers (not with tools).

Pull the screen protector from the touch screen

Clean the touch screen surface with a soft micro fiber cleaning cloth

Remove screen protector by approximately one third from the carrier material

Install the new screen protector and using a credit card or similar, work any air pockets out from the center to the outside

9.4.5 Software update

Figure: 039

1

2

3

4

1. Cover

2. Screw

3. USB port

4. SD card slot

Only use the original SD-card from MATE to update the firmware.

Firmware updates may be performed only by authorized personnel

Perform data backup according to chapter 8.4.6

70


Disassemble the cover (1) on the rear side of the touch screen, remove all screws (2)

Replace the SD-card (4)

Mount cover (1), replace all screws (2)

Switch the main power switch to the on "I" position

Calibrate the display by pressing the calibration arrows on the touch screen

Installing data / process parameters

After doing the power on self test, navigate to the Firmware and Backup screen

Insert the USB stick in the USB port (3) with the backed up data

Press "Restore"

When the "Restoration in process" is done; press confirm

Remove the USB stick

Status of the new firmware may be checked in the "Status report" menu.

Firmware may be update only by authorized personal.

9.4.6 Data backup

Navigate to the Firmware and Backups screen

Insert the USB stick

Press "Backup"

When the "Data backup executed" is done, press confirm

Remove the USB stick

71

9.4.7 Lubrication schedule

Figure: 040 Overview of the lube points

1 2 3 4

Lube points Remarks Daily 40 operating

hours

200 operating

hours

If required

1. Probe arm Lube nipple X



4. Linear unit Lube nipple X

Lubricant recommendation:

Rolling bearing grease KP2K-30 (identification according to DIN 51502)

Example: Mobil-Mobilux EP1

72

10 Troubleshooting

This chapter contains information about possible errors / problems and how to rectify them.

10.1 Safety

Before working on the PREMIA SHARPENING SYSTEM, switch the main power switch to the off "0" position and secure against restart.

Only perform the work mentioned in this operating manual.

Leave service and repair work, especially repair of electric faults, to customer service or authorized specialists.

If error messages for which "Call service" has been specified in the following table, occur, generally the machine must be restarted i.e. the PREMIA SHARPENING SYSTEM must be shut down and re-started.

If messages still appear or appear frequently, service must be notified immediately. The same ap-plies to the remaining error messages if the measures specified in the table do not have any effect.

If specific errors occur, there are usually consequential errors. It is therefore important to take into account all queued up error messages during diagnosis.

10.2 Error messages

Error message Possible Cause Remedy

Machine does not start Power supply not connected Connect power supply

Main power switch at 0 position

Switch power cut-off device to the I position

Fuse blown or tripped breaker Inform qualified electrician

No display on touchscreen (black) Screensaver enabled Touch the touchscreen

Emergency Stop Emergency stop button is enabled Unlock the emergency stop button

73


Emergency stop reset timed out Software does not start Switch off PREMIA SHARPENING SYSTEM and restart

Emergency stop button fault Contact service

Coolant: Pump Overload Pump overheated Let the pump cool down

Grinding residue in the pump Clean the pump

Pump defective Contact service

Coolant trolley unplugged Coolant trolley detached Re-attach the coolant trolley

Plug or cable defective Contact service

Grinder: Probe Arm Still Out Probe arm is still extracted Retract probe arm

Sensor is defective Contact service

SMCI Communication Error Software does not start Switch off PREMIA SHARPENING SYSTEM and restart

Damage to the hardware Contact service

Invalid SMCI Firmware Version Incorrect software installed Communication error

Install the correct software Contact service

Spindle: Door Still Open Grinding compartment door open Close the door

Grinding compartment door lock is defective

Contact service

Spindle: Overload Spindle motor overheated Let the spindle motor cool down

Spindle motor defective Contact service

Spindle: Door Locking Timed Out Grinding compartment door open Close the door

Grinding compartment door lock is defective

Contact service

Wheel gap not adjusted New grinding wheel installed, but not set up

The gap is not set for the grinding wheel, set wheel gap. See chapter 7.1.3.

74


Wheel Life Grinding wheel has reached the wear limit NOTE: After visually confirming that there is still life in the wheel, the machine may be used again after confirmation.

Replace the grinding wheel

Coolant Level: Low Very little coolant in the tank Refill coolant in the appropriate mixing proportion

Filter is contaminated Clean and replace the filter

Coolant flow is set too high Reduce the coolant flow

Coolant Level: High

Too much coolant fluid in the tank Remove some of the coolant

No USB stick available No USB stick inserted Insert USB stick

Incorrect USB stick inserted Insert the correct USB stick installed with FAT32

USB port defective Contact service

Signature error Faulty data Contact service

Data were changed Contact service

No settings found Incorrect USB stick inserted Insert the correct USB stick with the backup file

Internal error Software does not start Switch off PREMIA SHARPENING SYSTEM and restart

Software error Install new software


Table: Timeout Software does not start Switch off PREMIA SHARPENING SYSTEM and restart

Sensor is defective Contact service

Table: Frequency Converter Not Ready

Software does not start Switch off PREMIA SHARPENING SYSTEM and restart

Error message on the frequency converter

Contact service

75


Grinder: Position Error Software does not start Switch off PREMIA SHARPENING SYSTEM and restart


Grinder: Operation Timeout Software does not start Switch off PREMIA SHARPENING SYSTEM and restart


10.3 Repair, Service and Warranty Contact Information

Should problems occur with the PREMIA SHARPENING SYSTEM, first check whether the machine was setup and operated according to the operating manual. If the cause of the problem cannot be found, try to find the cause through the previous tables.

