supply managementsupply management building an ... supply managementsupply management building an...
TRANSCRIPT
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Supply ManagementSupply ManagementBuilding an
Organizational Capability
Purdue UniversityyTim Fiore
• Terex Corporation Overview
Agenda
• Global Supply Management Organization
• Integrated Steel Supply Chain
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TEREX is the 3rd largest manufacturer of construction equipmentin the world
Based on last twelve months of available Construction Equipment Sales ($’s in Billions)
Where We Are Today
$16.4
$9.5 $8.6 $7.7 $6.7 $5 1 $5 0 $5 0 $4 5 $4 4 $3 8
$29.4
33
$5.1 $5.0 $5.0 $4.5 $4.4 $3.8
(1) Represents total sales before Power Products and Financing and Insurance Services sales.(2) Represents Komatsu’s Construction and Mining Products segment as of December 31, 2007.
Exchange rate of 111.445 as of Dec 31, 2007(3) Exchange rate used as of December 31, 2007 of USD/JPY 111.445(4) Represents Volvo’s Construction segment as of Dec 31, 2007 plus prorated annual sales of $864
million acquired from Ingersoll Rand’s Roadbuilding business in May 2007 for the 4 months not owned in 2007 of approximately $300 million; Rate of USD/SEK 6.464
(5) Represents Deere’s Construction and Forestry segment as of January 31, 2008
(6) Represents 2007 Construction equipment sales of $1.5 billion based on exchange rate at December 31, 2007 of KRW/USD 936.07 plus estimated 2007 Bobcat sales of $2.9 billion
(7) Estimated, as these are privately owned companiesJCB: 2007 revenue of GBP 2.25 billion converted at Dec 31, 2007 GBP/USD rate of 1.9870Liebherr: 2006 Construction segment revenue of EUR 4.6 billion converted at a more current rate, using Dec 31, 2007 EUR/USD rate of 1.45983
(8) Represents CNH Global’s Construction Equipment Segment(9) Includes Access sales of $2.54 billion for the year ended September 30, 2007 plus Commercial
(concrete mixer trucks, concrete plants and refuse trucks/systems) sales of $1.25 billion.(10) Represents 2007 Mining & Construction sales converted at SEK/USD 6.46
Caterpillar (1) Komatsu (2) Terex Deere (5)Hitachi (3)Volvo (4) CNH Global (8) Oshkosh (9)Liebherr (7) JCB (7) Doosan (6)Sandvik (10)
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Recent Financial Highlights
27%CAGR
• Fiscal year ended December 31, 2007 income from continuing operations increased 55% versus 2006
$4,000$5,000$6,000$7,000$8,000$9,000$10,000
'95 '9
on 19% higher sales
• Second quarter 2008 earnings per share increased 39.8% versus second quarter 2007 on 25.3% higher revenue
12 year compounded annual
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–$1,000$2,000$3,000$4,0005 96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '08
Note: Net Sales in millions of dollars
2008 sales are calculated as LTM through Mar 2008
• 12-year compounded annual growth rate (CAGR) of 27%
• 2008 Net Sales guidance is for a range of $10.5 – $10.9billion
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Aerial Work Platforms
Aerial Work Platforms
Light Towers
TelehandlersGenerators
Trailers
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Construction
ExcavatorsLoadersOff-Road TrucksSit DSite DumpersCompactionMotor GradersMaterial HandlersTruck Mounted CranesContractor Pumps
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4
Cranes
Rough Terrain Cranes
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Telescopic Truck CranesAll Terrain CranesCrawler CranesLattice Boom Truck CranesTower CranesReach Stackers
Mining
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Hydraulic Excavators Mining Trucks Drilling Equipment
Drill BitsHighwall Mining Systems
5
Materials Processing
Crushers
Screens
Trommels
Shredders
Washing-Systems
9
(Equipment Limited)HANDLERS
Global Production Sites
WAVERLY
NORTH HAULER
ACMC
LUZHOUAWP
HIGHWALLMINERS
MATERIALS
ASV
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CMI CIFALl
HALCO
Roadbuilding/UtilitiesCranesMining/Materials ProcessingConstructionAerial Work PlatformsOther/Joint Ventures
LIGHT CONSTRUCTION
LIFT
PROCESSING
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Supply Management: Objectives
2007 2008 2009 2010
Create Competitive Advantage In the Supply Chain
Build the Foundation
Expand the Core
Achieve Excellence
• Establish consistent sourcing processes
• Build the organization • Common objectives
I t ti l S i
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• Enhance sourcing tool set
• International Sourcing Infrastructure
• Drive savings and common suppliers
• Deploy Day 1 sourcing
• Deeper supplier integration
• TBS initiatives
• Continual focus on TCO
Maximize Supply Chain Value CreationF1. Drive continuous working capital improvement through
the supply chain
S t C t B i U it & S l Ch i P t
Fina
ncia
ls
F3. Support revenue growth through on-time, defect-free supply chain
execution
F2. Increase operating margins through total material
cost reductions
Terex Supply Management Strategy Map
Build & Manage a Global Supply Network for Competitive Advantage
Support Customers, Business Units & Supply Chain PartnersS1. Improve customer
satisfaction through enhanced supply chain performance
Structured Supplier ManagementKey Supplier Relationships
Stak
ehol
ders
sses
Strategic Global SourcingP5. Identify strategic supplier
