rulebook efficycle12 final
TRANSCRIPT
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Rules for
SAEINDIA12
Content1.Overview................................................................................................................................................... 5
1.1 Introduction.......................................................................................................................................... 5
1.2 Purpose................................................................................................................................................. 5
1.3 Competition Summary .......................................................................................................................... 5
1.4 Vehicle Design, Analysis, and Construction ............................................................................................. 5
2.EFFICYCLE SAEINDIA Rules and Organizing Authority............................................................................. 5
2.1 Authority of the Rules........................................................................................................................... 5
2.2 Rules Validity........................................................................................................................................... 6
2.3 Rules Compliance ..................................................................................................................................... 6
2.4 Understanding the Rules..........................................................................................................................6
2.5 Participating in the Competition ............................................................................................................. 6
2.6 Violations on Intent................................................................................................................................... 6
2.7 Right to Impound .................................................................................................................................... 6
2.8 General Authority .................................................................................................................................6
3.Eligibility .................................................................................................................................................... 6
3.1 Eligibility Limits....................................................................................................................... 6
3.1.1 Student Status....................................................................................................................................... 7
3.1.2 SAE Membership................................................................................................................................... 7
3.1.3 Age ....................................................................................................................................................... 7
3.1.4 Drivers License ..................................................................................................................................... 73.1.5 Liability Waiver........................................................................................................................................ 7
3.1.6 Medical Insurance................................................................................................................................... 7
3.1.7 Registration Procedure..........................................................................................................................7
3.2 Faculty Advisor........................................................................................................................................ 8
3.2.1 Status........................................................................................................................................................ 8
3.2.2 Responsibilities .................................................................................................................................... 8
3.2.3 Limitations............................................................................................................................................ 8
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4.Vehicle Eligibility....................................................................................................................................... 8
4.1 Student Developed Vehicle................................................................................................................ 8
4.2 Information Sources........................................................................................................................... 8
4.3 Professional Assistance ........................................................................................................................ 8
4.4 Kit Vehicles Prohibited ......................................................................................................................... 8
4.5 Student Fabrication............................................................................................................................... 8
4.6 Registration............................................................................................................................................9
4.7 Maximum Entries per college ............................................................................................................... 9
4.8 Registration Fees*.................................................................................................................................. 9
5.Vehicle Requirements ............................................................................................................................... 9
5.1 Vehicle Configuration............................................................................................................................. 9
5.2 Maximum vehicle dimension................................................................................................................. 9
5.3 Passenger Configuration................................................................................................................. ......... 9
5.4 Vehicle Structure................................................................................................................. ......... 9
5.5 Power....................................................................................................................................................10
5.5.1 Human Power................................................................................................................................. .........10
5.5.2 Electric Power................................................................................................................................. .........10
5.6 Clearances..................................................................................................................................................... 10
5.7 Drive train..........10
5.8 Wires and Harnesses.................................................................................................................................. 10
5.9 Brakes..................................................................................................................................................11
5.10 Steering system ............................................................................................................... 11
5.11 Drivers seat...................................................................................................................................11
5.12 Kill Switch......................................................................................................................... 11
5.13 Drive equipment requirement .......................................................................................................... 11
5.14 Electricals......................................................................................................................... 12
5.15 Aerodynamic Devices.. 12
5.16 Fasteners .. 12
5.16.1 Fastener Grade Requirements.. 12
5.16.2 Thread Exposure ... 12
5.16.3 Socket head cap.. 12
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6.Vehicle Identification .............................................................................................................................. 13
6.1 College Name...................................................................................................................................... 13
6.2 EFFICYCLE SAE INDIA Logo................................................................................................................. 13
6.3 Rider Clothing/safety ........................................................................................................................... 13
6.4 Rider Rules......................................................................................................................................... 14
7. Virtual Round 14
8. Main Event..14
8.1 Static Events..14
8.1.1 Technical Inspection.14
8.1.2 Cost Event15
8.1.3 Design Event..15
8.1.4 Marketing Presentation.16
8.2 Dynamic Events17
8.2.1 Acceleration Event 17
8.2.2 Manoeuvrability Event.1 7
8.2.3 Gradient Event.. 18
8.2.4 Durability Event... 18
9. Rules for Dynamic Events19
9.1 Timing Area 19
9.2 Tally Board... 19
9.3 Drivers Training.... 19
9.4 Fairing.... 20
Summary21
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1. Overview
1.1 IntroductionEFFI-CYCLE is an intercollegiate design competition for undergraduate students which are
aimed at designing and fabricating an energy efficient hybrid human powered three
wheeled electric vehicle. The vehicle must be aerodynamic, highly engineered
and ergonomically designed. The design should be commercially viable as a product and
should be attractive to the consumers because of its visual appearance, performance,
reliability and ease of operation.
