project t1p207 transfer line replacement major fabricationpage 1 of 23 (e 09.23.19) statement of...

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STATEMENT OF WORK

Requisition #: 336234

Title: Project T1P207 Transfer Line Replacement Major Fabrication

Revision Number: 0

Date: 2/20/2020

1.0 Objective

The objective of this Statement of Work (SOW) is to fabricate the components required to

support the installation of new waste transfer lines in support of the 242-A evaporator.

2.0 Background/Introduction

Tank Farm Projects has been tasked to replace the slurry and feed waste transfer lines between

the 242-A Evaporator and AW farm. The project scope includes:

Installation of four new pipe-in-pie waste transfer lines

Installation of jumpers in all affected pits and in the evaporator

Fabrication of support equipment and parts.

Equipment quality levels will vary from General Service QL-3 to Safety Significant QL-2.

Reference Section 7.4 for information on critical characteristics.

The scope of this project has been divided into 15 (fifteen) major tasks which are listed below;

subtasks are provided within each task as applicable. The proposal shall include pricing for the

core tasks; task/subtasks listed as “OPTION” will be priced when invoked by the BUYER per

contract requirements.

Task 1 – 242-A Jumper Fabrication

Subtask 1.1 – Jumper 41 to 5

Subtask 1.2 – Jumper 43 to 13A

Task 2 – AW-02A Jumper Fabrication

Subtask 2.1 – Jumper AW-02A-WT-J-[H-J-L-(X)] Subtask 2.2 – Jumper AW-02A-WT-J-[U-X-(Y)]

Subtask 2.3 – Jumper AW-02A-WT-J-[K-V-Y-2]

Subtask 2.4 – Jumper AW-02A-WT-J-[W-(Z)-1]

Subtask 2.5 – Jumper AW-02A-WT-J-[F-Z]

Subtask 2.6 – Jumper AW-02A-WT-J-[S-T] Subtask 2.7 – Jumper AW-02A-WT-J-[P-R]

Subtask 2.8 – 1” Horizontal Process Blank Fabrication

Subtask 2.9 – Tank Return Assembly AW-02A-WT-TKR-101(1-2)

Subtask 2.10 – Encasement Drain Jumper Assembly (ENC-DR)

Task 3 –AW-B Jumper Fabrication

Subtask 3.1 – Jumper AW-B-WT-J-[R1-A-(B)]

Subtask 3.2 – Jumper AW-B-WT-J-[R4-B-(C)]

Subtask 3.3 – Jumper AW-B-WT-J-[R6-R9-C]

Subtask 3.4 – Jumper AW-B-WT-J-[R14-R15-(A)]

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Task 4 – AW-02E Jumper Fabrication Subtask 4.1 – Jumper AW-02E-WT-J-[F-G]

Task 5 – Cover Plate Fabrication

Subtask 5.1 – AW-02A Cover Plate

Subtask 5.2 – AW-B Cover Plate Task 6 – Valve Operator Assembly Fabrication - OPTION

Subtask 6.1 – 2-Way 5KE Gear Operator Assembly

Subtask 6.2 – 3-Way 5KE Gear Operator Assembly

Subtask 6.3 – Encasement Drain T-Handle Assembly

Subtask 6.4 – Encasement Drain T-Handle Removable Assembly

Task 7 – Pipe-In-Pipe Transfer Line Fabrication

Subtask 7.1 – Slurry Line SL-170 Fabrication

Subtask 7.2 – Slurry Line SL-171 Fabrication

Subtask 7.3 – Supernat Line SN-275 Fabrication Subtask 7.4 – Slurry Line SL-172 Fabrication

Task 8 – Cathodic Protection System Fabrication - OPTION

Task 9 – Isolation Blanks Subtask 9.1 – 2” Combination Assembly

Subtask 9.2 – 3” Combination Assembly

Task 10 – Fabricate Jig Nozzles

Subtask 10.1 – 1” Jig Nozzles

Subtask 10.2 – 2” Jig Nozzles Subtask 10.3 – 3” Jig Nozzles

Task 11 – AW-02A Shield Plate Fabrication - OPTION

Task 12 – PUREX Test Connector Fabrication Subtask 12.1 – 3” Horizontal Low Point Test Connector

