t20 series features - synventive molding solutions t20 series heater options 80 single heater 145...

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T20 Hot Runner Nozzles are for medium to large part applications and are avail- able with band or helical heaters. In most cases one band heater is required for operation but an installed spare may be provided if space allows. They are available in lengths from 160 to 500 (“J” dimension). Because the nozzles are threaded directly into the manifold preload in the cold condition is not required. Suitable for all materials and available with ten Synventive Controlled Vestige (CV) tip options including valve gates for zero gate vestige applica- tions. T20-1 T20 Series Features J Ø10-20 Threaded Tips Thermocouple Heat Pipes Replaceable Heaters : s e r u t a e F m u m i x a m l e n n a h c w o l f m u m i x a m m m 0 2 ) n o i s n e m i d " J " ( h t p e d d l o m 0 0 5 - 0 6 1 e l p u o c o m r e h t d n a r e t a e h e f i l g n o l e l b a e c a l p e R s r e t a e h V 0 4 2 s e l y t s p i t e g i t s e v d e l l o r t n o c 0 1 s p i t d e d a e r h t e l b a e c a l p e R y t i m r o f i n u e r u t a r e p m e t r o f s e p i p t a e h l a n r e t n I s r e l l i f h t i w e s o h t g n i d u l c n i s c i t s a l p l l a r o F a i d p i t 2 3 All Dimensions in mm

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T20 Hot Runner Nozzles arefor medium to large partapplications and are avail-able with band or helicalheaters. In most cases oneband heater is required foroperation but an installedspare may be provided ifspace allows. They areavailable in lengths from 160to 500 (“J” dimension).Because the nozzles arethreaded directly into themanifold preload in the coldcondition is not required.

Suitable for all materials andavailable with ten SynventiveControlled Vestige (CV) tipoptions including valve gatesfor zero gate vestige applica-tions.

T20-1

T20 SeriesFeatures

J

Ø10-20

Threaded Tips

Thermocouple

Heat Pipes

ReplaceableHeaters

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elpuocomrehtdnaretaehefilgnolelbaecalpeR

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selytspitegitsevdellortnoc01

spitdedaerhtelbaecalpeR

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aidpit23

All Dimensions in mm

T20-2

T20 SeriesHeater Options

80 single heater145 spare heater installed

J

Ø85

Ø50

120

18

Ø10-20In most cases one heater re-quired for operation. If moldthickness allows a spare bandheater will be installed.When using CV11CM and CV21CMtip styles the 85 diameter heaterclearance hole depth increaseseliminating the 50mm diameterclearance hole. See T20-15 andT20-25.

When the distance from themanifold center locator to the hotrunner nozzle center line exceeds500 the 50 diameter clearancehole must be increased to 55 andthe 85 diameter hole to 90.

J Minimum = 160J Maximum = 380

J From 160-425, K=0

J

Ø65

120

J From 425-500, K=J/2

Ø70

Ø10-20

18

K

Band Heater

Helical HeaterWhen J is greater than 425 twoheaters are required for opera-tion.

When the distance from themanifold center locator to the hotrunner nozzle center line exceeds500 the 65 diameter clearancehole must be increased to 70.

J Minimum = 160J Maximum = 500

T20-3

T20 SeriesOverview

Thermal GateNozzle

See page T20-5 toselect a tip that suitsyour application

CV10- Filled and unfilled materials- Open flow channel/higher flow- 2.0 to 6.0 orifice diameter- Patented seal- Easier mold geometryDimensional data on Pages T20-10, 11 & 12

CV11- Filled and unfilled materials- Cone point delivers more heat to gate- 2.0 to 4.0 orifice diameter- Patented seal- Reduced vestige- Easier mold geometryDimensional data on Pages T20-13, 14 & 15

CV20- Filled and unfilled materials- Open flow channel/higher flow- 2.0 to 6.0 orifice diameter- Patented seal- No witness mark- Easier color changeDimensional data on Pages T20-19, 20 & 21

CV11CM- Filled and unfilled materials- Developed for PA and PBT- 4.0 orifice diameter- Reduced vestige- Easier mold geometryDimensional data on Pages T20-16, 17 & 18

CV21- Filled and unfilled materials- Cone point delivers more heat to gate- 2.0 to 4.0 orifice diameter- Patented seal- Reduced vestige- No witness markDimensional data on Pages T20-22, 23 & 24