1.2 PurposeProvide an opportunity for engineering students by setting up a trend of usingecofriendly vehicles in India and come up with some innovative designs. Students have to
tackle real world engineering problems, work in multidisciplinary teams, practise design for
manufacturing.
1.3 Competition SummaryThe Competition includes designing, validating and fabricating a three wheeled vehicle
driven by two drivers. The vehicle would be capable to be driven simultaneously as
well as alternatively by two drivers and also alternatively or simultaneously on electricity.
The vehicle would be evaluated for its design and performance and the teams compete
against each other. The cumulative scores of all the events would decide the overall
ranking of the teams in the event.
1.4 Vehicle Design, Analysis, and ConstructionThe research, analysis, and design of all vehicles entered by a college must be performed
solely by current SAEINDIA student members of that college. Only fabrication assistance for
things requiring outside assistance is allowed. Teams are expected to have full participation
from all concerned people.
2. EFFI-CYCLE SAE INDIA Rules and Organizing Authority
2.1 Authority of the RulesThe EFFI-CYCLE SAEINDIA Rules are the responsibility of the EFFI-CYCLE SAE Rules Committee
and are issued under the authority of SAE INDIA.
Official announcements from the EFFI-CYCLE SAE Rules Committee, SAE or theother EFFI-CYCLE SAE organizing bodies shall be considered part of and shall have
the same validity as these rules.
Ambiguities or questions concerning the meaning or intent of these rules willbe resolved by the EFFI-CYCLE SAE Rules Committee, SAE or by the individual
competition organizers as appropriate.
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2.2 Rules ValidityThe EFFI-CYCLE SAE Rules posted on the SAE website and dated for the calendar year 2012 of
the competition are the rules in effect for the competition.
2.3 Rules ComplianceBy entering EFFI-CYCLE SAE INDIA, the team, members of the teams as individuals, faculty
advisors and other associated personnel agree to comply with and be bound by these rules
and all the rule interpretations or procedures issued or announced by SAE, the EFFI-
CYCLE SAE INDIA Organizing Committee and the other Organizing bodies. All team members,
faculty advisors and other associated representatives are required to cooperate with and
follow all instructions from competition organizers, officials and judges.
2.4 Understanding the RulesTeams are themselves responsible for reading, interpretation and understanding the rules
of the competition.
2.5 Participating in the CompetitionTeams, team members as individuals, faculty advisors and other representatives of a
registered college who are present onsite at a competition are considered to be
Participating in the competition from the time they arrive at the event site until they
depart from the site at the conclusion of the competition or earlier by withdrawing.
2.6 Violations on IntentThe violation on intent of a rule will be considered a violation of the rule itself. Questions
about the intent or meaning of a rule may be addressed to the EFFI-CYCLE SAE INDIA
Organizing Committee or by the individual competition organizers as appropriate.
2.7 Right to ImpoundEFFI-CYCLE SAE and other competition organizing bodies reserve the right to impound any
onsite registered vehicle at any time during the competition for inspection and
examination by the organizers, officials and technical inspectors.
2.8 General AuthoritySAE and the competition organizing bodies reserve the right to revise the schedule ofthe competition and/or interpret or modify the competition rules at any time and in any
manner that is in their sole judgment, required for the efficient operation of the event or
the EFFI-CYCLE SAE.
3. Eligibility3.1 Eligibility LimitsEligibility limited to undergraduate students to ensure that this is an engineering competition
rather than a race.
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3.1.1 Student StatusTeam members must be enrolled as degree seeking undergraduate students in a college or
university. Those who have graduated at the time of main event are not eligible to
participate.
3.1.2 SAE MembershipTeam members, faculty advisor and other representative must be member of SAE INDIA,
the proof of which (such as Membership card of session 2012-13) is required at the
competition. In addition, the participating college must have an active SAE Collegiate
Club. If not, then the students are advised to form an SAE Collegiate Club in their colleges.
The students shall bring their proof of active membership at the event, failing which they will
not be allowed to participate for the event.
Note: More information regarding the SAE Membership and Collegiate Clubs can be foundat www.saeindia.org
3.1.3 AgeThere is no age limit for the team members other than driver of the vehicle in the
team. Driver must be at least eighteen (18) years of age.
3.1.4 Drivers LicenseTeam members (at least 2) who will drive the vehicle at any time during the competition
must hold a valid, government issued drivers license.
