what’s new with 800xa feature pack 4€™s new with 800xa feature pack 4 fp4 © abb group...

© ABB Group3BSE073162 enOctober 3, 2013 | Slide 1

What’s new with 800xAFeature Pack 4

FP4


System 800xA Overview and Update

System 800xA - 5.15.1 Feature Pack 4What’s Next?

Agenda


Integration platform with seamless connectivity to plant systems, applications, control systems, and fieldbus technologiesAllows for simultaneous execution of various automation strategiesPre-integrated, common value added applications and services

System 800xA removes barriers and promotes collaborative process

automation!

System 800xA xA=Extended Automation


800xA Extended AutomationThe power of integration


System 800xA Extended Automation

Plant-wide consolidation, collaboration, and

optimization!

Operator EffectivenessFull scope and features set including optimal collaborative environment through control room design based on human factors best practices

Automation and Power IntegrationCombines process and power automation in a common infrastructure for improved operations, maintenance and collaboration

Enterprise Asset ManagementFull scope asset monitoring that helps operators, maintenance and manufacturing operations management streamline procedures and become more predictive

Integrated SafetyCombines basic process control and high integrity applications for improved control strategies and improved safety


System 800xA Release History

2004 2005 2006 2007 2008 2009 2010

Version 5.0Online Upgrade Capability

Multi-User / Distributed EngineeringLarge screen / Multi-screen enhancements

Digital Security Improvements

Version 3.1First version release w/ complete system concept

Single environment from independent solutionsOutstanding Operations Offering

Function based EngineeringRedundant Controllers and I/O capabilities

Connectivity for Harmony and MelodyFF, Redundant Profibus, HART, ABB Drives

Version 4.xIncreased system size

SIL 2 Integrated SafetyConnectivity for DCI and MOD 300

Alarm and Event ImprovementsRemote Clients via MS Terminal

Services

Version 5.0 sp2Virtualization offering for 800xA

MS WPF Graphics (PG2)SIL3 Safety

IEC 61850 (Intel Elect Devices)New PM866 controller (2x PM864)

New S800 I/O (non-red HART)New Power Supplies w/smaller footprintEvolution Libraries MOD300 and Infi90

Version 5.0 sp1Increased system size

Multi-system IntegrationSPI Integration (PETI)

MODBUS TCP

Version 5.1 Alarm Analysis and Alarm Shelving

WirelessHART IntegrationProfinet, Ethernet IP, DeviceNet

New Controller PM891 (2x PM866)Engineering efficiency improvements

Detailed difference reportingFoundation Fieldbus improvements


System 800xA 5.1 Highlights (Summer 2010)

Windows 7 / 2008 ServerAlarm Analysis and ShelvingPoint of Control Snapshot ReportsNew PM891 Controller DeviceNet, ProfiNET, WirelessHARTFF improvementsFunction Designer ImprovementsTask Analysis Tool and Detailed Difference ReportInter-Application Communication variables (IAC)New Batch Procedure EditorSystem Configuration Console

Top 20 Longest in Alarm


The concept of Feature PacksMore value to Sentinel subscribers

Allows customers to choose in how they want to update their system between system versions. Revision Track

Software corrections onlyUsers will wait until the next version to get new features.

Feature Pack TrackSoftware corrections along with new featuresUser will install new features when they are available

NOTE: Maintain Plus Subscription needed for feature pack track.

5.1 Rev AFeature Pack 1(incl Rev A)

5.1 Rev B

800xA 5.1

Feature Pack 2(incl Rev A)

Feature Pack 3(incl Rev A & B)

Feature Pack Track

Revision OnlyTrack

Time

Feature Pack 4(incl Rev A - C)5.1 Rev C

800xA 5.1


System 800xA 5.1 – Feature Pack 1 (Fall 2011)

Alarm ResponseAlarm GroupingSimplified Batch and Parameter ManagementSFC Viewer ImprovementsMulti-System Integration support for Point of Control, FF, and IEC 61850CMMS Integration support for Maximo version 7 and SAP ECC6

Alarm Response -Giving operators a “head start” regardless of their

experience level!


