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ABB University Switzerland Course Program 2013 Part 5 Power Electronics and Medium Voltage Drives Machines

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  • ABB University SwitzerlandCourse Program 2013Part 5Power Electronics and Medium Voltage Drives Machines

  • 2 ABB University Switzerland | Course Program 2013

    ABB University Switzerland

    Genf

    Bern

    Basel

    Lugano

    Baden-Dttwil

    Baden

    Zrich-Oerlikon

    Birr1 LC Machines

    Stich

    stras

    se

    1

    2

    Bahnhof SBB

    Train Station

    Wildenstichstrasse

    Vogelsangstrasse

    Landstrasse

    Landstrasse

    P

    Bah

    nhof

    stra

    sse

    Sch

    negg

    stras

    se

    Austr

    asse

    Steig

    stras

    se

    Steigstrasse

    Baden

    A1 Ausfahrt 19Brugg

    A1 Ausfahrt 19Brugg

    Bru

    gg

    Koblenz

    Brugg

    1

    Bahnhof SBB

    Train Station

    A3 Ausfahrt 19Brugg

    Bas

    el/B

    rug

    g

    Zentralstrasse

    Lenz

    bur

    gers

    tras

    se

    Schinznach / Scherz

    A1 Ausfahrt 52Mgenwil

    P P

    Oth

    mar

    sin

    gen

    /

    L

    enzb

    urg

    Turgi1 Portier2 LC Power Electronics and Medium Voltage Drives

    ABB Switzerland LtdLC MachinesDepartment ATMRCH-5242 BirrPhone +41 58 586 67 41Fax +41 58 586 69 08

    ABB Switzerland LtdLC Power Electronics andMedium Voltage DrivesDepartment ATPSCH-5300 TurgiPhone +41 58 589 38 50(for Power Electronics)Phone +41 58 589 28 04(for MV Drives)Fax +41 58 589 33 17

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 3

    MethodsLecturesDemonstration of the synchronous machines behavior using computer calculation programReal time demonstration on a generator simulator

    Duration2 daysNumber of Participants: max. 15

    J201High Power Rectifier Systems

    Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to introduce the funda-mentals and basic principles of the high power rectifier systems.

    Learning objectivesUpon completion of this course, the participants know: Application fields for High Power Rectifier Basic principles of rectifier technology The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-

    tems

    PrerequisitesBasic understanding of electrical systems and power electronics

    Topics AC to DC power conversion Design and system arrangements Power Transformer Rectifier Cooling units System Control

    Control, regulator and protection features of the rectifier system

    The AC 800PEC Control system Control Levels

    MethodsLectures and demonstrationsFull functional rectifier demonstration unit with simulator Factory visit tour

    ParticipantsPeople who get in touch with high power rectifier systems

    Duration1 day Max. 10 participants

    J990Excitation Systems and Synchronous Machines Fundamentals

    Course goalUNITROL is the name of ABB excitation systems for synchro-nous machines. This basic course introduces the fundamentals of excitation and the UNITROL family.

    Learning objectivesThe learning objectives is to teach students the basics of an excitation system, including the effects on the synchronous machine, regulator functions, converter configurations, field suppression, start-up, the effect of limiters, redundancy and type of control.Upon completion of this course, the students: Know the behavior of the synchronous machine Understand the importance of the excitation Know the principle design of excitation systems Know the influence of excitation to the synchronous machine

    relating to the generator voltage, reactive power and stability

    ParticipantsProject design, commissioning, instrumentation and control engineersOperating, testing and maintenance personnelSales personnel who wish to gain a basic knowledge as well as a system overview

    PrerequisitesBasic knowledge in electronics and electrical machines

    TopicsIntroduction to the synchronous machine Substitution diagram and its characteristic data Steady-state behavior of the synchronous machine

    No-load operationIsland operationParallel operation

    The transient behavior of the synchronous machineLoad rejectionLine disturbances

    Excitation systems for synchronous machines Requirements of excitation systems Design of excitation systems The major components of excitation systems

    Automatic voltage and reactive power control of the syn-chronous machine

    Redundancy principles, Channel configuration Regulator, limiters Superimposed regulators (reactive power, power factor) Power system stabilizer (PSS)

    Static converters Mode of operation

    De-excitation, field suppression, CrowbarStart-up sequenceIntroduction to the UNITROL family

  • Power Electronics and Medium Voltage Drives

    4 ABB University Switzerland | Course Program 2013

    ParticipantsPeople who have to do commissioning and service on high power rectifier systems

    Duration5 days Max. 8 participants

    J220High Power Rectifier Systems Operation & Maintenance

    Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to operate and make appropriate mainte-nance on high power rectifier systems.

    Learning objectivesUpon completion of this course, the participants know: Basic theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-

    tems Operation, operation levels and control principles Maintenance schemes

    PrerequisitesBasic understanding of electrical systems and power electronics

    Topics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier sys-

    tems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups

    Typical arrangement Rectifier transformer Rectifier part Cooling unit System Control

    Control, regulator and protection features of the rectifier system

    Local control system Master control concept Man Machine communication The AC 800PEC Control system Reading of drawings and manuals Operation and operation levels

    J210High Power Rectifier Systems Service & Commissioning

    Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to enhance participants to do commissioning and service on high power rectifier systems.

    Learning objectivesUpon completion of this course, the participants know: The theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-

    tems Operation and operation levels Measurement and trouble shooting Safety & Handling Commissioning procedure

    PrerequisitesUnderstanding of electrical systems and power electronics

    Topics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier sys-

    tems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups

    Typical arrangement Rectifier transformer Rectifier power part Cooling unit System Control

    Control, regulator and protection features of the rectifier system

    Local control system Master control concept Man Machine communication The AC 800PEC Control system Reading of drawings and manuals Measurement & Troubleshooting Safety & Health Rectifier hands on training

    MethodsLectures and demonstrationsFull functional rectifier demonstration unit with simulator Factory visit tour

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 5

    MethodsLectures, PresentationsDemonstrationsExercisesFull functional rectifier demonstration unit with simulator

    Duration2 daysNumber of Participants: max. 6

    J252FOCS Level 2

    Course goalThe Fiber-Optic Current Sensor is a revolutionary current mea-surement device based on optical components. The outstand-ing accuracy under various ambient conditions implies that the Sensor has to be installed with care.The course goal is to lead Level 2 certification on FOCS, which allows the participant to change configurations, backup and restore the FOCS Firmware and to service the sensor electron-ics.

