sis charms installation

D800056X012August 2012

DeltaV SIS™ CHARMs Smart Logic SolverHardware Installation

Printed in the Republic of Singapore.

© Emerson Process Management 1996 - 2012. All rights reserved. For Emerson Process Management trademarks and service marks,go to Emerson Process Management Trademarks and Service Marks. All other marks are property of their respective owners. Thecontents of this publication are presented for informational purposes only, and while every effort has been made to ensure theiraccuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or servicesdescribed herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. Wereserve the right to modify or improve the design or specification of such products at any time without notice.

See the CE statement in the Preface to this manual.

Emerson Process Management Distribution Ltd. Process Systems and SolutionsMeridian EastMeridian Business ParkLeicester, LE19 1uX, UK

Emerson a.s.European System and AssemblyPieštanská 1202/44Nové Mesto nad Váhom 91528Slovakia

Fisher-Rosemount Systems, Inc. – an Emerson Process Management company1100 W. Louis Henna Blvd.Round Rock, TX 78681

http://www2.emersonprocess.com/siteadmincenter/PM%20Central%20Web%20Documents/marks.pdf

Contents

Preface ............................................................................................................................ iii

Chapter 1 Planning the installation ................................................................................................... 1Tools required to install DeltaV hardware ................................................................................................... 1Torque limits for mounting screws ..............................................................................................................2Wiring guidelines ........................................................................................................................................2

Chapter 2 Installing CHARMs Smart Logic Solver SIS hardware .......................................................... 3CHARMs Smart Logic Solver (CSLS) SIS hardware overview ......................................................................... 3Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware ...................................... 4Recommendations for installing vertical DIN rails ....................................................................................... 5Install an SZ Controller Carrier on the DIN rail ..............................................................................................5Install a CHARMs Smart Logic Solver Carrier on the DIN rail ......................................................................... 6Install the first CHARM Baseplate on the DIN rail ......................................................................................... 7Install the other CHARM Baseplates onto the DIN rail ..................................................................................9

Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail ................................ 11Install the Column Terminator onto the DIN rail ........................................................................................11Install a DIN Rail Stop ................................................................................................................................ 13Connect power to SZ Controllers .............................................................................................................. 13Connect power to LS CHARM I/O .............................................................................................................. 14Extend CHARM power to other baseplates ................................................................................................15Install SZ Controllers onto the carrier ........................................................................................................ 16Install CHARMs Smart Logic Solvers onto the carrier ................................................................................. 17Install Power Modules onto the carrier ...................................................................................................... 18Install LS CHARMs ..................................................................................................................................... 19Reset the keying mechanism on a LS CHARM Terminal Block .................................................................... 21Label the CHARMs installed on each baseplate .........................................................................................22

Chapter 3 Making network connections ..........................................................................................25Communication in a CHARMs Smart Logic Solver SIS system .................................................................... 25Connect the CHARMs Smart Logic Solver to the Local Safety Network ...................................................... 26Connect the SZ Controller to the Area Control Network and the Local Safety Network ..............................26Connect an SZ Controller's Modbus/TCP port to a third party safety system ..............................................27CHARMs Smart Logic Solver (CSLS) SIS example network ......................................................................... 28

Index ................................................................................................................................................. 31

Contents

i

Contents

ii

Preface

About this manual

This manual contains step-by-step instructions for installing DeltaV CHARMs Smart LogicSolver (CSLS) SIS hardware.

Related documentation

• The DeltaV SIS™ CHARMs Smart Logic Solver Hardware Reference manual containsinstallation notes, specifications, wiring diagrams, dimensions, and other referenceinformation for CHARMs Smart Logic Solver (CSLS) SIS hardware.

• The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manualcontains instructions for properly preparing your site for electrical power andgrounding.

NoteAll electrical installations must conform to applicable federal, state, and local codes and regulations.All installation and maintenance procedures described in this document must be performed byqualified personnel and all equipment must be used only for the purposes described. If theequipment is used in a manner not specified, the protection provided by the equipment may beimpaired.