System 800xA 5.1 – Feature Pack 2 (Spring 2012)

Live list improvementsReal device type is shown instead of ABB versionDevice that is Backup LAS is indicated

Improved system diagnostics through LD800HSE

Improved usability and faster

commissioning!


System 800xA 5.1 – Feature Pack 3 (Fall 2012)

Tab Navigation w Alarm Summary

New aspect view button with display history indication

Display history navigation via hotkeys and selectable icon size

Batch scheduler spreadsheet available on non-800xA nodes

New batch scheduling graphic element

Multi-System Integration support for Asset Optimization

Engineering Improvements

Feature pack 3 improves productivity and profitability by

increasing operator effectiveness, asset utilization

and engineering efficiency.


Feature Pack 3 - Tab Navigation with Alarm StatusImproved Situation Awareness

Can now be configured to indicate if alarms exist “on”

the graphic as well as status like shelved alarms

Indications for alarms and shelved / hidden

alarms (for ex.)

Support for display levels – important for High

Performance HMI designs : Lvl 1: Overview

Lvl 2: AreaLvl 3 : Unit

Status “bubbles” up to the top automatically

Alarm status and color definitions can

be referenced



5.1 Feature Pack 4 (Spring 2013)

Feature Pack 4 – Making 800xA better, faster, easier, safer, and more secure!

Easier to engineerImproved change managementNew communication capabilities Space saving I/O modulesMore flexible architectureMore cyber security optionsImprovements to all of our core differentiators!!

FP4

Feature Pack 4 continues to enable collaboration

between people, systems, and equipment


Control Diagrams Editor – 800xA 5.1 FP4

It doesn’t get any easier than this!

New graphical engineering language for non-SIL and SIL applications Interconnects function blocks, control modules Embedded structured text and SFC code blocksModern conveniences…

Automation declaration of variablesAdvanced insert dialog with recent and favorite listsUndo / Redo several stepsPaste ‘special’ dialog with replace name optionsDocumentation including embedded SFCs and Structured Text


Control Diagram Editor for Safety – 5.1 FP4

TUV certified, easy to configure, engineering environment for safety

applications!!

Who said safety wasn’t easy?

TUV certified engineering environment for safety applicationsSupports Low to High SIL Communications

A ”Lower SIL” communication variable is indicated by different color and “Expected SIL”.

NOTE: Certification for the 2nd edition of IEC61508 expected Q2 2013


Change Management

What is change management scope in an automation system?

System SoftwareVersions, Revisions, Firmware, Patches

Application SoftwareControl Libraries, Types, Templates, Graphics

Operational ParametersAlarm limits, enables, PID settings, etc…

Discussion


Application Change Management – 5.1 FP4

Version control service used for 800xA applicationsConfiguration management service designed to handle versions across multiple 800xA SystemsSaves multiple versions of the objects with access control and activity log


Application Change Management(ACM) – 5.1 FP4

From 800xA, Check-in / Check-out Applications, Libraries, Procedures… and compare with previously saved versionsBrowse ACM Server for previously saved versions and “Get Latest” / “Revert Back” Detailed Comparison with what’s currently running in the ‘production’ systemBaselines can be created to save all current versions at one time.

Management of Change for 800xA Applications!


IAC Variables Support in LEG – 5.1 FP 4

Load – Evaluate – Go (LEG) now supports evaluating inter-application variables

LEG enables users to evaluate the impact of modified application on production using real process inputs.IAC = Inter-Application Communication variable for sharing data between applications

Get a LEG up on your competition!


EtherNet/IP – 5.1 FP4

Support for native Ethernet/IP devices

Reads and writes data to Ethernet/IP devices (I/O, drives, MCCs,etc…)Peer to peer communications with Allen Bradley / RS PLCs

Supports master redundancyFull support for Online Upgrades

EtherNet/IP is the most popular industrial ethernet

protocol for PLCs world wide!(Source: IHS/IMS I/O study)

CI873 Ethernet /IP

LD 800DN DeviceNet


User Defined Protocol (UDP/IP and TCP/IP) – 5.1 FP4

UDP/IP and TCP/IP Communication Libraries

Similar to user-defined serial communications but on EthernetUses built-in control network ports on AC800M controllers Redundancy is handled by RNRP

ExampleEnd user engineered new interface to meet IEC870-5-104 for telemetry protocols (RTUs)

Q: Do you have an ethernet interface for _______ ?

