rapid encapsulation of pipelines avoiding intensive
TRANSCRIPT
PowerPoint PresentationMichael Adamo, P.E.
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines:
• Stand alone NFP made up of 27 natural gas utility companies
• Mission: Identify, select, fund, and oversee research
• Fund over $11M in research annually • OTD will be managing the TSSC for the program
Soliciting expertise/experience in the following area(s) for partnering:
• OTD is an organization that funds research.
• If you have compelling ideas related to the REPAIR program, we may consider providing co-funding
Task: XX
Please, select Task 1,2,3,4,5,6 (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• All of them…
Brad P. Wham, Ph.D.
Testing University of Colorado Boulder
(609) 731-2220 [email protected]
gas, water, and wastewater industries • Longevity testing of liner systems (50-year life) • Seismic testing of liners for EQ-retrofit
• Seismic evaluation of lifeline systems to ground deformation: physical testing & numerical modeling
• CIEST: large-scale testing facility equip with • material testing, structural dynamics, and centrifuge
capabilities
• Numerical modeling expertise to complement physical testing design and interpretation
Task: 1
• 1.1: Failure modes and performance criteria
• 1.2: Modeling failure modes and developing test methods
• 1.3: Testing and correlations
Allan Manalo, Ph.D.
(+61) 7 4631-2547 [email protected]
• Analytical modelling of composite pipe-in-steel pipe • Testing and analysis of repaired steel pipes • Durability investigation/modelling of coating materials
Soliciting expertise/experience in the following area(s) for partnering:
• Pipe-in-pipe testing • Development of test methods
Task: 1
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Characterizing and correlating failure modes for composite pipe-in-pipe configurations.
• Modelling the behavior for composite pipe-in-pipe under various loading scenarios.
• Establishing critical properties and optimizing structural coating materials.
REPAIR Industry Day Rapid Encapsulation of Pipelines Avoiding Intensive Replacement
Jeff Maier, PE
• Trenchless pipeline rehabilitation technology expertise • Advanced pipeline condition assessment technology
expertise • Federal contracts experience • Industry standards development (ASTM and ISO) • Prominent trenchless industry leadership roles • NACE CIP Level 3 coating/lining inspection certification • Dedicated team of research-focused engineers • Experience as a contractor, municipal engineer &
consultant with over 20 years in the pipeline industry
Soliciting expertise/experience in the following area(s) for partnering:
• Advanced coating/lining materials • Robotics technology providers • Pipe integrity and inspection
technologies • Coating/ lining installation systems • Academic partners • Gas industry experts
Task: 1
REPAIR project
Jason Stieg
[email protected]
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines:
• Inventor/developer of a new class of polymer, Poly-catechol styrene (PCS) which was derived from studying the adherence properties of mussels
Soliciting expertise/experience in the following area(s) for partnering:
• Task 2 Smart coating materials, we believe that our PCS could be one component of the overall final smart coating material. We are interested in partnering with other material teams to develop an integrated material solution.
• Task 3 Coating Deposition tool, we feel it is important to coordinate/jointly develop Task 2 and Task 3
Task: 2
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Task 2
• PCS has proven in the lab to outperform all commercially available adhesives in wet environments
• PCS has shown strong adhesion for many classes of materials, including low energy surfaces such as polymers (and even Teflon)
• PCS could also be applied as a pre- treatment or blended into other coating components systems
Innovative Pipeline Repair using Tailorable Universal Feedstock for Forming (TuFF) Materials Novel short fiber reinforced composite (FRP) feedstock revolutionizes the use of composites • World’s Strongest Short Fiber (FRP) developed under
a $15M DARPA program • ~60% Fiber Volume Fraction • Strength 230ksi (E-Glass) to 370ksi (CF)
• Low Pressure Radial Forming • TuFF material allows structural replacement
at minimum gauge • Fiber including hybrids and resins can be
tailored to lifecycle requirements and cost
Radial Formability Allows Rapid Encapsulation with FRP (40% Expansion enables complex features)
Looking for commercial partners to evaluate technologies • Task 2 Smart Coating Materials
• Existing material replacement with TUFF for improved manufacturability and structural performance
• Integrated Health Monitoring • Assist with Coating Deposition and Inspection
Dirk Heider, Ph.D. University of Delaware – Center for Composite Materials
[email protected], 302-831-8898
Integrate TuFF and TDR/CNT Health Monitoring Approaches with Existing Repair Technologies
Pipe Wall
Expansion via Internal pressure Short fibers slide microstructure preserved
Integrated Health Monitoring of Composite Pipe •Structural health technologies with Time Domain Reflectometry (TDR) or embedded Carbon Nanotube (CNT) networks in FRP
• TDR measurement along long distances in composite materials • Measures process conditions during pipe repair • Locate in-service faults and defects
• Patented CNT approach allows local strain and defect measurements in critical pipe zones
Ste p Generator
Sensor Line Z 0 , ε eff ≈ 2.1 Discontinuity
Z d , ε eff ≈ 3.3
Epoxy resin High Speed Oscilloscope
Air
Dennis Jarnecke
(847) 768-0943 [email protected]
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines: • GTI has over 75 years of experience working with the natural
gas industry developing and evaluating pipe repair and rehabilitation technologies.
