sliver line composite textile mills

8/16/2019 Sliver Line Composite Textile Mills

1/23

Head Office Address

Silver Tower (17th Floor), 52 Gulshan

Avenue, Gulshan-1, Dhaka-1212,

Bangladesh, Tel: 88-02-8852881-5,

Fax: 88-02-9880606

Email:[email protected]

Factory Address

B.K Bari (Taltoli), Monipur, Mirzapur,

Gazipur, Dhaka, Bangladesh.

Tel: 88-02-9289499-501, Fax: 88-02-

9289502,

www.silverglobalfashion.com


2/23

Silver LineComposite Textile

Mills (Unit-2,

Spinning)

Silver CompositeTextile Mills Ltd

(Unit-1, Garments)

Silver line Group

Silver CompositeTextile Mills Ltd(Unit-3, Textile)

Silver Tower


3/23

The Textile group has vertically integrated into Spinning, Yarn Dyeing,

Weaving, Finishing and Garment manufacturing with state of the art

machineries having latest technology globally available for higher efficiencies,

sustained quality , improvised energy savings . The Silver group is capable of

producing all types of fabrics with various compositions especially 100%

Cotton, Cotton/Linen, Cotton/Spandex & Cotton/Modal etc.

Production Started at Januar 2015

Introduction


4/23

We produce Yarn Dyed Woven Fabric for Shirts, Tops & Bottoms for thefashion world.

Product

We also produce dyed yarn for Sweater and Knit Industry.


5/23

129 - Toyota, state of the art LOOMs including

latest e-shed machines with weaving capacity of

50,000 yards /day.

Production Facility & Capacity.

29 - Dyeing Vessels of 1 to 1,000 kg by FONG’S. Yarn

dyeing Capacity 10 Tons/day.

1 –Stenter/sanforizing/singeing & Desizing, High Range Washing.


6/23

100 More Toyota JET810 Looms by end 2016

Future Expansions

1-More Stenter / Mercerizing “MONTEX” will be in

operation by April-2016.


7/23

We have our own design team aided by a Foreign ExpertWe have our own design team aided by a Foreign Expert

We use world renowned software: Penelope & TextronicsWe use world renowned software: Penelope & Textronics

Design Dobby for Fabric Designing.Design Dobby for Fabric Designing.

Design & Development


8/23

Laboratory

Fully equipped Lab for Fabric

Physical & Chemical Testing.


9/23

SPINNING

•Latest technology for high quality Ring Carded & Combed

yarns in 100%cotton .

•Slub attachment on ring frames for value additions.

•Compact attachment on ring frames for producing

compact weaving yarns for fine counts.

•Efficient contamination sensors for foreign fibers &

colored particles form Trutzschler in the Blow room.

•Latest technology in auto leveling for carding from

Trutzschler for least C.V % .

Infrastructure

TECHNOLOGY PROFILE:

PROCESS TECHNOLOGY COUNTRY

BLOW ROOM TRUTZSCLER GERMANY

CARDING TRUTZSCHLER GERMANY

DRAW FRAMES TOYOTA JAPAN

COMBERS TOYOTA JAPAN

ROVING FRAMES HOYUAN CHINA

RING FRAMES MARZOLI ITALY

AUTO CONERS MURATEC JAPAN

YARN HEAT SETTING LG SOUTH KOREA


10/23

WEAVING· State of the art high speed sectional warping & direct

warping from Europe

· State of the art beam to beam sizing & creel to beam

sizing from Europe.

· Microprocessor controlled dash board on warping &

sizing machines.

· Flexible stretch control system on sizing machine.

· High speed Air jet looms with 4 to 6 color weft

insertions from Japan.

· 16 frame high speed dobby in Air jet technology from

Japan.

· Cams, Cranks, E sheds & Dobby's & Seer suckers in

Air jets .


DIRECT WARPING KARL MAYER GERMANY

SIZING KARL MAYER GERMANY

AIRJET WEAVING TOYOTA (CRANK,CAM,E-SHED) JAPAN

RAPIER WEAVING PICANOL OPTIMAX BELGIUM

AUTO LEASING STAUBLI GERMANY

AUTO KNOTTING STAUBLI GERMANY

TEXTILE CAD PENELOPE/TEXTRONICS SPAIN/INDIA

AUTO SAMPLE LOOM CCI TAIWAN

TECHNOLOGY PROFILE


11/23

YARN DYEING

· Latest technology in Yarn dyeing with low

liquor ratio & energy savings.

· Innovated systems from Fongs’s new

Allwin models.· High dye leveling by incorporating efficient

flexible dosing & circulation pumps

· Microprocessor controlled dashboards for

operation route tracking &controls.