3.1.5 Liability WaiverAll onsite participants, including students, faculty and volunteers, are required to sign a
liability waiver upon registering onsite. The form will be provided to teams who will qualify
for the main event and it is mandatory for all teams to send it back to the organizing
committee before the main event.
3.1.6 Medical InsuranceIndividual medical insurance coverage is required and is the sole responsibility of
the participant. No medical Insurance will be provided by EFFI-CYCLE SAEINDIA.
3.1.7 Registration Procedure:Teams are required to register online at the EFFI-CYCLE SAE INDIA websitewww.effi.saenis.org. A Maximum of 8 members is allowed per team to participate in the
competition. At the time of onsite registrations, all participants must provide the following
documents
A valid driving license issued by the Government as a photographic proof for the
Drivers.
For non drivers, college ID or any other substitute alternate document for
a photographic identification.
Medical insurance (provider, policy/ID number, telephone number)
Emergency contact data (point of contact (parent/guardian, spouse), relationship,
and phone number).
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3.2 Faculty Advisor3.2.1 Status
Each team is supposed to have a Faculty Advisor appointed by the university. The
Faculty Advisor is required to accompany the team to the competition and will be
considered by competition officials to be the official university representative.
3.2.2 ResponsibilitiesFaculty Advisors may advise their teams on general engineering and engineering
project management theory and act as guide to them for this project.
3.2.3 LimitationsFaculty Advisors should not design any part of the vehicle nor directly participate in
the development of any documentation or presentation. Additionally, Faculty Advisors
may not fabricate nor assemble any components, nor assist in the preparation,
maintenance, testing or operation of the vehicle. In Brief Faculty Advisors may not design,
build or repair any part of the vehicle.
4. Vehicle Eligibility4.1 Student Developed VehicleVehicles entered into competitions must be conceived, designed, fabricated and maintainedby the registered student team members without direct involvement from
professionals, automotive engineers, racers, professional fabricators, technicians machinists
or related professionals.
4.2 Information SourcesThe student team may use any literature or references related to vehicle design
and information from professionals or from academics as long as the information is given as
a part of discussion of available alternatives with their pros and cons.
4.3 Professional AssistanceProfessionals should not make design decisions, drawings or fabrication. Those vehicles
found to be professionally made will be disqualified from the competition.
4.4 Kit Vehicles- Prohibited
Vehicles fabricated from a kit or published designs are ineligible to compete.
4.5 Student Fabrication
EFFI-CYCLE SAE INDIA is intent of the SAE Collegiate Design Series competitions to provide
direct handson experience to the s tud ent s. Therefore, stu dent s sh ould th ems elv es
perform all fabrication tasks whenever possible.
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4.6 Registration
The teams are required to register at the EFFI-CYCLE SAE INDIA website: www.effi.saenis.org.
All updates would be put up on the website and its the responsibility of the teams to check for
the updates.
4.7 Maximum Entries per college
Only one entry per college is allowed in the final event. However multiple teams may enter
the pre-qualification stage.
4.8 Registration Fees*
The registration fees for the event will be:
1st
Phase : 4,000 INR
2nd
Phase : 12,000 INR
The registration will be done for Prelim round in April and one registration will be done after
the Prelims for those who are selected for the main event which will be aired just after the
declaration of Prelims results. All participating teams MUST pay the fee in full amount; else, the
registration shall be cancelled. Please refer to the Registration Fee details (.pdf) for more details.
*Registration fees is non refundable.
5. Vehicle Requirements5.1 Vehicle Configuration
The vehicle must have three wheels that should not be in a straight line. The vehicle must
be capable of carrying two riders, of at least of 190.3 cm (63) height and weighing 115 kg.
The maximum seating height (H point located by joining the torso line with the line depicting the
thigh) is limited to 36 inches. The vehicle MUST be designed for 95 % population (5 percentile 95
percentile man)
5.2 Maximum vehicle dimension
Vehicles participating in the completion can have a maximum dimension of 90 inch x 50 inch
(L x B). Teams will have to pass the vehicle through a Go / No-GO Gauge at the main event.
5.3 Passenger ConfigurationThe vehicle MUST be capable of seating two passengers.
5.4 Vehicle StructureThe vehicle structure MUST protect the driver in case of a breakdown and must prevent the entry of
any debris / foreign particle during the dynamic events.
The vehicle structure MUST be made of steel or its alloy with a minimum diameter of 1 inch.
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Vehicle Structure MUST protect the driver from any debris on the course of track, or at the side of
the track.