    Learning objectivesUpon completion of this course the participants will be able to: understand the parameters and the several configurations Understand the interface Calibrate the analog outputs Integrate Profibus and PowerLink Backup or change the firmware Perform basic troubleshooting tasks

    ParticipantsService and Commissioning Engineers, who have completed FOCS course level 1

    PrerequisitesFOCS course level 1 completed

    TopicsLectures Parameters and configuration Digital interfaces Integration of digital interfaces CalibrationExercises Functional tests Change of configuration parameters Servicing and replacing of sensor electronics Backup and restoration of FOCS firmware Integration of Profibus and PowerLink

    MethodsLectures

    Safety & Health Applicable maintenance

    MethodsLectures and demonstrationsSemiconductor replacement demonstrationFull functional rectifier demonstration unit with simulator Factory visit tour

    ParticipantsPeople who operates and/or maintain high power rectifier sys-tems

    Duration4 days Max. 8 participants

    J251FOCS Level 1

    Course goalThe Fiber-Optic Current Sensor is a revolutionary current mea-surement device based on optical components. The outstand-ing accuracy under various ambient conditions implies that the Sensor has to be installed with care.The course goal is to lead to Level 1 certification on FOCS which allows the participant to install and start-up the sensor on our behalf.

    Learning objectivesUpon completion of this course the participants will be able to: Know the principle of operation of the FOCS Identify the components and the several configurations Operate the sensor Carry out installation and commissioning of the sensor Perform basic troubleshooting tasks

    ParticipantsApplicationTestService and Commissioning Engineers

    PrerequisitesBasic knowledge of electronicsPersonal computer knowledge

    TopicsLectures Theoretical product introduction Overview of product documents and users manual Handling hints for sensorExercises Unpacking of equipment Inspection of equipment Installation of sensor head Laying of optical cable Installation of sensor electronics Putting into operation Testing of sensor Installation and test report

  • Power Electronics and Medium Voltage Drives

    6 ABB University Switzerland | Course Program 2013

    Duration5 days Number of Participants: max. 8

    J340UNITROL P Service and Commissioning

    Course goal UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Program-mable High Speed Controller technology (PHSC) in order to achieve excellent controller performance.The course goal is to teach students to use the function pro-gramming language FUPLA 2 for re-programming of the UNI-TROL P processing unit (PSR2) and to implement the modifica-tions. Students will learn to use the documentation, install and use FUPLA to program and troubleshoot UNITROL P auto-matic voltage regulators and excitation systems.

    Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL P Know the principle mode of operation of the devices Know the UNITROL P user software and can read the

    FUPLA Are able to modify parameters and the logic control software Are able to put a UNITROL P system into service

    ParticipantsProject design engineersCommissioning engineersTesting and maintenance personnel

    PrerequisitesBasic knowledge in electronics and digital techniqueBasic personal computer knowledge

    TopicsPSR2 Processing Unit Operation principles Settings Memory organization, data formats Program control I/O device knowledge ARCnet couplerOperating Program Language FUPLA2 Installation PTS Shell (Programming tools)

    - Editor (Fup and state chart)- Configuration manager and code generator- Documenting- Debugger

    Program structure- Function blocks, function block library- Project design

    UNITROL PChannel configuration, design aspectsHardware, interfaces, ARCnet devices, converter electronicsAVR software of UNITROL P

    PresentationsDemonstrationsExercises

    Duration2 daysNumber of Participants: max. 6

    J320UNITROL P Operation and Maintenance

    Course goal UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Program-mable High Speed Controller technology (PHSC) in order to achieve excellent controller performance. The course goal is to teach students to operate, maintain and perform simple trouble-shooting of the excitation system or automatic voltage regulator (AVR).

    Learning objectivesUpon completion of the course students will be able to operate the system, perform standard maintenance, and trace and cor-rect simple faults.

    ParticipantsOperator and maintenance staff in power plants and industrial sites with UNITROL P excitation system

    PrerequisitesBasic knowledge of electronics and power generation

    TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL P excitation systemThe main software function of UNITROL P Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local operating panel Start/Stop sequence Commands and IndicationsMaintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the debugger using the FUPLA tool What to do in case of troubles How to replace hardware devices

    MethodsLecturesHands on training using demo equipment with generator-simu-lator

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 7

    Duration3 daysNumber of Participants: max. 6

    J520UNITROL F Operation and Maintenance

    Course goal UNITROL F provides a comprehensive range of Automatic Volt-age Regulators and Static Excitation Systems for high perfor-mance control of all kind of synchronous machines.The course goal is to teach students to operate, maintain and perform simple troubleshooting of the excitation system or auto-matic voltage regulator (AVR).

    Learning objectivesUpon completion of the course students will be able to operate the system, perform standard maintenance, and trace and cor-rect simple faults.

    ParticipantsOperator and maintenance personnel in power plants and industrial sites

    PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge

    TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL F excitation systemThe main software function of UNITROL F Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local service panel Start/Stop sequence Commands and IndicationsMaintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the commissioning and maintenance tool CMT What to do in case of troubles How to replace hardware devices

    MethodsLecturesHands on training using demo equipment with generator simula-tor

    Duration5 days Number of Participants: max. 8Tailor made on-site courses on request

    Voltage regulator, limiters, PSS, superimposed regulators Channel and follow-up control Monitoring and protectionTroubleshooting and commissioning aspects

    MethodsLecturesPractical exercises with FUPLA using a PC and the table modulePractical exercises using the UNITROL P demo unit

    Duration5 days Max. 8 participants

    J390UNITROL P Hands-on and Update Training

    Course goalConsecutively to the J340 Service and Commissioning course the participants can deepen their knowledge on UNITROL P by completing the J390 hands-on course. Based on practical exer-cises the students get familiar with the handling of the tools and application software of the UNITROL P excitation system using simulators. The simulation of the synchronous machine with the grid system allow to carry out realistic commissioning work. Most of the time the participants work on his own supported by an instructor.