CV21CM- Filled and unfilled materials- Developed for PA and PBT- 4.0 orifice diameter- Patented seal- Reduced vestige- No witness markDimensional data on Pages T20-25, 26 & 27

T20-4

T20 SeriesOverview

Valve GateNozzle

See page T20-6 toselect a tip that suitsyour application

VG12- Filled and unfilled materials- “0” vestige- Tapered shut off- 3.9 orifice diameter- Patented seal- Easier mold geometryDimensional data on Pages T20-28 & 29

VG12S- Filled and unfilled materials- “0” vestige- Diametric shut off- Materials having glass fibers- 5.0 orifice diameter- Patented seal- Easier mold geometryDimensional data on Pages T20-30 & 31

VG23S- Filled and unfilled materials- “0” vestige- Diametric shut off- Materials having glass fibers- 5.0 orifice diameter- Patented seal- No witness markDimensional data on Pages T20-34 & 35

VG23- Filled and unfilled materials- “0” vestige- Tapered shut off- 3.9 orifice diameter- Patented seal- No witness markDimensional data on Pages T20-32 & 33

T20-5

T20 SeriesMaterial Compatibility

PE PP PEEK

PPS

PET

PBT

PPO

/PA

PA PPA

POM

PMM

A

ABS

ASA

SAN

PS PC/A

BS

PC PES

PSU

PEI

PPO

TPE

Add

itiv

es

Semi-crystalline Amorphous

A

B

C

D

Material

Tip Style

+ + - - - - - - - - + + + + + + + - - - + -

-++ ----- --+--- --++- -+-

-++ ++-+- --+-+- --++- -+-

-++ ----- --+--- --++- -+-

A

B

C

D

+ + - - - - - - - + - - - + ++ + + + + + +

------00 -++--++-+- - - + +

--00 - - - - -- + + + -- + + - +-- +

------++ -++++++++- - - + +

A

B

C

D

- - - - + + + + - - - -- - -- ---- - -

+++- - +-- - - - -- --- -- --- -

+++- - +-- - - - -- --- -- --- -

+++- - +-- - - - -- --- -- --- -

A

B

C

D

+ + - - - - - - - 0 - - - + -+ + + + + + +

------++ 0 +++-+++ -- -+--

--+---++ 0 +++--+- -- -+--

+-+ + ++ + + --- +0 - -+ + + - - + -

A

B

C

D

+ + - - - - - - - + - - - + +0 + + + + + +

------++ 0 00++-0 -+- ++--

--+ + - - - - -0- + 0 00 -+ + - - + +

--++ ---- 0+- 0 - +- -0 0 +-- +

A

B

C

D

- - - - + + + + - - - -- - -- ---- - -

+++- - +-- - - - -- --- -- --- -

+++- - +-- - - - -- --- -- --- -

+++- - +-- - - - -- --- -- --- -

The above table defines which tipstyles are best suited for a givenmaterial.

Note:The selection table is meantto be a guide for the initialselection of the tip style. It isbased on the more commongrades of material.Synventive will verify thecorrect tip selection as partof the quote/order process.

Additive IndexA - NoneB - FillersC - Glass FiberD - Flame retardants

+ Very suitable0 Suitable- Not suitable

CV10

CV11

CV20

CV21

CV11CM

CV21CM

T20-6

T20 SeriesMaterial Compatibility

PE PP PEEK

PPS

PET

PBT

PPO

/PA

PA PPA

POM

PMM

A

ABS

ASA

SAN

PS PC/A

BS

PC PES

PSU

PEI

PPO

TPE

Add

itiv

es

Semi-crystalline Amorphous

A

B

C

D

Material

Tip Style

+ + - - + + + + + + + + - - - + +

- ----- ----- --- --

-00 0-00- 00- --00 0+-

+++ ++

- - - -- -

---- - - - - - - -- - -- - - - -- - -

00 00

A

B

C

D

-++ 0000- -+- --++ 0+--+ ++

+-++ + ++- + + +++ -++++ +-- 0

---- - - - - - - -- - -- - - - -- - -

--- - ---- -- --- ---- - -- - -

A

B

C

D

+ + - - + + + + + + + + - - - + +

- ----- ----- --- --

-++ 0000- 00- --++ ++-

+++ ++

- - - -- -

---- - - - - - - -- - -- - - - -- - -

0+ +0

A

B

C

D

-++ +0++- 00- --++ 0+--+ +0

+-++ + ++- + + +++ -++++ +-- 0

---- - - - - - - -- - -- - - - -- - -

--- - ---- -- --- ---- - -- - -

The above table defines which tipstyles are best suited for a givenmaterial.