Subtask 12.2 – 2” Horizontal Low Point Test Connector

Subtask 12.3 – T-Handle for Test Connectors

Task 13 – PUREX Part Fabrication Subtask 13.1 – Machine 1” Cast PUREX Parts

Sub-Task 13.2 – Machine 1” PUREX Parts

Task 14 – Leak Detector Assembly Fabrication - OPTION

Task15 – Drain Seal Assembly Fabrication - OPTION

Subtask 15.1 – Drain Seal Assembly

Subtask 15.2 – Split Shield Plug

Supplemental attachments are listed below:

Attachment A – Jumper Assembly and Jig Requirements, Rev. B Attachment B – Ultrasonic Testing (UT) Requirements, Rev. A

Attachment C – Delivery Schedule

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3.0 Scope

3.1 Jumper Fabrication

Fabricate and test the jumper assemblies listed below to the applicable drawings, RPP-14541

Rev. 8, Jumper Fabrication and Testing Specification for Tank Farms and Attachment A. These fabrications are Safety Significant, Quality Level 2 (unless specified otherwise). A detailed

Fabrication Inspection and Test (FIT) Plan (Traveler) shall be prepared and submitted for

approval, specific witness/hold points will be provided for inclusion into the traveler. The vendor

shall provide 48 hours notice prior to the start of these activities. Travelers should be created for

each jumper assembly. PUREX connector parts listed as Government Furnished Equipment

(GFE) may be shipped either assembled or as loose parts for assembly by the fabricator.

Legible scans of all GFE Green Tags (including Transfer Accept Tags) shall be included in the

final travelers. The fabricator is responsible for supplying and welding the rotation stops to the

connector block per H-2-32430 (where required), safety wire per RPP-14541 Appendix B and

spring pins.

3.1.1 Task 1 – 242-A JUMPER FABRICATION

Subtask 1.1 – JUMPER ASSEMBLY 41 to 5

Quality Level: GS, QL-3

Quantity: 1

Drawing/Item: H-14-111834-010, Rev. 0

QA Clauses: B13 – Fabrication/Inspection/Test Plan (Traveler)

B25 – Certified Weld Inspector (CWI)

B28 – Welding Procedures and Qualifications B31 – Nondestructive Examination Process

B49 – Certified Material Test Reports

B52 – Inspection and Test Reports

B76 – Procurement of potentially Suspect or Counterfeit Items

B79 – Certificate of Conformance

Items that are GFE: 8 & 9. All other material supplied by fabricator.

Subtask 1.2 – JUMPER ASSEMBLY 43 to 13A


Quantity: 1










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3.1.2 Task 2 – AW-02A JUMPER FABRICATION

Subtask 2.1 – JUMPER ASSEMBLY AW-02A-WT-J-[H-J-L-(X)]

Quality Level: SS, QL-2

Quantity: 1 Drawing/Item: H-14-111836-010, Rev. 0

QA Clauses: B01 – QA Program Submittal and Pre-Award Survey

B04 – Supplier Quality Program Evaluation

B13 – Fabrication/Inspection/Test Plan (Traveler)







Items that are SS, QL-2 (balance are GS, QL-3): 6, 8-10, 14, 16-20, 25-27 & Filler Material

(primary piping).

Items that are GFE: 6, 8, 17, 18 & 25. All other material supplied by fabricator.

Subtask 2.2 – JUMPER ASSEMBLY AW-02A-WT-J-[U-X-(Y)]


Quantity: 1


QA Clauses: B01 – QA Program Submittal and Pre-Award Survey B04 – Supplier Quality Program Evaluation



B28 – Welding Procedures and Qualifications

B31 – Nondestructive Examination Process B49 – Certified Material Test Reports




Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 14, 16, 18-20, 25-27 & Filler Material

(primary piping).

Items that are GFE: 8, 16, 18 & 25. All other material supplied by fabricator.

Subtask 2.3 – JUMPER ASSEMBLY AW-02A-WT-J-[K-V-Y-2]


Quantity: 1



B04 – Supplier Quality Program Evaluation B13 – Fabrication/Inspection/Test Plan (Traveler)



B31 – Nondestructive Examination Process


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B52 – Inspection and Test Reports B76 – Procurement of potentially Suspect or Counterfeit Items


Items that are SS, QL-2 (balance are GS, QL-3): 6, 8-10, 14, 16, 18-20, 25-27 & Filler Material

(primary piping). Items that are GFE: 6, 8, 18 & 25. All other material supplied by fabricator.