    Learning objectivesAfter completion of the course the participants are able to: Carry out functional test of the various software functions

    such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.

    Trouble shoot the UNITROL P system

    ParticipantsApplication, Test, Service and Commissioning Engineers

    PrerequisitesCompletion of the J340 Service and Commissioning course

    Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer. Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional signals Trouble shooting procedures

    MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussion of problems/questions with the instructor

  • Power Electronics and Medium Voltage Drives

    8 ABB University Switzerland | Course Program 2013

    MethodsLecturesHands on training using demo equipment with generator simula-tor

    Duration5 daysNumber of Participants: max. 8

    J590UNITROL F Hands-on and Update Training

    Course goalConsecutively to the J540 Service and Commissioning course the participants can deepen their knowledge on UNITROL F by completing the J590 hands-on course. Based on practical exer-cises the students get familiar with the handling of the tools and application software of the UNITROL F excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic commissioning work. Most of the time the participants work on his own supported by an instructor.

    Learning objectivesAfter completion of the course the participants are able to: Carry out functional test of the various software functions

    such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.

    Program of additional functions and signals Troubleshoot the UNITROL F system

    ParticipantsApplication, Test, Service and Commissioning engineersMaximum of 4 participants

    PrerequisitesCompletion of the J540 Service and Commissioning course

    Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures

    MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussion of problems/questions with the instructor

    Duration3 daysNumber of Participants: max. 6

    J540UNITROL F Service and Commissioning

    Course goalUNITROL F provides a comprehensive range of Automatic Volt-age Regulators and Static Excitation Systems for high perfor-mance control of all kind of synchronous machines.The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the static excitation system (SES) or automatic voltage regulator (AVR).

    Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL F and its possible

    configuration Know the principle mode of operation of the electronic

    devices Can operate the voltage regulator Are able to localize and replace defective components Are able to apply the Commissioning and Maintenance Tool Are able to put a UNITROL F system into operation

    ParticipantsProject design and commissioning engineersTesting and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge

    TopicsConfiguration for various applications Single channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces UNITROL F excitation module Optional devices (Diode failure relay, Power system stabi-

    lizer, Extended I/O board) Converter types (Thyristor, Chopper)Software Functions Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed controllers (Power factor and Var control) Data exchange on double channel systems Setting of configuration and parameters using local control

    panel and CMT tool Logic control Communication to superior data buses (MODBUS / Profibus) The most important parametersHow to use the Commissioning and Maintenance Tool (CMT) How to change parameters How to display signals using data logger and trending How to program application function blocksService and Commissioning aspects Commissioning procedures and settings Alarm Indications Troubleshooting Preventive Maintenance

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 9

    How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool Exercises using the demo equipment and PC-ToolServicing and Faults Commissioning aspects Trouble shooting Maintenance aspects

    MethodsLecturesHands on training using demo equipment with generator simula-tor

    Duration3 days Number of Participants: max. 6Tailor made on-site courses on request

    J131UNITROL 1010/1020 Service and Commissioning

    Course goal UNITROL 1010 and UNITROL 1020 provides a comprehen-sive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The maximum output current for continuous operation is 20 ADC. The most advanced microprocessor technology together with IGBT semiconductor technology allows it to be used in all con-ceivable areas of application.The course goal is to teach students to operate, maintain and do commissioning as well as trouble shooting of the UNITROL 1010 and UNITROL 1020

    Learning objectivesUpon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance and troubleshooting work and put the UNITROL 1010/1020 in service

    Participants- Operator and maintenance personnel in power plants and industrial sites- Test and commissioning engineers- Application engineers and system integrator

    PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge

    TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL 1010 and UNITROL 1020The Hardware configurations and parts Control elements Device connections Input/output configuration

    J130UNITROL 1000 Service and Commis-sioning

    Course goal UNITROL 1000 provides a comprehensive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The maximum output cur-rent for continuous operation is 15 ADC. The most advanced microprocessor technology together with IGBT semiconductor technology allows it to be used in all conceivable areas of appli-cation.The course goal is to teach students to operate, maintain and perform simple troubleshooting of the automatic voltage regula-tor (AVR).

    Learning objectivesUpon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance work and put the UNITROL 1000 in ser-vice

    Participants- Operator and maintenance personnel in power plants and industrial sites- Test and commissioning engineers

    PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge

    TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL 1000The Hardware configurations and parts Control elements Device connections Inputs/outputsThe main software function of UNITROL 1000 Voltage regulator Limiters Power factor and Var control Droop compensation mode Boost output Synchronization Monitoring and protection Double channel configuration Operating aspects How to use the front plate panel Start/Stop sequence Commands and Indications Field bus communication (Modbus) Exercises using the demo equipmentHow to use the PC-tool How to install the PC-tool How to display signals How to change parameter How to use the oscilloscope function How to configure I/Os

  • Power Electronics and Medium Voltage Drives

    10 ABB University Switzerland | Course Program 2013

    Learning objectivesUpon completion of this course, the students: Remember the synchronous machine and its operating con-

    ditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and standard

    configuration Know the principle mode of operation of the electronic

    devices Can operate the voltage regulator using the local panels Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to display signals Can explain the most important software functions Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Is able to carry out maintenance work on the excitation sys-

    tem

    ParticipantsOperator and maintenance personnel in power plants and industrial sites

    PrerequisitesBasic knowledge of electronics and power generationBasic knowledge using personal computer