5.5 PowerVehicles must be driven by human and electric power both.
5.5.1 Human PowerThe vehicle MUST have the capability to be driven by human power. Both the passengers MUST be
provided with individual powertrains to power the vehicle in both single passenger mode and dual
passenger mode.5.5.2 Electric Power
Use of PMDC/BLDC Motor is must and max power output of the motor should not be
more than 400 WATTS. Teams can use a battery source of up to 48V and up to 35Ahr. Teamsmust not use hub motor or any other type of motor. Teams are free to use any kind of
controlling devices (drive train, gear box, CVT or any electronic devices) to control the speed
of motor. Teams can install systems to charge the battery (Optional) while they are driving
the vehicle. Teams have to use charged batteries.
Internal Combustion engines and solar cells are excluded from the competition. During the
safety inspection each team must be prepared to explain the features of safety of the
storage device, especially in case of a high speed impact, and detailed specification chart of
the motor. Teams whose vehicles present an unacceptable risk in the perception of the judges
will not be allowed to utilize the energy storage device in the competition.
NOTE: Dry batteries should be used.The mounting of battery must prevent the battery from
coming loose during a roll over & must be properly insulated. Failing this, the technical
inspectors may debar the team from the dynamic events.
5.6 ClearancesThere should be a clearance (gap) of minimum 3 inches between the driver and any component of
the vehicle, in static and dynamic conditions. Hands, torso, thighs etc, - body parts that make contact
with the vehicle in normal seating position are excluded from the rule.
5.7 Drive TrainNormal operating components involved in the drive train (chain sprockets, chains, or other
power transmission devices, wheels, etc.) are permitted. All moving parts such as belts,
chain, and sprocket, must be shielded, to prevent injury to the driver or bystanders, from the
metal / chips that may fly apart due to centrifugal force. These guards/shields must extend
around the periphery of the belt or chain. They must be mounted with sound engineering
practice, in order to resist vibration. All the wires and electrical systems should be well
insulated to prevent any shocks.
5.8 Wires and Harnesses
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All wires and harnesses must be fastened securely to the vehicle structure that prevents coming off
in static and / or dynamic condition. Use of metal wires, synthetic threads and tapes as a fastening
device is prohibited.
5.9 BrakesAll vehicles are required to have functional, positive locking brakes on all wheels. Teams can
use both hydraulic and non hydraulic brakes that satisfy the minimum defined criteria of
locking of brakes in a static condition. The brakes MUST be mounted to the wheel and not on
the drive axle.
Brakes may be tested in the Brake Test by pushing the vehicle in forward direction, by the
volunteers. Drivers will be asked to apply the brakes. All wheels are required to be locked
during this test. Also, brakes may be tested by allowing the vehicle to stop within the
predefined distance after covering a specified distance in a set time.
NOTE:
If team is using hydraulic brakes then following conditions must be meet,
1. Rigid brake pipes must be mounted securely along the roll cage / other members as
required to prevent damage in dynamic condition. Loosely hanging / pipes located
by using ties / tapes etc shall not be permitted. to prevent damage in dynamic
condition.
2. The bleed point location must lie on top of the calliper cylinders (vertically upward
direction), without exception.
3. Braking on a jackshaft or through an intermediate reduction stage is prohibited.
In the case of non hydraulic brakes:
1. The wire should have the proper plastic covering. No wire should be open
throughout from lever to the brakes. All the covering must be tied up with the roll
cage. No loosen wires are allow
5.10 Steeringsystem
Teams are free to use any type of the steering. All the rotating parts must be in the proper
covering fastened with lock nuts.
5.11 Drivers seatThe use of a driver seat is mandatory; cushioning or padding attached to the frame will not be
accepted as a seat. The seat shall be fastened to the frame. The seat MUST support the thigh and
the entire torso of the driver.
5.12 Kill switchesThe kill switch is mandatory and should be accessible to both the drivers. The electrical system
must get dead by activating the kill switch.
5.13 Driver equipment requirement
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All must wear the well fitted helmet with an integrated (one composite shell) belt totighten the
helmet.
Also wear the knee and elbow pads during any event of the competition.
5.14 Electricals All harnesses MUST be insulated from damage by sharp objects
Battery MUST be shielded from the driver in a sealed metallic enclosure, providing complete
sealing.
Battery MUST be fastened rigidly to the vehicle structure and be away from any contact with
ground or driver.
Maximum permissible rating of the battery is 48V, 35 A-Hr
Vehicle can be equipped with a functional recharging mechanism for the battery.