Subtask 2.4 – JUMPER ASSEMBLY AW-02A-WT-J-[ W-(Z)-1]






B25 – Certified Weld Inspector (CWI) B28 – Welding Procedures and Qualifications




B76 – Procurement of potentially Suspect or Counterfeit Items B79 – Certificate of Conformance

Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 14, 16, 25-27 & Filler Material (primary

piping).

Items that are GFE: 8, 14, 16 & 25. All other material supplied by fabricator.

Subtask 2.5 – JUMPER ASSEMBLY AW-02A-WT-J-[F-Z]


Quantity: 1

Drawing/Item: H-14-111840-010, Rev. 0 QA Clauses: B01 – QA Program Submittal and Pre-Award Survey









Items that are SS, QL-2 (balance are GS, QL-3): 7-10 & Filler Material (primary piping).


To support on-going erosion testing, the fabricator shall perform ultrasonic testing (UT) on the

completed jumper per the requirements of Attachment B.

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Subtask 2.6 – JUMPER ASSEMBLY AW-02A-WT-J-[S-T]


Quantity: 1


QA Clauses: B13 – Fabrication/Inspection/Test Plan (Traveler) B25 – Certified Weld Inspector (CWI)






Items that are GFE: H-2-32410-010 & -020 (6-8, 10, 16-18 & 22, Type I Gasket, Reference Task

12), all other material supplied by fabricator.

Subtask 2.7 – JUMPER ASSEMBLY AW-02A-WT-J-[P-R]


Quantity: 1

Drawing/Item: H-14-111843-010, Rev. 0 QA Clauses: B13 – Fabrication/Inspection/Test Plan (Traveler)







Items that are GFE: H-2-32410-010 & -020 (6-8, 10, 16-18 & 22, Type I Gasket, Reference Task

12), all other material supplied by fabricator.

Subtask 2.8 – 1” HORIZONTAL PROCESS BLANK FABRICATION

Fabricate the Process Blank per drawing H-2-32410 & H-2-90162. Attach bail to completed

assembly. Perform hydrostatic pressure test per ASME B31.3 to 190 +10/-0 PSIG.


Quantity: 2

Drawing/Item: H-2-32410-030, Rev. 8 & H-2-90162-010 Rev. 5







Items that are GFE: H-2-32410-030 (6-8, 11, 16-18 & 22, Type I Gasket, Reference Task 12), all

other material supplied by fabricator.

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Subtask 2.9 – TANK RETURN ASSEMBLY AW-02A-WT-TKR-101(1-2)


Quantity: 1







B49 – Certified Material Test Reports B52 – Inspection and Test Reports



Items that are SS, QL-2 (balance are GS, QL-3): 9-11, 14, 15 & Filler Material (primary piping). Items that are GFE: 14 & 15. All other material supplied by fabricator.

Subtask 2.10 – ENCASEMENT DRAIN JUMPER ASSEMBLY (ENC-DR)

Quality Level: GS, QL-3 Quantity: 2



Quantity: 1





B31 – Nondestructive Examination Process B49 – Certified Material Test Reports





3.1.3 Task 3 – AW-B JUMPER FABRICATION

Subtask 3.1 – JUMPER ASSEMBLY AW-B-WT-J-[R1-A-(B)]


Quantity: 1








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Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 17-20, 25-27 & Filler Material (primary

piping). Items that are GFE: 8, 17, 18 & 25. All other material supplied by fabricator.

Subtask 3.2 – JUMPER ASSEMBLY AW-B-WT-J-[R4-B-(C)]











Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 14, 16-20, 25-27 & Filler Material

(primary piping).

Items that are GFE: 8, 17, 18, & 25. All other material supplied by fabricator.

Subtask 3.3 – JUMPER ASSEMBLY AW-B-WT-J-[R6-R9-C]


Quantity: 1

Drawing/Item: H-14-111849-010, Rev. 0 QA Clauses: B01 – QA Program Submittal and Pre-Award Survey









Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 14, 18-20, 25-27 & Filler Material

(primary piping).


Subtask 3.4 – JUMPER ASSEMBLY AW-B-WT-J-[R14-R15-(A)]


Quantity: 1


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Items that are SS, QL-2 (balance are GS, QL-3): 8-10, 18-20, 25-27 & Filler Material (primary

piping).