Note:The selection table is meantto be a guide for the initialselection of the tip style. It isbased on the more commongrades of material.Synventive will verify thecorrect tip selection as partof the quote/order process.

Additive IndexA - NoneB - FillersC - Glass FiberD - Flame retardants

+ Very suitable0 Suitable- Not suitable

VG12

VG12S

VG23S

VG23

T20-7

T20 SeriesFlow Rate

Maximum flow rate of hot runnernozzles varies depending on themelt index of the material beingprocessed.

The flow rate of any hot runnernozzle is controlled by threefactors:

1) Flow bore size

2) Melt temperature, viscosity vs shear rate relationship.

3) The cavity wall thickness, flow length from the gate, mold temperature and required fill rate.

The last two factors can combineto change the maximum shotcapacity by a factor of 5 or more.Synventive uses computerizedflow analysis to assure thecorrect nozzle is chosen.

Example

Material: PE

Tip style: CV10

Maximum flow rate: 1000 grams/second

Note:Values in the table do notinclude reinforced materialsor materials with fillers.

lairetaMelytSpiT

02VC/01VC )SN(12VC/)SN(11VC )S(32GV/)S(21GV

SBA ces/mg006 ces/mg006 ces/mg054

CP ces/mg004 ces/mg004 ces/mg001

OPP ces/mg006 ces/mg006 ces/mg001

TBP ces/mg006 ces/mg006 ces/mg001

CP/TBP ces/mg573 ces/mg573 ces/mg001

SBA/CP ces/mg004 ces/mg004 ces/mg001

SP ces/mg0001 ces/mg0001 ces/mg005

PP ces/mg0051 ces/mg0051 ces/mg005

AP ces/mg009 ces/mg009 ces/mg573

MOP ces/mg523 ces/mg523 ces/mg002

EP ces/mg0001 ces/mg0001 ces/mg005

cilyrcA ces/mg006 ces/mg006 ces/mg052

CVP ces/mg523 ces/mg523 ces/mg002

RPT - ces/mg009 ces/mg005

T20-8

T20 SeriesOrifice Guidelines

This table lists the normal gateorifice required to fill an averagecavity of the listed wall thicknessand surface area.

The orifice diameter is based onthe flow and freeze characteris-tics of each type of plastic at itsnormal processing conditions. It isnot dependent on whether thecavity is fed by a hot or coldrunner.

Some of the listed wall thicknessand surface area combinations arenot applicable to all plasticsbecause of the flow length to wallratios of each material. Consultplastic supplier’s processingrecommendations.

Due to the gate limitations of eachhot runner nozzle, the actual gatemay be slightly smaller or largerthan the tabulated orifice.

Material FactorsUse tabulated orifice for PE, PP, PS,SAN and PUR.

Use tabulated orifice x 1.15 for POM,PC, PPO and ABS.

Use tabulated orifice x 1.30 for Acrylic,PA, PET, and PBT

Use tabulated orifice x 1.50 for PVC.

For non-reinforced PA, PET and PBT theminimum orifice diameter should be4.0. For reinforced PA, PET and PBTthe minimum orifice diameter shouldbe 4.0.

Part Area is total outside area and notthe projected area of the part.

