pre-fabricated building
TRANSCRIPT
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Optimized Schedule & Space
Flexible Allocation & Arrangement
Cut-down Construction Period
Man-hour Saving
Effective Integrated FAT
Mobility
Remote Instrument Enclosure (RIE)
Remote Interface Building (RIB)
Satellite Instrument House (SIH)
Field Auxiliary Room (FAR)
Power Distribution Center (PDC)
E-House
What is Pre-fabricated Building?
Prefabricated Building, often referred to as
Prefab, is a type of building that consists of
several factory-built components or units that
are assembled on-site to complete the unit.
Prefab is also called as various names
according to the industry practice and usage.
Remote Instrument Enclosures (RIE), modular,
fit-for-purpose buildings constructed to
house equipment for monitoring and
controlling individual process units and
electrical equipments at refining,
petrochemical, chemical, power, oil & gas
and other process facilities.
The RIE is a skid-mounted, self-contained,
transportable building, delivered to the
client’s facility pre-wired, pre-tested and fully
integrated with power distribution and
sufficient input/ output (I/O) capacity for
plant unit requirements, plus additional
expansion capability. The insulated, fully
redundant air conditioned building is
pressurized and air purified, necessary for
operation of the control system equipment.
The exterior of the building is typically rated
for National Electric Code Class I, Division 2
hazardous duty service with the interior
classified for ‘general purpose’ operation.
Some cases, blast-resistant type building to
be furnished in order to protect the
equipments inside according to the blast
study of the location.
What are the benefits?
The units can be fabricated, fully-equipped and
tested in a controlled and secure environment
by highly skilled craftsmen before being shipped
to the client’s facility where they can be easily
hooked up. This more productive approach saves
time, is safer and is less costly for the client,
especially when it is part of a brown field
expansion. The alternative had been to construct
and outfit a building on-site amidst other
activities. This field construction method often
resulted in delays, safety hazards, permit issues
and cost overruns.
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How it is manufactured?
Typically, RIE’s are constructed from galvanized
steel, but can be manufactured in fiberglass, pre-
fabricated concrete, or other materials suitable
to operate in corrosive environments or to meet
blast-resistant requirements. Hisco performs
overall structure(base, wall, roof, floor, interior,
exterior, cable tray, duct, electric, panel, door)
design, material procurement and fabricates the
building shells, and then self-performs
installation and integration of the control system
equipment, power distribution, and building
utilities (HVAC, lighting, fire detection & alarm,
receptacles, etc.) in an integration and staging
facility. There, under controlled conditions, the
buildings are outfitted with control and safety
system cabinets, power distribution equipment,
lighting, receptacles, and, in some cases, an
Uninterrupted Power Supply (UPS) for providing
reliable, redundant power to the control and
safety system equipment. Additionally, HVAC, air
purification, filtration, smoke and fire detection,
fire suppression systems and other features are
added at this facility. Once all the system
cabinets have been installed, powered, and
signal wiring has been installed from the system
I/O to marshaling terminals, a Integrated Factory
Acceptance Test is performed to ensure all
equipment is wired and functioning properly
prior to shipment.
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Logistics & Transportation
Hisco has a team of industry-experienced
logistics and transport specialists who
understand how to get large shipments from
point A to point B without mishap and within
the various country ground transportation
guidelines.
Similarly, they are experts in export regulations
and ocean movement to international locations.
Site Installation
Once delivered to the site, the RIE is set on its
foundation, power is brought to the building,
and home-run signal cables are terminated at
the RIE marshaling terminals. In addition, fiber
optic network communication cables are
installed and connected to control system
equipment located in the plant Central Control
Room (CCR). The RIE building and contained
control system equipment can be operational in
a short time compared to previous traditional
control system installations.
Why Hisco? Hisco’s automation and control expertise gives
the client value added with the construction of
the RIE.
Experience – Hisco has vast experience in the
design, engineering, instrument layout, panel
construction and integration of automation and
control projects for the process industries
worldwide.
Turnkey Capability – The RIE project can be
fully handled by Hisco as a single source
supplier with single point responsibility and
consistent quality. Hisco can supply the RIE,
reducing the number of third party contractors
and providing a smooth interface on the project.
Hisco’s field installation and commissioning
completes the turnkey offering.
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American National Standard Institute
American Institute of Steel Construction
ANSI/FPA70 National Electric Code
American Society of Heating, Refrigeration,
and Air Conditioning Engineers Guide
National Fire Protection Association
And specified basic engineering design of
the project.
Industry Standards
The RIE design, materials, workmanship, and
testing will be in accordance with the
applicable sections of the latest edition of
the following standards which varied with
client’s requirements.
Technical Data
Item Specification
Dimension Standard Single Module : 12,500(L) x 4,000(D) x 4,000(H) Size on demand. Custom size is available by composition of various sized modules
Dead Weight Approx. 12.9t (Standard Single Module)
Area 50m2 (Standard Single Module)
Volume 200m3 (Standard Single Module)
Base Structure H-Beam, C-Channel or Square pipe, Carbon steel
Wall, Roof
Galvanize, corrugated steel Sandwich Panel Gypsum Board Blast-resistant as optional
Insulation Mineral Wool Glass Wool
Coating & Painting On Demand
#401, IS Biz Tower, 26, Yangpyeong-ro 21-gil, Yeongdeungpo-gu, Seoul, Korea 150-105
Tel +82-2-2677-6046 Fax +82-2-6968-1873 E-mail : [email protected]
http://www.hiscoi.com
JIS B 7505