To support on-going erosion testing, the fabricator shall perform ultrasonic testing (UT) on the completed jumper per the requirements of Attachment B.

3.1.4 Task 4 – AW-02E JUMPER FABRICATION

Subtask 4.1 – JUMPER ASSEMBLY AW02E-WT-J-F-G


Quantity: 1











Items that are SS, QL-2 (balance are GS, QL-3): 6, 8-10 & Filler Material (primary piping).


To support on-going erosion testing, the fabricator shall perform ultrasonic testing (UT) on the

completed jumper per the requirements of Attachment B.

3.1.5 Task 5 – COVER PLATE FABRICATION

Subtask 5.1 – AW-02A COVER PLATE

Fabricate the AW-02A Cover Plate per drawing H-14-111857. This fabrication is General Service, Quality Level 3. A detailed Fabrication Inspection and Test (FIT) Plan (Traveler) shall

be prepared and submitted for approval.

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All material supplied by fabricator.

Fabricator shall be responsible to deliver on site.

Subtask 5.2 – AW-B COVER PLATE

Fabricate the AW-02A Cover Plate per drawing H-14-111858. This fabrication is General

Service, Quality Level 3. A detailed Fabrication Inspection and Test (FIT) Plan (Traveler) shall

be prepared and submitted for approval.






B31 – Nondestructive Examination Process B52 – Inspection and Test Reports





3.1.6 Task 6 – VALVE OPERATOR ASSEMBLY FABRICATION - OPTION

Fabricate the assemblies listed below to the applicable drawings. This fabrication is Safety

Significant, Quality Level 2. A detailed Fabrication Inspection and Test (FIT) Plan (Traveler)

shall be prepared and submitted for approval, specific witness/hold points will be provided for

inclusion into the traveler. The vendor shall provide 48 hours notice prior to the start of these

activities. A traveler may be created for each operator assembly or combined together.

Legible scans of all GFE Green Tags (including Transfer Accept Tags) shall be included in the

final traveler.

The table below provides the required information to complete the actuator assemblies:

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Location Valve EIN Type

(H-14-110327)

Shaft Length

Dimension “A” OR

Note 27.

241-AW-02A AW02A-WT-V-110 2-WAY (-010,-090) TBD











241-AW-02A AW02A-WT-V-401 T-HANDLE (-00)* TBD





241-AW-B AWVPB-WT-V-220 2-WAY (-010,-090) TBD










*Note: Type for H-2-90845, subtasks 6.3 & 6.4. Shaft Length includes 40” extension.

Subtask 6.1 – 2-WAY 5KE GEAR OPERATOR ASSEMBLY


Quantity: 11

Drawing/Item: H-14-110327-TBD, Rev. X, Includes Item 9, Excludes Items 4 & 5 QA Clauses: B01 – QA Program Submittal and Pre-Award Survey




B28 – Welding Procedures and Qualifications B49 – Certified Material Test Reports




Items that are SS, QL-2 (balance are GS, QL-3): 13, 19, 20, 29, 30, 31, 35 & Filler Material

(welding to SS components).

Items that are GFE: 31&45. All other material supplied by fabricator.

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Subtask 6.2 – 3-WAY 5KE GEAR OPERATOR ASSEMBLY


Quantity: 10

Drawing/Item: H-14-110327-TBD, Rev. X, Includes Item 9, Excludes Items 4 & 5








Items that are SS, QL-2 (balance are GS, QL-3): 13, 19, 20, 29, 30, 31, 35 & Filler Material

(welding to SS components). Items that are GFE: 31&45. All other material supplied by fabricator.

Subtask 6.3 – ENCASEMENT DRAIN T HANDLE ASSEMBLY


Drawing/Item: H-2-90845-TBD, Rev. X, Includes Item 9, Excludes Items 4, 5 & 45








Subtask 6.4 – ENCASEMENT DRAIN T HANDLE REMOVABLE ASSEMBLY


Quantity: 1 Drawing/Item: H-2-90845-TBD, Rev. X, Includes Item 9, Excludes Items 4, 5 & 45








3.1.7 Task 7 – PIPE-IN-PIPE TRANSFER LINE FABRICATION

Fabricate and test the transfer line spool assemblies listed below to the applicable drawings and

RPP-SPEC-63235 Rev. 0, Procurement Specification for Fabrication of Double Contained Pipe

System for 241-AW and 242-A Evaporator. These fabrications are Safety Significant, Quality

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Level 2 (unless specified otherwise). A detailed Fabrication Inspection and Test (FIT) Plan (Traveler) shall be prepared and submitted for approval, specific witness/hold points will be

provided for inclusion into the traveler. The vendor shall provide 48 hours notice prior to the start

of these activities.

