Systems

PrimeMobile asphalt mixing plant

With productive capacity of 100 –140 t/h

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Prime 100 –140 t/h Flexible, pure and simple : The continuous asphalt mixing plant

Benefits at a gla

nce

• Highly mobile,

compact continu

ous asphalt

mixing plant

• Produces high-q

uality asphalt tha

nks to

the clear separati

on of the drying a

nd

mixing processes

• Additives, fibre

s, Ammann Foam

etc., can be

added optional f

ar away from the

heat source

• Adjustable mix

ing time accordin

g to recipe

and capacity

Top mobility guaranteedPrime 140 is the highly mobile version of Ammann’s very successful continuous asphalt mixing plants. It was devel-oped specifically for markets where high mobility is in de-mand. All continuous asphalt mixing plants from Ammann are equipped with a continuously running two-shaft paddle mixer, and the Prime 140 is no exception. One of its special features is a controllable outlet gate that enables the filling height and therefore the mixing time to be set depending on recipe and output. The outlet gate also drastically re-duces losses during start-up and shut-down of production.

“The Prime is now also available with a capacity of 100 t/h. ”

Legend1. Cold feeders with belt scale2. Drying drum with Ammann burner3. Crude gas channel4. Mixer 5. Filter 6. Fan with chimney7. Drag slat conveyor with batcher8. as1Push control system

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Prime 140 at the ship loading. Prime 140 on route to the next construction site.

Optional: Prime 140 with a divided tank for bitumen / fuel.The Prime 140 comes equipped with three cold feeders.

The Prime 140 in it’s working position: The total length is 22,7 meters.

Prime 140 – Advanced continuous mixing technology

100 %

50 %

24 480

• Flexible wet mixing time• Good mixing quality even at low bitumen additions • Good emission values

50% reduction of the start/stop-losses thanks to the variable outlet gate

Mixing time (sec)

Operating rangeFilling (%)

Process - optimised Clearly separating the drying and mixing processes leads to significant advantages with regard to mixing quality and emission behaviour. There is no risk of bitumen vapours or filler material contaminating the exhaust air as the dryer is fully self - contained.

The mixer is detached from the thermal process; it is therefore possible to adapt the mixing process to a specific mixing task and to feed additives such as fibres into the mix far away from where the heating process takes place. The result is an uncompromised process with optimum and independent control of each process step.

Latest technology includedAmmann is the only provider to control the entire value-add-ing chain and to consequentially guarantee the quality of the asphalt conditioning process from start to finish. Numerous upgrade options and accessories can be added to the Prime 140 at any time, making it the best choice to get the most out of your investment in the long term. In addition to the existing mobile and semi mobile versions, the Prime is now available as a two trailer-version.

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Modern control system guarantees safe productionThe entire plant is operated safely, simply and fully automatic with the help of control software. A modern control system regulates and controls every process and guarantees safe, high - quality production. The system alerts the operator if he needs to intervene or, in the event of an emergency, switches the plant into a safe state. The operator can switch to manual operation at any time.

A modern control system regulates and controls every process and guarantees safe, high - quality production.

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Cold feeders: Individual component feeding via belt scale.

Prime 140 – well designed, integrated safety and electrical systems.

Advanced technology in asphalt mixing from AmmannAmmann has now been successfully constructing asphalt mixing plants for over 100 years. At the present time, over 4.000 Ammann mixing plants are in use around the world, deliver-ing top quality mix for road construction right around the clock.

The process of manufacturing in an Ammann asphalt mixing plant is based on proven princi-ples, which have been consistently optimised over the years. From the smallest to the largest plant, be it continuous or batch : In every mixing plant proven Ammann core components ( dryer, burner, filter, screen, mixer, control system) work to ensure that every process stage is as efficient as possible.

Cold feeder with gravimetric device.

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Amix twin-shaft compulsory mixer with adjustable mixing duration and a swivel-mounted drag slat conveyor with batcher.

Drying drum: Four easily accessible and individual adjustable drives.

Filter: Easily accessible filter discharge screw and heat resistant Ammann filter bags.

High performance drum insulation beneath an aluminium covering. Precision drum support ring spring mounted to compensate the thermal expansion.

Bitumen dosing with preassembled bitumen pump.

The asphalt loading is done by the drag slat conveyor and batcher.

Flow diagram Prime 140

Fuel

Air

1

3

78

2

4

5

6

9

10

11

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ComponentsA dense aggregate curtain guarantees an optimum aggre-gate drying process, after which it is heated to the required temperature in the well - insulated heating zone. Process efficiency depends primarily on the design and arrangement of the lifts furthermore, smartly arranged dryer internals significantly reduce emissions as well as wear and tear.