• Developed and facilitated the implementation of composite materials, liners and other technologies for pipe replacement and repair of aging infrastructure.
• Developed and tested cured in place liners (Starline) • Evaluated various structural liners and composite piping
systems for rehabilitation applications • Data collection, GIS & internal pipe 3D mapping capabilities. • Established gas industry practices, codes, & standards. • Close relationship with natural gas pipeline operators.
Soliciting expertise/experience in the following area(s) for partnering: • Various consulting and other
technology needs related to modeling and various test methods
Task: 1 and 6
Please, select Task 1 and 6. (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest: • Testing / Analysis / Protocols /
Hardware • Physical REPAIR Pipe Testing • 3D Mapping & Data Integration and
Gerald O. Wilson, Ph.D.
(217) 863-2023 [email protected]
• Designing, scaling up and manufacturing smart coating additives aimed at adding self-reporting capabilities to coating and composite matrices (tunability of capsule properties)
• Additives that add self-healing functionality to coating and composite matrices
• Microencapsulation of healing agents, reporting agents and anti-fouling agents
Soliciting expertise/experience in the following area(s) for partnering:
• Pipe coating/composite deposition tools
• Pipe integrity/inspection tool • Integrated pipe testing • Pipeline mapping and data
integration, interface design
Task: 2
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Incorporation into matrix of targeted mechanical properties
• Localized damage reporting and active damage indication
REPAIR Industry Day Rapid Encapsulation of Pipelines Avoiding Intensive Replacement
Nils Napp / Kirstin Petersen Department of Electrical and
Computer Engineering Cornell University, Ithaca, NY
[email protected] [email protected]
• Multi-robot coordination and construction • Soft and compliant robots • Smart materials • Algorithms for complex polymer deposition planning • Reliable interaction with unstructured environments • System and mechanism design for multi-robot teams • Reliable long-term autonomy • Mapping, sensor fusion, and data analysis
Soliciting expertise/experience in the following area(s) for partnering:
• Coating Materials • NDT sensors • Tethers • Safety around pipelines
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines:
• Stand alone NFP made up of 27 natural gas utility companies
• Mission: Identify, select, fund, and oversee research
• Fund over $11M in research annually • OTD will be managing the TSSC for the program
Soliciting expertise/experience in the following area(s) for partnering:
• OTD is an organization that funds research.
• If you have compelling ideas related to the REPAIR program, we may consider providing co-funding
Task: XX
Please, select Task 1,2,3,4,5,6 (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• All of them…
Brad P. Wham, Ph.D.
Testing University of Colorado Boulder
(609) 731-2220 [email protected]
gas, water, and wastewater industries • Longevity testing of liner systems (50-year life) • Seismic testing of liners for EQ-retrofit
• Seismic evaluation of lifeline systems to ground deformation: physical testing & numerical modeling
• CIEST: large-scale testing facility equip with • material testing, structural dynamics, and centrifuge
capabilities
• Numerical modeling expertise to complement physical testing design and interpretation
Task: 1
• 1.1: Failure modes and performance criteria
• 1.2: Modeling failure modes and developing test methods
• 1.3: Testing and correlations
Allan Manalo, Ph.D.
(+61) 7 4631-2547 [email protected]
• Analytical modelling of composite pipe-in-steel pipe • Testing and analysis of repaired steel pipes • Durability investigation/modelling of coating materials
Soliciting expertise/experience in the following area(s) for partnering:
• Pipe-in-pipe testing • Development of test methods
Task: 1
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Characterizing and correlating failure modes for composite pipe-in-pipe configurations.
• Modelling the behavior for composite pipe-in-pipe under various loading scenarios.
• Establishing critical properties and optimizing structural coating materials.
REPAIR Industry Day Rapid Encapsulation of Pipelines Avoiding Intensive Replacement
Jeff Maier, PE
• Trenchless pipeline rehabilitation technology expertise • Advanced pipeline condition assessment technology
expertise • Federal contracts experience • Industry standards development (ASTM and ISO) • Prominent trenchless industry leadership roles • NACE CIP Level 3 coating/lining inspection certification • Dedicated team of research-focused engineers • Experience as a contractor, municipal engineer &
consultant with over 20 years in the pipeline industry
Soliciting expertise/experience in the following area(s) for partnering:
• Advanced coating/lining materials • Robotics technology providers • Pipe integrity and inspection
technologies • Coating/ lining installation systems • Academic partners • Gas industry experts
Task: 1
REPAIR project
Jason Stieg
[email protected]
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines:
• Inventor/developer of a new class of polymer, Poly-catechol styrene (PCS) which was derived from studying the adherence properties of mussels
Soliciting expertise/experience in the following area(s) for partnering:
• Task 2 Smart coating materials, we believe that our PCS could be one component of the overall final smart coating material. We are interested in partnering with other material teams to develop an integrated material solution.