· Capability of dyeing stretch yarns with

high leveling.


PRECISION SOFT WINDING FADIS ITALY

PACKAGE YARN DYEING FONGS CHINA

HYDROEXTRACTING DETTIN ITALY

RADIO FREQUENCY DRYER FONGS CHINA

HARD PACKAGE WINDING FADIS ITALY


12/23

FINISHING•High end Singeing & Desizing with flexible burners

& flexible temperatures in desize bath.

•Continuous solomatic scouring & bleaching

systems with least water consumptions.

•Continuous mercerization with effectiveneutralization.

•State of the art Continuous dyeing range & wash

range from Europe.

•State of the art patented finishing stenters for

efficient heat setting, finishing with coating

arrangements from Europe.

•State of the art shrinking unit from Europe.

•

Efficient & flexible micro sanding unit from Europe.TECHNOLOGY PROFILE


SINGEING & DESIZING OSTHOFF GERMANY

CONTINOUS BLEACHING KYOTO JAPAN

MERCERISATION KYOTO JAPAN

CONTINUOUS WASHING BENNINGER GERMANYCONTINOUS DYEING -PAD DRY BRUCKNER GERMANY

PAD-STEAM-WASH BENNINGER GERMANY

FINISHING- MONFORTS & BRUCKNER GERMANY

PRINTING ZIMMER GERMANY

SANFORISING MONFORTS GERMANY

MICROSANDING XETMA GERMANY


13/23

GARMENT DIVISION

·Specially designed sewing machines for precise high end shirt manufacturing from Japan & Singapore.· Automations for tension controls at sewing machines, fabric marking, pattern making, spreading

,fabric cutting, plotting, fusing, finishing & packing.

·Special sewing machines like placket cutting ,automatic collar trimming, turning & blocking ,collar formingpress, collar counter trimmer, collar notcher, cuff forming &pocket creasing for high end dress & casual shirts.

·Special finishing machines like double head thread trimming m/c, thread sucking ,coolest iron with steam,

vacuum table with slip buck, spot cleaning ,needle detector, broken needle detector, upper lower conveyor belt

system for men’s shirts.

TECHNOLOGY PROFILE


SEWING -S/N LOCK STITCH JUKI JAPAN

SEWING -S/N (NEEDLE FEED) JUKI JAPAN

SEWING- S/N (WITH PS PULLER) JUKI JAPAN

SEWING -S/N (WITH PL PULLER) JUKI JAPAN

SEWING- S/N (VERTICAL TRIMMER) JUKI JAPAN

SEWING -5 THREAD OVERLOCK JUKI JAPAN

SEWING- 2 NEEDLE NEEDLE FEED,STD. JUKI JAPAN

SEWING -2 NEEDLE FEED,SPLIT NEEDLE BAR JUKI JAPAN

SEWING-2 NEEDLE CHAIN STITCH JUKI JAPAN

SEWING –FEED OFF THE ARM JUKI JAPAN

SEWING- 4 NEEDLE DOUBLE CHAIN STITCH KANSAI JAPAN

SEWING- LOCK STITCH BUTTON HOLE JUKI JAPAN

SEWING-LOCK STITCH BUTTON SEWING JUKI JAPAN


14/23

TECHNOLOGY PROFILE FOR SPECIALITY SEWING


PLACKET CUTTING NISSIN CHINA

AUTOMATIC COLLAR TRIMMING,TURNING & BLOCKING NISSIN CHINA

COLLAR FORMING NISSIN CHINA

COLLAR NOTCHER NISSIN CHINA

COLLAR COUNTER TRIMMER NISSIN CHINA

COLLAR TURNING & TRIMMING NISSIN CHINA

POCKET CREASING NISSIN CHINA

TECHNOLOGY PROFILE FOR PATTERN MARKING,PLOTTING,CUTTING


CAD FOR PATTERN MARKING GERBER GERMANY

PLOTTER GERBER GERMANY

DIGITIZER GERBER GERMANY

AUTO FABRIC SPREADER GERBER GERMANY

END CUTTER MACHINE EASTMAN TAIWAN

8” KNIFE CUTTING MACHINE K.M.KS TAIWAN

BENT KNIFE MACHINE EASTMAN TAIWAN

DOUBLE PRESSER FUSING VEIT GERMANY


15/23

TECHNOLOGY PROFILE FOR GARMENT FINISHING


THREAD TRIMMING DOUBLE HEAD NISSIN SINGAPORE

THREAD SUCKING UZU THAILAND

COOLSET IRONING WITH STEAM & TEFLON SOLE VEIT GERMANY

ALL STEAM IRON VEIT GERMANY

COOLSET VACUUM TABLE VEIT GERMANY

SNAP ATTACHMENT NGAI SHING THAILAND

SPOT CLEANING NISHO JAPAN

NEEDLE DETECTOR HASHIMA JAPAN

PORTABLE BROKEN NEEDLE DETECTOR HASHIMA JAPAN

CARTON STRAPPING TOYO JAPAN

UPPER-LOWER CONVEYOR BELT NISSIN CHINA


16/23

UTILITY & CONSTRUCTION INFRASTRUCTURE

•All the buildings are built with latest technology with

humidification controls, air conditioning & environment

friendly procedures for waste controls & recycling .

