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04 ABB

800xA for Industrial Plants

Power Management Systems

800xA for PMS

IntroductionDriversElectrical Process System ConfigurationFunctionality PMSReferences

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Introduction

What ? Why?The control of electrical switchgear and equipment

To optimise electricity generation and usage and to prevent major disturbances & plant outages (blackouts)

Tighter co-ordination between power plant & large loads.

Where is it required ?

In the context ofa green-field installationa major extension or modification of a brown-field plant

In plants with in plant electricity generation facilities

In cases where there is no or a poor grid supply or the need to optimize imported/exported power

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Why ABB 800xA for PMS?In-depth knowledge of the electrical process20 years experience in PMS implementations across the world(green-field and brown-field plants)Standard software, well documented, tested, proven technologytraining courseFast Response Time for: Load Shedding, Mode Control, Power Control, Re-accelerationHigh Resolution and Accuracy of Sequence of Event recordingComply to class 3 EMC immunity Single responsibility: One supplier for PMS integrated with protection, governor, excitation, tapchanger,Motor Control Centre, Variable Speed Drive, etc.

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LNGPlants

StorageTerminals

FloatingProduction

Onshore Production

Jobbers

OilDistribution

PowerPlants

ChemicalPlants

Main Application Areas in O&G Supply Chain

O&GTankers

SubseaProduction

Marine

Loading

SalesTerminal

Consumer Mfg

SalesTerminal

SalesTerminal

Drilling

OffshoreProduction

Boosting Station Refineries

Chemical Terminals

Gas Plants

Pipelines & Terminals

Gas Distribution

Lube OilPlants

Primary Distribution ProcessingProduction Secondary Distribution

IndustrialIT Power Management System

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Power Management Introduction

In which industries ?Oil and Gas Onshore & Offshore

Onshore Production

Offshore Platforms and FPSO (Floating Production Storage & Offloading)

Refineries

LNG Complexes

...

Chemical plants cement - fertiliser

Large Industrial Complexes

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Business Drivers for PMS

Prevention of BlackoutsReduction of Energy CostsReduction of Investment CostsReduction of Operational CostsEnvironmental, Health & Safety (EH&S) Risk Management

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Critical LoadsLimited In-plant GenerationInsufficient reliability of grid supply

Operational Drivers for 800xA for PMS?

Load Shedding}Several GeneratorsPower Sharing with other plants/grids Power Control}Different Electrical Operational Configurations possible Mode Control}Generation & Distribution NetworksLocal only Control facilities SCADA}

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800xA Enabled Product . . .

Simulation Model

Test Report

Control Program

Elec. Diagram

Mech. Drawing

Technical Spec.

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Access Various Information by a Few Clicks...

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- Drives- Instruments- Switchgear- Robotics- Motors- Analyzers

Aspect Integrator Platform

One System for all Systems

AspectSystem

Automation

AspectSystem

SCADA

AspectSystem

Building

AspectSystem

Safety

AspectSystem

PMS

AspectSystem

Assets

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ControlIT AC 800M HardwareAC 800M

Built in redundant EthernetVery low power consumptionCommunication & fieldbusinterfacesHot swap of communication- and I/O modulesLocal and remote I/O optionsIndustry quality hardware with excellent EMC and MTBF properties

ControlIT

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M MMM M MMM MMM M MM MM M MMM

M MMM

G G

M MM M

G G

M MM M

6 kV

GGG GGG

MM

33 kV

G G G

400 V

Typical Electrical Network of Industries

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M

G

35kV Switchgear

10kV Switchgear

Electrical Distribution Equipment

M MM M

M M

PMS/ENMC

10kV MCC

Transformer

400V MCC

48MW

10.5kV, 4000A, 50kA

35kV, 2500A, 31.5kA

10.5kV,1250A, 31.5kAEg SB410-C1

Eg SB400-B1

Eg SB415-B1 to EM BOARD

Eg SB404-C1

60MVA0.4MVA

Eg SB410-N1 400, 2500A, 80kA

1.6MVA1.6MVA1.6MVA 16MVA

G G

10.5kV,1250A, 31.5kAEg SB400-C1

3.2MW

10.5kV,1250A, 31.5kA

Eg SB409-C1

16MVA

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Fast Functions are performed by Controllers:Load Shedding / Re-Acceleration / Re-StartingPower ControlMode Control

