poducr t catalogue - sontheim industrie elektronik gmbh · pdf filepoducr t catalogue...

Product Catalogue Automotive- and Automation Solutions

We live electronics!Wir leben Elektronik! Sontheim

We live electronics - which is why we provide optimal system solutions

for you, made of cleverly developed and high-quality manufactured

electronic components and software tools. All our products and services

are interconnected in a portfolio of both standardised and customer-

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Sontheim Industrie Elektronik GmbH · Georg-Krug-Str. 2 · 87437 Kempten/Allgäu · www.sontheim-industrie-elektronik.de · [email protected] · ©2016

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Table of Contents

Sontheim

Overview................................................... 6Overview of Services............................ 7Automation.............................................. 8Automotive.............................................. 9

Remote IO-Modules

Overview..................................................... 12Digital IOs................................................... 14Digital and Analogue IOs...................... 18Standard IOs.............................................. 24

Interfaces

Overview.................................................... 46CAN Interfaces......................................... 48CAN | Wi-Fi Interfaces............................ 56IO-Interfaces | Additional Products... 60

Embedded Control Units (ECU)

Overview.................................................... 62CAN | Ethernet | Wi-Fi............................ 64CAN | Ethernet......................................... 66

Computer-on-Modules

Overview................................................... 68mSiEcomTCtt............................................ 70iMX6............................................................ 72

Industrial PCs

Overview................................................... 76Embedded PCs........................................ 78Industrial PCs........................................... 80

Terminals

Overview................................................... 82Panel-PC 8000.......................................... 84

Light-Modules......................................... 28Tools and Encoder-Interfaces................................................... 36EtherCAT-Modules................................. 42

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PLCs

Overview................................................... 86PLCs with CODESYS................................ 88C-Libraries for realtime controller....... 92

Motion control

Overview.................................................... 94CAN | SMC100.......................................... 96

Diagnostic | Analysis | Tools

Overview.................................................... 108CANexplorer 4.......................................... 110MDT Authoring System........................ 112MDT Service Cloud................................. 114

Programming interfaces

Overview.................................................... 102MT-API........................................................ 104

Printing Systems

Overview.................................................... 98EvoPrint...................................................... 100Equipment................................................ 101

Protocol-Stacks

Overview.................................................... 122Protocol-Stacks....................................... 124

Legal information

Contact....................................................... 126Website and Social Media................... 126

CLC-Manager............................................ 116ODX-Editor................................................ 118SiE Flash Tool (KWP2000)..................... 119Vehicle Simulator.................................... 120

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Sontheim Overview

We are certified according to international standards like ISO 9001:2008. In addition to that we are an active member in different industry-related organisations. Our products comply to various standards - you will benefit from normised high quality standards.

We are your close partner with our innovative portfolio of standardized and customer-specific products and compre-

hensive support capabilities.

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We are working closely together with universi-ties and educational institutions of the region and realise important R&D projects.

We are happy to support you in every step of your project – especially our project teams and product manager.

Our driven team of motivated and qualified specialists creates specifically tailored solutions for you.

We are reinvesting into new technologies, doing pioneers‘ work in the hardware and software development.

Make your decision a one-stop issue. Every part of our systems is developed, engineered and manufactured in our in-house production and development facilities.


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Engineering Fieldbus

Hardware-Development

Software-Development

Diagnostics

Automotive Automation

Overview of Services

With our tools and systems in the automo-tive sector we offer tstandard-based solu-tions in the field of diagnostics, measure-ment and testing. Our modular systems are future-proof and highly performant.

Whether you need IO modules, Industrial PCs, PLCs, interfaces or the matching soft-ware, with Sontheim you get standardized and customized products in highest quali-ty based on current fieldbus technologies.

We support you from the development phase to integration and support. From the idea, through documentation and production and up to test setups, training courses and seminars you get everything from one source.

We can use our extensive fieldbus exper-tise in various branches of the automation and automotive industry. Our focus is particularly on CAN, EtherCAT, Profibus and the protocols used in the automotive sector.

With us you get everything from one source. We develop modular hardware systems - standard or customized - its your choice.

Our software development provides beside diagnostic and analysis tools, protocol stacks, programming interfaces and software for control, operation and configuration of machines.

MDT - the innovative and comfortable di-agnostic tool chain based on ODX for the flexible creation of individual and complex diagnostic and service applications leaves no wish unfulfilled.

Product Development

As an expert in different fieldbus applications, we can provide you with custom-tailored solutions. We are passionate about all aspects of electronics including hardware, software, firmware and the design of complete systems that meet your specific needs. You benefit from our comprehensive know-how as a system provider and the perfect combination of functional hardware, suitable firmware and modular software.

Electronics Manufacturing Services (EMS)

On our two modern production lines, we manufacture electronic components and systems accor-ding to your needs and to the highest standards in quality while maintaining your schedule and optimizing for costs. We stand out for our flexibility; we are capable of producing batches from prototype to series and up to nearly 240,000 units per year.

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AutomationSystems and Components for Communication-, Controll-, Process- and Diagnostic Applications.Standard- and Customized Products - It´s Your Choice.

Remote IO-Modules

Our IO-modules are desi-gned for signal processing tasks. Besides the typical alu-minum housings we also of-fer light-modules and embe-dded boards. Other func-tions are EtherCAT, encoder-interfaces and all kinds of IO-tools.

PC-Interfaces

This group consists of inter-faces between PC-applica-tion and fieldbus. The inter-faces are perfectly suitable for mobile use at laptops. There are also embedded cards like PCI, PC104+ and PCI104 for the use in indus-trial PCs available.

ECUs

eSys-IDC4E1 allows the con-nection of different CAN busses over IP networks. Mo-reover the module provides a CAN-to-CAN Bridging and a variety of measurement and diagnostic functions.

Industrial and embedded

PCs

Sontheim IPCs & ePCs are fu-ture-proof and forward-loo-king. Latest CPU technology and current bus systems are used for a maximum of per-formance. Decide on your own about the components like RAM, CPU and HDD according to your require-ments.

Terminals

Panel-PC 8000 is a terminal for CAN-bus diagnostics. Of course, it can be fitted to your processes with all kinds of wired and wireless com-munication platforms.

PLCs

We have different program-mable logic Controller with CODESYS, as well as Soft-ware products for configura-tions of the network.

Motion Control

Our motion controllers use CAN and EtherCAT and seve-ral safety-relevant features, achieving a great amount of flexibility and handling com-fort.

Printing Systems

The industrial printing sys-tem EvoPrint is made for printing on different sur-faces in an industrial envi-ronment. It has both a velo-city compensation and a de-tection of the printing direc-tion, improving the quality of the final product even at high-speed applications.

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Programming Interfaces

The Sontheim APIs support all standard interfaces and even third-party devices on enquiry. With their simulta-neous handles our APIs are up to the most complex soft-ware structures.

Analysis / Diagnostics /

Tools

You will find software tools in this section that are wi-dely used both in the auto-mation and automotive in-dustry. The whole concept is modular-based, thus of-fering a maximum of usabi-lity to the user.

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AutomotiveSystems and Components for Communication-, Controll-, Process- and Diagnostic Applications.Take advantage of our knowhow in both sectors and profit from synergy effects.

CAN Interfaces / VCIs

Here you find our CAN-Inter-faces for fieldbus communi-cations, wired or wireless con-nected to a PC/Notebook or Tablet. Between 1 and 6 CAN-channels, as well as different fieldbus diagnostic options are available.

ECUs - On-Board Module

Our modular ECUs have nu-merous applications for communication and dia-gnostics, controlling and re-gulations, teleservice- gate-way- and diagnostic modul. The ECUs meet all of the re-quirements outlined by the Automotive EMC Directive.

ECU development

We develop 8, 16 or 32 Bit ECUs for you according to your processes. There are all facili-ties given for a quick and relia-ble production of the devices. As we have a broad know-ledge in that area, we can also comply to the tough environ-ment requirements in the au-tomotive industry.

Programming Interfaces

The Sontheim APIs support all standard interfaces and even third-party devices on enquiry. With their simulta-neous handles our APIs are up to the most complex soft-ware structures.

MDT Auhoring System

The innovative, module based software for vehicle diagnostic is part of our diagnostic tool chain. Even complex applica-tions can be created easily through an intuitive handling and complete new visualisati-on tools. For abstracting the ECU parameters an ODX-Edi-tor is available.

CLC Manager

ODX based development envi-ronment for the management of fieldbus-based data, from specification to release. All functions within the develop-ment of applications are cove-red, starting with the organisa-tion of ECU-data, going on to monitoring the physical and logical connections between different ECUs.

Protocol-Stacks

Please ask us for our protocol stacks. We deliver a great amount of stacks and knowhow for a reliable com-munication between ECUs in your vehicle. There are CANo-pen, SAE J1939, KWP2000 (on CAN), ISOBUS and propri-etary stacks available.

Fieldbus-Analysing Software

This section covers the CAN-explorer 4 with its vast capa-bilities for analysis and CAN-bus monitoring. The software is combined with our CAN-interfaces and provides vari-ous functions for visualisati-on and processing of the fieldbus. There is also a pro-tocol abstraction available for a high level of flexibility.

Flash-Boot-Loader

Due to our experience in that area we realise every cu-stomer-specific adaptation of flash and boot-loaders for programming micro-con-trollers in ECUs. You can choose between 8, 16 and 32 Bit controllers.

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Flash-Tools &

End-of-Line (EOL)

You will find powerful and scaleable flash tools and EoL software of our Dia-gnostic Tool Chain for pro-gramming ECUs. There are numerous micro-control-lers and protocols sup-ported. It is also possible to adapt the tools to a propri-etary protocol.

Sontheim Industrie Elektronik G

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By using the most modern technology for producing hardware and developing

software we offer you high reliability and quality in every single Sontheim product.

A modular design is laid upon each development in order to reach any individuall

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01| Remote-IO Modules Have a look at our remote IO-modules for CAN and EtherCAT

DI32 DO32 DIO32 DI40 DIO40 DIO72

Multi-IO Multi-IO AI16 AI16 eControl-IO

IAO08 IDIO32 IDO32 IDIO32

CCCN-HC12 COK Multiplexer Interface Converter IGI16

EC-DIO32 EC-DIO32 RM35

DIO32-L DIO32 8AI-L AIO16-L Relay Module TM-PT100/1000-L

Digital IOs

Digital and Analogue IOs

Standard IOs

Light - Modules

Tools and Encoder Interfaces

EtherCAT - Modules

Tools and Encod

12

14-17

Multiplexer Int

EC-DIO32

18-23

24-27

28-35

36-41

24-44


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EC-DIO32 is an IO-module that gives you the possibility to configure all the in-

puts and outputs. Your advantage is high flexibility even at changing environ-

ments. Moreover, safety and diagnostic functions make the module highly sui-

table for industrial applications.

Many of our IO-modules exist in standardised versions but also have numerous adapted designs. So please don‘t hesitate

to contact us with your specific requirements. We have a broad knowledge in the area of fieldbuses and signal proces-

sing that might contain the solution to your individual ideas.

Did you know...

Sontheim Industrie Elekt

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DIO32– Compact aluminum housing with IP20 and an

integrated top hat rail mount

– Safety functions for a high process safety

– Easy access to all interfaces

– Own intelligence for complex CAN-networks

– Clamps pluggable and lockable

– Signal delay less than 400 μ-seconds

– Galvanically isolated CAN-interface acc. to ISO 11898

– Galvanically isolated inputs and outputs

Key Features

Overview of interfaces

– 16 digital inputs– 16 digital outputs

Housing

The compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the convenience while wor-king at the bus cabling.

Clamps and cabling

The Remote-IO series uses 3-wire cabling for direct connection to sensors and actors, supplying them with power. In order to reduce the danger of false-wi-re harnessing the 3-wire clamps are coloured. If you wish to see the status of each channel, we can deliver the modules with LED-clamps.

LEDs and switches

All inputs and outputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate and module address with HEX-switches at the front cover - easy and com-fortable.

Signal processing

Besides its inputs and outputs the DIO32 offers a po-werful micro-controller that handles data acquisition of sensors, control of actors and the processing of any CAN-data.

An important safety function is the DIO32‘s guar-ding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a relay contact (changeover) as an additional safety measu-re. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.

CAN-Interface

The integrated CAN-interface is designed in ac-cordance to DS301 and 401 for a flexible use in dif-ferent places and tasks in the CAN-bus network. All Sontheim CAN-interfaces comply to ISO11898.

Power supply

The DIO32 needs a power supply with 24V. Due to the polarity reversal protection the user is in no dan-ger of damaging the module by reversed power con-nection. Short surge peaks are also eliminated by an EMI wiring for the control section.

Highside and Lowside switch

All digital outputs can be fitted with a Highside or Lowside switch. Being Highside, the outputs togg-le the supply voltage to load. Being Lowside, they toggle to ground.

DIO32 is a digital 24V (opt. 12V) input and output mo-dule with 16 channels each. It is optimally suited for the use in CAN-networks. The device possesses the shortest conversion times and a high process reliability. That ma-kes it the best choice for continuous operation in com-plex machine networks.

LSS LowsideSwitch

Low side

HSS HighsideSwitch

High side

24 V 24 V

Microcontroller

Microcontroller

GND GND

14

– S

– E

– O

– C

– S

– G

– G


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DIO 32 Technical data

Hardware

Dimensions (l × w × h) 121 mm × 120 mm × 48 mm

Weight 600g

Protection class IP 20, EMV-requirements acc. to CE

Storage temperature -30 °C to 70 °C

Operating temperature 0 °C to 60 °C

Humidity 90 % non-condensing

VCC 24 VDC ±20 %

Pre-Operational Mode 95 mA

Operational Mode 110 mA

All inputs/outputs active, incl. LED’s 500 mA

Operating status 1 × LED green for power supply (5V)

1 × LED green for operation mode (Run)

1 × LED red for error status (Err)

16 × LED green for activated inputs

16 × LED green for activated outputs (at the clamp)

Microcontroller Motorola Freescale, 16 Bit

CAN Galvanically isolated acc. to ISO11783

SubD9 plug male and female, bridged

Pinning acc. to DIN 41652

CAN-Protocol DS 301 and 401

Number of modules / bus 127

Settings Module address via 2 HEX-switches

Baud rate via HEX-switch

Clamps and cabling Connection with Weidmueller clamps

clamp capacity 0,25 – 1,5 mm², 1-wire „e“

Fine-wired „f“ 0,25 – 1,5 mm², „f“ with conductor sleeve without plastic flange 0,25 – 1,5 mm²

Digital inputs

Number of digital inputs 16

Switching level „1“ +15,0V to +28,8V DC

Switching level „0“ 0,0V to +8,0V DC

Potential isolation Optocoupler

Input current 11 mA

Sample rate 2,5 kHz

Signal delay < 400 μs

Digital outputs

Number of digital outputs 16

Current 24 VDC ±20 %

Type of switch FET-Highside-Power-Switch


Supply outputs 1 A (Short-circuit proof)

Overall power consumption 8 A

Overall power consumption at supply per block

16 A

Sample rate 1 kHz

Free-wheeling diode Yes


Relay contact (if module is active) 1 × UM / 1A

Clamp block Pin Pin assignment

+ nc

1 Input 0 / Output 0








– GND 0V

CAN-Interface Pin Pin assignment

2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9

HEX-switches module address Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

HEX-switches baud rate Range baud rate (kBit)

0 10

1 20

2 50

3 125

4 250

5 500

6 800

7 1000

Blaue Klemmleiste kann mit 0V gebrückt werden.

Die Klemmen sind intern miteinander verbunden.

Rote Klemmleiste kann mit 24V VCC gebrückt werden.

Die Klemmen sind intern miteinander verbunden.

