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The European contestThere are several publications questioning the future roleof natural gas inside a sustainability European framework.
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Strategy: 10 Implemented measures
1) Flaring instead of venting in LNG plants and UGS & send outcompressors.2) Replacing wet seals by dry seals in compressors3) Hot taps for in-service pipeline connections4) Composite wrap for non-leaking pipeline defects5) Electric motor starters in compressors & moto-compressors6) Electrical driven chemical plants
7) Convert gas pneumatic controls intoinstrumented air controls.8) Eliminate unnecessary equipment and/orsystems: avoiding obsolescence programe.9) LDAR for fugitive emissions (LDSext).10) Cost effective energy management.
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Infrastructures surveyed by year (3Y PLAN):• 3 LNG terminal (>20.000 points)• 3 Underground storage (>6000 points)• 120 Valve stations (S/D) (>6.000 points)• 120 Metering and regulating stations (>45.000)• 15 Compressor stations (>45.000)
Methane emissions 3 Y Plan
LNG PLANTS UGSS CE DELIVERY
STATIONSVALVE
STATIONS
% INSPECTED
ASSETS
100% 100% 83% 25% 17%
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Detection
Quantification
Repair
SCHEDULED REPAIRS
Is it possible to repair during the inspectiion?
Parallel repairs
YES
NO
¿LEAK?
YES
Mass flow after scheduled repairs
Mass flow after parallel repairs
Background:• UNE-EN 15446• EPA 21 & EPA 40 CFR Part 60• CORRELATION FACTORS: PETROLEUM
INSTALLATIONS and OUR OWN RESULTS.
• HFS MEASUREMENTS ON FIELD.
Methology: LDAR (Hybrid system)
2 options evaluated:
• FID• HFS (bagging for
Statistical approach)
ISO-17.025
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MARCOGAZ DATA (estimates)Transmission DistributionEmission to sales
ratio [%]Emission to
sales ratio [%]
Average 0,06 0,17
Upper control limit 0,09 0,26
Median 0,04 0,17
Worst case 0,11 0,41
Representative average 0,06 0,15Representative upper control limit 0,07 0,26
Results 2: ComparisonENAGÁS´ DATA (analitical)
TransmissionEmission to sales
ratio [%]
Before repairing fugitive emissions 0,024
After reparing some leaking points (2015) 0,016
After reparing all leaks (2016) 0,008
After repairing all leaks (2017, expected) 0,01
Enagás data are lowerthan any value fromMarcogaz “Surveymethane emissions forgas transmission anddistribution in Europe”report.
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Future model:
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Detection
Quantification
Repair
SCHEDULED REPAIRS
Is it possible to repair during the inspectiion?
Parallel repairs
YES
NO
¿LEAK?
YES
Reporting:.- How.- When.- What
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R&D Entrepreneurship project
6%45% 49%
Minority Shareholders
2016: Enagas and Sensia set up Vira.
Founded in July 2016, but with an investigation and research process of more than 3 years behind.
Enagás is the leading Company in transport an LNG infrastructures in Europe and the TSO within the Spanish market.
Sensia Solutions S.L. is an expert in infrared gas imaging, with the academic support of the Infrared Lab (LIR) of the University Charles III (Madrid)
First sale order has been done by Enagas. This 3 first cameras will be ready for shipment in December 2016.
Cameras are tested in Enagás´ infrastructures, in real operational conditions.
Enagás Innovation and Development Centre in Zaragoza hosts the test center.
Background know-how and knowledge sharing process between stakeholders .
Minority Shareholders are represented by employees of Enagas that impulse the start up project and technology development.
Vira has performed a prudent Business Plan with sustained growth.
Commercial agreement with partnership on going and ready for early 2017.
IR cameras solutions (OGI) are recognized as the best technical and economical option for methane emissions detection system.
International Boards advise to used infrared imaging cameras to LDAR (Leak, Detect an Repair) activities.
The main benefits are:• Quick detection (thermographic source)• Image and sound frames.• Event localization and ROI limits.• Reduction of time in gas leak process
Vira’s objective is to provide SMART infrared Gas imaging solutions (OGI) that can easily detect and identify fugitive gas emissions in order to improve the energy and overall efficiency of the chemical, oil & gas, utilities.
Taylor made SW solution: Fitness for purpose
Intuitive reporting and GPS location.
Enagás is collaborating in the promotion of VIRA gas imagers in worldwide tradeshows, gas congresses, environmental agencies, etc. and among its international partners.
ISO 9001, 2015, compliance.
Patent number (PCT):ES2016/070769
Vira Gas Imaging is a registered brand
“GSS JULIETA” The technical solution:
Technical data sheet of the IR solution.