IndustrialIT System 800xA Architecture for PMS

MCC

A B B T r a n s m i t O yN e t w o r k P a r t n e r

FEEDER TERMINAL REF541A B B N e t w o r k P a r t n e r

Uaux = 80.. .265 Vdc / ac

fn = 50 H z

In = 1/ 5 A ( I)

1 MRS xxxxxx

98 15 0U n = 100/110 V (U )

U on = 100/110 V (Uo)

Ion = 1/5 A ( Io)

9 50 9

A B B T r a n s m i t O yN e t w o r k P a r t n e r

FEEDER TERMINAL REF541A B B N e t w o r k P a r t n e r

Uaux = 80.. .265 Vdc / ac

fn = 50 H z

In = 1/ 5 A ( I)

1 MRS xxxxxx

98 15 0U n = 100/110 V (U )

U on = 100/110 V (Uo)

Ion = 1/5 A ( Io)

9 50 9

Substation N

S800 I/O

Interface to AVR

Monitoring of Emergency Diesel Generator

Interface to Governor

A B B T r a n s m i t O yN e t w o r k P a r t n e r

FEEDER TERMINAL REF541A B B N e t w o r k P a r t n e r

Uaux = 80.. .265 Vdc / ac

fn = 50 H z

In = 1/ 5 A ( I)

1 MRS xxxxxx

98 15 0U n = 100/110 V (U )

U on = 100/110 V (Uo)

Ion = 1/5 A ( Io)

9 50 9

A B B T r a n s m i t O yN e t w o r k P a r t n e r

FEEDER TERMINAL REF541A B B N e t w o r k P a r t n e r

Uaux = 80.. .265 Vdc / ac

fn = 50 H z

In = 1/ 5 A ( I)

1 MRS xxxxxx

98 15 0U n = 100/110 V (U )

U on = 100/110 V (Uo)

Ion = 1/5 A ( Io)

9 50 9

ACS 601

Control Network

TCP/IP Network

Plant & Enterprise Management SystemsRemote Users

ServerOperatorStation

EngineeringStation

Substation 1 Substation 2

AC800MController

Substation Z

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Functionality IndustrialIT 800xA for PMSLoad SheddingActive and Reactive Power ControlMode ControlSupervision, Control and Data Acquisition (SCADA)Re- acceleration and Re-StartingSynchronisationCircuit breaker ControlTransformer ControlMotor ControlGenerator Control

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Load Shedding: The types

Fast Load Shedding on Loss of Power ResourcesLoad Shedding on Frequency DropSlow Load Shedding on OverloadSlow Load Shedding for Peak ShavingManual Load Shedding

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Load Shedding: Keywords

FastExactFlexibleCo-ordinatedDeterministicSecurity and ReliabilityAccurate Event LoggingOperator GuidanceIndependent Back-up System

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M MMM M MMM MMM M MM MM M MMM

M MMM

G G

M MM M

G G

M MM M

G G G

GGG GGG

MM

33 kV level

6 kV level

(back-up)

400 V level

(back-up)

Contingency Load Shedding

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Display Load Shedding SLD (before)

2.2 1.8 1.8 2.13.3

2.50.11.57.25.7

MW MWMW MW

MW

MW

MW

Hz

kV

Generator trip

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Display Load Shedding SLD (after)

0.0 1.8 1.8 2.13.3

2.50.11.54.83.9

MW MWMW MW

MW

MW

MW

Hz

kV

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Display Load Shedding SLD (after)

0.0 1.8 1.8 2.13.3

2.50.11.54.83.9

MW MWMW MW

MW

MW

MW

Hz

kV

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Display Accumulated LoadShed table

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Functionality IndustrialIT for PMS

Load SheddingActive and Reactive Power Control

MinimumExcitation

Rotor Instability Line

OperatingMinimum

Turbine Maximum

P

Q-LagQ-Lead

Maximum Excitation(Rotor Heating)

MVA-circle(Stator Heating)

MinimumPF-Leading

MinimumPF-lagging

Display Generator Capability Diagram

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P

Q-LagQ-Lead

Active and Reactive Power Control

Active Power Sharing:Efficient Power Generation

Power Exchange optimization (Power Demand Control)

Avoid component overloading

Spinning reserve optimization

Standby optimization

Reactive Power Sharing:Achieve stable operation

Power Factor optimization

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Generator Control

2.2 1.8 1.8 2.13.3

2.50.11.57.25.7

MW MWMW MW

MW

MW

MW

Hz

kV

3.350.02.20.90.9

20.0120.0

3.350.02.20.90.9

20.0120.0

1.61