    TopicsBasic operating condition of the synchronous machineDuties of excitation systemsConfigurations of UNITROL 5000 Single channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panelPrinciple operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Communication to superior data buses (MODBUS / Profibus)Using commissioning and maintenance tool How to read signals and the fault logger How to record and display signals with the data logger and

    trending windowMaintenance aspects How to localize and replace defective components How to interpret alarms What to do in case of troubles

    MethodsLectures for introductionPractical exercise using UNITROL 5000 excitation demo equip-mentHands-on training using generator simulator

    Duration5 days Number of participants: max. 8Tailor made on site courses on request

    The main software function of UNITROL 1010 and UNITROL 1020 Voltage regulator Limiters Power factor and Var control Droop compensation mode VDC Boost output Synchronization Monitoring and protection Double channel configurationOperating aspects How to use the local control panel for UNITROL 1020

    Start/Stop sequence Commands and Indications Field bus communication (Modbus) Exercises using the demo equipmentHow to use the PC-tool How to install the PC-tool How to display signals How to change parameters How to use the oscilloscope function How to configure I/Os How to use the event logger function How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool Exercises using the demo equipment and PC-ToolServicing and Faults Commissioning aspects Trouble shooting Maintenance aspectsEngineering aspects Integration of the device into various environments System parameters Connection diagrams

    MethodsLecturesHands on training using demo equipment with generator simula-tor

    Duration4 days Number of Participants: max. 6Tailor made on-site courses on request

    J620UNITROL 5000 Operation and Maintenance

    Course goalUNITROL 5000 is a further product of UNITROL series of excitation systems introduced by ABB Switzerland Ltd.. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs over 35 years of experience in solid-state AVRs as well as 10 years in microprocessor-based technology in this field.The course goal is to teach students to start-up, adjust, oper-ate, and maintain the UNITROL 5000 excitation system

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 11

    Logic control Communication to superior data buses (MODBUS / Profibus) Most important parameters Using commissioning and maintenance tool How to change parameters, how to record signals using the

    data logger and trending window How to add application function blocks How to read the fault loggerService and Commissioning aspects Commissioning procedures and settings Alarm indication Troubleshooting using the help of the users manual Preventive Maintenance

    MethodsLectures for introductionPractical exercise using UNITROL 5000 excitation demo equip-mentHands-on training using generator simulator

    Duration5 days Number of participants: max. 8

    J649UNITROL 5000 Hands-on and Update Training

    Course goalConsecutively to the J640 Service and Commissioning course the participants can deepen their knowledge on UNITROL 5000 by completing the J690 hands-on course. Based on prac-tical exercises the students get familiar with the handling of the tools and application software of the UNITROL 5000 excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic com-missioning work. Most of the time the participants work on their own, supported by an instructor.

    Learning objectivesAfter completion of the course the participants are able to: carry out functional test of the various software functions

    such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.

    program of additional functions and signals troubleshoot the UNITROL 5000 system

    ParticipantsApplication, Test, Service and Commissioning engineers, maxi-mum 4 participants

    PrerequisitesCompletion of the J640 UNITROL 5000 Service and Commis-sioning course.

    Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer

    J640UNITROL 5000 Service and Commissioning

    Course goalUNITROL 5000 is a microprocessor-based system using the state-of-the-art technologies. Its design is based on ABBs over 35 years of experience in solid-state AVRs as well as 10 years in microprocessor-based technology in this field.The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the UNITROL 5000 excitation system

    Learning objectivesUpon completion of this course, the students: Remember the synchronous machine and its operating con-

    ditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and its pos-

    sible configuration Know the principle mode of operation of the electronic

    devices Can operate the voltage regulator using the local panel Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to change parameters and display signals Can explain the most important software functions Are able to implement new standard function blocks to the

    software Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Are allowed to start the certification program for commis-

    sioning UNITROL 5000

    ParticipantsProject design and commissioning engineersTesting and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required

    TopicsBasic operating condition of the synchronous machineConfigurations of UNITROL 5000 for various applicationsSingle channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panelPrinciple operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Data exchange on dual-channel systems Setting of configuration and parameters using local panel

    and CMT tool

  • Power Electronics and Medium Voltage Drives

    12 ABB University Switzerland | Course Program 2013

    TopicsBasic of excitation system and operating condition of the syn-chronous machineConfigurations of UNITROL 6800 for various applications with its redundancy principleSetup and principle of operation of the hardware devicesMain ControllerMeasuring and I/O interfacesConverter Control InterfaceLocal Control Terminal ECTConverter typesPrinciple operation of the software Voltage regulator with limiters and power system stabilizerSuperimposed cos phi / VAr controlChannel and follow-up controlMonitoring and protectionLogic controlEthernet addressing and communication to upper control sys-temsHow to use the tools for UNITROL 6800 utilized for Commis-sioningPECinstaller and configurator toolExcitation Control Terminal How to use the Local Control Panel LCPHow to use the Local Control Terminal ECTHow to setup up a particular configurationHow to change parameters, how to record signals using the data logger and trending featuresSoftware downloadsAlarm indication and how to read the fault loggerHow to use the Converter Control Panel CCPCommissioning procedures and settingsMaintenance and troubleshooting procedures

    MethodsLectures for introductionPractical exercise using UNITROL 6800 excitation demo equip-mentHands-on training using generator simulator

    Duration5 days Number of Participants: max. 8

    J681UNITROL 6080 Service and Commissioning

    Course goal UNITROL 6080 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC.The course goal is to teach students how to put UNITROL 6080 excitation system in service

    Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating

    conditions

    Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures

    MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussions of problems/questions with the instruc-tor.

    Duration3 days

    J680UNITROL 6800 Service and Commissioning

    Course goal UNITROL 6800 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC. The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the UNITROL 6800 excitation system

    Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating condi-tionsKnow the design aspects of UNITROL 6800 and its possible configurationAre familiar with the principle mode of operation of the electronic devicesCan read and interpret the hardware drawingAre able to operate the voltage regulator using the excitation control terminal:change parameters and display signalsuse the trending and dataloggerreading the fault logger identify and interpret alarm indicationCan explain the most important software functionsAre able to localize and replace defective componentsAre familiar with the test and commissioning procedure of UNI-TROL 6800Are allowed to start the certification program for commissioning UNITROL 6800.

