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TRANSCRIPT
Robert Falotico, Ph.D Distinguished Research Fellow
Johnson & Johnson
XIV Paris Cardiovascular Interventions Course
Paris, France
October 16, 2012
The Story of Drug-Eluting Stents:
Discovery and Development of Cypher®
The Cypher® Legacy
• World’s first drug eluting stent
• Most widely studied medical device in history
- 47 RCTs, >60 registries, >2,000 research papers
• Over 4,000,000 patients treated
• Unsurpassed efficacy and safety out to 10 yrs.
• Rationally designed for the problems of restenosis
• Established the formula for all successful DES.
Wallstent - Boston Scientific
Ginaturco Rubin II - Cook
Strecker – Boston Scientific
Crossflex I - Cordis
Wicktor - Medtronic
• High stent thrombosis rates
• High restenosis rates
• An imperfect technology
Early Stents Were Used for Abrupt Closure Following PTCA
(late 1980’s - early 1990’s)
The First Stent Approved for Restenosis
• 1994 - J&J Interventional Systems (JJIS) launched the
Palmaz-Schatz® stent.
• Approved by FDA for the treatment of restenosis, based on
two landmark clinical trials (STRESS, BENESTENT).
• Wide acceptance and rapid global adoption (“stent-mania”).
• Represented only a partial solution to the problem of
restenosis.
J&J Palmaz-Schatz stent (1994)
With Stents, Restenos is a Proliferative Disorder
Do not Prevent Neointimal Hyperplasia
Prevent Recoil & Remodeling
+
• Stents provide a rigid scaffold to prevent recoil and negative remodeling but do not reduce neointimal hyperplasia.
• In-stent restenosis is a proliferative problem (exuberant wound healing), which requires a biological solution.
Multiple Therapeutic Options for
Reducing Neointimal Hyperplasia
• Gamma
• Beta Catheter Stent • Catheter
• Stent
• Balloon
Energy Delivery Systemic Local
Radiation Pharmaceuticals
Crescendo™ drug
delivery balloon Hepacoat™ stent
ReoPro Checkmate™ 192Ir-brachytherapy
32P-Isostent™
Gamma 1 Trial – 9 Month Endpoints
Ir-192
n=131
Placebo
n=121
p value
Clinical
TLR (%) 24.4 42.1 <0.01
TVR (%) 31.1 46.6 <0.01
Death, MI, TLR* (%) 28.2 43.8 <0.01
Angiographic
In stent LLL (mm) 0.73 1.14 <0.001
Restenosis (%) 21.6 50.5 <0.005
Safety
Late thrombosis (%) 5.3 0.8 <0.07
Late MI (%) 9.9 4.1 <0.09
Storage and Delivery Device
M.Leon, et al NEJM 2001; 344:250-6
Cordis CheckMate™ Ir-192 Intravascular
Brachytherapy System
Profound Edge Restenosis (“Candy Wrapper”)
with a Radioactive 32P Stent (IsoStent™)
stent
balloon
Radiation Concerns
• Narrow therapeutic window – potential for toxicity
• Late thrombosis requiring extended antiplatelet Rx
• Positive remodeling and aneurysms
• Radiation exposure for cath lab personnel
• Logistics of handling radioactive materials
• Not approved for de novo lesions
• Edge restenosis (“candy wrapper”)
Formation of the Stent Therapeutics
Team (1996)
• Small focused research group with strong biological and
polymer expertise
- Developed heparin coated stents (Hepacoat™)
- Studied radioactive stents (Isostent™)
• Established a stent-based drug strategy for restenosis
- Identified key therapeutic agents
- Formed strategic alliances (internal/external)
- Evaluated numerous drugs and stent coatings
• Established proof-of-concept for drug-eluting stents
Key Members of the Stent Therapeutics Team
Gerard Llanos
Robert Falotico (Team
Leader)
John Siekierka
Gregory Kopia
Awarded the Johnson Medal in 2003
“Fortune (luck) favors the prepared mind.”
Lecture, University of Lille December 7, 1854
Louis Pasteur
Cordis Corp
Therapeutics
Stents Polymers
Drug Eluting
Stent
Drug Eluting Stents Involved the
Integration of Existing Technologies
Drug Criteria
Scientific criteria:
• Potent, stable, small molecule
• Inhibits proliferating smooth muscle cells
• Cytostatic mechanism
• Wide margin of safety
• Favorable pharmacokinetics
Business
criteria:
• Late stage development or approved drug
• Exclusive license
• Drug supply and masterfile
• Strong patent position
The key to developing an antirestenotic stent
is to find the right drug!
800 Different Drugs Considered
100 Different Contenders
4 Promising Leads nitric oxide, angiopeptin,
paclitaxel, sirolimus
One Winner!
Systematic Drug Screening Process
O H
O O C H 3
O
O H O O N
O
O C H 3
H 3 C O
O
H O
O
Anticancer
Immunosuppressive
Antifungal
Autoimmune diseases and aging
Restenosis
Sirolimus – Multiple Applications (the “Magic Bullet” for Restenosis)
Wyeth: Discovery and Development of Rapamycin (Sirolimus)
Cordis DES program initiated 1997
1973
1974
1980
1988
1991 Phase I Clinical Trials (Renal Transplantation)
Unique Vascular Pharmacology Demonstrated in Transplantation Models (Morris)
Elucidation of Chemical Structure
Immunosuppressive Activity Found in Animal Models
Isolation from Easter Island Soil Sample and Characterization
of Antimicrobial Activity (Sehgal)
Phase II Clinical Trials 1994
1996 Phase III Pivotal Trials
FDA Approval 1999 Rapa Nui (Easter Island)
Key People in the History of Sirolimus • Suren Sehgal (Wyeth) – biochemist, discoverer of sirolimus
• Randall Morris (Stanford) – immunologist, identified unique pharmacologic
properties of sirolimus
• Andrew Marks (Columbia) – molecular biologist, elucidated role of sirolimus
in smooth muscle proliferation
• Juan Badimon (Mt Sinai) – pharmacologist, antirestenosis studies in animals
Randall E.
Morris Suren Sehgal
” father of
sirolimus”
Juan Badimon Andrew Marks
Gallo, et. al. - Circulation 1999; 99:2164-2170
“Proof of Concept” - Sirolimus Inhibits
Restenosis in a Porcine Angioplasty Model
(Dr Juan Badimon, Mt Sinai-Wyeth Sponsored Study)
Elevated p27 levels in rapamycin-
treated tissues
0 10 20 30 40 50 60
p < 0.0001
Thrombus
Hematoma
Hyperplasia
Control Sirolimus
Sirolimus 0.5 mg/kg, i.m. for 3 days
prior to PTCA; continued for 14 days
% change 70
G0
Arterial Injury
Thrombosis Inflammation
Growth Factors / Cytokines
Receptor activation
Signal
transduction
G1
S
G2
M
Cell cycle
SMC Proliferation
Migration Matrix
Secretion
Mechanism of Action of Sirolimus
mTOR
Sirolimus
FKBP
Sirolimus
FKBP
X
X
X
Van der Giessen et. al.,
Circulation 1996;94,1690-7
Biodegradable polymers Stable polymers
PLGA
PHBV
PEO/PBTP
Silicone
POE PU
PETP
PCL
Conventional Wisdom Held That Polymer-Coated
Stents Were Not Biocompatible
Coating Options
Absorbable
PDLA, PLGA, PLLA
Advantages:
• Used in controlled delivery
• Compatible with siolimus
• Deep knowledge at J&J
Disadvantages:
• Unstable drug platform
(bulk erosion)
• Biocompatibility questions
Non-absorbable
PBMA, PEVA, PVDF
Advantages:
• Stable drug platform
• Nonreactive with drug
Disadvantages:
• Permanent implant
• Log term tissue reactivity
Development of a Controlled-Release Stent Coating
0
20
40
60
80
100
0 5 10 15 20
Time (days)
Perc
ent
Rele
ase
In Vivo Release Kinetics
25 30
SLOW=CYPHER™ FAST
Elution profile:
80% in 30 days
Complete in 90d
Stent
Basecoat (FR)
+ Topcoat (SR)
Control
Sirolimus
0
0.5
1
1.5
2
2.5
3
Control Sirolimus
(mm2)
*
Neointimal Area
50%
140 µg/cm2
Suzuki, et al., Circulation 2001.
Sirolimus-Eluting Stents Reduce Neointimal
Hyperplasia in a 30-Day Porcine Coronary Model
CYPHER® FIM: a Safety Study with Huge Impact
• December 1999: 15 patients receive a Fast Release sirolimus-eluting
stent in Sao Paulo.
• February 2000: 15 patients in Sao Paulo and 15 patients in
Rotterdam receive Slow Release sirolimus-eluting stent.
• April - June 2000: angiographic follow-up (4-6 month)
• Findings:
- Minimal late lumen loss
- Angiographic images (pre/post) almost identical
- No restenosis or thrombosis
The FIM Team in Sao Paulo
FIM - Analysis and Discussion
PRE
POST
4-MONTH FU
Angiographic Images from FIM- Sao Paulo
4-Month Angiographic Results from
First In Man: “Proof of Concept”
Feres et al, ACC 2001
0
0.2
0.4
0.6
0.8
1
0.11
0.84
Lumen Loss (mm)
0.05
LL LL LL
p = NS
p < 0.0001
p < 0.0001
0
10
20
30
4039.01
(mm3)
p = NS
2.04 0.23
p < 0.0001
p < 0.0001
Sirolimus SR Bx Velocity Control Sirolimus FR
QCA IVUS
"I can tell you I have never seen
this in interventional cardiology.
There is a phenomenon there.
Please don't pinch me, don't wake
me up, I want to keep dreaming.”
Patrick Serruys, M.D.
European Society of Cardiology
August 21, 2000
RAVEL: First Randomized, Double-Blind Trial of a Drug Eluting Stent
De Novo Native
Coronary Lesions
Diameter: 2.5-3.5 mm
Length: <18 mm
Sirolimus-eluting
Bx VELOCITY®
n=120
• Primary Endpoint: Angiographic late loss at 6 months
• Secondary Endpoints: IVUS at 6 mo. and clinical at 6 and
12 months and annually for 5 years
• Antiplatelet therapy for 2 months (clopidogrel/ticlopidine)
Angio F/U at 6 Months = 92.4%
Clinical F/U at 12 Months = 92.0%
Control
Bx VELOCITY®
n=118
RAVEL: 6-Month QCA
p<0.001 p<0.001
(mm)
p<0.001 p<0.001
1/109 0/109
(%)
n=109
n=109 Sirolimus
Bx Velocity
Late Lumen Loss Restenosis Rate
SIRIUS – Pivotal US Trial
All Randomized Patients n = 1101
Sirolimus-eluting Bx VELOCITYTM
n = 533
Control Bx VELOCITYTM
n = 525
Angio FU at 8 Months = 85.4% Clinical FU at 9 Months = 95.7%
Angio FU at 8 Months = 84.7% Clinical FU at 9 Months = 95.8%
SIRIUS QCA Analysis @ 8 Months
P<0.001
83%
P<0.001
91%
Late Loss (mm) Restenosis (%)
SIRIUS - Clinical Events
Sirolimus (n=533)
Control (n=525)
P-value
Death 0.9% (5) 0.6% (3) 0.726
MI (all) 2.8% (15) 3.2% (17) 0.723
Q-wave 0.8% (4) 0.4% (2) 0.687
Non Q-wave 2.1% (11) 2.9% (15) 0.433
TLR (all) 4.1% (22) 16.6% (87) <0.001
TVR (non-TL) 3.2% (17) 4.8% (25) 0.210
MACE 7.1% (38) 18.9% (99) <0.001
TVF (1ry endpoint) 8.6% (46) 21.0% (110) <0.001
All Events (to 9 months)
(-75%)
(-62%)
) (-59%)
SIRIUS Trial: Freedom From TLR
After 7 Years
100
95
90
85
80
75
70
65
60
55
50 Time After Initial Procedure (days)
Fre
ed
om
Fro
m T
LR
(%
)
0 270 360 720 1080 1440 1800 2160 2520
CYPHER® Stent
BMS
SES 533 492 482 467 450 433 391 244
BMS 531 418 392 372 361 343 308 192
LR P<.0001
7-Year Freedom From TLR
Internal data, Cordis Corporation.
Drug-Eluting Stents that Have Failed
• Actinomycin D (Guidant)
• Batimistat (Abbott)
• Dexamethasone (Biodyvisio)
• Angiopeptin (Biodyvisio)
• Estradiol (Biodyvisio)
• Tacrolimus (Jomed, Sorin)
• Pimecrolimus (Biotronik, Avantec, Conor)
• C-myc antisense (Medtronic AVE)
• Mycophenolic acid (Avantec)
• Paclitaxel stent sleeve (Quanam)
• Paclitaxel nonpolymeric (Cook/Guidant)
• Paclitaxel bioabsorbable (Conor)
Wrong
drug
Wrong
formulation
PROMUS
SIBS
BioLinx
PEVA/PBMA
PVDF/HFP Everolimus
Sirolimus
Zotarolimus
Paclitaxel
Stent Drug Polymer
Major Drug Eluting Stent Competitors Follow the Same Design Concepts
Resolute
BSC
BSC
ABT
MDT
Cordis
Meta-Analysis of 38 RCTs (~18,000pts):
TLR for Cypher, Taxus or BMS
Stettler C., et al., Lancet 2007;370:937-48.
BMS
PES
SES
Cu
mu
lati
ve I
ncid
en
ce o
f T
LR
(%
)
24
22
20
18
16
14
12
10
8
6
4
2
0
0 1 2 3 4
SES vs. BMS: HR 0.30 (95%-CI 0.24-0.37, p<0.0001)
PES vs. BMS: HR 0.42 (95%-CI 0.33-0.53, p<0.0001)
SES vs. PES: HR 0.70 (95%-CI 0.56-0.84, p<0.0021)
Years After Initial Procedure
Events/patients
(n)
BMS 4763 820/4746 53/2795 22/1871 10/1543 PES 6328 448/6280 98/3950 15/1999 6/832 SES 6621 356/6580 68/3801 16/2153 14/999
Late Stent Thrombosis with DES: the Bern/Rotterdam Experience
Ste
nt T
hro
mb
osis
(%
)
P. Wenaweser and P.W. Serruys, ESC 2006
0
1
2
3
4
0 365 730 1095
Days after stenting
Days after PCI 9 30 365 730 1095
Incidence SES (%) 1.0 1.1 1.3 1.9 2.5
Incidence PES (%) 1.2 1.3 2.0 2.7 3.2
Pts at risk 8146 7162 7002 2841 971
P=0.06 PES
SES 3.2%
2.5%
Strategies for Improving DES
Stent Drug Coating
• Reduced dose
• Optimized PK
• Combination therapy
• Thinner struts; new alloys
• Improved delivery systems
• Bioabsorbable scaffolds
• Bioabsorbable polymers
• Abluminal drug delivery
• Reduced polymer mass
• Nonpolymeric coatings
NEVO™ with Reservoir Technology
• Thin strut CoCr platform
• PLGA polymre absorbs in ~90 days
• Elutes sirolimus abluminally
• Capable of delivering multiple drugs
independently Base layer
Cross section of NEVO reservoir
Day 8 Day 30 Day 60 Day 90
Explosive Growth of Limus-Based DES Company -Limus Drug Stent
Cordis Sirolimus Cypher
Abbott Everolimus Xience
Boston Scientific Everolimus Promus
Medtronic Zotarolimus Endeavor
Biosensors Biolimus A9 Biomatrix Flex
Terumo Biolimus A9 Nobori
Biotronik Sirolimus Orsiro
Microport Sirolimus Firehawk
CID Sirolimus Cre8
Biosensors/JW Medical Sirolimus Excel
Sahajanand Sirolimus Supralimus
Cardionovum Sirolimus Prolimus
Micell Sirolimus MiStent
Meril Merilimus Mitsu
Elixir Novolimus DESyne
Atrium Corolimus Cinatra
ICON Rofirolimus Nuloy
Current State of DES Technology
• Coronary DES are a mature technology
• Similar platform architecture:
- Metallic stent, polymer coating, antiproliferative agent
- Generic adoption of –limus or paclitaxel (no new drugs)
• Increasing competition, falling prices
• Reached the endgame in restenosis – can’t improve upon
efficacy of current limus products
• Making incremental improvement to technology with
emphasis on safety and deliverability
Cordis Announcement: June 15th, 2011
• Discontinue NEVO™ stent development
• End manufacturing of Cypher and Cypher Select+
• Close DES manufacturing facilities and an R&D center
Rationale: Changing market dynamics
• Declining procedure numbers
• Price erosion
• Increased competition and shrinking market for Cypher
• More stringent regulatory requirements for new DES
• Sharply rising cost of bringing a new product to market
Over 4,000,000 patients treated!
10-Year Follow-up from First-in-Man
Sousa J., et al., JACC : Cardiovascular Interventions 2010; 3: 556 – 58.
IVUS / OCT confirmation Angiographic results
Thank You!