relationships & establish selected partnerships
S2. Drive continuous improvement in supplier quality
& operational performance
S4. Be a customer of choice to a diverse Terex supplier base
S3. Improve lead-time flexibility for Terex business units &
customers
P8. Formalize supplier development & qualification processes across Terex
P6. Ensure access to new technologies & continuous cost improvements
P9. Establish an effective suite of e-tools for sourcing & supplier management
P11. Plan and manage an effective international logistics program
P12. Establish an effective international procurement organization
P10 E t bli h bli t P13 Provide supply chain process
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Team
Build & Sustain a World-Class Supply Management Team
Proc
es
T1. Attract the “best & brightest” global talent internally & externally
T2. Provide opportunities for collaborative professional growth & personal
development
Live the Terex Values
Strengthen the Foundation
P7. Implement an effective Early Supplier Involvement process for new products
P1. Establish a systematic Terex sourcing process &
category strategies
P2. Establish effective, cross-functional sourcing
teams across Terex
T3. Develop a diverse Terex SM team with meaningful growth
opportunities for all
P3. Implement transparent spend & savings data management systems
P10. Establish enabling procurement policies & procedures across Terex
P13. Provide supply chain process leadership across Terex
P4. Develop & implement a structured supplier management
program
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Division Leadership
Supply
Engage Division Supply Management Leadership
Management
Leadership
Dirk VorsteherMining
Paul Kearney
Materials Processing
Steven KimAWP
Leo DiazConstruction
Mike Hovanec
NA Cranes
StephanFolschweiller
Europe Cranes
RBUNone
1313
Customer Focus
Supply Management Organization
Organize Around Supply Market
SupplyManagement
WorkmanNA Metals, Fabs
& Castings
Mangold/PalmkeEU Metals, Fabs
& Castings
McGrathHydraulics
EverittIndirect
McNamaraPower Systems
MalikElectrical, Cabs
& Plastics
NolanTransportation
1414
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Key Success Metrics
Supplier quality by 30% year over year
What Division Improvements Milestone
Supplier deliveries by 25% year over year
Cash savings 2% year over year
Re-order lead-times 15% year over year
Ad d i 25% Q2 2008
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Advanced sourcing 25% Q2 2008
Develop the common processes Q3 2008
Terex Strategic Sourcing Process
Understand internal spendand external
Evaluate supply base and identifyll i bl li
Create preliminary “go to market”
h
Decideappropriateexecution tool
Conduct aggressivesupplier negotiations
Operationalize agreements
Monitor marketand supplier performance
Purpose
Develop Commodity Profile
Develop & Select
Sourcing Strategy
Generate Supplier Portfolio
Manage RFP/Auction
Negotiate & Select
Suppliers
Integrate Supplier's)
Continuous
Improvement &
Benchmarking1 2 3 4 5 6 7
and external market
all viable suppliersapproach execution tool performance
• Form sourcing team• Identify current usage
• Overall volumes• Locations and
suppliers• Pricing
performance• Forecasts• Specification
risks
• Collect detailed supplier information &
execute RFI• Generate potential supplier master list
• Develop qualification criteria
• Screen potential li li t
• Perform complexity reduction reviews
• Value Analysis / Value Engineering reviews
• Assess business impacts
• Assess supply market complexity
• Assess bargaining position
• Develop internal management engagement plan
• Select RFP/ e-RFP or supplier development path
• Develop RFP execution strategy
• Develop RFP evaluation criteria &
i ht
• Finalize & distribute RFP to suppliers
- or –• Conduct auction/ negotiation
• Analyze responses• Best price
evaluation• Non-price
comparisons
• Execute written supplier agreements
• Finalize Terex implementation team
• Identify & anticipate implementation issues
• Consider organizational implications &
• Develop supplier performance measurement process
• Evaluate supplier support of VA/VE
• Develop processes to monitor market conditions
• Initiate continuous supplier
1 2 3 4Stage Gate Reviews
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risks
• Conduct preliminary industry analysis
• Supply market• Competitive
analysis
supplier list against criteria
• Define lotting strategies
• Establish supplier reduction targets
• Finalize technical specifications & update drawings
position• Strategically segment the purchases
• Select appropriate sourcing approaches and techniques
weights• Develop preliminary negotiation strategy
comparisons• Develop award scenarios
• Review with plants
• Get plant agreements
• Finalize negotiation strategy
implications & required changes
• Develop & manage supplier launchplans
• Develop new processes & procedures
• Execute transition/ implementation plan
• Update forecasts• Monitor results
supplier benchmarking
• Assess supplier improvement opportunities
• Update competitive analysis of market
Sourcing Tasks
Rev. 6/3/08 16
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Building a Solid Foundation through Integrated Information Management
eCOST
GBT
Data warehouse Spending by BU, supplier, commodity, part, etc.