• Task 3 Coating Deposition tool, we feel it is important to coordinate/jointly develop Task 2 and Task 3
Task: 2
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Task 2
• PCS has proven in the lab to outperform all commercially available adhesives in wet environments
• PCS has shown strong adhesion for many classes of materials, including low energy surfaces such as polymers (and even Teflon)
• PCS could also be applied as a pre- treatment or blended into other coating components systems
Innovative Pipeline Repair using Tailorable Universal Feedstock for Forming (TuFF) Materials Novel short fiber reinforced composite (FRP) feedstock revolutionizes the use of composites • World’s Strongest Short Fiber (FRP) developed under
a $15M DARPA program • ~60% Fiber Volume Fraction • Strength 230ksi (E-Glass) to 370ksi (CF)
• Low Pressure Radial Forming • TuFF material allows structural replacement
at minimum gauge • Fiber including hybrids and resins can be
tailored to lifecycle requirements and cost
Radial Formability Allows Rapid Encapsulation with FRP (40% Expansion enables complex features)
Looking for commercial partners to evaluate technologies • Task 2 Smart Coating Materials
• Existing material replacement with TUFF for improved manufacturability and structural performance
• Integrated Health Monitoring • Assist with Coating Deposition and Inspection
Dirk Heider, Ph.D. University of Delaware – Center for Composite Materials
[email protected], 302-831-8898
Integrate TuFF and TDR/CNT Health Monitoring Approaches with Existing Repair Technologies
Pipe Wall
Expansion via Internal pressure Short fibers slide microstructure preserved
Integrated Health Monitoring of Composite Pipe •Structural health technologies with Time Domain Reflectometry (TDR) or embedded Carbon Nanotube (CNT) networks in FRP
• TDR measurement along long distances in composite materials • Measures process conditions during pipe repair • Locate in-service faults and defects
• Patented CNT approach allows local strain and defect measurements in critical pipe zones
Ste p Generator
Sensor Line Z 0 , ε eff ≈ 2.1 Discontinuity
Z d , ε eff ≈ 3.3
Epoxy resin High Speed Oscilloscope
Air
Dennis Jarnecke
(847) 768-0943 [email protected]
Contributing expertise/experience relevant to rehabilitation of cast iron, wrought iron or bare steel pipelines: • GTI has over 75 years of experience working with the natural
gas industry developing and evaluating pipe repair and rehabilitation technologies.
• Developed and facilitated the implementation of composite materials, liners and other technologies for pipe replacement and repair of aging infrastructure.
• Developed and tested cured in place liners (Starline) • Evaluated various structural liners and composite piping
systems for rehabilitation applications • Data collection, GIS & internal pipe 3D mapping capabilities. • Established gas industry practices, codes, & standards. • Close relationship with natural gas pipeline operators.
Soliciting expertise/experience in the following area(s) for partnering: • Various consulting and other
technology needs related to modeling and various test methods
Task: 1 and 6
Please, select Task 1 and 6. (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest: • Testing / Analysis / Protocols /
Hardware • Physical REPAIR Pipe Testing • 3D Mapping & Data Integration and
Gerald O. Wilson, Ph.D.
(217) 863-2023 [email protected]
• Designing, scaling up and manufacturing smart coating additives aimed at adding self-reporting capabilities to coating and composite matrices (tunability of capsule properties)
• Additives that add self-healing functionality to coating and composite matrices
• Microencapsulation of healing agents, reporting agents and anti-fouling agents
Soliciting expertise/experience in the following area(s) for partnering:
• Pipe coating/composite deposition tools
• Pipe integrity/inspection tool • Integrated pipe testing • Pipeline mapping and data
integration, interface design
Task: 2
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest:
• Incorporation into matrix of targeted mechanical properties
• Localized damage reporting and active damage indication
REPAIR Industry Day Rapid Encapsulation of Pipelines Avoiding Intensive Replacement
Nils Napp / Kirstin Petersen Department of Electrical and
Computer Engineering Cornell University, Ithaca, NY
[email protected] [email protected]
• Multi-robot coordination and construction • Soft and compliant robots • Smart materials • Algorithms for complex polymer deposition planning • Reliable interaction with unstructured environments • System and mechanism design for multi-robot teams • Reliable long-term autonomy • Mapping, sensor fusion, and data analysis
Soliciting expertise/experience in the following area(s) for partnering:
• Coating Materials • NDT sensors • Tethers • Safety around pipelines
Please, select Task XX. XX = 1, 2,3,4 or 5, being: (1) Testing & Analysis, (2) Smart coating materials, (3) Coating-deposition tool, (4) Pipe Integrity/Inspection Tool, (5) Integrated pipe tests, and (6) Pipeline mapping and data integration.
Task(s) of Interest: