spin shine electric drive repositioning manual · 2020-01-02 · two spin shine wheel brushes (d-s...

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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 1 SPIN SHINE ELECTRIC DRIVE REPOSITIONING MANUAL Part # 8MANULSPNDOC001 TABLE OF CONTENTS Equipment Utilities Page: 1 Equipment Specifications Page: 1 Suggested Tools and Installation Materials Page: 1 Installation Instructions Page: 2 Equipment Utilities Equipment Specifications Two Spin Shine Wheel Brushes (D-S and P-S) Powder Coated Aluminum Construction Unique Auto Retract Function Corrosion Resistant Bearings Throughout Equipment Hydraulic or Electric Drive Feather Tipped Brushes Ultra-Low Lead-In and Exit Guide Rails 151” Tunnel Space Required for the Driver Side Applicator 116” Tunnel Space Required for the Passenger Side Applicator 120 VAC Air Panels Suggested Installation Tools and Materials 3/8Allen Head Wrench 8mm Allen Head Wrench 1/2Allen Head Wrench 3/8Socket Head Wrench 3/8Box End Wrench 5/16Socket Head Wrench Rubber Mallet APPLICATOR SPINSHINE360001 (9ft Electric Drive) (8ft Electric Drive) CONTROL PANEL SYSTEM 7SPINCTLPNL0003 With VFD 7SPINCTLPNL0001 Without VFD ELECTRICAL SUPPLY: 120VAC, 20A SIGNAL: (3) From CW Controller 24-120VAC/DC MOTORS: (2)0.75hp 230VAC/1.78FLA- each Powered from MCC SIGNAL: (2) From CW Controller 24- 120VAC/DC PNEUMATICS 2 SCFM @ 100 PSI (max) HYDRAULIC NOT APPLICABLE

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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 1

SPIN SHINE ELECTRIC DRIVE REPOSITIONING MANUAL Part # 8MANULSPNDOC001

TABLE OF CONTENTS Equipment Utilities Page: 1 Equipment Specifications Page: 1 Suggested Tools and Installation Materials Page: 1 Installation Instructions Page: 2

Equipment Utilities

Equipment Specifications

Two Spin Shine Wheel Brushes (D-S and P-S)

Powder Coated Aluminum Construction

Unique Auto Retract Function

Corrosion Resistant Bearings Throughout Equipment

Hydraulic or Electric Drive

Feather Tipped Brushes

Ultra-Low Lead-In and Exit Guide Rails

151” Tunnel Space Required for the Driver Side Applicator

116” Tunnel Space Required for the Passenger Side Applicator

120 VAC Air Panels

Suggested Installation Tools and Materials

3/8” Allen Head Wrench

8mm Allen Head Wrench

1/2” Allen Head Wrench

3/8” Socket Head Wrench

3/8” Box End Wrench

5/16” Socket Head Wrench

Rubber Mallet

APPLICATOR

SPINSHINE360001 (9ft Electric Drive)

(8ft Electric Drive)

CONTROL PANEL

SYSTEM

7SPINCTLPNL0003 With VFD

7SPINCTLPNL0001 Without VFD

ELECTRICAL SUPPLY: 120VAC, 20A SIGNAL: (3) From CW Controller 24-120VAC/DC

MOTORS: (2)0.75hp 230VAC/1.78FLA-each Powered from MCC SIGNAL: (2) From CW Controller 24-120VAC/DC

PNEUMATICS 2 SCFM @ 100 PSI (max)

HYDRAULIC NOT APPLICABLE

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 2

WARNING! DANGEROUS SITUATION WHICH MAY CAUSE

EQUIPMENT DAMAGES, PERSONAL INJURIES OR FATALITIES! MAKE SURE MOTOR HAS BEEN DISCONNECTED FROM ELECTRICAL PANEL!

• Remove the cover.

• Remove the (2) 3/8” flat head bolts on the front of the yellow plastic angled cover.