5.15 Aerodynamic DevicesEach vehicle shall include components, devices, or systems engineered specifically to reduce
aerodynamic drag. Front fairings, tail sections, and full fairings are encouraged. Other devices
may be permitted providing they clearly demonstrate that the device or system significantly
reduces aerodynamic drag. The effectiveness of such devices must be justified in the design
report. These should not at any point during the competition be hanging freely from the vehicle.
5.16 FastenersAll fasteners used in the systems must be captive; defined as requiring NYLON locknuts, cotter
nuts or safety wired bolts (in blind applications). Lock washers or thread sealant do not meet
this requirement.
5.16.1 Fastener Grade RequirementsAll bolts used in the system must meet SAE grade 5, metric grade M8.8 or AN military
specifications.
5.16.2 Thread ExposureAll threaded fasteners used in the system must have at least two (2) threads showing past the
nut.Compliance shall be checked and any vehicle failing to comply shall not be allowed to start
any dynamic event.
5.16.3 Socket Head Cap Screws
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Socket head cap screws, also known as internal wrenching bolts or Allen head bolts used,
must meet one of the following requirements:
1. The bolt head is clearly marked with the letters NAS, 12.9, or 10.9 indicating a
military / aircraft or high-strength metric fastener. No other markings will be
accepted.2. Proper documentation is supplied, which must include a purchase receipt, and
manufacturers documentation indicating the bolt strength.
NOTE: No vehicle discard any part after the vehicle is in motion. Any vehicle found with unsafe
part during judging will be disqualified for the event.
6. Vehicle IdentificationVehicle Number and Logos each vehicle will be assigned a number. The number, college name,
and EFFI-CYCLE SAEINDIA logo must be clearly visible from both sides of the vehicle. The
vehicles MUST carry identification numbers (8 inch in height) at front, right side and left side. If
these are lost or obscured, the vehicle will be removed from the competition until they are
repaired. If a vehicle number is obscured during the endurance race any laps run without a
number will not be counted. Teams should contact the EFFI-CYCLE SAEINDIA competition
organizers.
6.1 College NameAll vehicles must display their college name or initials on each side of the vehicle in characters
at least 10.1 cm (4 inch) high.
6.2 EFFI-CYCLE SAE INDIA LogoAn EFFI-CYCLE SAE logo must be displayed on both sides of the vehicle. This logo will also be
provided by SAE INDIA.
6.3 Rider Clothing/safetyAny rider/team found unsafe in the opinion of the inspectors, would not be allowed to take
part in dynamic event until approved by respective inspectors.
Clothing intended for cycling use or to decrease wind resistance is allowed (skin suits).
Riders are advised NOT to wear loose clothing during the dynamic events.
All drivers MUST wear cycling helmet, cycling jersey, shorts, neck bracing, shin, elbow and
knee guards, gloves, visor or safety glasses, and running shoes
The riders to be secured to their vehicles by safety harness, subject to requirement
and decision of inspecting authority, for rider safety. Commercially available
safety harnesses are accepted.
The vehicle MUST be equipped with a cyclist water bottle for each driver and the team
MUST carry a spare for each driver.
Vehicle should be free from any kind of sharp edges and protrusions that can harm
the rider or crew members.
Riders should have his eyes protected while driving either by visor in helmet or by
separate safety glasses.
Riders are required to wear shoes and gloves while driving. Use of knee and elbow
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guards and shin guards is compulsory.
All moving parts such as chains, idlers, etc should be provided with guards to protect the
driver from injury
6.4 Rider RulesA rider may not receive any type of pushoff from another person or vehicle.
Exception: Team riders may push or sling another teammate when exchanging riders
while driving.
A rider may not receive pacing of any form within sight of the rider (on foot, by
bicycle or anything else) from a crew member or another person.
A rider may ride a vehicle with a flat tire or other mechanical problems. If a Race
Official deems the problem unsafe, the rider must stop or proceed on foot thereon
with the bike until the vehicle is replaced or repaired.
A rider may proceed on foot along the track as long as the vehicle is present ontrack (carried, dragged, or pushed). A rider separated from his vehicle may not
proceed along the race route, but may travel backward by any means along the route.
Riders must not block or impede the progress of another competitor.
Moving riders may not be tethered by electrical wiring, feeding tubes, oxygen tubes,
or other attachments either to a vehicle or pedestrian.
All repairs MUST be carried out off the track.
Drivers MUST comply with the instructions of the track volunteers.
Riders must stop for drug or medical testing, or imposition of punitive penalties when directed
by an EFFI-CYCLE SAEINDIA Official. The time required for such stops will not be deducted from
the riders time.