    ParticipantsProject design and commissioning engineersTesting and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 13

    How to perform functional tests Commissioning procedures and settings Maintenance and troubleshooting procedures

    MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equipmentHands-on training using generator simulator

    Duration5 days Number of Participants: max. 8

    J683UNITROL 6800 Operation and Maintenance

    Course goalUNITROL 6800 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC. UNITROL 6800 is mainly used for high demanding static excitation system.The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6800 excitation system

    Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating

    conditions Know the duties of excitation systems Can explain the hardware concept and used configuration of

    the UNITROL 6800 excitation system Are familiar with the principle mode of operation of the elec-

    tronic devices with its indication and settings Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation

    control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the

    maintenance schedule

    ParticipantsOperation and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required

    Topics Basic of excitation system and operating condition of the

    synchronous machine Configurations of UNITROL 6800 with its redundancy

    principle

    Know the design aspects of UNITROL 6080 and its pos-sible configuration

    Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system

    Are familiar with the principle mode of operation of the elec-tronic devices with its indication and settings

    Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation

    control terminal Are able to set parameters on all important software func-

    tions such us limiters, protection, monitoring functions etc. Are able to tune the closed loop controllers Are able to localize and replace defective components Are able to test and put the UNITROL 6080 in service Are allowed to start the certification program for commis-

    sioning UNITROL 6080

    ParticipantsProject design and commissioning engineersTesting and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required

    Topics Basic of excitation system and operating condition of the

    synchronous machine Configurations of UNITROL 6080 with its redundancy prin-

    ciple Setup and principle of operation of the hardware

    Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Service Control Panel SCP Power Converter

    Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control Ethernet addressing and communication to upper control

    systems How to use the tools for UNITROL 6080 used for commis-

    sioning PECTool for software instalation and configuration Excitation Control Terminal

    How to use the Local Control Terminal ECT or the Service Control Panel SCP operate the excitation system locally how to change parameters, parameter compare function how to set up a particular configuration How to download software use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication How to use test plug-ins

    Service and commissioning procedures How to replace hardware components How to verify proper operation of the excitation system

  • Power Electronics and Medium Voltage Drives

    14 ABB University Switzerland | Course Program 2013

    Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system

    Are familiar with the principle mode of operation of the elec-tronic devices with its indication and settings

    Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation

    control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the

    maintenance schedule

    ParticipantsOperation and maintenance personnel

    PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required

    Topics Basic of excitation system and operating condition of the

    synchronous machine Configurations of UNITROL 6080 with its redundancy prin-

    ciple Setup and principle of operation of the hardware

    Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Service Control Panel SCP Power Converter

    Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control Ethernet addressing and communication to upper control

    systems How to use the tools for UNITROL 6080 utilized for mainte-

    nance PECTool for installation and configuration Excitation Control Terminal

    How to use the Local Control Terminal ECT or the Service Control Panel SCP operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication

    Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests

    MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equip-mentHands-on training using generator simulator

    Setup and principle of operation of the hardware devices Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Converter Control Panel CCP Power Converter

    Principle operation of the software _ Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Ethernet addressing and communication to upper control

    systems How to use the tools for UNITROL 6800 utilized for mainte-

    nance PECTool for installation and configuration Excitation Control Terminal

    How to use the Local Control Terminal ECT operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication

    How to use the Converter Control Panel Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests

    MethodsLectures for introductionPractical exercise using UNITROL 6800 excitation demo equip-mentHands-on training using generator simulator

    Duration5 days Number of Participants: max. 8

    J684UNITROL 6080 Operation and Maintenance

    Course goal UNITROL 6080 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC.The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6080 excitation system

    Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating

    conditions Know the duties of excitation systems

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 15

    J692UNITROL 6800 Upgrade Training UN6080 to UN6800

    Course goalParticipants who would like to extend their knowledge from UN6080 to UN6800 shall attended the J692 upgrade training. The course goal is to teach the students on how to handle the UN6800 control hardware and converter system based on the knowledge gained with the J681 and J688 course. J692 will be conducted consecutively to the J681/J688 course and provides UN6800 training units for the practical part based on exercises with instructors support.

    Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL 6800 and its possible

    configuration Are familiar with the principle mode of operation of the elec-

    tronic devices Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation

    control terminal: Is familiar with the software structure and its handling

    (upload, download Are able to localize and replace defective components Are familiar with the test and commissioning procedure of

    UNITROL 6800 Are allowed to start the certification program for commis-

    sioning UNITROL 6800.

    ParticipantsApplication, Test, Service and Commissioning Engineers

    PrerequisitesCompletion of J689 course

    Topics Basic of excitation system and operating condition of the

    synchronous machine Configurations of UNITROL 6080 for various applications

    with its redundancy principle Setting, Indication and principle of operation of the hardware

    devices Main Controller AC 800PEC Measuring and I/O interfaces (CIO) Converter Interface (CCI) Excitation Control Terminal ECT Converter Control Panel CCP Converter types

    Principle of operation of the software, difference to UN6080 Ethernet addressing and communication to upper control

    systems How to use the tools for UNITROL 6800 utilized for commis-

    sioning PECTool for installation and configuration, SW down-load and upload Excitation Control Terminal

    Duration5 days Number of Participants: max. 8

    J688UNITROL 6080 Hands-on and Update Training

    Course goalThe course goal is to updated the participants on the latest software and hardware releases of the UNITROL 6080 Excita-tion systems. This course is also highly recommended for those who would like to practice and deepen their knowledge on UNITROL 6080. Based on practical exercises the students get familiar with the handling of the control hardware and applica-tion software using demo units and control boards. The fully functioning UN6080 demo units with the real time generator simulators allows to carry out real commissioning and trouble-shooting as well as maintenance works. Most of the time the participants work on their own supported by an instructor.