Optical information and image processer
IFOV (mrad) 0.8 (20 mm) y 0.35 (50 mm)
Interchangeable lens Available (upon demand)
NETD 25mK @ 30ºC
Gas enhance vision image processing and optimization.- Propietary system
FOCAL Plane Array (FPA) Spectrally optimized Uncooled IR FPA640 x 480 pixels
Pixel pitch 17 µm
Cooling detector system TECLESS
Processing and visualization Device
Integrated system Tablet rugged (IP 6X & MIL STD 810G)
Screen LED Screen 12”
OS Windows 7
CPU Intel Core
Measurement
Dynamic range of images Range -40ºC to 180º C. Other alternatives under demand.
Accuracy +/- 1ºC (from 0ºC to 100ºC)
Detection Threshold (CH4) < 0,8 gr/hr CH4 in specific lab conditions. Other hydrocarbons can be detected without special calibration.
GPS Integrated in tablet PC
Image Format Storage AVI files
Thermographic analisys of the image
Regions of Interest (ROI) 3 ROIs
Profiles 3 Lines
Isothermic areas 2 areas
Emisivity adjustment Variable
Adjustment of measurement Available and included in the SW.
Configuration commands Electronic gain.
Environmental & Marks
Operating temperature range Range -20ºC a + 50ºC
Limits of temperatura range Range -30ºC a +60ºC
Relative moistureIEC 68-2-30/24 H 95% in range +25ºC to +40ºC
CEM marking and USA marking.Other marking available under demand (optional)
EN 61326UNE-EN 61010-1:2011ANSI ISA-12.12.01 & CSA. 22.02 (Tablet)MIL STD 461F (Tablet)
Sealing protection system IP 54 or IP-x5 (IEC 60529)
Other markings (Under demand) Bump: 25 g (IEC 60068-2-29)Vibration: 2 g (IEC 60068-2-6)
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Patent number (PCT):ES2016/070769.
GSS JULIETA is a registered commercial brand.
Ready forCommercializationDecember 2016.
Technological Benchmarking"OPTICAL GAS IMAGER" TECHNICAL BENCHMARKING
TECHNICAL PERFORMANCE INDICATOR FLIR GF320 OPGAL EYECGAS VIRA, GSS JULIETA (O.G.I.)Hydrocarbons gases YES YES YESHandheld/portable YES YES YESMDLR -Minimum Detected Leak Rate- [gr/hr]* (@ ∆T CH4
[90%]-background >5K) 0.8 No available 0.8 Real time Software & imager algorithms for gas visualization
Bakground substration Bakground substrationCommercial SW .- Background
substration (FFP).Post processing Software & data base NO NO YESMerge with visible images NO NO YES
DetectorInSb cooled InSb cooled
Tecless “uncooled(DISRUPTIVE)”
Rugged - - YES- RUGGED HMI 12"Image format 320x240 320x240 640x480
Lens-FoV24o x 18o 30 mm
Interchangeable lens: 20-30-50mm(Ffp)
Easy access and portability to complex areas NO NOYES - Camera dimensions
(10cmx5cmx5cm) included HMI.Weigth 2,1 Kg 2,5 Kg <1,8Kg (superior portability)
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Price?
Roadmap: Convergence into SMART OGI
• Isotherms• Image saving• Analysis of images on memory• Creating and editing video• Gas processing• Wifi, bluetooh and Inthernet 4.0
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• Certify with CE/USA marking.• Certify with IP & NEMA marking.• Certify accuracy under ISO 17015• Uses according to UNE-EN 15446• Uses according to EPA 21 final rule.• ISO 9001 compliance.
Vira’s final objective is to provide infrared gas imaging solutions (SMART OPTICAL GAS IMAGING, SOGI) that can easily DETECT and identify & QUANTIFY fugitive gas emissions in order to improve the energy and overall efficiency of the chemical, oil & gas, utilities as well as reduce dramatically the fugitive gas emissions according LDAR normative promulgation.
Technological goals achieved (2016):• Spatial ROI• Temporal ROI• Temperature calibration• Color Palettes• Temperature calibration• FFp reports and DB in the cloud
Technological goals to be achieved:
• PRODUCT 2 (2017): ATEX, IEC-NEC, CSA marking (Z-2).
PRODUCT 3 (2018): SMART OGI FOR QUANTIFICATION
a.1) NEW CORRELATION FACTORs
a.2) CFD´s AND OPTICAL 3D MODELs
(3000 hours)
Thermographic images during test leaks in a PRMS, Getafe (Madrid-SP), 16th of May 2016. Enagas´facilities.
Gas leaks frames taken with GSS Julieta
Small scale gas leak : Located in a Instrumentation Manifold
Medium scale gas leak: Flange in a LNG terminal
Big scale gas leak: Pressure Safety Valve
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“Watch it different, View It in infRAred”
WWW.viragasimaging.com
SMART OGI THE SOLUTION
Contact details:
Jesús Manuel Gil JiménezManager of the Technology Unit, R&D DivisionEngineering [email protected] number: +34917099465