7. Virtual Round (Qualifying Stage)
There will be a virtual round in July. All participants will receive a certificate of participation.
The detail guidelines will be updated on the website after the registration process is over.
8. Main Event
There will be two categories of events - Static events and Dynamic events.
8.1 Static Events
This phase includes the following events:
8.1.1 Technical Inspection
To ensure the safety of all the vehicles participating in the event, a technical inspection is done
which includes a Go-no-Go gauge test, safety test and brake test. All teams must clear all these
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tests in order to proceed for the dynamic events. Any team who fails to clear the technical
inspection round will not be allowed to participate in the dynamic events.
1. The maximum dimension of any vehicle must not exceed as specified earlier. A Go-no-
Go gauge will be used to check the dimension of the vehicle.
2. Safety test will be done to ensure the safety of the vehicle as well as the driver. Vehicle
will be tested on earlier specified safety issues (like role over protection, chain covers,
wire harnessing, kill switches, etc.).
3. In brake test each vehicle will be given a run of 50 metres after which drivers have to
apply brakes and the vehicle must stop within 15 metres.
8.1.2 Cost Event
Cost assessment (50 points) consists of two events- Cost report (20 points) and Cost evaluation
(30 points).
All teams have to submit a cost report that provides all the background information to verify
vehicles actual cost. Cost report format will be made available online at the EFFI-CYCLE SAE
INDIA website and teams shall follow the specified format only. Report should be submitted by
the last date as given on the website. Each day is case of late submission will carry a penalty of
reduction in 10% marks of total marks awarded.
Cost evaluation will be done at the main event site where teams have to bring their cost report
along with the bills of materials used in the fabrication of vehicle. Teams will be evaluated on
the methodology adopted and knowledge of the cost report.
8.1.3 Design Event
The aim of the Design Event is to present an opportunity for the engineering students to
develop an innovative human powered vehicle design, document it and present it to a panel of
judges who will evaluate the design.
Design assessment (200 points) consists of two events- Design report (50 points) and Design
evaluation (150 points).
The design report should explain in detail about the design process used in designing of each of
the systems involved in the teams EFFI-CYCLE SAE INDIA vehicle. The process should include
the Design description: Design objectives, design criteria, design alternatives considered, design
calculation, customer requirements.
Analysis: This section should include a structural analysis of rollover and side protection
systems, examples of computer aided analysis such as FEA, CFD etc. And examples of additional
calculations and analyses used in the design process. Conclusions should describe how the
results were used to improve the design.
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Safety: Should include analysis of potential hazards to both occupants or observers inherent in
operating vehicles of this type in a general competition and describes the features incorporated
in the vehicle to mitigate those hazards. The design analysis and result should be clearly
mentioned.
Final Design Report Format
Design report format will be made available online at the EFFI-CYCLE SAE INDIA website and
teams shall follow the specified format only.
Design Report Submission
Report should be submitted by the last date as given on the website. Each day is case of late
submission will carry a penalty of reduction in 10% marks of total marks awarded.
Design Evaluation
Design evaluation will be conducted at the event site. Vehicles are expected to be presented
for design evaluation in essentially finished condition, i.e. fully assembled, complete and-ready
to-run.
During design evaluation, team members are expected to be able to fully explain and discuss all
aspects oftheir vehicles design and the rationale behind their design decisions.
Design will be evaluated and points will be awarded in the following:
Design Category Points
Ergonomics 50
Structure 50
Methodology 25
Technology 25
8.1.4 Marketing Presentation (50 points)
The objective of the Marketing Presentation is to provide an opportunity for the engineering
students to convince the executives of a hypothetical manufacturing company to purchase
their vehicles design and to put it into production. For the purpose of presentation teams may
assume that the judges are a mixed group of corporate executives who may have experience in
marketing, production, finance as well as in engineering.
One or more team members may make the presentation to the judges. Following the
presentation there will be a question answer round. Only the judges are permitted to ask
questions.
Teams should stress on points like the USPs of their vehicle, special features that set it apart
from other designs, strategy they will adopt.
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So, to brief up, the static events are of a total of 300 points.
Event PointsTechnical Inspection ---
Cost Event 50
Design Event 200
Marketing Presentation 50
Total 300
8.2 Dynamic Events
8.2.1 Acceleration Event (100 points)
The goal of the Acceleration Event is to provide engineering students a stage to demonstrate
the maximum speed capability of their vehicles in a non race condition.
Time and Place
The Acceleration Event will be held on day 2 of the competition at around 10 AM at a location
specified by the host organization. The exact starting time may vary due to prevalent weather
conditions.