• Remove the (3) 3/8” hex head bolts holding the gearbox cover to the main beam. Then, remove the gearbox cover assembly and use a work bench to start the disassembly process.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 3

• Flip the assembly over and remove the (2) 5/16” flat head bolts from the yellow plastic angled cover.

• Remove the (2) 1/2” hex head bolts holding the blue gearbox cover and mount.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 4

• Remove the (2) 3/8” hex head bolts holding the mount for the yellow plastic angled cover.

• Remove the (4) 3/8” socket head cap screws from the sub plate.

• Remove the (2) 3/8” hex head bolts from the main plate holding the gusset mount.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 5

• Remove the (3) 3/8” hex head bolts from the main plate holding the end plate.

• At this point you are ready to re-assemble. Stand the main plate on its edge and bolt the end plate and

gusset back on the main plate using the (5) 3/8” hex head bolts.

• Bolt the sub plate back on the end plate and gusset plate using the (4) 3/8” socket head cap screws.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 6

• Bolt the yellow plastic mount plate back on using the (2) 3/8” hex head bolts.

• Bolt the blue gearbox cover and mount back on the sub plate with the (2) 1/2” hex head bolts.

• Flip the assembly over and bolt the yellow plastic angled cover back on with the (2) 5/16” flat head bolts.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 7

• At this time you are ready to rotate the motor/gearbox assembly. Remove the (4) 8mm hex head bolts in the grey end cap.

• Remove the 3/8” hex head bolt, lock washer and flat washer holding the gearbox on the shaft.

• Remove the 1/2” hex head torque bolt from the bearing plate.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 8

• Slide the motor/gearbox down the shaft about 1-1/2” (make sure not to slide off of the shaft), this will give you enough room to remove the (4) 8mm hex head bolts holding the torque plate.

• Rotate the torque plate around the gearbox until it gets close to the gearbox motor plate and put the (4)

8mm hex head bolts back in the torque plate.

• Rotate the motor/gearbox so the torque plate 1/2” hex head bolt is on the bottom and thread the bolt in the

new threaded hole on the bearing plate.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 9

• Below is what the motor/gearbox assembly should resemble.

• Bolt the motor/gearbox assembly on with the 3/8” hex head bolt, lock washer and flat washer.

• Bolt the gearbox end cap on with the (4) 8mm hex head bolts.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 10

• Re-install the gearbox/motor blue cover assembly. Now you will bolt it on from the bottom with the (3) 3/8” hex head bolts.

• Bolt the front of the yellow plastic angle with the (2) 3/8” flat head bolts.

• You will not be re-using the cover OR bolts below.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 11

• Below is what it should look like when you are finished.

WARNING! DANGEROUS SITUATION WHICH MAY CAUSE EQUIPMENT

DAMAGES, PERSONAL INJURIES OR FATALITIES! MAKE SURE MOTOR IS WIRED SECURELY AND CORRECTLY FOR INCOMING VOLTAGE BEFORE RECONNECTING TO ELECTRICAL PANEL!

Always follow all ‘Notes’, ‘Warnings’ and instructions. Not doing so may have serious

consequences on the overall performance of the washing equipment and/or the safety of

the people working on the equipment!

STOP! PRECAUTION TO TAKE TO AVOID EQUIPMENT

MALFUNCTION OR ERROR!

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULSPNDOC001 REV 1.0 www.motorcitywashworks.com 12

Warranty and Return Procedure: Motor City Wash Works warrant this product to be free of defect in material and/or workmanship for a period of

one year from the date of the purchase by the customer from MCWW. During the warranty period MCWW will at

its discretion, at no charge to the customer, repair or replace this product if found defectives, with a new or

refurbished unit, but not to include costs of removal or installation. Any product returned to MCWW for warranty

has to have a Return Material Authorization Number. All shipping cost to MCWW is assumed by the customer.

This is only a summary of MCWW Limited Warranty. Please, communicate with MCWW for our complete

warranty.

Prior to returning any product to MCWW, the customer must call in for Return Material Authorization Number

and a copy of our Return Material Authorization Form filled and completed. The RMA number must be written

clearly on the outside of the shipping package and copy of the form must be included in the package.