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  • D800056X012August 2012

    DeltaV SIS CHARMs Smart Logic SolverHardware Installation

  • Printed in the Republic of Singapore. Emerson Process Management 1996 - 2012. All rights reserved. For Emerson Process Management trademarks and service marks,go to Emerson Process Management Trademarks and Service Marks. All other marks are property of their respective owners. Thecontents of this publication are presented for informational purposes only, and while every effort has been made to ensure theiraccuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or servicesdescribed herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. Wereserve the right to modify or improve the design or specification of such products at any time without notice.

    See the CE statement in the Preface to this manual.Emerson Process Management Distribution Ltd. Process Systems and SolutionsMeridian EastMeridian Business ParkLeicester, LE19 1uX, UKEmerson a.s.European System and AssemblyPietansk 1202/44Nov Mesto nad Vhom 91528SlovakiaFisher-Rosemount Systems, Inc. an Emerson Process Management company1100 W. Louis Henna Blvd.Round Rock, TX 78681

  • ContentsPreface ............................................................................................................................ iii

    Chapter 1 Planning the installation ................................................................................................... 1Tools required to install DeltaV hardware ................................................................................................... 1Torque limits for mounting screws ..............................................................................................................2Wiring guidelines ........................................................................................................................................2

    Chapter 2 Installing CHARMs Smart Logic Solver SIS hardware .......................................................... 3CHARMs Smart Logic Solver (CSLS) SIS hardware overview ......................................................................... 3Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware ...................................... 4Recommendations for installing vertical DIN rails ....................................................................................... 5Install an SZ Controller Carrier on the DIN rail ..............................................................................................5Install a CHARMs Smart Logic Solver Carrier on the DIN rail ......................................................................... 6Install the first CHARM Baseplate on the DIN rail ......................................................................................... 7Install the other CHARM Baseplates onto the DIN rail ..................................................................................9

    Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail ................................ 11Install the Column Terminator onto the DIN rail ........................................................................................11Install a DIN Rail Stop ................................................................................................................................ 13Connect power to SZ Controllers .............................................................................................................. 13Connect power to LS CHARM I/O .............................................................................................................. 14Extend CHARM power to other baseplates ................................................................................................15Install SZ Controllers onto the carrier ........................................................................................................ 16Install CHARMs Smart Logic Solvers onto the carrier ................................................................................. 17Install Power Modules onto the carrier ...................................................................................................... 18Install LS CHARMs ..................................................................................................................................... 19Reset the keying mechanism on a LS CHARM Terminal Block .................................................................... 21Label the CHARMs installed on each baseplate .........................................................................................22

    Chapter 3 Making network connections ..........................................................................................25Communication in a CHARMs Smart Logic Solver SIS system .................................................................... 25Connect the CHARMs Smart Logic Solver to the Local Safety Network ...................................................... 26Connect the SZ Controller to the Area Control Network and the Local Safety Network ..............................26Connect an SZ Controller's Modbus/TCP port to a third party safety system ..............................................27CHARMs Smart Logic Solver (CSLS) SIS example network ......................................................................... 28

    Index ................................................................................................................................................. 31

    Contents

    i

  • Contents

    ii

  • Preface

    About this manualThis manual contains step-by-step instructions for installing DeltaV CHARMs Smart LogicSolver (CSLS) SIS hardware.Related documentation The DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual contains

    installation notes, specifications, wiring diagrams, dimensions, and other referenceinformation for CHARMs Smart Logic Solver (CSLS) SIS hardware.

    The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manualcontains instructions for properly preparing your site for electrical power andgrounding.

    NoteAll electrical installations must conform to applicable federal, state, and local codes and regulations.All installation and maintenance procedures described in this document must be performed byqualified personnel and all equipment must be used only for the purposes described. If theequipment is used in a manner not specified, the protection provided by the equipment may beimpaired.

    AssumptionsIt is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, andSurge Suppression and have followed the instructions for properly preparing your site forelectrical power and grounding before installing your DeltaV system. The Quick Start Guidefor DeltaV Power, Grounding, and Surge Suppression is available from your Emerson ProcessManagement representative or sales office. It is also assumed that all installationprocedures described in this document are performed by qualified personnel and that theequipment is used only for the purposes described.CE statementThis manual describes installation and maintenance procedures for products that havebeen tested to be in compliance with appropriate CE directives. To maintain compliance,these products must be installed and maintained according to the procedures described inthis document. Failure to follow the procedures may compromise compliance.Conventions used in this manualNotes are used to help you to understand important information.Warnings are used to describe a critical procedure that must be followed to prevent asafety risk or equipment damage.

    About this manual

    iii

  • Cautions are used to describe a procedure that must be followed to prevent equipmentmalfunction.

    About this manual

    iv

  • 1 Planning the installationTopics covered in this chapter: Tools required to install DeltaV hardware Torque limits for mounting screws Wiring guidelines

    Tools required to install DeltaV hardwareStandard electrical, installation, and Ethernet cable tools are required to install DeltaV S-series and CHARMs hardware.Electrical tools Voltmeter Wire cutter Wire stripper Pliers ScrewdriverInstallation tools Screwdrivers Drill with standard bitsEthernet cable tools Crimper Cable tester

    Planning the installation

    1

  • Torque limits for mounting screwsDo not exceed the maximum torque limits for the mounting screws when you install theDIN rails and DeltaV S-series and CHARMs hardware.

    Hardware Torque limit on mounting screwDIN rail stop 0.9 Nm (8 in-lb)Power terminations on carriers 0.45 Nm (4 in-lb)Terminal block field terminations 0.45 Nm (4 in-lb)CHARM terminals 0.45 Nm (4 in-lb)

    Wiring guidelinesStranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system.Stranded or solid wireThe power and grounding terminals and field termination points on the carriers' terminalblocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire sizefor the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To selectwire, calculate the maximum current limit expected for each wire and refer to your localelectrical codes that define the wire size required for a specific current.Shielded or twisted pair wireShielded twisted pair wiring is recommended for low-level signal wiring to reducesusceptibility to noise. A shield ground bar to isolate and drain field noise away from theDeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.

    Planning the installation

    2

  • 2 Installing CHARMs Smart Logic SolverSIS hardwareTopics covered in this chapter: CHARMs Smart Logic Solver (CSLS)