•Safety procedures like earthquake protection, windshielding, rain water dissipation, return air &

exhaust systems have been taken care of in all the

operational buildings & infrastructure.

•Highly efficient gas run generators & boilers from Europe.

•Air conditioning & Humidification from Best Air.

•Highly compact arrangement for various pipelines for

water, compressed air &steam.

•Canopies at all entry & exit points.

TECHNOLOGY PROFILE


POWER GENERATION MWM-KALTIMAX(Gas Generator) GERMANY

STEAM GENERATION COCHRAN(FIRE TUBE BOILER) UK

AIR CONDITIONING & HUMIDIFICATION BEST AIR TAIWAN

CHILLERS THERMAX INDIACOMPRESSOR ATLAS COPCO BELGIUM

GARMENTS DIVISION GENERATOR MWM-KALTIMAX GERMANY

EFFLUENT TREATMENT PLANT PENTA RIE ITALY

GARMENTS DIVISION-BOILER FULTON USA

GARMENTS DIVISION GENERATOR MWM-KALTIMAX GERMANY

POWER TRANSMISSION SCHNEIDER FRANCE


17/23

PRODUCTION CAPACITY OF MANUFACTURING UNITS

MFG UNIT NO. OF MACHINES/SPINDLES TECHNOLOGY PRODUCTION/DAY PRODUCT

SPINNING 38700 SPINDLES RING SPINNING 22000 KGS100% COTTON

YARN

YARN DYEING 23 YARN DYEING M/CSVERTICAL EXHAUST

PACKAGE DYEING11 TONS

DYED YARNS IN

ALL COMPOSITIONS.

WARPING3 SECTIONAL WARPING & 2

DIRECT WARPING

PARALLEL CREEL TO

SECTIONAL DRUM FOR

SECTIONAL WARPING & V-

CREEL FOR DIRECT

WARPING

120000 MTRSWARPERS

BEAMS

SIZING 2 SIZING MACHINES

BEAM TO BEAM

SIZING FOR YARN DYED &

120000 MTRS

WEAVERS

GREIGE .

WEAVING 225 LOOMS

203 AIRJETS –

TOYOTA JAT 810 &

24 RAPIERS –

PICANOL OPTIMAX

100000 MTRS.

YARN DYED &

GREIGE FABRICS IN

ALL COMPOSITIONS.

YARN DYED

FABRIC

FINISHING

SINGEING-

1;CONTINUOUSWASH/BLEACH-1;MICROSAND-1;FINISHING STENTER-

2;SANFORISATION-2

SINGE-DESIZE-

WASH/MERCERISE-

FINISH-SANFORISE

50000 MTRS

YARN DYED

FINISHED FABRIC IN

ALL COMPOSITIONS.

SOLID DYEING PAD –DRY -1;PAD-STEAM-WASH – 1CONTINUOUS

DYEING50000 MTRS

SOLID DYED

FABRIC IN ALL

COMPOSITIONS.

PRINTING ROTARY SCREEN PRINTING-1ROTARY SCREEN

PRINTING50000 MTRS

PRINTED FABRICIN ALL

COMPOSITIONS.


18/23

Certification


19/23

Our Valued Customer’s


20/23

We generate our own power through MWM GmbH gas firedWe generate our own power through MWM GmbH gas fired

generators with accumulated power of 4.5 MW.generators with accumulated power of 4.5 MW.

Power Plant


21/23

100% of our waste water is

treated through Biological

Treatment Plant. Designed

& built by Panta Rei, Italy.

Capacity 100 M3

/day. Thishas si nificantl reduced

ETP

our overhead cost.


22/23

CSR


23/23

CSR

Silver line Group is taking all steps for the high level of

motivation in the employees by providing ambient working

conditions , encouragement to do self initiated innovations at

the workplace.

Health & Safety for the employees & the people associated are

the prime focus in the organization at all units & work stations.

The ambient working conditions & safety precautionarymeasures taken at each work place & buildings of Silver Line

Group create a culture of confidence, self pride & pro-

activeness.

Thank you….

sliver line composite textile mills

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