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  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 1

    PRE-FEASIBILITY REPORT

    1. EXECUTIVE SUMMARY:

    1.1 INTRODUCTION

    The company is registered under The Companies Act, 1956 for

    manufacturing of Kraft Paper by its Promoter Sh. Jitender Kumar, a noted

    industrialist with vast experience to run the paper mills since last 30 years.

    Siddheshwari Paper Udyog Limited was also established under his guidance

    and was commissioned in the year 1992. Recently, the mill established

    Chemical Recovery Plant of 120 TPD Black Liquor solids to show its continual

    commitment towards environment protection.

    As on day, the unit is manufacturing 65 TPD of quality kraft paper using agro-

    wastes like bagasse and wheat straw and also Indian waste paper. Both kinds

    of raw materials are sourced from nearby area.

    1.2 COST ESTIMATES

    S.No. Particular Cost

    1. Land 0.00 Lacs

    2. Site Development 10.00 Lacs

    3. Building & Materials 125.00 Lacs

    4. Plant & Machines 160.00 Lacs

    5. Environment Management System 110.00 Lacs

    6. Utilities & Other Fixed Assests 20.00 Lacs

    7. Pre-operative Expenses 15.00 Lacs

    8. Interest during construction period 35.00 Lacs

    9. Working Capital(Additional) 700.00 Lacs

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 2

    Total 1175.00 Lacs

    Remarks

    As the project is proposed on existing land, no additional land is required to

    be procured for the said project.

    Approx. 23% of the total expenses are reserved for developing &

    strengthening the Environment Management within the plant campus.

    1.3 REQUIREMENTS FOR THE PROJECT

    1. Name of the Industry M/S Siddheshwari Paper Udyog Ltd.

    2. Products to be

    manufactured

    Kraft Paper

    4. Total Plot Area 38970 sq. m

    5. Water Requirement

    S.

    No.

    Source

    Existing

    Quantity

    (m3/day)

    Quantity after

    expansion

    (m3/day)

    1. Wet washing

    system

    0 1000

    2. Pulp Mill 448 650

    3. Paper machine 1660 2200

    4. DM Plant/

    Boiler/

    Cooling Tower

    150 270

    Existing

    water

    requirement

    Total water

    requirement

    after expansion

    Source

    2600 KLD 4600 KLD 3 No.s of

    borewells

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 3

    5. Evaporators 75 120

    6. Miscellaneous 267 360

    Total 2600 4600

    6. Steam Requirement

    Existing steam

    requirement

    Proposed steam

    requirement Source

    210 TPD 397

    Boiler of 45

    TPH at our

    campus

    &

    standby of 12

    TPH @ 10.5

    kg/cm2

    pressure at

    M/S Sidharth

    Papers Ltd.

    6. Power Requirement Existing

    power

    requirement

    Proposed

    power

    requirement

    Source

    58000 KWH

    (32000

    Production;

    14000

    Power Plant;

    12000 CRP)

    82000 KWH

    (56000

    Production;

    14000 Power

    Plant;

    12000 CRP)

    Own captive

    power generation

    @ 6 MWh

    capacity

    1000 kva

    connection from

    UPCL.

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 4

    7. Manpower

    Requirement Particular No.

    Total employees in

    existing plant 75

    Additional Employees

    required after expansion 15

    Total Employees after

    expansion 90

    8.

    Designed Hydraulic

    Loading Rate of ETP

    (m3/day) (max.)

    Existing 1800 KLD

    Proposed - 3000 KLD max.

    9. Captive Power plant

    (CPP) Specifications

    6 MWh capacity

    1000 kva from UPCL

    10. Type of coal & Coal

    Consumption

    Existing

    Proposed

    Nil

    C-Grade of 4200 K.Cal. value @ 170 TPD

    11. Transportation

    Density (No. of

    vehicles/day)

    Existing

    Proposed

    15-20

    30-35

    1.4 EMPLOYMENT GENERATION

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 5

    This expansion shall provide a limited direct employment but there will be huge

    indirect employment through raw and finished goods material transport and

    other allied activities.

    1.5 PROJECT DESCRIPTION

    a. Process Description

    1. Raw Material Handling & Processing The agricultural waste residues are

    stored in large open yards and fed directly into five nos. of digesters.

    The waste paper is mixed with water in high consistency (HICON) pulpers to

    produce the pulp for

    2. Pulping The agro-residues are cooked in five nos. of rotary batch digesters

    in the presence of steam for high temperature & pressure and caustic, which

    helps in softening & release of cellulosic fibres from other non-cellulosic

    elements like lignin, pectin etc. The pulp from digesters is blown to blow tank

    and after releasing the flash steam through it, it is allowed to enter into screw

    conveyor that fed the pulp in two stage screw press.

    The first stage screw press squeezes the pulp and the pressed pulp is fed into

    second-stage screw press. Then, the pulp is washed finally in the potcher. The

    back water from potcher is fed into second-stage screw press and the back water

    collected from it is fed into first stage screw press. This system runs in counter-

    clockwise direction making a close loop for black liquor. It also helps in

    increasing concentration of solids in black liquor and thus, improving economy

    of scale of operation of chemical recovery plant.

    3. Paper Making The agro-pulp & waste paper pulp is mixed in required ratio

    prior to feeding in head box of the paper machine. Other factors like burst factor,

    consistency, tensile strength, optical properties etc. are maintained in the pulp

    through refiners in the pulp mill prior to feeding.

    4. Sheet Formation The pulp is fed to wire part of the machine and the excess

    water is drained out through hydro-foils and vacuum boxes. At the end of the

    wire part, the fibers cross-linked each other making a web to form a sheet. It is

    picked up by Pick-up roll and pressed between nip of two rolls. The drained

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice husk For 6 MW Captive Power Generation Plant At

    7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd. 6

    moisture from the nip by pressing action is carried by synthetic forming fabric.

    5. Drying The paper is passed through a series of steam heated dryers, by

    which the inherent moisture of the fiber evaporates, making the sheet dry.

    6. Glazing Wet paper having moisture content approx. 15-20% passes over the

    M. G. (Mono-Glaze) Dryer to give the single side glaze to the paper.

    7. Pope Reel: The paper is rolled on the large spools and then passed for

    converting and finishing section.

    8. Finishing & Converting Paper rolls are converted into reels of requisite size

    as per market orders and packed in HDPE cloth before finally sent to customer.

    blending with agro pulp.

    Process flow chart: shown in Fig. 1(a) and 1 (b).

    b. Location Map

    Location Map showing general location, specific location and project boundary and

    project site layouts with coordinates is shown in Fig. 2

  • Expansion Project Of Manufacturing Kraft Paper (From 65 TPD To 115 TPD) From Agro-Based Residues Raw Material And Optional Use Of Coal in place of rice

    husk For 6 MW Captive Power Generation Plant At 7th K.M. Stone, Moradabad Road, Kashipur 244713 (Distt. Udham Singh Nagar), Uttarakhand.

    Pre-Feasibility Report

    M/s Siddheshwari Paper Udyog Ltd.

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