Assumptions

It is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, andSurge Suppression and have followed the instructions for properly preparing your site forelectrical power and grounding before installing your DeltaV system. The Quick Start Guidefor DeltaV Power, Grounding, and Surge Suppression is available from your Emerson ProcessManagement representative or sales office. It is also assumed that all installationprocedures described in this document are performed by qualified personnel and that theequipment is used only for the purposes described.

CE statement

This manual describes installation and maintenance procedures for products that havebeen tested to be in compliance with appropriate CE directives. To maintain compliance,these products must be installed and maintained according to the procedures described inthis document. Failure to follow the procedures may compromise compliance.

Conventions used in this manual

Notes are used to help you to understand important information.

Warnings are used to describe a critical procedure that must be followed to prevent asafety risk or equipment damage.

About this manual

iii

Cautions are used to describe a procedure that must be followed to prevent equipmentmalfunction.

About this manual

iv

1 Planning the installationTopics covered in this chapter:

• Tools required to install DeltaV hardware

• Torque limits for mounting screws

• Wiring guidelines

Tools required to install DeltaV hardwareStandard electrical, installation, and Ethernet cable tools are required to install DeltaV S-series and CHARMs hardware.

Electrical tools

• Voltmeter

• Wire cutter

• Wire stripper

• Pliers

• Screwdriver

Installation tools

• Screwdrivers

• Drill with standard bits

Ethernet cable tools

• Crimper

• Cable tester

Planning the installation

1

Torque limits for mounting screwsDo not exceed the maximum torque limits for the mounting screws when you install theDIN rails and DeltaV S-series and CHARMs hardware.

Hardware Torque limit on mounting screw

DIN rail stop 0.9 Nm (8 in-lb)

Power terminations on carriers 0.45 Nm (4 in-lb)

Terminal block field terminations 0.45 Nm (4 in-lb)

CHARM terminals 0.45 Nm (4 in-lb)

Wiring guidelinesStranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system.

Stranded or solid wire

The power and grounding terminals and field termination points on the carriers' terminalblocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire sizefor the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To selectwire, calculate the maximum current limit expected for each wire and refer to your localelectrical codes that define the wire size required for a specific current.

Shielded or twisted pair wire

Shielded twisted pair wiring is recommended for low-level signal wiring to reducesusceptibility to noise. A shield ground bar to isolate and drain field noise away from theDeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.

Planning the installation

2

2 Installing CHARMs Smart Logic SolverSIS hardwareTopics covered in this chapter:

• CHARMs Smart Logic Solver (CSLS) SIS hardware overview

• Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware

• Recommendations for installing vertical DIN rails

• Install an SZ Controller Carrier on the DIN rail

• Install a CHARMs Smart Logic Solver Carrier on the DIN rail

• Install the first CHARM Baseplate on the DIN rail

• Install the other CHARM Baseplates onto the DIN rail

• Install the Column Terminator onto the DIN rail

• Install a DIN Rail Stop

• Connect power to SZ Controllers

• Connect power to LS CHARM I/O

• Extend CHARM power to other baseplates

• Install SZ Controllers onto the carrier

• Install CHARMs Smart Logic Solvers onto the carrier

• Install Power Modules onto the carrier

• Install LS CHARMs

• Reset the keying mechanism on a LS CHARM Terminal Block

• Label the CHARMs installed on each baseplate

CHARMs Smart Logic Solver (CSLS) SIShardware overviewCSLS SIS hardware consists of:

CHARMsSmart LogicSolvers (CSLS)

CSLS process LS CHARM signals and run the SIS modules that containthe safety system logic. Redundant CSLS can support up to 96 LSCHARMs. The maximum number of LS CHARMs (96) are organized ineight banks of 12 CHARMs. Each bank of 12 LS CHARMs is held by aCHARM Baseplate. CSLS mount on CHARMs Smart Logic Solver Carriersand connect to the Local Safety Network through connectors on thecarriers.

SZ Controllers SZ Controllers mount on the SZ Controller Carrier and connect to theArea Control Network and the Local Safety Network through ports onthe carrier. SZ Controllers isolate CSLS from the rest of the system. SZ

Installing CHARMs Smart Logic Solver SIS hardware

3

controllers receive redundant 24 VDC input through the carrier. AModbus/TCP port on the carrier enables an SZ controller to supportstandalone SIS installations.