If the problem cannot be resolved via the error tables, contact the manufacturer.

UNITED STATES/CANADA/MEXICO: 1295 Lund Boulevard Anoka Minnesota 55303 USA Tel 763.421.0230 Fax 763.421.0285

Gene Fussy [email protected]

GERMANY:

Gablonzer Straße 25 61440 Oberursel Germany Tel +49.6171.8878.000 Fax +49.6171.8878.001

Sasa Ginic [email protected]

ALL OTHER WORLWIDE MARKETS:

Contact your local Mate Precision Tooling dealer.

76

11 Spare parts documents and accessories

11.1 Spare parts documents

Depending on the duration of the use and the operating conditions, the PREMIA SHARPENING SYSTEM is subject to specific wear and tear.

Wear parts / spare parts are listed in this chapter. These are to be replaced with new parts, which can ensure proper functioning of the system / unit.

To maintain the PREMIA SHARPENING SYSTEM in optimal operating condition, periodic mainte-nance is required in accordance with the instructions.

Using the position numbers from the relevant illustraions, required spare parts can be easily identi-fied with the help of a parts list.

Procedure for ordering the spare parts

The following information is required to order spare parts:

Machine serial number, see type plate

MATE part number (shown in the following table)

Parts description

Number of required parts

Details of company and contact person (purchaser)

Contact Order to be sent to the address: see chapter 9.3 Service address

MATE Number

Spare Parts Description Image

MATE02120 PREMIA SHARPENING SYSTEM E-STOP SWITCH FINISHED COMPONENT

MATE02119 PREMIA SHARPENING SYSTEM MAIN POWER SWITCH FINISHED COMPONENT

77

MATE Number


MATE02122 PREMIA SHARPENING SYSTEM LIMIT SWITCH FINISHED COMPONENT

MATE02123 PREMIA SHARPENING SYSTEM PROBE ARM PARK POSITION SWITCH FINISHED COMPONENT

MATE02124 PREMIA SHARPENING SYSTEM GAP SWITCH GAP SWITCH FINISHED COMPONENT

MATE02126 PREMIA SHARPENING SYSTEM DOOR SWITCH FINISHED COMPONENT

MATE02127 PREMIA SHARPENING SYSTEM COOLANT LEVEL SENSOR FINISHED COMPONENT

MATE02128 PREMIA SHARPENING SYSTEM ANDON LIGHT FINISHED COMPONENT

MATE02130 PREMIA SHARPENING SYSTEM DRIVE BELT FINISHED COMPONENT

78

MATE Number


MATE02131 PREMIA SHARPENING SYSTEM WINDOW REPLACEMENT KIT - INCLUDES THE GLASS, NUTS, WASHERS, AND SILICON

MATE02132 PREMIA SHARPENING SYSTEM SHEAR ANGLE BLADE FINISHED COMPONENT

MATE02133 PREMIA SHARPENING SYSTEM SEPERATOR TRAY FINISHED COMPONENT

MATE02159 PREMIA SHARPENING SYSTEM TABLE HOME POSITION SWITCH FINISHED COMPONENT

MATE02160 PREMIA SHARPENING SYSTEM SPRAY NOZZLE GUN FINISHED COMPONENT

MATE02162 PREMIA SHARPENING SYSTEM GRINDING COMPARTMENT LIGHT FINISHED COMPONENT

79

11.2 Accessories

The PREMIA SHARPING SYSTEM is delivered with the following listed accessories.

MATE Number

Accessories Image

MATE01282 PREMIA SHARPENING SYSTEM UNIVERSAL GRINDING FIXTURE ASSEMBLY

MATE02116 PREMIA SHARPENING SYSTEM CBN GRINDING WHEEL ONLY FINISHED COMPONENT

MATE02117 PREMIA SHARPENING SYSTEM GRINDING WHEEL MOUNTING PLATE FINISHED COMPONENT

MATE02118 PREMIA SHARPENING SYSTEM GRINDING WHEEL COOLANT DEFLECTOR PLATE FINISHED COMPONENT

MATE02125 PREMIA SHARPENING SYSTEM BASKET FILTER FINISHED COMPONENT

MATE02161 PREMIA SHARPENING SYSTEM WHEEL DRESSING TOOL FINISHED COMPONENT

MATE02167 PREMIA SHARPENING SYSTEM SCREEN PROTECTOR FINISHED COMPONENT

80

MATE Number

Accessories Image

MATE02168 PREMIA SHARPENING SYSTEM GREASE GUN FINISHED COMPONENT

MATE02169 PREMIA SHARPENING SYSTEM WHEEL WRENCH FINISHED COMPONENT

MATE02170 PREMIA SHARPENING SYSTEM ARBOR WRENCH FINISHED COMPONENT

MATE02171 PREMIA SHARPENING SYSTEM ARBOR REMOVAL TOOL FINISHED COMPONENT

MATE02173 PREMIA SHARPENING SYSTEM ARBOR NUT FINISHED COMPONENT

MATE02172 PREMIA SHARPENING SYSTEM ELECTRICAL DOOR KEY FINISHED COMPONENT

81

12 Limited Warranty

12.1 Premia Sharpening System™ Limited Warranty – North America (United States, Canada and Mexico)

Warranty and Coverage:

Mate Precision Tooling Inc. (“Mate”) will warrant each PREMIA SHARPENING SYSTEM (“machine”) for 12 months from the original in-service date of the machine at the owner’s location. The entire ma-chine is warranted for repairs, including parts and labor, to correct any defect in materials or work-manship, except for normal maintenance items. Needed repairs will be performed using new, re-manufactured or refurbished parts.

What Is Not Covered:

The following items/conditions are not covered by the PREMIA SHARPENING SYSTEM Limited Warranty:

Normal maintenance items: grinding wheel, lubricants, coolant, filters, light bulbs are excluded from the warranty.

Damage due to accident, misuse, alteration, insufficient or improper maintenance, contami-nated or poor quality coolant or lubricant.

Damage or corrosion due to chemical treatments, impact, use or environment.

An Important Note about Alterations and Warranties:

Installations or alterations to the machine as distributed by Mate are not covered by the PREMIA SHARPENING SYSTEM Limited Warranty.

The machine owner assumes sole responsibility for any alterations (or any effect of the alterations) to any of the parts, components, systems, or assemblies made to the machine as distributed by Mate.

Mate is not responsible for the safety or quality of design features, materials or workmanship of any alterations or installations completed by the machine owner, the machine owner’s employee(s), or contractor/service hired by the machine owner.

82

North America

In Warranty

Action Who Pays?

Labor to remove the part requiring warranty

Mate

Warranted part cost Mate

Shipping from customer Mate Return parts to Mate Precision

Tooling Inc, at no charge to customer

Shipping to customer Mate

Labor to install the warranted part Mate

Out of Warranty

Action Who Pays?

Labor to removal the faulty part Customer

Replacement part cost Customer

Shipping from customer N/A No need to return parts

Shipping to customer Customer

Labor to install the replacement part

Customer

*DDP - Delivered Duty Paid

83

Rest of World (ROW)

In Warranty

Action Who Pays?

Labor to remove the part requiring warranty

Mate

Warranted part cost Mate

Shipping from customer Mate Return parts to Mate Precision Tooling GmbH, at no charge to customer (DDP* Oberursel)

Shipping to customer Mate

Labor to install the warranted part Mate

Out of Warranty

Action Who Pays?

Labor to removal the faulty part Customer

Replacement part cost Customer

Shipping from customer N/A No need to return parts.

Shipping to customer Customer

Labor to install the replacement part

Customer

*DDP - Delivered Duty Paid

84

13 EC Declaration of Conformity

According to the EC machinery directive 2006/42/EC, Annex II A

We hereby declare that the below machine conforms with the relevant provisions of the following directives at the time of placing it on the market:

Machine designation: PREMIA SHARPENING SYSTEM

Project no. / serial no.: M 10

Type / commercial designation : MATE02114

Year of manufacture: 2013

Manufacturer: EUROPEAN HEADQUARTERS Gablonzer Straße 25 61440 Oberursel Germany

Applicable EC directives:

EC machinery directive 2006/42/EC machine (9. ProdSV)

EMC directive 2004/108/EC

Applied harmonized standards:

DIN EN ISO 12100: Safety of machinery – General design principles - Risk assessment and risk minimi-zation (ISO 12100:2010); German version EN ISO 12100:2010

DIN EN ISO 13849-1: Safety of machinery - Safety-related parts of the controls - Part 1: General design principles. (ISO 13849-1:2006); German version EN ISO 13849-1:2008

DIN EN ISO 13850: Safety of machinery - Emergency stop - Design principles (ISO +13850:2006); German version EN ISO 13850:2008

DIN EN ISO 13857: Safety of machinery - Safety distances to prevent danger zones from being reached by the upper and lower limbs (ISO 13857:2008); German version EN ISO 13857:2008

DIN EN 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, modified); German version EN 60204-1:2006

DIN EN 1037: Safety of machinery - Prevention of unexpected start-up; German version EN 1037:1995+A1:2008

DIN EN 1088: Safety of machinery, Interlocking devices associated with guards, Principles for design and selection German version EN 1088:1995+A2:2008

Authorized representative for compiling technical documents: Mr. Andreas Fritsch, EUROPEAN HEADQUARTERS, Gablonzer Straße 25, 61440 Oberursel, Germany

Oberursel / 01.03.2013 Mr. Fritsch / Managing director Place / Date Name / function of the signatory Signature

LIT01044 RevG

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