0V brückbar auf 3te (blaue)

Klemm leiste

Digitale Inputs 0 – 7 mit LED.

24V VCC brückbar auf 2te (rote) Klemmleiste

Ergänzende und verwandte ProdukteIndustrial PCs Page 76CANopen Master Software Page 92Visual CANopen Page 93CANexplorer 4 Page 110

Products of interest

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Order information

Art.-No Description

V966160000 DIO 32_RM35 24V IO High-Side


V966160400 DIO 32_RM35 12V IO Low-Side

V980109000 Weidmüller BL IO-30-pol. with LED(not included in delivery)

V980109100 Weidmüller BL IO-30pol. without LED(not included in delivery)

V980109200 Weidmüller BL IO-10pol.with LED(not included in delivery)

V980109300 Weidmüller BL IO-10pol.without LED(not included in delivery)

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Overview

Digital Remote IO Modules Technical data

Housing DI32 DO32 DIO32 DI40


Weight 600g

Protection class IP 20, EMV-requirements according to CE




VCC 24 VDC ±20 %

Pre-Operational Mode 85 mA 100 mA 95 mA 85 mA

Operational Mode 85 mA 100 mA 110 mA 85 mA

All inputs/outputs active, incl. LED’s 540 mA 440 mA 500 mA 540 mA





1 × LED green for power supply (5V)














CAN Galvanically isolated acc. to ISO11783









Fine-wired „f“ 0,25 – 1,5 mm², „f“ with concuctor sleeve without plastic flange 0,25 – 1,5 mm²

Wires 2-wire and 3-wire connection, dismantling 10 mm

Digital Inputs

Number of digital inputs 32 - 16 40

Switching level „1“ +15,0V to +28,8V DC - +15,0V to +28,8V DC

Switching level „0“ 0,0V to +8,0V DC - 0,0V to +8,0V DC

Potential isolation Optocoupler - Optocoupler

Supply inputs 11 mA - 11 mA

Sample rate 2,5 kHz - 2,5 kHz

Signal delay < 400 μs - < 400 μs

Digital Outputs

Number of digital outputs - 32 16 -

Current - 24 VDC ±20 % -

Type of switch - FET-Highside-Power-Switch -

Potential isolation - Optocoupler -

Supply outputs - 1 A (short-circuit proof) -

Overall power consumption - 8 A -

Overall power consumption at supply per block - 32 A 16 A -

Sample rate - 1 kH -

Free-wheeling diode - Yes -

Signal delay - < 100 μs -

Relay contact (if module is active) - 1 × UM / 1A -

16

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Technical Data

DIO40 DIO72

121 mm × 120 mm × 48 mm 241mm x 120mm x 48mm

600g 800g

IP 20, EMV-requirements according to CE

-30 °C to 70 °C

0 °C to 60 °C

90 % non-condensing

24 VDC ±20 %

95 mA 120 mA

110 mA 130 mA

500 mA 830 mA











Motorola Freescale, 16 Bit

Galvanically isolated acc. to ISO11783



DS 301 and 401

127

Module address via 2 HEX-switches


Weidmueller clamps, clamp capacity 0,25 – 1,5 mm², 1-wire „e“


2-wire and 3-wire connection, dismantling 10 mm

32

+15,0V to +28,8V DC

0,0V to +8,0V DC

Optocoupler

11 mA

2,5 kHz

< 400 μs

8 40

24 VDC ±20 %

FET-Highside-Power-Switch

Optocoupler

1 A (short-circuit proof)

8 A

8 A 40 A

1 kH

Yes

< 100 μs

1 × UM / 1A


+ nc









– GND 0V


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9


Minimum 01 HEX 1

Maximum 7F HEX 127


0 10

1 20

2 50

3 125

4 250

5 500

6 800

7 1000

Blue clamp block can be bridged with 0V.

Clamps have inter-nal connection

Red clamp block can be bridged with 24V VCC


0V can be bridged to 3rd blue clamp

Digital inputs 0 – 7

with LED.