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mmqs hcniqs57.0)30.0(

00.1)40.0(

52.1)50.0(

05.1)60.0(

57.1)70.0(

00.2)80.0(

52.2)90.0(

05.2)01.0(

00.3)31.0(

00.4)61.0(

006 09.0 09.0 09.0 09.0 09.0 09.0 59.0 00.1 21.1 72.1

0.1 530.0 530.0 530.0 530.0 530.0 530.0 730.0 930.0 440.0 050.0

0021 09.0 09.0 09.0 29.0 00.1 50.1 21.1 71.1 23.1 05.1

0.2 530.0 530.0 530.0 630.0 930.0 140.0 440.0 640.0 250.0 950.0

0081 09.0 09.0 59.0 20.1 01.1 71.1 52.1 03.1 74.1 86.1

0.3 530.0 530.0 730.0 040.0 340.0 640.0 940.0 150.0 850.0 660.0

0042 09.0 09.0 20.1 01.1 02.1 52.1 53.1 04.1 85.1 87.1

0.4 530.0 530.0 040.0 340.0 740.0 940.0 350.0 550.0 260.0 070.0

0003 09.0 59.0 70.1 71.1 52.1 23.1 24.1 74.1 56.1 88.1

0.5 530.0 730.0 240.0 640.0 940.0 250.0 650.0 850.0 560.0 470.0

0006 00.1 21.1 72.1 73.1 05.1 85.1 86.1 67.1 89.1 62.2

0.01 830.0 440.0 050.0 450.0 950.0 260.0 660.0 960.0 870.0 980.0

000,21 71.1 23.1 35.1 56.1 87.1 88.1 )00.2 80.2 63.2 76.2

0.02 640.0 250.0 060.0 560.0 070.0 470.0 970.0 280.0 390.0 501.0

000,81 03.1 74.1 86.1 38.1 69.1 60.2 12.2 13.2 26.2 79.2

0.03 150.0 850.0 660.0 270.0 770.0 180.0 780.0 190.0 301.0 711.0

000,42 73.1 85.1 08.1 69.1 01.2 42.2 93.2 94.2 08.2 81.3

0.04 450.0 260.0 170.0 770.0 380.0 880.0 490.0 890.0 011.0 521.0

000,03 54.1 56.1 09.1 60.2 42.2 63.2 15.2 46.2 59.2 53.3

0.05 750.0 560.0 570.0 180.0 880.0 390.0 990.0 401.0 611.0 231.0

000,63 35.1 37.1 89.1 61.2 43.2 64.2 46.2 77.2 01.3 35.3

0.06 060.0 860.0 870.0 580.0 290.0 790.0 401.0 901.0 221.0 931.0

000,24 85.1 08.1 80.2 62.2 14.2 75.2 57.2 78.2 32.3 66.3

0.07 260.0 170.0 280.0 980.0 590.0 101.0 801.0 311.0 721.0 441.0

000,84 56.1 88.1 31.2 43.2 15.2 46.2 28.2 79.2 33.3 97.3

0.08 560.0 470.0 480.0 290.0 990.0 401.0 111.0 711.0 131.0 941.0

000,45 07.1 39.1 12.2 93.2 06.2 27.2 29.2 50.3 34.3 98.3

0.09 760.0 670.0 780.0 490.0 201.0 701.0 511.0 021.0 531.0 351.0

000,06 37.1 89.1 62.2 64.2 46.2 08.2 00.3 21.3 35.3 99.3

0.001 860.0 870.0 980.0 790.0 401.0 011.0 811.0 321.0 931.0 751.0

000,09 39.1 81.2 15.2 27.2 29.2 01.3 03.3 54.3 98.3 24.4

0.021 670.0 680.0 990.0 701.0 511.0 221.0 031.0 631.0 351.0 471.0

000,021 - 63.2 07.2 29.2 01.3 33.3 65.3 37.3 02.4 57.4

0.002 - 390.0 601.0 511.0 421.0 131.0 551.0 741.0 561.0 781.

000,081 - - 79.2 32.3 84.3 86.3 49.3 51.4 26.4 62.5

0.003 - - 711.0 721.0 731.0 541.0 551.0 261.0 281.0 702.0

000,042 - - - 84.3 67.3 89.3 22.4 24.4 89.4 45.5

0.004 - - - 731.0 841. 651.0 661.0 471.0 691.0 812.0

T20-9

T20 SeriesManifold Integration

Clearance cold

J

18

T

Thrust PadTCP

H6Ø12

Center LocatorCrush hot

RailHeight

80

T20 manifold system do not requirepreload because they are threadeddirectly into the manifold.The systems typically have aclearance between the thrust padsand mold plates in the cold condi-tion. As the manifolds heats andexpands the thrust pads makecontact with the plates.

The thrust pads are made of a lowconductivity material and should notbe changed or replaced.

Excessive contact with the mold willcause heat sinks and affect thesystem performance. Contact withthe mold must be limited tospecified areas.

T = Rail height - 18- 80 (manifold)

Minimum T = 10

Minimum rail height = 110.