CHARMsSmart LogicSolver Carriers

CSLS Carriers are DIN rail-mounted carriers that hold simplex orredundant CSLS and Power Modules. The CSLS Carrier provides 24 VDCinput to the CSLS and to the Power Modules. The Power Modulesprovide 6.3 VDC to the LS CHARMs. The CSLS Carrier houses primaryand secondary Safety Network Ports for connections to the Local SafetyNetwork and a keylock switch that restricts how and when the CSLS canbe unlocked for downloads and upgrades.

SZ ControllerCarriers

SZ Controller Carriers are DIN rail-mounted carriers that hold simplex orredundant SZ Controllers. The SZ Controller Carrier houses primary andsecondary Safety Isolation Ports for connections to the DeltaV AreaControl Network and to the Local Safety Network.

CHARMBaseplates

CHARM Baseplates hold Logic Solver CHARMs (LS CHARMs). The CHARMBaseplates connect to the CSLS Carrier and to other baseplates throughconnectors on the baseplates. Each CHARM Baseplate holds up to 12Logic Solver CHARMs terminal blocks that hold LS CHARMs, and anAddress Plug that determines the address of the CHARM Baseplate andthe CHARMs installed on the baseplate.

Logic Solver(LS) CHARMs

LS CHARMs are single I/O channels that plug into the LS CHARM TerminalBlocks on the CHARM Baseplate. The DeltaV system supports analoginput, discrete input, discrete output (including LS DO redundant DTAand LS DO redundant ETA CHARMs), LS DVC HART simplex andredundant DTA, power output, thermocouple input, and voltage LSCHARMs as well as LS Intrinsically Safe analog input and discrete inputCHARMs.

Recommended sequence for installing CHARMsSmart Logic Solver SIS hardwareThe installation sequence described in this topic is only a recommendation. You canperform these steps in the order that best meets the needs of your project.

• Install vertical DIN rails

• Snap a SZ Controller Carrier on the DIN rail.

• Snap the CHARMs Smart Logic Solver (CSLS) Carrier onto the DIN rail

• Connect and install up to eight CHARM Baseplates under the CSLS Carrier on the DINrail

• Install the column terminator to the last CHARM Baseplate

• Install the DIN Rail Stop after the column terminator to prevent the baseplates fromslipping down on the DIN rail

• Wire the devices to the terminal blocks and perform field wiring checkout

• Connect the bulk power supplies to the CSLS Carrier

• Install the SZ Controllers onto the carrier and provide power to the controllers


4

• Install the CHARMs Smart Logic Solvers and Power Modules onto the CSLS Carrier

• Install the LS CHARMs

• Connect the SZ Controllers to the DeltaV Area Control Network and to the LocalSafety Network

• Connect CSLS to the Local Safety Network

Recommendations for installing vertical DINrailsCHARMs hardware is designed for installation on vertical T-type DIN rails in an enclosuresuitable for the location in which the equipment is installed. Use standard, 3.5 cm (1.38inch) T-type DIN rails to hold the equipment.

Suggested spacing for DIN rail installation

• Maintain 2.5 cm (.98 inch) from the top of the carrier to the bottom of the wirewaymounted above or to the top edge of the enclosure's mounting surface.

• Maintain 2.5 cm (.98 inch) from the left side of the carrier to the right side of awireway mounted on the left of the carrier or the left edge of the enclosure’smounting surface.

• Maintain 5.0 cm (1.97 inch) from the right side of the carrier to the left side of awireway mounted to the right of the carrier or the right edge of the enclosure’smounting surface.

Install an SZ Controller Carrier on the DIN railThe SZ Controller Carrier holds redundant SZ Controllers. It has redundant 24 VDCconnectors for providing power to the controllers, redundant (primary and secondary)ethernet ports for connection to the Area Control Network, and redundant (primary andsecondary) ethernet ports for connection to the Local Safety Network.