24V VCC can be bridged to 2nd red clamp block

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Ordering information

Art.-No. Description

V966117000 DI32 RM35 24V IO

V966117400 DI32_RM35 12V IO

V966127000 DO 32_RM35 24V IO High-Side

V966127300 DO 32_RM35 12V IO High-Side

V966127400 DO 32_RM35 12V IO Low-Side




V966181000 DI40_RM35

V966180000 DIO40_RM35, 32dig.In. & 8xdig.Out 24V IO




V980109000 Weidmüller BL IO-30-pol. mit LED(not included in delivery)

V980109100 Weidmüller BL IO-30pol. ohne LED(not included in delivery)

V980109200 Weidmüller BL IO-10pol. mit LED(not included in delivery)



+ nc









– GND 0V


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9







with LED.


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Multi-IO– Compact aluminum housing with IP20 and an





– Clamps pluggable and lockable




Key Features


– 16 digital inputs– 16 digital outputs– 8 analogue inputs– 8 analogue outputs– 4 24-Bit encoder interfaces– 1 CAN-interface

Housing


Clamps and cabling

The Remote-IO series uses 3-wire cabling for direct connection to sensors and actors, supplying them with power. In order to reduce the danger of false-wire harnessing the 3-wire clamps are coloured. If you wish to see the status of each channel, we can deliver the modules with LED-clamps. Please bear in mind that those are suited for digital channels only.

LEDs and switches


Signal processing

Besides its inputs and outputs the Multi-IO offers a powerful micro-controller that handles data acquisi-tion of sensors, control of actors and the processing of any CAN-data.An important safety function is the Multi-IO‘s guar-ding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a relay contact (changeover) as an additional safety measu-re. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.

CAN-Interface


Processor

The CPU module can be extended. It is a IEC61131 programmable device, enabling you to adapt it to your level of process complexity.

Power supply

The Multi-IO needs a power supply with 24V. Due to the polarity reversal protection the user is in no dan-ger of damaging the module by reversed power con-nection. Short surge peaks are also eliminated by an EMI wiring for the control section.

Highside and Lowside switch

All digital outputs can be fitted with a Highside or Lowside switch. Being Highside, the outputs togg-le the supply voltage to load. Being Lowside, they toggle to ground..

The CANopen module Multi-IO is a powerful device for handling digital and analogue signals. It incorporates 56 channels of different communication channels. The de-vice possesses the shortest conversion times and a high process reliability. That makes it the best choice for con-tinuous operation in complex machine networks.

LSS LowsideSwitch

Low side

HSS HighsidSwitch

High side

24 V 24 V

Microcontroller

Microcontroller

GND GND

18

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Multi-IO Technical data

Hardware


Weight approx.: 800g




VCC 24VDC ± 10 %

Power consumption approx.: 500 mA

Clamp block Wires ø 0,25 to 1,5 mm²




Protection class IP 20

Microcontroller Motorola MC9S12DP256B

CAN-interface 1 × CAN-acc. to DIN ISO 11898, galv. isolated


Digital inputs

Number of inputs 16

Type of switch Positive switching inputs


Status (at clamp) LED (green) for activated input

Switching level „1“ +15.0V ... +28.8V

Switching level „0“ 0V ... +8,0V

Input current 8 mA


Digital outputs

Number of outputs 16

Type of switch FET - Highside - Switch


Output current Power supply approx. 0,3V

Status (at clamp) LED (green) for activated output

Iout Max 1A

fg 1 kHz

Short circuit proof Yes


Signal delay < 100μs

Analoge inputs

Number of inputs 8, galvanically isolated as a group

Resolution 12 Bit


Input current –10V...+10VDC

Sample rate Up to 12 operating inputs: 1 KHz more than 12 operating inputs: 500 Hz

Analogue outputs

Number of outputs 8, galvanically isolated as a group

Resolution 12 Bit


Output current –10V...+10VDC

Iout Max 20 mA

Filter circuit Integrated

Encoder-inputs

Number of inputs 4

Level RS485 (A and B)

Max. input frequency 300 kHz

Input current 5 V (encoder supply)

Iout Max 80 mA (encoder supply)

Galvanic isolation Optocoupler


Minimum 01 HEX 1

Maximum 7F HEX 127


0 50

1 125

2 250

3 500

4 1000

Encoder input Pin Pin assignment

1 B2 A3 04 0 V5 Erde6 5 V7 /A8 /09 /B

15

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19


+ nc









– GND 0V


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9







with LED.