Burners form a part of Ammannʹs core business ; all Am-mann burners are optimised for fuel efficiency and low - emissions combustion. They are also harmonised with the drying / heating process and are available for any re-quired fuel combination.

The exhaust system is optional equipped with a filler strainer that significantly reduces the burden on the fabric

filter. The system works in accordance with the “Reverse Air Principle” and has a large filter surface area coupled with a low filter fabric burden. Good dedusting rates and great durability are therefore guaranteed.

Standard plants have three cold feeders, whereby each bin has its own gravimetric device to enable precise dosing of each aggregate component.

Feeding components such as bitumen, filler and other solids into the mix can be accurately adjusted to the aggre-gate's “actual values“ to guarantee high dosing accuracy. A high - quality flow counter, for instance, controls bitumen feed to the exact quantity required by the recipe.

Legend

1. Cold feeders with belt scale

2. Dryer drum with Ammann burner

3. Filter

4. Mixer

5. Drag slat conveyor with batcher

6. Electrically heated bitumen system

7. Truck loading station

8. as1Push control system

9. Pressure measurement

10. Temperature measurement with control function and display

11. Fuel tank

12. Compressed air system

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Plant type 100 140

Number of cold feeders Standard: 3 | + option Standard: 3 | + option

Content cold feeders 3 × 7 m³ | option: 3 × 10 m³ 3 × 7 m³ | option: 3 × 10 m³

Type drying drum T 1650 T 160

Diameter / length 1,6 m / 5 m 1, m / 6 m

Drum drive × 7,5 kW × 9,5 kW

Max. drying capacity at 3 % moisture 100 t/h 10 t/h

Max. drying capacity at 5 % moisture 0 t/h 120 t/h

Burner power output 7,0 MW 9,3 MW

Fuels Fuel oil extra light, heavy oil | Option: gas Fuel oil extra light, heavy oil | Option: gas

Filter capacity 22 000 Nm³/h 30 000 Nm³/h

Filter surface 265 m² 330 m²

Aggregate weighing system Belt scale in each dosing conveyor belt Belt scale in each dosing conveyor belt

Bitumen weighing system Volumetric | option: massflow system Volumetric | option: massflow system

Type mixerAmix twin-shaft paddle mixer with mix dwell time for filling level

Amix twin-shaft paddle mixer with mix dwell time for filling level

Mixer size 1,2 t 1,2 t or 1,5 t

Number of agitator planes or 10 or 10

Continual plant capacity * 35 – 100 t/h 35 – 10 t/h

Control system as1 Push as1 Push

Cold Recycling addition up to 40% – Directly into the mixer

Transport dimensions without truck • Overall length 21,7 m • Length (from kingpin) 1,6 m • Width 3,2 m | Height , m • Number of axles 2 • Maximum load per axle 9 t • Maximum vertical load 17 t• Overall weight ca. 3 t

• Overall length 22,7 m • Length (from kingpin) 19,6 m • Width 3,2 m | Height , m • Number of axles 3 • Maximum load per axle 9 t • Maximum vertical load 17 t• Overall weight ca. 3 t

Options • Additional one ore two cold feeders• Protection grid for cold feeder• Tri-fuel burner for addititional combustibles

(natural gas etc.)• Mobile, semimobile or stationary bitumen and fuel tanks• Heater for heavy fuel oil and bitumen• Preseperator• Imported filler addition (volumetric / gravimetric)• Reclaimed filler addition (volumetric / gravimetric)• Bitumen counter for gravimetric dosing of bitumen• Bitumen foam generator • Fibre addition (volumetric / gravimetric)• Hot mix storage silo lateral • More options upon request

• Additional one ore two cold feeders• Protection grid for cold feeder• Tri-fuel burner for addititional combustibles

(natural gas etc.)• Mobile, semimobile or stationary bitumen and fuel tanks• Heater for heavy fuel oil and bitumen• Recycling addition: directly into the mixer • Preseperator• Imported filler addition (volumetric / gravimetric)• Reclaimed filler addition (volumetric / gravimetric)• Bitumen counter for gravimetric dosing of bitumen• Bitumen foam generator • Fibre addition (volumetric / gravimetric)• Hot mix storage silo lateral • More options upon request

* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %, aggregate temperature increase 175 K and 0/2 fraction share max. 0 %.

Prime 100–140 t/h

Continuous process | Mobile asphalt mixing plants

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Factories

Subsidiaries

Regions with sales partner

Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners

Intelligent compaction

An innovative family fi rmAmmann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable.

True to our motto “Productivity Partnership for a Lifetime” we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.