Acceleration Course Description
The course will consist of straight, smooth and level paved surface of suitable width and clear
of obstacles, pits, cracks or potholes. The timed portion of the course shall be of 250 metres
straight in length with a 100 metre warm up, on which the vehicle has to go up and down the
track. Starting line will mark the beginning of run up area/time trap zone. The total time in two
directions will be noted for a vehicle. The vehicle will be allowed to move in course only when
signalled. The course shall be clearly marked to indicate the following points:
Staging area
Starting line 250 metres to time trap
End of course will be the starting line
Each team may make two attempts. Scoring will be based upon the better of the two attempts.
8.2.2 Manoeuvrability Event (100 points)
The goal of the Manoeuvrability Event is to provide engineering students a stage to
demonstrate the manoeuvrability capability of their vehicles in a non race condition.
Time and Place
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The Manoeuvrability Event will be held on day 2 of the competition at around 11 AM at a
location specified by the host organization. The exact starting time may vary due to prevalent
weather conditions.
Description
The course will consist of a smooth, levelled and paved surface of suitable width and full of
obstacles. The time trap portion of the course shall be manoeuvrability track full of bends and
turns. Starting line will mark the beginning of run up line followed by a line marking the start to
time trap zone. The vehicle will be allowed to move in course only when signalled. The winner
selection will be time based. The course shall be clearly marked to indicate the following points.
Starting line
Beginning of time trap
Manoeuvred path
Penalty cones
End of time trap
End of course
Each team may make two attempts. Scoring will be based upon the better of the two attempts.
8.2.3 Gradient Event (100 Points)
The objective of the Gradient Event is to provide engineering students a platform to
demonstrate the electric drive of their vehicle in a non race condition.
Time and place
The Gradient Event will be held on day 2 of the competition at around 12 noon at a location
specified by the host organization. The exact starting time may vary due to prevalent weather
conditions.
Description
The course will consist of an elevated ramp of about 7 inclination and the vehicle has to
climb up the course with zero human effort, i.e. entirely on battery power/electric drive.
The vehicle will be allowed to move in course only when signalled. The winner selection will be
time based.
Each team may make two attempts. Scoring will be based upon the better of the two attempts.
8.2.4 Durability Event (400 points)
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The objective of the Durability Event is to provide engineering students a platform to
demonstrate the racing capability of their vehicle and drivers in a race condition.
Time and Place
The Durability Event will be held on day 3 of the competition at around 9:30 AM at a location
specified by the host organization. The exact starting time may vary due to prevalent weather
conditions.
Description
The competition will take place over a continuously paved course that includes turns in both
directions and straight sections designed to demonstrate the advantage of vehicles
aerodynamic fairings. Up and down grades are encouraged. The lap length will be around 1.6-
2KM.
The course shall be clearly marked to indicate the following points:
Starting area
30 metres before run
Pit area
So, to brief up, the dynamic events are of a total of 700 points.
Event Points
Acceleration 100Manoeuvrability 100
Gradient 100
Durability 400
Total 700
9. Rules for Dynamic Events
9.1 Timing Area
The timing and scoring area, located at the end of the speed trap, will be off limits to spectators
and all others except the competition officials and the event timing staff.
9.2 Tally Board
The host organization will provide the staff a Tally Board o0n which vehicle speeds and
standings can be posted. The Tally Board will be separated from the timing area.
9.3 Drivers Training
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All drivers who will participate in the dynamic events must attend the Drivers training session
when called on event day. The meeting will clarify operating procedures and signals and will
identify courses features, hazards, landmarks and penalties which can be applied on team in
case of not being driven safely.
Any team that is not represented during this session would not be allowed to participate in
race; in case of unavailability of driver during training session any team member can represent
his team. In case of unavoidable absence, the team may file an appeal with the judging team,
whose decision regarding participation will be final and without consideration of fees paid.
9.4 Fairing
All vehicles in all classes of the competition shall be equipped with a full or partial fairing to
improve the aerodynamics and/or provide weather protection. This fairing must cover
sufficient area on both sides and in front to provide adequate space for clearly displaying the
vehicle number, SAE logo and college identification.