    Learning objectivesAfter completion of the course the participants are able to: Operate the UNITROL 6080 Voltage Regulators using the

    Excitation Control Terminal Configure, scale and calibrate the software Optimize and tune all closed loop control circuit Perform functional tests Carry out repairing and preventive maintenance works Troubleshoot the excitation system Put the UNITROL 6080 voltage regulator in service

    ParticipantsApplication, Test, Service and Commissioning Engineers

    PrerequisitesCompletion of the J681course

    Topics Software handling, upload/download using SW tools Using the excitation control terminal ECT Application parameter settings, configuration, calibration Optimization and tuning of the closed loop control circuits Troubleshooting procedures: fault finding and repairing

    MethodsPractical hands-on training using the demo units, and demo control boards based on well-chosen exercises.Discussion of problems and questions supported by the instructor.

    Duration3 days Number of Participants: max. 8

  • Power Electronics and Medium Voltage Drives

    16 ABB University Switzerland | Course Program 2013

    TopicsIntroduction to the Control Builder M Version 5 based on the UNITROL 6000 template Installation of the Control Builder for AC 800PEC, required

    Tool Box Design and structure of the UN6080/6800 Control Builder

    template The Project Explorer Library concept of UN6000 Meaning and definition of variables und parameter and its

    naming Used data types in UN6000 Task allocation in UN6000 Interface to the periphery such us I/O devices. field bus,

    Simulink How to trace signals, signal tree of UN6000 The Interaction Windows of UN6000 The programming language Structured Text or Sequence

    Flow Charts, SFC Die Help function of the control Builder Exercises for the various chaptersHow to use the FlashUtility (PECTool) for AC 800PEC Download of the ControlIT software to the flash of the AC

    800PECProgramming of additional functions based on a main program-ming exercise Programming of sub-exercises using Structured Text or

    Sequence Flow Charts SFC Create new Code Tabs Linking additional signals to the existing standard software

    based on the UN6080 template Connect signals between Control Modules e.g. StateMa-

    chine and OperatorSelect and ECT Extend the ECT data base with additional signals/param-

    eters by means of the CT Management Studio Modification of an existing Interaction Window of UN6080 On-line Editor and test mode for debugging and testing of

    the created software Project reporting of deviations to the standard software

    MethodsPresentations and demonstrationsHands-on exercises with PC and table models

    Duration5 daysNumber of participants: max. 8

    J710PCS 6000 BASIC Operation & Maintenance

    Course goalThe goal of the course is to introduce and instruct the service and operation engineer to the PCS 6000 frequency converter family. To allow them to learn in a safe and instructive environ-ment the techniques required to carry out the correct procedure in operating and maintaining the PCS 6000 frequency converter.

    How to use the Local Control Terminal ECT How to setup up a particular configuration How to change parameters, how to record signals using the data logger and trending features Software downloads

    Discussion of the most important parameters Hands-on Training using UN6800 training equipment

    MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equip-mentHands-on training using generator simulator

    Duration2 days Number of Participants: max. 8

    J693UNITROL 6000 Control Builder Programming for UNITROL 6000

    Course goal This course is dedicated to those participants who want to gain a deeper knowledge on the ControlIT Software of UNITROL 6000 excitation systems. The participants learn how to program and modify additional function based on the existing standard software of UNITROL6080/6800

    Learning objectivesUpon completion of this course, the students are able to: use the Control Builder M and FlashUitility Tools for UNI-

    TROL6000 use the Interaction Windows for commissioning and con-

    figuration of the software add and implement functions to the existing standard soft-

    ware using the programming languages structured text or Sequence Flow Charts

    define and differentiate between Parameter and Variables exchange signals between the Control Modules StateMa-

    chine and OperatorSelect link signals and parameters to the Excitation Control Termi-

    nal and update the ECT-database using the CT manage-ment studio

    modify an existing Interaction Window use the On-line editor and Test Mode for debugging and

    testing

    ParticipantsEngineering and commissioning personnel

    PrerequisitesJ400 AC 800PEC Hardware and Tools or J681 UNITROL6080 Service and Commissioning training completedBasic knowledge of Control Builder is advantageous but not required

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 17

    Learning objectivesUpon completion of this course the participants will be able to: Understand the most important operation & maintenance

    topics (repetition of BASIC) Operate the converter, energizing, de-energizing, start, stop

    & state changes Upload / update of converter software and parameterization Carry out commissioning (or hall test) of the PCS 6000 con-

    verter system in the most efficient manner using the corre-sponding tools

    Carry out fault tracing work in the converter system using tools & documents in the most efficient manner

    Locate and replace faulty hardware components

    Participant profileThis training is targeted at service and commissioning engi-neers, testing and maintenance personnel. ABB and serial OEM service personnel only.

    Prerequisites Completion of the J710 BASIC Training Electrical engineering knowledge & experience Laptop recommended but not essential

    Topics BASIC Training repetition Commissioning preparation Installation inspection Service software: ABB Commissioner, PEC Tool, IPC Software upload Software parameterization Commissioning of cooling unit Introduction to MV measurements Hot commissioning: Sequences Documentation and reporting Troubleshooting Practical exercises Final exam

    MethodsThis is an instructor led course with lectures and demonstra-tions. For maximum effectiveness its based on a good balance between theoretical training and practical exercises with training equipment.

    Follow-up trainingA) Attend commissioning (or hall test) for trainingB) Lead commissioning (or hall test) as a test

    Duration5 daysMax. 4 participants

    Learning objectivesUpon completion of this course the participants will be able to: Understand the converter system and interfaces Identify converter component Understand the basics of the control, protection and safety

    concept of the converter Understand the basic issues in operating the converter in

    turbines (incl. alarms & trips) Carry out maintenance work Replace faulty semiconductors Be able to locate and replace faulty hardware components

    with support of PCS 6000 EXPERTs

    Participant profileThis training is targeted at installation, operation and service engineers or other interested technicians. It is also a prerequisite for future commissioning & service engineers.

    Prerequisites Electrical engineering knowledge & experience Laptop recommended but not essential

    Topics System description PCS 6000 product overview Control hardware Power hardware Water Cooling Unit Maintenance Control sequences Troubleshooting Practical exercises Service processes

    MethodsThis is an instructor led course with lectures and demonstra-tions. For maximum effectiveness its based on a good balance between theoretical training and practical exercises with training equipment.

    Follow-up trainingEXPERT training for commissioning and troubleshooting of PCS 6000

    Duration5 daysMax. 6 participants

    J715PCS 6000 EXPERT Service & Commissioning

    Course goalThe goal of the course is to allow service engineers to learn in a safe and instructive environment the techniques required to carry out the correct procedure in commissioning and trouble-shooting of the PCS 6000 product family converters.

  • Power Electronics and Medium Voltage Drives

    18 ABB University Switzerland | Course Program 2013

    Duration5 daysNumber of participants: max. 8

    J900SYNCHROTACT 5 Operation and Commissioning

    Course goalSYNCHROTACT products from ABB are used for automatic synchronization of generators with power lines and for parallel-ing of synchronous lines. The are designed for fully-automatic paralleling of monitoring of paralleling (SYNCHROCHECK) by means of dual-channel or single-channel systems.The course goal is to teach students to operate the device and set up the appropriate system parameter.

    Learning objectivesThe course goal is to teach students to operate the device and set up the appropriate system parameter.Upon completion of this course, the students: Know the basic requirement of a synchronizing equipment Understand the meaning of the parameter settings Know how to calculate and change parameters Can apply SYNCHROTACT 5 to specific system Are able to put the SYNCHROTACT 5 into operation

    ParticipantsProject design, commissioning, instrumentation and control engineersOperating, testing and maintenance personnelSales personnel who wish to gain a basic knowledge as well as a system overview

    PrerequisitesBasic knowledge in electronics and electrical machines

    TopicsBasic synchronizing theory Paralleling conditions Principle of paralleling Modes to paralleling Effects of bad paralleling Hardware-specific information Channel configurations Software and parameter setting How to use the SynView Tool Test and commissioning aspects

    MethodsLecturesPractical exercises using generator simulator and SYNCHRO-TACT rack

    Duration2 days Number of Participants: max. 6Tailor made on site courses on request

    J950PSR2-FUPLA2 Programming

    Course goalThe units of the PSR programmable high-speed The units of the PSR programmable high-speed controller make up a universal control, regulation and monitoring system which has been spe-cially devised for power converters. PSR devices have operated successfully for years in complex high speed controlling sys-tems for Variable speed drives High power frequency converters Static Var-compensator Large rectifier plants Excitation systems

    The course goal is to teach the student how to use the FUPLA2 programming tool with the help of table models with PSR hard-ware. Most of the time the student will work on his own by pro-gramming prepared projects.

    Learning objectivesUpon completion of this course, the students are able to: Address the important device types Write application programs with FUPLA2 Use the FUPLA2 Debugger Modify existing FUPLA projects

    ParticipantsProject design and commissioning engineersTesting engineers, who use a standardized PSR system

    PrerequisitesKnowledge in electronics and digital techniquePersonal Computer knowledge

    TopicsIntroduction to PSR2 technologyFunctions and setting of the PSR2 devices, such as Processing unit I/O modules Gate control unit ARCnet devicesOperating Program Language FUPLA2 PTS Shell Editor Configuration manager Code generation Debugger, diagnosis PSRView application Function block libraryProgramming aspects How to set up a project Program structure Data formats Memory mapping Macro technique

    MethodsLecturesExercises using the programming tools on table models

  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 19

    Duration3 days Max. 8 participantsTailor made and on-site training courses on request

    G711ACS 1000 Service and Commissioning

    Course goalThe goal of this course is to introduce and instruct the service and commissioning engineer to the ACS 1000. To allow them to learn in a safe and instructive environment the techniques required to carry out the correct procedure in commissioning, servicing and maintaining the ACS 1000.

    Learning objectivesUpon completion of this course, the participants will be able to: Understand the drive system topology Carry out basic commissioning, service and maintenance work as well as fault-tracing. Verify and modify drive parameters Locate and replace faulty hardware components Using MV Drive Portal database to update the knowledge of the drive, get familiar with spare parts and warranty issues han-dling Start the certification program for commissioning; after com-pletion of the certification program the participants are allowed to commission the medium voltage drive system.

    ParticipantsCommissioning and service engineers, testing and maintenance personnel of ABB or certified technical partners

    Prerequisites Good engineering knowledge of AC drives and motors Personal computer knowledge Laptop with DriveDebug and DriveWindow loaded, fiber optic programming tool (RUSB-02 or PCMCIA equivalent) Successful completion of the e-learning course (G711e) The participant will be enrolled automatically into the e-learning course G711e by applying for the G711 course.

    Topics e-learning course (G711e)Generalities ABB medium voltage drives family overview Three-level inverter topology, DTC control Options and typical applicationsControl hardware description Component and PCB functions Main circuit diagram PCB settings and configurationHardware description Air cooled drive Water cooled drive ACS 1000i driveProtection concept Fault classes Protective reactions

    G700ACS 1000 Operation and Maintenance

    Course goalThe goal of this course is to train the participants in the safe operation, control, configuration, troubleshooting and mainte-nance of the ACS 1000.

    Learning objectivesThe course goal is to teach students to operate, maintain and troubleshoot the ACS 1000 drive, air-cooled and water-cooled units.Upon completion of this course, students will be able to locate the hardware components, to verify and replace drives parts and to perform preventive maintenance.The use of the available programming and troubleshooting tools is trained by practical operating exercises.

    ParticipantsElectricians, technicians and engineers who operate, maintain or troubleshoot ACS 1000

    Prerequisites Basic knowledge of AC motors and drives Basic knowledge of MS Windows based computers

    TopicsGeneralities ACS 1000 family overview, system requirements AC motor and DTC control Medium voltage safety requirementsHardware description (power electronics & control) Component and PCB functions Hardware schematics and electrical drawings PCB settings and configuration ACS 1000i characteristicsWater-cooled system Water circuits description Preventive maintenanceOperation Energize / de-energize the drive, start-stop sequence Local operation with drive control panel and DriveWindow

    tool Remote controlSoftware introduction Software structure, parameters description Application configuration, parameter settingsFault tracing and troubleshooting Alarm and fault indications Checking and replacing PCBs and components Using DriveWindow SW tool for configuration and trouble-

    shooting Getting help from ABB

    MethodsLectures and demonstrationsPractical exercises with training equipmentFactory visit

    Follow-up trainingG794 DriveMonitorTM Operation & Maintenance

  • Power Electronics and Medium Voltage Drives

    20 ABB University Switzerland | Course Program 2013

    ABB University SwitzerlandCourse Schedule 2013

    = LC Power Electronics and Medium Voltage Drives, Turgi

    Legend: E= English, G= German = public holiday

    Organising Learning Centre (LC): = LC Machines, Birr

    No. days remarksPower Electronics and Medium Voltage Drives Basic Courses Excitation Systems and Synchronous Machines Fundamentals J990 2 Thu-FriMV Drives Introduction 1 (e-learning) G790e n.a. MV Drives Introduction 2 (e-learning) G791e n.a. Product Courses High Power Rectifier Systems J201 1 on requestHigh Power Rectifier Introduction (e-learnining) J201e 1 High Power Rectifier Systems Service and Commissioning J210 5 Mon-FriHigh Power Rectifier Systems Operation and Maintenance J220 4 on requestFOCS Level 1 J251 2 Mon-TueFOCS Level 2 J252 2 Wed-ThuUNITROL P Operation and Maintenance J320 5 on requestUNITROL P Service and Commissioning J340 5 on requestUNITROL P Hands-on and Update Training J390 3 on requestUNITROL F Operation and Maintenance J520 5 on requestUNITROL F Service and Commissioning J540 5 on requestUNITROL F Hands-on and Update Training J590 3 on requestUNITROL 1000 Service and Commissioning J130 3 on requestUNITROL 1010/1020 Service and Commissioning J131 4 Tue-FriUNITROL 5000 Operation and Maintenance J620 5 on requestUNITROL 5000 Service and Commissioning J640 5 on requestUNITROL 5000 Hands-on and Update Training J649 3 on requestUNITROL 6800 Service and Commissioning J680 5 on requestUNITROL 6080 Service and Commissioning J681 5 Mon-WedUNITROL 6800 Operation and Maintenance J683 5 on requestUNITROL 6080 Operation and Maintenance J684 5 on requestUNITROL 6080 Hands-on and Update Training J688 3 Mon-WedUNITROL 6800 Upgrade Training UN6080 to UN6800 J692 2 Thu-FriUNITROL 6000 Control Builder Programming for UNITROL 6000 J693 5 Mon-FriPCS 6000 BASIC - Operation and Maintenance J710 5 on requestPCS 6000 EXPERT - Service and Commissioning J715 5 on requestPSR2-FUPLA2 Programming J950 5 Mon-FriSYNCHROTACT 5 Operation and Commissioning J900 2 Thu-FriACS 1000 Operation and Maintenance G700 3 Mon-WedACS 1000 Service and Commissioning G711 3 Mon-WedACS 1000 Hands-on Training G719 1 ThuACS 1000 & ACS 6000 Service and Commissioning combined course G720 5 Mon - FriACS 1000 & ACS 5000 Service and Commissioning combined course G721 5 Mon - FriACS 5000 & ACS 6000 Service and Commissioning combined course G722 5 Mon - FriACS 5000 Air Cooled Operation and Maintenance G731 3 Wen - FriACS 5000 Water Cooled Operation and Maintenance G732 4 Mon - ThuACS 5000 Service and Commissioning G741 4 Mon - ThuACS 5000 Hands-on Training G749 1 FriACS 6000 Operation and Maintenance G750 4 Mon - ThuACS 6000 Service and Commissioning G761 4 Mon - WedACS 6000 Hands-on Training G769 1 ThuACS 2000 Operation and Maintenance G770 3 Mon-WedACS 2000 Service and Commissioning G780 4 Mon - ThuACS 2000 Sales (e-learning) G786e n.a. -PSR Cycloconverter Drive Operation and Maintenance G870 3 on requestACS 6000c Cycloconverter Operation and Maintenance G875 4 on requestDriveMonitorTM Operation and Maintenance G794 1 Thu / FriDriveMonitorTM Service and Commissioning G795 2 -MEGADRIVE LCI with PSR2 Operation and Maintenance G800 4 Mon - ThuMEGADRIVE LCI with PSR2 Service and Commissioning G810 5 Mon-FriMEGADRIVE LCI with AC 800PEC Operation and Maintenance G820 4 -MEGADRIVE LCI with AC 800PEC Service and Commissioning G830 5 Mon-FriMEGADRIVE LCI with AC 800PEC Hands-on and Update Training G839 3 Mon-WedMEGATROL Operation and Maintenance G840 5 on requestMEGATROL Service and Commissioning G850 3 Mon-WedAC 800PEC Hardware and Tools J400 2 Thu-FriAC 800PEC Control Builder J410 5 Mon-FriAC 800PEC Matlab/Simulink J450 3 Wed-Fri

    Machines Electrical Machines Operation and Maintenance G911 4 on request

    Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 21

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  • 22 ABB University Switzerland | Course Program 2013

    Power Electronics and Medium Voltage Drives

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  • Power Electronics and Medium Voltage Drives

    Course Program 2013 | ABB University Switzerland 23

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  • Power Electronics and Medium Voltage Drives

    24 ABB University Switzerland | Course Program 2013

    SY

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