Ammann: One brand – grown over years

Member of Ammann G roup

Member of Ammann G roup

WIBAU

Langenthal CHHeadquarters

Gravataí BR

Shanghai CN Verona IT

Hennef DE

Ettlingen DE

Alfeld DE

Nové Město CZ

Ahmedabad IN

11

Factories

Subsidiaries

Regions with sales partner

Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners

Intelligent compaction

An innovative family fi rmAmmann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable.

True to our motto “Productivity Partnership for a Lifetime” we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.

Ammann: One brand – grown over years

Member of Ammann G roup

Member of Ammann G roup

WIBAU

Langenthal CHHeadquarters

Gravataí BR

Shanghai CN Verona IT

Hennef DE

Ettlingen DE

Alfeld DE

Nové Město CZ

Ahmedabad IN

Rammers Vibratory plates Rollers Road pavers

Control systemsAsphalt mixing plants Concrete mixing plants Customer Service

Ammann manufactures mixing plants, compactors and pavers at nine of its own produc-tion locations. Over 100 agencies and sales partners work directly for our customers throughout the world. Expert round - the - clock service and a high - quality spare parts service are guaranteed.

CompactionA complete line of state of the art Ammann compaction products is manufactured at two dedicated production sites. From 62 kg Rammers up to 25 000 kg Vibrating Rollers, from Attachment Compactors to Intelligent Compaction Systems – with experts for all compaction applications Ammann ensures maximal customers benefit. The global network of distribution companies and distribution partners ensures the utmost support of our customers – everywhere, at any time.

Road paversOur Paver family consists of seven base machine types. Within a weight range of 1 to 15 t, these pavers offer paving widths from below 1 metre up to 6,5 metres. You will find the right paver to meet even the most demanding job requirements from footpaths, cycle tracks and rural roads over to parking lots, municipal, urban and main roads as well as resurfacing work.

Asphalt mixing plantsAmmann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated – from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions – a figure that speaks for itself.

Concrete mixing plantsAmmann Elba holds a leading position as a manufacturer of both modern concrete compulsory mixers and com-plete mixing plants offering reliable and economic plant solutions for the production of high quality concrete. Ammann Elba offers a wide range of mixing plants cover-ing all major sizes in mobile and stationary applications. Planetary counter-current mixers, modules for the produc-tion of precast concrete and linear storage bins compli-ment the product range.

Australia: Ammann Australia Pty. Ltd. | Narangba 4504

Austria: Ammann Austria GmbH | 4114 Neuhaus

Brazil: Ammann do Brasil | CEP: 94180-452 Gravataí/RS

Bulgaria: Ammann Bulgaria | 1700 Sofia

China: Ammann Construction Machinery Shanghai Co. Ltd. | Shanghai 201700

Czech Republic: Ammann Czech Republic a.s. | 54901 Nové Město nad Metují

Ammann Asphalt GmbH | 60200 Brno

France: Ammann France SAS | 94046 Créteil/Cedex

Germany: Ammann Asphalt GmbH | 31061 Alfeld (Leine)

Ammann Verdichtung GmbH | 53773 Hennef

Ammann Elba Beton GmbH | 76275 Ettlingen

India: Ammann Apollo India Private Ltd. | Ahmedabad 380 009

Indonesia: Ammann South East Asia | Jakarta 11530

Italy: Ammann Italy S.p.A. | 37012 Bussolengo

Kazakhstan: Ammann Kazakhstan LLP | Almaty 050051

Netherlands: Ammann Benelux B.V. | 7730 SK Ommen

Poland: Ammann Polska sp.z.o.o. | 02-230 Warszawa

Romania: Ammann Group Romania S.R.L. | 060233 Bucharest

Russia: Ammann Russia o.o.o. | 127 473 Moscow

Singapore: Ammann Singapore Pte. Ltd. | 307591 Singapore

Spain: Ammann Iberia S L | Madrid

South Africa: Ammann Construction Machinery South Africa | Benoni 1500

Sweden: Ammann Scandinavia | 211 20 Malmö

Switzerland: Ammann Switzerland Ltd. | 4901 Langenthal

Avesco AG | 4901 Langenthal

Turkey: Ammann Teknomak A.S. | Ankara 06370

Ukraine: OOO Ammann Ukraine | 03150 Kiev

United Arab Emirates: Ammann NME FZE | Dubai

United Kingdom: Ammann UK Ltd. | Warwickshire CV37 0TY

USA: Ammann America Inc. | Ponte Vedra | Florida 32082

Detailed information can be found at: www.ammann-group.com

EN | 03 | 2014Specifications are subject to change.