No tools are required to install the SZ Controller Carrier on the DIN rail. A latch on the backof the carrier snaps it into place on the DIN rail.


5

SZ Controller CarrierFigure 2-1:

Front view

Push to remove

port

24 VDC

input

Primary Safety

Network Port

Primary Area

Control Network Port

Redundant SZ

Controller Slots

Secondary Safety

Network Port

Secondary Area Control

Network Port and

Modbus/TCP

Port

Keylock

Switch

(Reserved for future use)

Push to remove

port

Battery backup

Align the carrier against a horizontal T-type DIN rail and push it to snap it into place.

Install a CHARMs Smart Logic Solver Carrier onthe DIN railThe CHARMs Smart Logic Solver Carrier holds redundant CHARMs Smart Logic Solvers(CSLS) and redundant Power Modules. The CSLS and Power Modules receive 24 VDC inputpower through the carrier. The Power Modules generate 6.3 VDC power for the LSCHARMs. The carrier houses primary and secondary ethernet ports for connections to theLocal Safety Network.

No tools are required to install the CSLS Carrier on the DIN rail. A latch on the back of thecarrier snaps it into place on the DIN rail. Connectors on the bottom of the carrier connectwith connectors on the first CHARM Baseplate.


6

CSLS CarrierFigure 2-2:

Front view

Push to remove

port

24 VDC

input

Power module

slot. Provides

6.3 VDC to

CHARMs

CHARMs Smart

Logic Solver

(CSLS) slot

Primary Safety

Network Port

Power module

slot. Provides

6.3 VDC to

CHARMs

CHARMs Smart

Logic Solver

(CSLS) slot

Secondary Safety

Network Port

Keylock

Switch

Push to remove

port

Align the carrier against a T-type DIN rail and push it to snap it into place.

Install the first CHARM Baseplate on the DIN railThe first CHARM Baseplate holds Address Plug one and a bank of 12 LS CHARM TerminalBlocks. The first CHARM Baseplate connects to a CHARMs Smart Logic Solver (CSLS) Carrieron the DIN rail. No tools are required to install a CHARM Baseplate onto the DIN rail.


7

Installing the first baseplateFigure 2-3:

Address

Plug 1

CHARM

Baseplate 1

CSLS Carrier

1

Connected Baseplate

and CSLS Carrier

For this procedure it is assumed that a CSLS Carrier is installed on the DIN rail.

1. Hold the first CHARM Baseplate beneath the CSLS carrier installed on the DIN railand notice how the connectors on the top of the baseplate interlock with theconnectors on the bottom of the CSLS carrier.

2. Align and fit the connectors together as you snap the CHARM Baseplate onto theDIN rail.

A latch on the back of the baseplate snaps it into place on the DIN rail.


8

Install the other CHARM Baseplates onto theDIN railCHARM baseplates connect to each other on the DIN rail. Up to eight baseplates can beinstalled under a CSLS Carrier on a DIN rail. The baseplates and CSLS Carrier connecttogether to form a redundant power and communication bus.


9

Installing other baseplatesFigure 2-4:

NOTE: Up to 8

baseplates can

be installed under

each CSLS pair.

Address

Plug 2

CHARM

Baseplate 2

Address

Plug 1

CHARM

Baseplate 1

CSLS Carrier

1

2

This procedure assumes that a CSLS Carrier and first CHARM Baseplate are connectedtogether on the DIN rail.


10

1. Fit together the connectors on the top of the baseplate that you are installing withthe connectors on the bottom of the installed baseplate as you snap the baseplateonto the DIN rail.

2. Install up to eight baseplates under the CSLS Carrier.

Remove a CHARMs Smart Logic Solver Carrier orBaseplate from the DIN railCSLS Carriers and CHARM Baseplates are removed from the DIN rail in the same way.

1. Push the latch tab on the right side of the carrier or baseplate to the unlock position.

You will hear a click when the latch opens.

2. Slowly pull the carrier or baseplate straight towards you as you slightly rock thecarrier to disengage the bus connectors to the adjacent carrier.

3. Reengage the latch before reinstalling the carrier on the DIN rail.

Install the Column Terminator onto the DIN railThe Column Terminator terminates the redundant bus. It installs after the last CHARMBaseplate on the DIN rail.


11

Installing the Column TerminatorFigure 2-5:

DIN Rail

CSLS Carrier

Connectors

Connectors

Address

Plug 1

CHARM

Baseplate 1

1

Address

Plug 8

CHARM

Baseplate 8

8

Connectors

CHARM

Terminator

Lock

1. Locate the last CHARM Baseplate on the DIN rail. Typically, this is the baseplate withAddress Plug 8.


12

2. Ensure that the lock on the Column Terminator is in the locked position.

Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.

3. Align the connectors on the Column Terminator with the connectors on the lastbaseplate and snap the terminator onto the DIN rail.

After installing the Column Terminator you can install a DIN Rail Stop and then wire yourfield devices to the terminal blocks on the baseplates. Refer to the terminal blockspecifications in the DeltaV SIS™ CHARMs Smart Logic Solver Hardware Reference manual formore information. After wiring your devices, perform all standard field wiring checkoutprocedures.

Install a DIN Rail StopVibration may cause baseplates to slip down on the DIN rail. Install a DIN Rail Stop after theColumn Terminator to prevent slippage.

DIN Rail StopFigure 2-6:

1. Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This preventspotential damage from the screws on the stop.

2. Hook the end with the deeper notch over the DIN rail and then hook the end withthe more shallow notch over the other side of the DIN rail.

3. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be surethat both sides of the DIN rail stop are properly secured. The torque limits arespecified on the DIN rail stop.

Connect power to SZ ControllersRedundant 24 VDC power is delivered from bulk power supplies to SZ Controllers throughthe SZ Controller Carrier.


13

Power terminals on the SZ Controller CarrierFigure 2-7:

Isolated common

ground reference

Fuse Fuse

Primary

24 VDCpower source

+

–

Secondary

24 VDCpower source

+

–

SZ Controller

Carrier

Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaVPower, Grounding, and Surge Suppression manual for more information on groundingcontrol systems.

For this procedure, it is assumed that redundant bulk 24 VDC power supplies are alreadyinstalled.

1. Connect the bulk power supply to the power terminals on the SZ Controller Carrieras shown in the preceding image.

2. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression forinformation on connecting to protective earth.

Connect power to LS CHARM I/ORedundant 24 VDC power is delivered from bulk power supplies to LS CHARM I/O throughthe CHARMs Smart Logic Solver (CSLS) Carrier.


14

Power terminals on CHARMs Smart Logic Solver CarrierFigure 2-8:

Isolated common

ground reference

Fuse Fuse

Primary

24 VDCpower source

+

–

Secondary

24 VDCpower source

+

–

CSLS Carrier

Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaVPower, Grounding, and Surge Suppression manual for more information on groundingcontrol systems.

For this procedure, it is assumed that redundant bulk 24 VDC power supplies are alreadyinstalled.

1. Connect the bulk power supply to the power terminals on the CSLS Carrier as shownin the preceding image.

2. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression forinformation on connecting to protective earth.

Extend CHARM power to other baseplatesWhen CHARM Baseplates in a 96 LS CHARM system are installed on multiple DIN rails,CHARM Column Extenders and cables are used to extend redundant 24 VDC power andcommunication busses to the baseplates. The bottom column extender can be connectedto CSLS carriers or to baseplates depending upon the physical location of the carrier andthe baseplate. The top column extender can be connected to baseplates only.

CHARM Column Extender cables are available in three lengths:

• 0.5 meters (1.64 feet)




15

A maximum of four extender pairs can be used and only one extender pair can exceed 0.5meters (1.64 feet). The maximum bus length ( the total length from the CSLS to theCHARM Column Terminator) is 5.5 meters (18 feet).