To facilitate installation, Subtasks 7.1-7.3 will be divided into separate shipment batches. The sequencing of batch delivery will be directed by the BUYER & Attachment C.

All spool pieces for SL-172.

Spool pieces for SL-170, SL-171 & SN-275 routed from the 242-A facility to the AW-

Farm fence line (nearest field weld outside of the farm, between road and fence).

Spool pieces for SL-170, SL-171 & SN-275 routed from the fence line field weld to the

applicable AW pits.

Subtask 7.1 – SLURRY LINE SL-170 FABRICATION


Quantity: 1 Drawing/Item: H-14-111860 Rev. 0, H-14-111861 Rev. 0 & H-14-111862 Rev. 0













Quantity: 1

Drawing/Item: H-14-111860 Rev. 0, H-14-111861 Rev. 0 & H-14-111862 Rev. 0










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Subtask 7.3 – SUPERNATANT LINE SN-275 FABRICATION


Quantity: 1












Quality Level: SS, QL-2 Quantity: 1












3.1.8 Task 8 – CATHODIC PROTECTION SYSTEM FABRICATION - OPTION

Fabricate the assembly listed below to the applicable drawings. This fabrication is General

Service, Quality Level 3. A detailed Fabrication Inspection and Test (FIT) Plan (Traveler) shall

be prepared and submitted for approval, specific witness/hold points will be provided for

inclusion into the traveler.


Quantity: 1

Drawing/Item: H-14-111863-TBD, Rev. 0

QA Clauses: B13 – Fabrication/Inspection/Test Plan (Traveler) B52 – Inspection and Test Reports




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3.1.9 Task 9 – ISOLATION BLANK FABRICATION

Fabricate, inspect and deliver the assemblies listed below. The fabricator shall ensure a 2” deep

Proto impact socket will slide on and off of each operating screw (acorn).

Subtask 9.1 – 2” COMBINATION ASSEMBLY

Quality Level: General Service (QL-3)

Quantity: 20

Drawing/Item: H-2-73453-140, REV. 6 (2” Combination Isolation Blank).

QA Clauses: B25 – Certified Weld Inspector (CWI)

B28 – Welding Procedures and Qualifications B52 – Inspection and Test Reports

B76 - Procurement of Potentially Suspect/Counterfeit Items

B79 - Certificate of Conformance

All material shall be provided by the fabricator.

Subtask 9.2 – 3” COMBINATION ASSEMBLY


Quantity: 15 Drawing/Item: H-2-73453-130, REV. 6 (3” Combination Isolation Blank).







3.1.10 Task 10 – FABRICATE JIG NOZZLES

Fabricate, inspect, package, and deliver the components listed below. Nozzles shall be fabricated

from 304/304L or 316L stainless steel round stock. On drawings H-2-90184, H-2-90185, and H-

2-90186, all mention of castings shall be disregarded and only final machined nozzle dimensions

shall be used (cast dimensions as required). Nozzles shall be permanently marked (via chemical

etch or laser engraving) with ½” tall lettering between the kick plate interface and the critical surface that reads “FOR JIG USE ONLY-XXX”. The XXX indicates the raw stock material

selected. The jig nozzles will be used to support jumper fabrication, used and unused nozzles will

be shipped after jumper fabrication is complete.

Subtask 10.1 – 1” JIG NOZZLES

Quality Level: General Service (QL-3).

Quantity: 10

Drawing/Item: H-2-90184-020 Rev. 4 (SHT 1), 1” Nozzle

QA Clauses: B79 - Certificate of Conformance



Quantity: 15

Drawing/Item: H-2-90185-020 Rev. 6&5 (SHT 1&2), 2” Nozzle

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Quantity: 15 Drawing/Item: H-2-90186-020 Rev. 6&4 (SHT 1&2), 3” Nozzle



3.1.11 Task 11 – AW-02A SHIELD PLATE FABRICATION - OPTION

Fabricate, inspect and deliver the assembly listed below.


Quantity: 1 Drawing/Item: SK-T1P207-AWSSP-010, REV. A (AW Split Shield Plate).




B76 - Procurement of Potentially Suspect/Counterfeit Items B79 - Certificate of Conformance


3.1.12 Task 12 – PUREX TEST CONNECTOR FABRICATION

Fabricate, inspect, package, and deliver the components listed below.

Subtask 12.1 – 3” HORIZONTAL LOW POINT TEST CONNECTOR

Quality Level: General Service (QL-3). Quantity: 1

Drawing/Item:SK-T1P207-3HLP, Rev. A (3” HORIZONTAL LOW POINT TEST

CONNECTOR)


B28 – Welding Procedures and Qualifications B52 – Inspection and Test Reports



Items that are GFE: H-2-32430-030. All other material supplied by fabricator.

Subtask 12.2 – 2” HORIZONTAL LOW POINT TEST CONNECTOR


Quantity: 3

Drawing/Item:SK-T1P207-2HLP, Rev. A (2” HORIZONTAL LOW POINT TEST CONNECTOR)





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Subtask 12.3 – T-HANDLE FOR TEST CONNECTORS


Quantity: 2

Drawing/Item:SK-T1P207-THTC, Rev. A (T-HANDLE FOR TEST CONNECTORS)



B52 – Inspection and Test Reports B76 - Procurement of Potentially Suspect/Counterfeit Items



3.1.13 Task 13 – PUREX PART FABRICATION


Subtask 13.1 – MACHINE 1” CAST PUREX PARTS


Quantity: 6

Drawing/Item: H-2-68212, Item 2 (1” Horizontal Skirt).

Castings provided as GFE.

Subtask 13.2 – MACHINE 1” PUREX PARTS


Quantity: 8

Drawing/Item: H-2-32411, Item 5 (1” Operating Screw).

Quantity: 8 pair

Drawing/Item: H-2-32411, Item 6 (1” Split Washer).

QA Clauses: B13 - Fabrication/Inspection/Test Plan B52 – Inspection and Test Reports



Quantity: 24

Drawing/Item: H-2-90173, Item 3 (1” Hook).

QA Clauses: B13 - Fabrication/Inspection/Test Plan





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3.1.14 Task 14 – LEAK DETECTOR ASSEMBLY FABRICATION - OPTION



Quantity: TBD Drawing/Item: H-14-100981-010, Rev. 4 (PIT LEAK DETECTOR ASSEMBLY)

QA Clauses: B76 - Procurement of Potentially Suspect/Counterfeit Items



3.1.15 Task 15 – DRAIN SEAL ASSEMBLY FABRICATION - OPTION


Subtask 15.1 – DRAIN SEAL ASSEMBLY


Quantity: 1

Drawing/Item: H-14-107429-010, Rev. 6 (ASSEMBLY)

QA Clauses: B25 – Certified Weld Inspector (CWI) B28 – Welding Procedures and Qualifications





Subtask 15.2 – SPLIT SHIELD PLUG


Quantity: TBD Drawing/Item: H-14-107429-0170, Rev. 6 (SPLIT SHIELD PLUG)




B76 - Procurement of Potentially Suspect/Counterfeit Items B79 - Certificate of Conformance


3.2 Additional Requirements

If a drawing or sketch has not been provided (not applicable to non-exercised Options), it is the

fabricators responsibility to identify and request a copy. Once the contract has been awarded the

fabricator cannot request additional funding for design media not identified or requested during

the proposal period.

As permitted within the fabricators Redline Procedure, minor redlines that do not invoke

additional costs or significant schedule impacts may be executed directly with TOC Engineering

and fabricator. RFIs are not required for these minor changes.

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Generation of parts from Cut to CAD or See CAD Files are the responsibility of the fabricator. Interfaces and fit-ups shall be understood and accounted for when producing these parts.

The fabricator shall approach fabrications by understanding the assemblies and functions of the

equipment, each individual working on the fabrication should understand how the components

interface with adjoining components that they are working on.

The Buyer (or delegate) shall have shop access to walk-down equipment upon request to monitor

progress and ensure proper assembly.

3.3 Jumper Table

The following table is provided as an overview of the jumper/connector fabrications. The

requirements for fabrication are contained within each task above.

Location Name Drawing

GFE

Nozzle

GFE PUREX Connectors GFE Valves

1” 1” 2” 3” 2” 3”

2” 3” V H V H V H 2

(way)

3

(way)

2

(way)

3

(way)

242-A 41 to 5 H-14-111834 1* 1*

43 to 13A H-14-111835 1* 1*

AW-02A

H-J-L-(X) H-14-111836 1 1 2 2 2

U-X-(Y) H-14-111837 1 2 1 1

K-V-Y-2 H-14-111838 1 3 2 2

W-(Z)-1 H-14-111839 1 1 1

F-Z H-14-111840 1 1

S-T H-14-111842 1 1

P-R H-14-111843 1 1

1” Hor.

Process Blank (2)

H-2-32410-030 2**

Tank

Return H-14-111846 1 1

Enc. Drain (2)

H-14-111841

2*

AW-B

R1-A-(B) H-14-111847 1 2 1 1

R4-B-(C) H-14-111848 1 1 1 1 1

R6-R9-C H-14-111849 2 1 2 1

R14-R15-(A)

H-14-111850 1

2 2 1

AW-02E F-G H-14-111856 1 1

Test 3” Hor.

Low Point SK-T1P207-

3HLP

1*

Test

2” Hor.

Low Point (3)

SK-T1P207-2HLP

3*

Totals: 2 5 2 4 6 6 6 16 3 3 8 7

Notes: * GS components; ** GS, Reference Task 12 for parts.

4.0 Submittals

In support of the work scope established in Section 3.0 above, submittals are listed on the Master Submittal Register (MSR).

Submittals shall be provided using the TOC Incoming Letter of Transmittal form provided by the

Procurement Specialist. All transmittal subject headings shall contain, at a minimum, the

subcontract number, submittal number, and submittal description.

Submittals shall be provided in electronic format unless available only as a hard copy. Electronic

submittals shall be sent in accordance with instructions provided by the Procurement Specialist.

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Electronic formats must be non-password protected in one of the formats noted on the Procurement Website located and the following web address:

http://www.hanford.gov/tocpmm/files.cfm/APPROVED_ELECTRONIC_RECORD_FOR

MATS.pdf

5.0 Acceptance Criteria

Subcontract work products and services shall meet applicable standards as referenced in 6.2

below. All deliverable documentation shall be complete, accurate, legible, and reproducible.

Before delivery, design media and documents shall be reviewed by qualified Subcontractor

personnel for technical adequacy and appropriate content. The Subcontractor shall attest, in

writing, to the accuracy and completeness of the information contained in the final deliverables.

All equipment fabricated shall comply with the applicable design media and applicable

fabrication specifications. All Non-conformance reports shall be dispositioned and accepted by

TOC prior to the delivery of the equipment. Attachment C contains the delivery dates for each

task.

6.0 Configuration Management and Standards

6.1 Configuration Management Requirements

There are no specific Configuration Management requirements applicable to this SOW.

6.2 Applicable Standards

See applicable Codes and Standards within each task and related design media.

TFC-ENG-STD-52, Subcontractor Welding Standard.

7.0 ESH&Q Requirements

7.1 Quality Assurance Requirements

The Contractor shall have a documented and implemented Quality Assurance Program. The Contractor’s program shall be submitted for review/approval against the

requirements identified on site form A-6006-661 Quality Assurance Requirements dated

2/18/2020.

7.1.1 Supplier Quality Assurance Program

The Subcontractor's Quality Assurance Program shall be subject to review at all times,

including prior to award.

7.1.2 Supplier Quality Assurance Program Changes

The Subcontractor shall, during the performance of this subcontract, submit proposed

changes to their approved quality assurance program to the WRPS Buyer for review and

concurrence prior to implementation.

7.1.3 Quality Assurance Oversight

WRPS personnel will co-ordinate with the supplier to conduct scheduled and periodic

oversight of activities or products associated with this scope of work.

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7.1.4 Quality Assurance Requirements for Analytical Laboratory Services

Reserved.

7.2 Price-Anderson Amendments Act Requirements

The subcontractor shall comply with Article 2.11 entitled, Price-Anderson Amendments

Act (PAAA), contained in the General Provisions and shall have a process in place to

ensure that noncompliance documentation that affects work performed for WRPS, is

submitted to [email protected]. The subcontract/PO number must always

accompany the material being provided.