Threaded nozzles line up with thegate locations in the mold in thecold condition. As the manifoldheats and expands the nozzles flex.The distance from the centerlocator (RD) determines the amountof nozzle flex. The table to the rightdefines the maximum allowabledistance from the nozzle to thecenter locator.

elbairaV noitpircseD

T pagriapoT

J htpeddloM

PCT etalppmalcpoT

T20 Maximun Radial Distance From Nozzle Centerline to Center Locator"RD"

250

300

350

400

450

500

550

600

650

0

100

200

300

400

500

600

700

160

170

185

200

210

220

230

240

250

NozzleJ Length

Dis

tanc

e Fr

om L

ocat

orRD

Max

imum

T20-10

T20 SeriesManifold Nozzle

17.7 Band heater22 Helical heater

H6Ø32

Ø2-6 12.8Ref

30

120

2

8 Contact

J

18

Filled and unfilled materials.

Easy orifice size changes bystraight reaming

Open flow bore

Heat pipes for isothermaloperation.

The front face of the tip must bein contact with plastic.

Cooling is required in the gatearea.

T20 CV10

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lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

T20-11

T20 SeriesCV10 Recess

5 Mincontact

Ø17

D

30

Recessh

3 Land

D = 17 + 3.5(h)h Max = 3

Conical Recess

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

For most materials CV10 vestigeheight is equal to 3.0 + orifice/2. Ifthe vestige height relative to thepossible gate recess depth (h) is toogreat, use of a CV11 tip is recom-mended.

orifice2

3.0 + orifice2

Orifice

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecess

D

5 Mincontact

R30

Spherical Recess

3 Land

D = 2 h(60-h)h Max = 3

sseceRlacinoC

h D

0.1 5.02

5.1 3.22

0.2 0.42

5.2 8.52

0.3 5.72

sseceRlacirehpS

h D

0.1 4.51

5.1 7.81

0.2 5.12

5.2 0.42

0.3 2.62

T20-12

T20 SeriesCV10 Angled Mold Contour

5 Mincontact

K

L

3 Land

Extension

1.6 Min

Angled Mold Contour

Orifice Dia.L = 3 + K - TAN2

14 27°; K= 5.7TAN + - 3COS

Orifice Dia.L = 3 - TAN

E = 16TAN

14°; K = 0

2

E = K + 16TAN

27°; K= 16TAN - 6.5

L = 3 + K - TAN

E = 32TAN - 6.5

1.6

Orifice Dia.2

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 1.6 wall and/or5 minimum contact.

T20-13

T20 SeriesManifold Nozzle

17.7 Band heater (shown)22 Helical heater

120

H6Ø32

8 Contact

J 30

12.8Ref

2

18

Ø2-4 0.13 Land0.08

3

Filled and unfilled materials.

More heat in gate area for semi-crystalline materials

Heat pipes for isothermaloperation.

The front face of the tip must bein contact with plastic.

Cooling is required in the gatearea.

T20 CV11

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lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-14

T20 SeriesCV11 Recess

Conical Recess

5 Mincontact

Ø17

D

30

0.08

Land0.13Orifice

Recessh

3 Landh Max = 3D = 17 + 3.5(h)

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecessD

5 Mincontact

3 Land

R30

Spherical Recess

d

dflat

Ø2-40.080.13Land

D = 2 h(60-h)h Max = 3

sseceRlacinoCecifirO h D

0.2 39.0 3.02

5.2 90.1 8.02

0.3 62.1 4.12

5.3 34.1 0.22

0.4 95.1 6.22

sseceRlacirehpSecifirO h d D

2.2-0.2 00.1 54.2 55.51

4.2-2.2 60.1 56.2 20.61

6.2-4.2 21.1 58.2 84.61

8.2-6.2 81.1 50.3 39.61

0.3-8.2 62.1 52.3 05.71

2.3-0.3 23.1 54.3 29.71

4.3-2.3 04.1 56.3 64.81

6.3-4.3 64.1 58.3 78.81

8.3-6.3 25.1 50.4 62.91

0.4-8.3 06.1 52.4 77.91

T20-15

T20 SeriesCV11 Angled Mold Contour

Angled Mold Contour

5 Mincontact

K

L

3

Extension

1.6 Min

0.080.13 Land

E = K + 16TAN

L = 0.13 + K - TAN

27°; K= TAN - 6.530 + Orifice Dia16 27°; K= 5.7TAN + + - 316°; K= TAN

E = TAN32 + Orifice Dia.