A: YES!


S800 High Density I/O modules – 5.1 FP 4

DI818 / DO818 - 32 channel 24VTU818 (Screw Terminations) TU819 (2-25 pin D-sub)

DI828 - 16 channel 120V / DO828 - 16 channel Relay

TU851 (Screw Terminations)TU852 and TU854 redundant MTUs w/25 pin D-subs

Approximately 20% space savings in typical project

(approx. 70% digital signals)


Virtualized Clients – 5.1 FP 4

Support for ESXi 5.1Virtualized Client capability in addition to 800xA ServersNo 800xA SW on physical client machinesEasier to install and maintain

The entire 800xA system can literally be

virtualized!


Cyber Security - 5.1 FP 4

Extended security options available

Industrial Defender enhanced connectivity

Exposes 800xA events for security analysis

Application Whitelistingin 800xA

Safe and secure operations IS

priority # 1


Operator Effectiveness– 800xA 5.1 FP4

Alarm Response(1), Grouping(1), Helper(4)

In addition to AlarrmHding, Alarm Analysis

Embedded Video System Improved decision support

High Performance Graphic Elements Library

Improved situation awareness

Mobility guide and workplace

Power of 800xA in the palm of your hand


Alarm Helper and Alarm History & Reports - 5.1 FP 4

Alarm Helper in 800xA Added to Alarm Operations option Uses Alarm Rationalization Project results

Alarm History and Reports option added

Full featured collection, long term storage and analysis

NOTE: TSA required for these options.

Help us help you! (your operator, that is)


Integrated Automation and Power – 5.1 FP4

Simplified IEC 61850 engineeringIET tool dependency removed New IEC61850 Graphics and Faceplate Library availableImproved access to IED alarm limits and ranges

Improved System ArchitectureReduced number of controllers required for IEC61850 projects

Improved CommunicationsMMS now available in addition to GOOSE for AC800M to IED Communications

Bay - ANSI Bay - IEC

Network 1Network 2

Network 3


Integrated Safety – 5.1 FP4

Machine Safety Library Inter-Application Communication (IAC) support for SIL applications Remote Safe On-Line Write for Multi-System Integration and Independent SafetySupport for SIL applications in new Control Diagrams Editor

Maximum safetyMinimum effort

Safety guard with door lock, push button-box and enabling switch

Matrix control module from new Protection Lib


Asset Optimization – 5.1 FP 4

New easy of use Maintenance Workplace

Fixed panes to support consistent workflowColors and symbols based on NAMUR NE107Easy access to AO Server administration

New 800xA Asset Management project deployment guidelines to kick-start new projects (3BSE069832)

Packaged Services for Predictive Maintenance is available from CT Service

Recommended by the users for the users !


800xA 6.0 Sneak Peek

5.1 Feature Pack contentLifecycle Improvements

Adaptation to the latest operating systems and development environment

Enhancements in Cyber SecurityHigh Performance Operator EnvironmentBatch ManagementInstallation and upgrade tools


Installation and Upgrades Made Easy

System InstallationCentralized and unattended installation Automated configurationInstall many nodes in parallel

Improvements to system upgradesNode type configuration centralized restored in upgraded systemTools for identification of lost AC800M tuning values and 800xA customizations after upgradeDTM installation and upgrade improvements…

Faster, Easier, More Reliable Installations

and Upgrades


Collaborative Process Automation SystemFuture Outlook

OperationSystems


3D Visualization In industry where it makes sense


3D Visualizationwhere it makes sense


System 800xA Extended Automation Solutions Handbook

800xA Solutions Handbook App available in iTunesIncludes primer for various automation topics such as :

Operator Effectiveness, Alarm Management, Cyber Security, Virtualization, WiHART

In addition… what does 800xA do for these topics

App includes video demonstrations

ALSO… Check our ourvideos on youtube!!

Search for 800xA and see what you get!!

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