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Summary
Item Criterion
Student Status All participants MUST bear student status at the time of participation
Participation Limited to undergraduate engineering students
SAE MembershipValid SAEINDIA Membership at the time of registration and at the time of
event
Medical Insurance All participants MUST carry a valid medical insurance during the event
Faculty AdvisorMUST accompany the team and MUST be a registered faculty with the
institute represented by the team
Design andManufacturing
MUST be carried out by the registered student members ONLY. Any
professional help for designing and / or manufacturing the vehicle shall
invoke immediate disqualification
Kit vehicles are prohibited from taking part in the event
Only one (1) entry per college is allowed in the main event
Fee
1st Phase: 4000 INR
2nd
Phase: 12,000 INR
All participating teams MUST pay the fee in full amount; else, the
registration shall cancelled
Vehicle Configuration
The vehicle MUST be of dimensions 90 X 50 inch (L X B)
The maximum seating height (H point located by joining the torso line with
the line depicting the thigh) is limited to 36 inches
Passenger
ConfigurationThe vehicle MUST be capable of seating two passenger.
Human Power
The vehicle MUST have the capability to be driven by human power. Both
the passengers MUST be provided with individual powertrains to power
the vehicle in both single passenger mode and dual passenger mode.
Driver ConsiderationThe vehicle MUST be designed for 95 % population (5 percentile 95
percentile man)
ShieldAll moving parts such as chains, idlers, etc should be provided with guards
to protect the driver from injury
Clearances
There should be a clearance (gap) of minimum 3 inches between the driver
and any component of the vehicle, in static and dynamic conditions. Hands,
torso, thighs etc, - body parts that make contact with the vehicle in normal
seating position are excluded from the rule.
Wires and Harnesses
All wires and harnesses must be fastened securely to the vehicle structure
that prevents coming off in static and / or dynamic condition. Use of metal
wires, synthetic threads and tapes as a fastening device is prohibited.
Brakes
All vehicles MUST have functional, positive locking brakes on all wheels.
The brakes MUST be mounted to the wheel and not on the drive axle. The
functioning of the brakes will be evaluated through a Brake Test. Teams
that fail to pass the test shall be disqualified.
The brake lines for hydraulic brakes MUST be secured to the vehicle
structure to prevent damage in dynamic condition. Bleed valves MUST be
in a vertically upward orientation.
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The cables for mechanical brakes MUST be properly routed and secured to
the vehicle structure
SteeringAll steering joints should be fastened with lock nuts
Vehicle Structure
The vehicle structure MUST protect the driver in case of a breakdown andmust prevent the entry of any debris / foreign particle during the dynamic
events.
The vehicle structure MUST be made of steel or its alloy with a minimum
diameter of 1 inch.
Vehicle Structure MUST protect the driver from any debris on the course
of track, or at the side of the track.
Seat The driver seat MUST support the thigh and the entire torso of the driver.
Electricals
All harnesses MUST be insulated from damage by sharp objects
Battery MUST be shielded from the driver in a sealed metallic enclosure,
providing complete sealing.
Battery MUST be fastened rigidly to the vehicle structure and be away fromany contact with ground or driver.
Maximum permissible rating of the battery is 48V, 35 A-Hr
Vehicle can be equipped with a functional recharging mechanism for the
battery.
Motor Drive
PMDC/BLDC Motor is permitted. No other type is permitted for use in the
event. Hub motors are strictly prohibited.
Maximum electrical input rating of the motor is 400 W. The teams are
required to provide detailed specification chart of the motor at the time of
technical inspection.
Safety
All drivers MUST wear cycling helmet, cycling jersey, shorts, neck bracing,
shin, elbow and knee guards, gloves, visor or safety glasses, and runningshoes
The vehicle MUST be equipped with a cyclist water bottle for each driver
and the team MUST carry a spare for each driver.
FastenersAll joints of the vehicle must be provided with lock nuts and a minimum of
two threads MUST be exposed out of the nut.
Vehicle Identification
The vehicles MUST carry identification numbers (8 inch in height) at
front, right side and left side. The identification numbers MUST be visible
from a distance of 50 meters
Drivers
MUST drive safely
MUST NOT get off on the track
Vehicle should be propelled by the powertrain ONLY. No other teammember of the driver shall push / pull the vehicle.
All repairs MUST be carried out off the track.
Drivers MUST comply with the instructions of the track volunteers.
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Static Events
Design Event
Design Report 50 points
Design Evaluation 150 points
Ergonomics 50 points
Structure 50 points
Methodology 25 points
Technology 25 points
Cost Evaluation 50 points
Report 20 points
Cost Evaluation 30 points
Marketing Presentation 50 points
Total 300 points
Dynamic EventsManeuverability 100 points
Acceleration 100 points
Electric Drive 100 points
Durability 400 points
Total 700 points
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For any queries, contact:[email protected]
(Teams are advised to go through the FAQ page and the Notice page on the website beforeputting any query)
mailto:[email protected]:[email protected]:[email protected]:[email protected]