Example installations with CHARM Column ExtendersFigure 2-9:

11

CSLS

Carrier

CHARM

Baseplate 1

CHARM

Baseplate 2

Bottom

CHARM

Column

Extenders

Address

Plug 1

Address

Plug 2

CHARM

Baseplate 3

CSLS

Carrier

CHARM

Baseplate 4

Bottom

CHARM

Column

Extenders

Address

Plug 4

Address

Plug 3

CHARM

Baseplate 1

CHARM

Baseplate 2

Address

Plug 2

Address

Plug 1

CSLS

Carrier

Bottom

CHARM

Column

Extender

CHARM

Baseplate 1

CHARM

Baseplate 2

Address

Plug 2

Address

Plug 1

Top

CHARM

Column

Extender

Example 1 Example 2 Example 3

For this procedure, it is assumed that at least one CHARM Baseplate is installed on aseparate DIN rail from the other baseplates and CSLS carrier.

1. Slide together the connectors on the extender with the connectors on the carrier orbaseplate.

The bottom column extender can be connected to CSLS Carriers or to baseplates.The top column extender can be connected to baseplates only.

2. Connect the cables between the extenders. Connect primary to primary andsecondary to secondary.

Install SZ Controllers onto the carrierSZ Controllers install in the SZ Controller Carrier.

1. Align the shallow opening on the bottom of the controller with the tab on a carrierslot and align the top of the controller with the housing on a carrier slot.


16

Front view

Tab

Housing

Slot for

controller

2. Push the controller to snap it into the slot.

Install two SZ Controllers for redundancy.

3. To remove a controller, depress the button on the top of the controller and pull thecontroller out of the slot.

Install CHARMs Smart Logic Solvers onto thecarrierCHARMs Smart Logic Solvers (CSLS) install in the CSLS Carrier.

1. Align the shallow opening on the bottom of the CSLS with the tab on a carrier slotand align the top of the CSLS with the housing on a carrier slot.


17

Front view

Housing

Tab

Slot for

CSLS

Slot for

Power Module

2. Push the CSLS to snap it into the slot.

Install two CSLS for redundancy.

3. To remove a CSLS, depress the button on the top of the CSLS and pull it out of theslot.

Install Power Modules onto the carrierPower Modules install in the CSLS Carrier.

1. Open the latch on the Power Module slot on the carrier.


18

Front view

Slot for

CSLS

Slot for

Power Module

Latch

2. Align the Power Module in one of the slots.

3. Push the Power Module to snap it into the slot. The latch closes when the PowerModule is properly installed.

Install two Power Modules for redundancy.

4. To remove a Power Module, open the latch and pull it out of the slot.

Install LS CHARMsLS CHARMs install in terminal blocks on the CHARM Baseplate.


19

Installing a CHARMFigure 2-10:

CHARM Baseplate

Front view

LS CHARM

installed

in terminal

block

Release

button

Latch

Address

Plug

1LS CHARM

Terminal

Block

(no LS CHARM

installed)

NoteAlthough LS CHARMs can be installed in any location, it is good engineering practice to separate lowvoltage DC signals from high voltage AC signals. To ensure a safe working environment, it isrecommended that you wire AC signals to a different enclosure from DC signals.

1. Open the latch on a terminal block.

2. Insert a LS CHARM into the terminal block and push the LS CHARM until the latchcloses.

NoteMost LS CHARM terminal blocks are automatically keyed to the first LS CHARM installed.However, the following LS CHARM terminal blocks have a fixed key setting: CHARMThermocouple / mV, DVC (simplex and redundant), Redundant DTA Relay, Redundant ETARelay.


20

Reset the keying mechanism on a LS CHARMTerminal BlockThe keying mechanism on most LS CHARM terminal blocks is in a neutral position whenshipped from the factory. In most cases, installing a LS CHARM sets the keying mechanism.For most LS CHARMs you can reset the keying mechanism if you need to remove theCHARM from the terminal block and install a LS CHARM of a different type. Some LSterminal blocks have fixed keying and cannot be reset: CHARM Thermocouple / mV, DVC,Redundant DTA and ETA Relay.

Terminal block latch and release buttonFigure 2-11:

CHARM Baseplate

Front view

Release

button

Latch

1

1. Insert a small screwdriver into the release button to the left of the terminal block'slatch, depress the release button, and remove the terminal block from thebaseplate.

2. Flip the terminal block 180° and notice the two small keying posts protruding fromthe bottom of the terminal block.

3. Using your fingers, push the two posts completely in to return the keyingmechanism to the neutral position.


21

You will hear a click when the posts are completely pushed in. When the posts are inthe neutral position, the terminal block can receive a different LS CHARM type.

4. Snap the terminal block back into the slot on the baseplate.

You can now install a LS CHARM of a different type into the terminal block.

Label the CHARMs installed on each baseplateThe CHARM labeling component consist of a label support that holds a label and itsprotective plastic cover. Remove the label support from the baseplate before writing ortyping the CHARM IDs on the label.

NoteThe image shows the labeling component on a CHARM Baseplate. If you are labeling I.S. CHARMs,install the labeling component on an I.S. CHARM Baseplate.

CHARM labeling componentFigure 2-12:

Baseplate

Hinge

Label

support

Label

Protective

cover

1. Press the label support at the top hinge and remove it from the hinge post.

2. Lift the support off of the bottom hinge post.

The label support is now free of the baseplate.

3. Slide the protective plastic cover off of the label being careful not to bend or fold it.


22

4. Slide the label from the label support being careful not to bend or fold it.

5. Write or type the CHARM IDs in the preformatted areas on the label.

6. Slide the completed label back into the support from the top, being sure that thelabel passes under the label retainers and is properly seated under the top andbottom corner tabs.

7. Repeat the previous step and insert the protective plastic cover over the label.

8. Reattach the label support to the baseplate.


23


24

3 Making network connectionsTopics covered in this chapter:

• Communication in a CHARMs Smart Logic Solver SIS system

• Connect the CHARMs Smart Logic Solver to the Local Safety Network

• Connect the SZ Controller to the Area Control Network and the Local SafetyNetwork

• Connect an SZ Controller's Modbus/TCP port to a third party safety system

• CHARMs Smart Logic Solver (CSLS) SIS example network

Communication in a CHARMs Smart LogicSolver SIS systemIn a CSLS SIS system, communication occurs over the DeltaV Area Control Network and aLocal Safety Network.

DeltaVAreaControlNetwork

The DeltaV Area Control Network is an Ethernet network that enablescommunication between the nodes in a DeltaV network. SZ Controllersconnect to the Area Control Network (as well as to the Local SafetyNetwork) and isolate the CHARMs Smart Logic Solvers (CSLS) from the restof the DeltaV system. Refer to the DeltaV™ S-series and CHARMs HardwareInstallation manual for information on setting up the Area Control Network.

LocalSafetyNetwork

The Local Safety Network is a Ethernet network that enablescommunication between CSLSs and a single SZ Controller. The CSLSscommunicate secure parameter and input data to other CSLSs over theLocal Safety Network. The SZ Controller communicates configuration,parameter changes, and module data over the Local Safety Network to theCSLSs. SZ Controllers provide the DeltaV interface to multiple CSLSs on thesame Local Safety Network. All CSLSs under one SZ Controller share thesame Local Safety Network.

NoteThe Local Safety Network must be treated as a dedicated standalone Local AreaNetwork (LAN) and must not be connected to any other network including otherDeltaV Local Safety Networks. Other than switches and DeltaV nodes, no othernetwork devices should be connected to the Local Safety Network.

Related information

CHARMs Smart Logic Solver (CSLS) SIS example network

Making network connections

25

Connect the CHARMs Smart Logic Solver to theLocal Safety NetworkThe CSLS connects to the Local Safety Network through the Safety Network ports on theCSLS Carrier.

Front view

Primary Safety

Network Port

Secondary Safety

Network Port

CSLS Carrier

It is assumed that the Ethernet cable and switches for the Local Safety Network areinstalled.

1. Connect the primary Safety Network Port on the CSLS Carrier to the primary LocalSafety Network switch.

2. Connect the secondary Safety Network Port on the CSLS Carrier to the secondaryLocal Safety Network switch.

Connect the SZ Controller to the Area ControlNetwork and the Local Safety NetworkThe SZ Controller connects to the DeltaV Area Control Network and the Local SafetyNetwork through the ports on the SZ Controller Carrier.


26

Primary Safety

Network Port

Primary Area


Secondary Safety

Network Port


Network Port and

Modbus/TCP

Port

SZ Controller Carrier

It is assumed that the Ethernet cable and switches for the Local Safety Network and theDeltaV Area Control Network are installed.

1. Connect the primary Area Control Network Port on the SZ Controller Carrier to theprimary Area Control Network switch.

2. Connect the secondary Area Control Network Port on the SZ Controller Carrier tothe secondary Area Control Network switch.

3. Connect the primary Safety Network Port on the SZ Controller Carrier to the primaryLocal Safety Network switch.

4. Connect the secondary Safety Network Port on the SZ Controller Carrier to thesecondary Local Safety Network switch.

Connect an SZ Controller's Modbus/TCP port toa third party safety systemThe Modbus/TCP port on the SZ Controller Carrier is used to connect to third party safetysystems in which the SZ Controller is a slave device.


27

Primary Safety

Network Port

Primary Area


Secondary Safety

Network Port


Network Port and

Modbus/TCP

Port

SZ Controller Carrier

It is assumed that the Ethernet cable and switches for the Modbus/TCP network areinstalled.

1. Connect the Modbus/TCP port on the SZ Controller Carrier to a switch on theModbus/TCP network.

2. Set the Modbus/TCP connection's IP address through the Modbus Port Propertiespage in the DeltaV Explorer.

CHARMs Smart Logic Solver (CSLS) SIS examplenetworkThe following figure shows an example CSLS SIS network. A redundant SZ Controller withits redundant CSLSs and LS CHARMs connect to the Local Safety Network and to a DeltaVArea Control Network with redundant CIOCs and standard CHARMs.


28

DeltaV AreaControlNetwork

Local SafetyNetwork

DeltaVControllerFirewall

DeltaVControllerFirewall

ProPlus

RM100Primary

MD30Primary

MD30Secondary

MD30Primary

MD30Secondary

RedundantSZ Controllers

RM100Secondary

Primary

Secondary

Pro/Op/AppStations

RedundantCIOCs

RedundantCSLS

Baseplate for 12 CHARMs.Up to 6 more baseplates for a total of 96 CHARMs per CIOC.

Baseplate for 12 CHARMs.Up to 6 more baseplates for a total of 96 CHARMs per CSLS.


29


30

Index

BBaseplates

installing 7removing 11

CCHARM Baseplates

installing 7removing 11

CHARMs Smart Logic Solver Carrierinstalling 6removing 11

CHARMs Smart Logic Solver SIS hardwaresequence for installing 4

CHARMs Smart Logic Solversinstalling 17

column terminatorinstalling 11

connecting power to CHARMs Smart Logic Solvers 14

connecting power to SZ Controllers 13

DDeltaV Area Control Network 25

DIN railsvertical 5

Iinstallation

CHARM Baseplates 7CHARMs Smart Logic Solver Carrier 6CHARMs Smart Logic Solvers 17

column terminator 11

LS CHARMs 19

Power Modules 18

sequence for installing CHARMs Smart Logic SolverSIS hardware 4

SZ Controller Carrier 5SZ Controllers 16

tools required for 1

Kkey

resetting a LS CHARM Terminal Block key 21

LLocal Safety Network 25

LS CHARM Terminal Blockremoving 21

resetting key 21

LS CHARMsinstalling 19

MModbus/TCP port 27

mounting screwstorque limits for 2

Ppower

connecting to CHARMs Smart Logic Solvers 14

connecting to SZ Controllers 13

Power Modulesinstalling 18

Rremoving CHARM Baseplates and CHARMs Smart Logic

Solver Carriers 11

removing LS CHARM Terminal Blocks 21

resetting LS CHARM terminal block key 21

SSZ Controller

installing 16

SZ Controller Carrierinstalling 5

Tterminal block key

resetting 21

tools required for installation 1torque limits 2

Vvertical DIN rails 5

Wwiring guidelines 2

Index

31

sis charms installation

Documents

process systems

deltav hardware

vertical din rails

service marks

sz controller carrier

charm baseplates

louis henna blvd

mesto nad vhom