solteq equipment for engineering education & research benchtop cstr in...

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SOLTEQ ® Equipment for Engineering Education & Research 211103REV0.0 MODEL: BP 151 HE Benchtop CSTR in Series (Model: BP 151) has been designed as an economical way to introduce students of Chemical Engineering on the dynamic behaviour of reactors in series. The unit is based on the simplest classic case of a well-mixed, multi-staged process operation that basically consists of three reactors connected in series by piping. The solution in each reactor is well stirred and the concentration can be measured. Sump tanks, feed pumps and instrumentations are also provided with the unit. Students shall be able to compare the measured responses of the vessel concentrations to a deliberate change at the inlet with a theoretical prediction. The piping arrangement has been designed to include a “dead time” coil in the system. Feed liquid to the first vessel is drawn from either of the two sump tanks by a pump, via a flowmeter and control valve. The tracer material concentration in each sump tank is made to be different. At a selected instant, a sudden change from one feed to the other is made: either for a continuous period (“step function”), or for a short interval (“impulse function”), and the concentration changes with time in each vessel is measured. The results are compared with the predicted exponential responses for 1 st order system in series. T BENCHTOP CSTR IN SERIES

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Page 1: SOLTEQ Equipment for Engineering Education & Research BENCHTOP CSTR IN SERIESsolution.com.my/pdf/BP151(A4) Nov13 REV0.0.pdf · 2013-11-26 · students of Chemical Engineering on the

SOLTEQ®Equipment for Engineering Education & Research

211103REV0.0

MODEL: BP 151

HE Benchtop CSTR in Series (Model: BP 151) has been designed as an economical way to introduce

students of Chemical Engineering on the dynamic behaviour of reactors in series. The unit is based

on the simplest classic case of a well-mixed, multi-staged process operation that basically consists

of three reactors connected in series by piping. The solution in each reactor is well stirred and the concentration

can be measured. Sump tanks, feed pumps and instrumentations are also provided with the unit.

Students shall be able to compare the measured

responses of the vessel concentrations to a deliberate

change at the inlet with a theoretical prediction. The

piping arrangement has been designed to include a

“dead time” coil in the system. Feed liquid to the first

vessel is drawn from either of the two sump tanks by

a pump, via a flowmeter and control valve. The tracer

material concentration in each sump tank is made to

be different. At a selected instant, a sudden change

from one feed to the other is made: either for a

continuous period (“step function”), or for a short

interval (“impulse function”), and the concentration

changes with time in each vessel is measured. The

results are compared with the predicted exponential

responses for 1st order system in series.

T

BENCHTOP CSTR IN SERIES

Page 2: SOLTEQ Equipment for Engineering Education & Research BENCHTOP CSTR IN SERIESsolution.com.my/pdf/BP151(A4) Nov13 REV0.0.pdf · 2013-11-26 · students of Chemical Engineering on the

SOLTEQ

SOLTEQ®Equipment for Engineering Education & Research

211103REV0.0

EXPERIMENTAL CAPABILITIES

♦ Mass balance

♦ Dynamic behaviour of CSTR in Series

♦ Effect of “step change”

♦ Effect of “pulse input”

♦ Investigation on “dead time” coil

♦ Computerised operation and data analysis

(optional)

SPECIFICATIONS

Bench

A space saving bench constructed from chemically

resistant worktop.

Reactors

3 units of 1-L vessels made of borosilicate glass.

Each vessel comes with stirrer system. Flow between

each vessel is by gravity. Conductivity sensors are

also provided for each vessel.

Stirrer System

Variable speed motor; with speed controller and

indicator; stainless steel impeller.

Stirred speed : 0 to 200 rpm

Feed Tanks

35-L cylindrical tanks; material: stainless steel

Feed Pumps

Capacity : Max. 15 LPM @ 1.5m head

Head : Max. 6.0m

Liquid Flowmeter

Range : 0 to 500 ml/min

Conductivity

Range : 0 to 20 mS/cm

Dead Time Sector

Volume : Approx. 20 ml

OPTIONAL ITEMS

- EI

DIGITAL INSTRUMENTATIONS

i) 1 unit of electronic flowmeter with indicator

ii) 4 units of conductivity sensors with monitors

iii) 1 unit of digital heating circulator (thermostat)

- DAS

SOLDAS DATA ACQUISITION SYSTEM

i) A PC with latest Pentium Processor

ii) An electronic signal conditioning system

iii) Stand alone data acquisition modules

iv) Windows based software

♦ Data Logging

♦ Signal Analysis

♦ Process Control

♦ Real-Time Display

♦ Tabulated Results

♦ Graph of Experimental Results

- CAL

SOLCAL COMPUTER AIDED LEARNING

SOFTWARE

i) Interactive multimedia features

ii) Graphical simulation

iii) Experiment results samples

iv) Full experiment manuals

UTILITY REQUIREMENTS

Electricity Supply : 240VAC/1-phase/50Hz

Distilled or deionised water

Drain points

OTHER REQUIREMENT

Potassium or sodium chloride

OVERALL DIMENSIONS

Height : 0.70 m

Width : 1.20 m

Depth : 0.70 m

MANUAL

The unit is supplied with Operating and Experimental

Manuals in English giving full descriptions of the unit,

sumary of theory, experimental procedures and

typical experiment results.

Page 3: SOLTEQ Equipment for Engineering Education & Research BENCHTOP CSTR IN SERIESsolution.com.my/pdf/BP151(A4) Nov13 REV0.0.pdf · 2013-11-26 · students of Chemical Engineering on the

SOLTEQ

SOLTEQ®Equipment for Engineering Education & Research

211103REV0.0

TYPICAL EXPERIMENT RESULTS

Experiment B: The Effect of Pulse Input

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0

Time, t [min]

Conductivity [mS/cm]

Reactor 1

Reactor 2

Reactor 3

Experiment A: The Effect of Step Change

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

1.80

2.00

2.20

2.40

2.60

2.80

3.00

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0

Time, t [min]

Conductivity [mS/cm]

Reactor 1

Reactor 2

Reactor 3

z

Page 4: SOLTEQ Equipment for Engineering Education & Research BENCHTOP CSTR IN SERIESsolution.com.my/pdf/BP151(A4) Nov13 REV0.0.pdf · 2013-11-26 · students of Chemical Engineering on the

SOLTEQ®Equipment for Engineering Education & Research

SOFTWARE & E-LEARNING

Our range of teaching equipment can be complemented with our

SOLDAS and SOLCAL software.

SOLDAS®

- Supervisory Control & Data Acquisition

- Data Logging

- Signal Analysis

- Process Control

- Real-Time Display

- Tabulated Results

- Graph of Experiment Results

SOLCAL®

- Computer Aided Learning

- Multimedia Features

- Interactive

- Graphic Simulation

- Samples of Experiment Result

- Full Experiment Manuals

Contact us for a catalog CD

BUATAN MALAYSIA

SOLUTION ENGINEERING SDN. BHD. (Co. No. 174876-M)

A wholly-owned subsidiary of ACE Market listed, SOLUTION ENGINEERING HOLDINGS BERHAD

Sales Office :

No.3, Jalan TPK 2/4, Taman Perindustrian Kinrara,47100 Puchong, Selangor Darul Ehsan, Malaysia.Tel. No. : +(603) 8075 8000

Fax. No. : +(603) 8075 5784

Email : [email protected] site : http//www.solution.com.my/

211103REV0.0