Subcontractor personnel shall be trained to the nuclear safety rules consistent with their

specific position and assigned work.

7.3 Special ESH&Q Requirements

Access to the Hanford Site is required for delivery of items only.

7.4 Commercial Grade Dedication (CGD) Critical Characteristics Information

Material required to be Safety Significant (QL-2) shall be procured from an evaluated NQA-1 qualified vendor or material shall be upgraded via commercial grade dedication

(CGD). Necessary actions to verify the critical characteristics shall be submitted to the

Buyer as part of the CGD plan for review/approval. To ensure the critical characteristics have been met, the following actions may need to be performed:

• Establish production traceability (i.e. heat/lot/batch homogeneity).

• Verify part number on 100% of the items received, if applicable.

• Perform dimensional inspection.

• Following EPRI guidelines where production traceability exists, perform destructive

testing to obtain chemical and mechanical properties to show conformance with the

applicable material standard.

8.0 Verification/Hold Points

As part of the subcontract submittal process and unless otherwise specified, TOC will review

subcontractor prepared documents and designate all required TOC review, inspection, witness,

and notification points.

9.0 Reserved

10.0 Work Location/Potential Access Requirements

Access will be required for 218-A & 2101-HV (marshalling yard) to deliver large items.

11.0 Training

Not Applicable.

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12.0 Qualifications

The fabricator shall be an experienced SolidWorks user; the development of shop drawings

derived from models will be the responsibility of the fabricator. SolidWorks shall be used as

the primary platform for working with provided models.

The fabricator shall have a minimum of 5 years experience with fabricating remotely installed

rigid jumper assemblies with PUREX connectors that have been installed and used

successfully within the Hanford waste tanks.

The fabricator shall have a minimum of 5 years experience with fabricating pipe-in-pipe

waste transfer piping assemblies that have been installed and used successfully within the Hanford site or equivalent.

13.0 Special Requirements

Use of Government Vehicles

There is no anticipated need for any Subcontractor employees to use a Government-furnished

vehicle in the performance of this statement of work. The Subcontractor’s employees, therefore,

are specifically prohibited from driving any Government-furnished vehicles under the

performance of this statement of work unless this statement of work is formally so modified by the parties and the employee(s) will present a valid driver’s license to the BTR for review.

Government Property

Pursuant to the Subcontract Special Provision 12 (SP-12) – Management of Government Property, the following Government-owned property will be furnished to the Subcontractor. The

Subcontractor will be responsible for managing the Government-Furnished Property (GFP) below

and/or Contractor-Acquired Property (CAP) as required in the Subcontract Special Provision,

(SP-12) and in accordance with its Property Management program.

Government Furnished Property/Material Description Quantity Unit Of

Measure 2” PUREX Connector Assembly (Hor. &Vert.) 12 EA

3” PUREX Connector Assembly (Hor. &Vert.) 24 EA

2” 2-Way Ball Valve (PBM) 3 EA




1” PUREX Parts (Cast: Skirts ; other assembly parts) 1 Lot

U-Joints, 2”, Curtis 52 EA

Gearbox, Valve Actuator (90& 180) 21 EA

14.0 Reporting/Administration

The Subcontractor shall submit to TOC for approval a Subcontract Schedule. This approved

Subcontract Schedule will become the Project Baseline Schedule. No progress payments will be made until the Subcontractor’s Schedule has been accepted by TOC. The schedule shall contain

sufficient detail to identify critical schedule activities, TOC interface, submittals required,

inspection points, deliverables, long lead procurement items and any other information pertinent

to the performance of this Subcontract.

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The Subcontract Schedule shall include the following information for each activity: 1. Activity ID

2. Activity Description

3. Durations (Original and Remaining)

4. Percent Complete

5. Start and Finish Dates 6. Budgeted Cost (BCWS)

7. Earned Value Cost (BCWP)

The Subcontractor shall promptly inform TOC of any proposed change in the schedule and shall

furnish TOC with a revised schedule within seven (7) calendar days after approval by TOC of

such change.

The schedule shall be kept up-to-date, taking into account the actual work progress and shall be

revised as required.

The Subcontractor shall provide a weekly progress report via email.

15.0 Workplace Substance Abuse Program Requirements

A Workplace Substance Abuse Program is not required for this SOW.

project t1p207 transfer line replacement major fabricationpage 1 of 23 (e 09.23.19) statement of...

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