L = 0.13

2

Orifice Dia.2

Orifice Dia. - 2

E = K + 16TAN

L = 0.13 + K - TANOrifice Dia.2

1.6COS 2 2

Orifice Dia.2

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 0.13 land, 1.6wall and/or 5 minimum contact.

T20-16

T20 SeriesManifold Nozzle

18

27.8 Band heater (shown)22 Helical heater

8 Contact

Ø32H6

12.8Ref

2

J 30

120

0.080.13 Land

3

Ø4

Filled and unfilled materials.

Developed for PA and PBT.

Heat pipes for isothermaloperation.

The front face of the tip must bein contact with plastic.

Cooling is required in the gatearea.

T20 CV11CM

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stloVdnaB 061 083 1 V042/W057

)pit(dnaB 061 083 1 V042/W054

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

T20-17

T20 SeriesCV11CM Recess

Conical Recess

hRecess

5 Mincontact

Ø17

D

30

Orifice 0.13Land

0.08

3 Landh Max = 3D = 17 + 3.5(h)

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecessD

5 Mincontact

3 Land

R30

Spherical Recess

d

dflat

Ø2-40.080.13Land

D = 2 h(60-h)h Max = 3

sseceRlacirehpSecifirO h d D

0.4 06.1 52.4 77.91

sseceRlacinoCecifirO h D

0.4 95.1 6.22

T20-18

T20 SeriesCV11CM Angled Mold Contour

5 Mincontact

K

L

3

Extension

1.6 Min

0.080.13

Land

Angled Mold Contour

1.6

2

COS

L = 0.13 + K - TAN

16 27°; K= 5.7TAN + + - 3

Orifice Dia.

16°; K= TAN

E = TAN32 + Orifice Dia.

L = 0.13

2

Orifice Dia.2

E = K + 16TAN

30 + Orifice Dia27°; K= TAN - 6.5

L = 0.13 + K - TAN

E = K + 16TAN

Orifice Dia. - 22

Orifice Dia.2

2

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 0.13 land, 1.6wall and/or 5 minimum contact.

T20-19

T20 SeriesManifold Nozzle

120

90

23.4 Band heater (shown)27.7 Helical heater

120

6.9

18.2 Ref10.1

3 Land

R1.0 R1.5(Typ)

Ø32H6

Ø16.9

Ø21.3

Ø11.4

J

18

Ø2-6

Filled and unfilled materials.

Easy orifice size changes bystraight reaming .

No tip witness mark on part.

Open flow bore.

Heat pipes for isothermaloperation.

Cooling is required in the gatearea.

T20 CV20

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-20

T20 SeriesCV20 Recess

Conical Recessh

Recess

3 LandØ17

D

30

D = 17 + 3.5(h) Max = 3

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

For most materials CV10 vestigeheight is equal to 3.0 + orifice/2. Ifthe vestige height relative to thepossible gate recess depth (h) is toogreat, use of a CV11 tip is recom-mended.

orifice2

3.0 + orifice2

Orifice

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecess

DR30

Spherical Recess

D = 2 h(60-h)h Max = 3

3 Land

sseceRlacinoC

h D

0.1 5.02

5.1 3.22

0.2 0.42

5.2 8.52

0.3 5.72

sseceRlacirehpS

h D

0.1 4.51

5.1 7.81

0.2 5.12

5.2 0.42

0.3 2.62

T20-21

T20 SeriesCV20 Angled Mold Contour

K

L

3 Land

1.6 Min4 Min

Angled Mold Contour

L = 3 + K - TANOrifice Dia.

11 30°; K = 5.7TAN + - 3COS

L = 3 - TAN

11°; K = 0

Orifice Dia.2 2

30°; K = 16TAN + - 10.1

Orifice Dia.L = 3 + K - TAN

1.6

2

COS4

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 1.6 wall and/or4 minimum wall thickness.

T20-22

T20 SeriesManifold Nozzle

120

23.4 Band heater (shown)27.7 Helical heater

120

6.9

18.2 Ref

10.1

3 Land

R1.0 R1.5(Typ)

Ø32H6

Ø16.9

Ø21.3

Ø2-40.080.13

Land

Ø11.4

J

18

90

Filled and unfilled materials.