TSTTerex Sourcing Tool Global Benefit Tracker
NEW NEW
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TPTTerex Project TrackerSystem used by sourcing teams to manage implementation steps following supplier award decisions
geSourcing system used to efficiently manage RFIs, RFPs and Reverse Auctions
Detailed tracking and analysis of pricing changes
NEW
Global Steel Market Dynamics
107
158164161 161 164
140
120123
120
114
155
110
120
130
140
150
160
170
SBB Historical
Forecast
167
113
127
148
175164
156163 163
157
112120
140
160
180
200
SBB Historical
80
90
100
2007Q1
2007Q2
2007Q3
2007Q4
2008Q1
2008Q2
2008Q3
2008Q4
2009Q1
2009Q2
2009Q3
2009Q4
Plate
179
148149
160173
144 141140
160
180
200
109113112
80
100
2007 Q1 2007 Q2 2007 Q3 2007 Q4 2008 Q1 2008 Q2 2008 Q3 2008 Q4 2009 Q1 2009 Q2 2009 Q3 2009 Q4
China
Forecast
161
180187
199202
135
191
187206
150
170
190
210
230
SBB Historical
Forecast SBB Historical
18
103 100 98
109
96
80
100
120
2007Q1
2007Q2
2007Q3
2007Q4
2008Q1
2008Q2
2008Q3
2008Q4
2009Q1
2009Q2
2009Q3
2009Q4
Plate
Forecast
135
121119106
50
70
90
110
130
2007Q1
2007Q2
2007Q3
2007Q4
2008Q1
2008Q2
2008Q3
2008Q4
2009Q1
2009Q2
2009Q3
2009Q4
India
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Integrated Steel Supply ChainChange Business Relationship with Mills and Key Suppliers
Receiving & Handling $200M Input Cost
Steel Mill Transport Blasting
Processing
Kitting, Delivery, Rack Return
ScrapCredit
$1,440 / ton
$2000/ ton
Net Steel
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•Fully understand value stream•Require cost transparency to account for steel fluctuations•Strike steel deals and flow to subcontractors
•Retain intimacy of mill prices
Illustrative
NA Steel Action Plan
Re-NegotiatePre Cut
Significant price reductions of confirmed to-date Counter-proposal letters requesting retro price reduction issued Oct 9th Meetings to formally notify of supply base consolidation plans – ‘winner take all scenario’
Data collection and opportunity analysis underwayNew Pre-Cut Source (NA)
BCC Pre-CutPlate
NA FabSourcing
Data collection and opportunity analysis underwayGoal is to identify five (5) high potential supplier candidatesKey features: industry incumbent, $50M to $250M revenue, limited capital investment, lower labor rates
Terex site audit completeAward scenario confirmed, steel order confirmed, cert testing and sample validation underway1st article production acceptance scheduled for Dec-08
$20M Fab spend quoted to preferred global suppliers5 Terex Business Units included $4.53M savings identified in BCC, move to implementable
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Mill Agreement
Steel PriceValidation
p p
NA steel RFP responses received.Mgmt review complete Nov 7th ‘Quick Strike’ negotiations scheduled with for week of Oct 20th; othermills to follow
Draft of steel spend versus steel index completeData received for Q4 steel RFP for market price comparisonTerex price analysis received from key supplier