No tip witness mark on part.

More heat in gate area for semi-crystalline materials.

Heat pipes for isothermaloperation.

Cooling is required in the gatearea.

T20 CV21

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-23

T20 SeriesCV21 Recess

hRecess

3

Ø17

D

30

0.080.13

Orifice

Land

D = 17 + 3.5(h)h Max = 3

Conical Recess

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

Maintain 0.13 land when machininggate recess.

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecess

DR30

Spherical Recess

d

Orifice

0.080.13

d (flat)

3D = 2 h(60-h)h Max = 3

sseceRlacinoCecifirO h D

0.2 39.0 3.02

5.2 90.1 8.02

0.3 62.1 4.12

5.3 34.1 0.22

0.4 95.1 6.22

sseceRlacirehpSecifirO h d D

2.2-0.2 00.1 54.2 55.51

4.2-2.2 60.1 56.2 20.61

6.2-4.2 21.1 58.2 84.61

8.2-6.2 81.1 50.3 39.61

0.3-8.2 62.1 52.3 05.71

2.3-0.3 23.1 54.3 29.71

4.3-2.3 04.1 56.3 64.81

6.3-4.3 64.1 58.3 78.81

8.3-6.3 25.1 50.4 62.91

0.4-8.3 06.1 52.4 77.91

T20-24

T20 SeriesCV21 Angled Mold Contour

Angled Mold Contour

K 3

1.6 Min4 Min

0.080.13 Land

L

Land

0.080.13

3

L

Orifice Dia.

16 30°; K= 5.7TAN + + TAN - 3

L = 0.13 + K - TAN

2 COS

L = 0.13 2

16°; K= TANOrifice Dia. 1.6COS2

L = 0.13 + K - TANOrifice Dia.2

Orifice Dia. - 2 430°; K= 16TAN + - 10.1

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 0.13 land, 1.6and/or 4.0 minimum wall.

T20-25

T20 SeriesManifold Nozzle

120

33.5 Band heater (shown)27.7 Helical heater

120

6.9

18.2 Ref

10.1

3 Land

R1.0 R1.5(Typ)

Ø32H6

Ø16.9

Ø21.3

0.080.13

Land

Ø11.4

J

18

Ø85

90

Ø4

Filled and unfilled materials.

No tip witness mark on part.

Developed for PA and PBT

Heat pipes for isothermaloperation.

Cooling is required in the gatearea.

T20 CV21CM

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-26

T20 SeriesCV21CM Recess

Ø17

D

30

Land0.130.08

Orifice

Conical recess

Recessh

3

D = 17 + 3.5(h)h Max = 3

Recessed gates are used to reducevestige height above the partsurface or keep the vestige belowthe part surface.

Maintain 0.13 land when machininggate recess.

Values in tables are for materialsnot having glass fibers. ConsultSynventive for vestige heightwhen using glass fillers.

hRecess

D 3R30

Spherical Recess

d

Orifice

0.080.13

d (flat)

D = 2 h(60-h)h Max = 3

sseceRlacinoCecifirO h D

0.4 95.1 6.22

sseceRlacirehpSecifirO h d D

0.4 06.1 52.4 77.91

T20-27

T20 SeriesCV21CM Angled Mold Contour

K

L

3

1.6 Min4 Min

0.080.13 Land

L

Land0.130.08

3

Angled Mold Contour

L = 0.13 + K - TAN

16 30°; K= 5.7TAN + + TAN - 3

Orifice Dia.

16°; K= TANOrifice Dia.

L = 0.13

21.6

COS

2 L = 0.13 + K - TAN

Orifice Dia. - 22

4COS

Orifice Dia.2

30°; K= 16TAN + - 10.1

When gating onto an angled moldcontour the vestige height may beincreased depending on the angle.

K is the increase in vestige heightrequired to maintain 0.13 land, 1.6and/or 4.0 minimum wall.

T20-28

T20 SeriesManifold Nozzle

120

30

H6Ø32

2

12.8Ref

17.7 Band heater (shown)22 Helical heater

8 Contact

15

Ø3.90.13

Pin protrusionR0.13

Ø5

2 Land

18

J

Filled and unfilled materials.

Heat pipes for isothermaloperation.

Tapered valve pin to eliminategate flash.

The front face of the tip must bein contact with plastic.

Cooling is required in the gatearea.

T20 VG12 Tapered

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-29

T20 SeriesVG12 Angled Mold Contour

5 Mincontact

K

2 Land

Extension

1.6 Min

4° 27°; K= 5.7TAN + - 2 4°; K = 0

E = 16TAN E = K + 16TAN

COS1.6 27°; K= 16TAN - 6

E = K + 32TAN -6

Angled Mold Contour

Maximum = 32

R0.13Ø3.9

30

Pin protrusion0.13

K is the increase in vestige heightrequired to maintain 1.6 wall and/or5 minimum contact.

T20-30

T20 SeriesManifold Nozzle

120

30

H6Ø32

2

12.8Ref

17.7 Band heater (shown)22 Helical heater

8 Contact

Ø4.999

0.13Pin protrusionR0.13

2 Land

18

J

Ø5.009

Filled and unfilled materials.

Heat pipes for isothermaloperation.

Straight valve pin in gate for non-adjustable actuators and glassfilled materials.

The front face of the tip must bein contact with plastic.

Cooling is required in the gatearea.

T20 VG12S Straight

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-31

T20 SeriesVG12S Angled Mold Contour

5 Mincontact

K

2 Land

Extension

1.6 Min

0.25 X 45

Ø4.999Ø5.009

R0.13

Pin protrusion0.13

1.6COS4° 27°; K= 5.7TAN + - 2

E = 16TAN

4°; K = 0

E = K + 16TAN E = K + 32TAN -6

27°; K= 16TAN - 6

Angled Mold Contour

K is the increase in vestige heightrequired to maintain 1.6 wall and/or5 minimum contact.

T20-32

T20 SeriesManifold Nozzle

120

90

22.4 Band heater (shown)26.7 Helical heater

120

5.9

17.1

9.1

R1.0 R1.5(Typ)

Ø16.9

Ø5

15

2

0.13Pin protrusion

Ø3.9

Land

R0.13

Ø11.4

J

18

Ø21.3

H6Ø32

Filled and unfilled materials.

No tip witness mark on part.

Heat pipes for isothermaloperation.

Tapered valve pin to eliminategate flash.

Cooling is required in the gatearea.

T20 VG23 Tapered

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-33

T20 SeriesVG23 Angled Mold Contour

K

2 Land 1.6 Min4 Min

Ø3.9

R0.13

Pin protrusion0.13

30

1.6COS4°; K = 0 4° 24°; K= 5.7TAN + - 2 24°; K= 16TAN + - 9.1COS

4

Maximum = 40°

Angled Mold Contour

K is the increase in vestige heightrequired to maintain 1.6 wall and/or4 minimum wall thickness

T20-34

T20 SeriesManifold Nozzle

120

90

22.4 Band heater (shown)26.7 Helical heater

120

5.9

17.1

9.1

R1.0 R1.5(Typ)

Ø32H6

Ø16.9

Ø21.3

Ø5

2

0.13Pin protrusion

Land

R0.13

Ø11.4

J

18

0.25X 45

Ø4.999Ø5.009

Filled and unfilled materials.

No tip witness mark on part.

Heat pipes for isothermaloperation.

Straight valve pin in gate for non-adjustable actuators and glassfilled materials.

Cooling is required in the gatearea.

T20 VG23S Straight

retaeHelytS niMJ xaMJ ytQretaeH /sttaW

stloVdnaB 061 083 1 V042/W057

lacileH 061 022 1 V042/W005

lacileH 022 524 1 V042/W057

lacileH 524 005 2 )hcae(V042/W005

RD is the radial distance from themanifold center locator to themanifold nozzle center line.

DR niMJ DR niMJ052 061 005 022

003 071 055 032

053 581 006 042

004 002 056 052

054 012

T20-35

T20 SeriesVG23S Angle Contour

K

2 Land 1.6 Min4 Min

0.13Pin protrusion

Ø5.009R0.13

0.25 X 45

Ø4.999

Angled Mold Contour

4COS24°; K= 16TAN + - 9.14° 24°; K= 5.7TAN + - 2 4°; K = 0 1.6

COS

Maximum = 40°

K is the increase in vestige heightrequired to maintain 1.6 wall and/or4 minimum wall thickness