15

9 6

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Overview

Digital and analogue remote IO Versions Technical data

Hardware Multi-IO Multi-IO AI 16 AI16






VCC 24VDC ± 10 %







Micro-controller Motorola MC9S12DP256B

CAN-interface 1 × CAN-interface according to DIN ISO 11898, galv. isolated


Digitale inputs

Number of inputs 16 -

Type of switch Positive switching inputs -

Potential isolation Optocoupler -

Status (at clamp) LED (green) for activated input -

Switching level „1“ +15.0V ... +28.8V -

Switching level „0“ 0V ... +8,0V -

Input current 8 mA -

Signal delay < 200 μs -

Digitale outputs

Number of outputs 16 -

Type of switch FET - Highside - Switch -

Potential isolation Optocoupler -

Output current Power supply – approx. 0,3V -

Status (at clamp) LED (green) for activated output -

Iout Max 1A -

fg1 kHz -

Short circuit proof Yes -

Free-wheeling diode Yes -

Signal delay < 100μs -

Analoge inputs

Number of inputs 8, galv. isolated as a group 16, galv. isolated as a group

Resolution 12 Bit


Input current –10V...+10VDC

Sample rate Up to 12 operating inputs: 1 KHz

more than 12 operating inputs: 500 Hz

20


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Digital and analogue remote IO versions Technical data

Analoge outputs Multi-IO Multi-IO AI16 AI16

Number of outputs 8, galvanically isolated as a group - -

Resolution 12 Bit - -

Potential isolation Optocoupler - -

Output current –10V...+10VDC - -

Iout Max 20 mA - -

Filter circuit Integrated - -

Encoder-inputs

Number of inputs 4 -

Level RS485 (A and B) -

Max. input frequency 300 kHz -

Input current 5 V (encoder supply) -

Iout Max 80 mA (encoder supply) -

Galvanic isolation Optocoupler -



21



V966105000 Multi-IO_RM35 24V IO High-Side

V966105300 Multi-IO_RM35 12V IO High-Side

V966105400 Multi-IO_RM35 12V IO Low-Side

V966105600 Multi-IO_RM35 AI16 24V IO High-Side

V966105700 Multi-IO_RM35 AI16 12V IO High-Side

V966105800 Multi-IO_RM35 AI16 12V IO Low-Side

V966105500 AI16

V980109000 Weidmüller BL IO-30-pol. mit LED(not included in delivery)


V980109200 Weidmüller BL IO-10pol. mit LED(not included in delivery)


+ nc









– GND 0V


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9


Minimum 01 HEX 1

Maximum 7F HEX 127


0 10

1 20

2 50

3 125

4 250







with LED.


15

9 6


+ nc









– GND 0V


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9







with LED.


15

9 6

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eControl-IO- CANopen according to CiA Draft Standard-

DS301 and DS401

- Fast inputs and outputs, short signal delay

- CAN baud rate up to 1Mbit

- Compact aluminum housing with integrated

DIN rail mounting

- Numerous expansion possibilities

Key Features


– 16 digital inputs– 16 digital outputs– 8 analogue inputs– Many expansion modules

Master module and CAN-interface

The master module is the basis of the eControl IO-module and is required in each constellation. The entire IO system is controlled by an integrated micro-controller, while already 16 digital outputs, 16 digi-tal inputs, 2 analog outputs and 2 analog inputs are integrated. The module has an LED status indicator to show the status of the module and the switching states of the digital IO‘s. As an interfaces for data ex-change, it has two RJ45 ports for the CAN bus which allows an easy and fast connection. Via DIP switch the module ID and baud rate of the CAN bus can be set conveniently.

High flexibility through individual expansion op-

tions

An expansion interface enables the connection of up to 6 IO modules. The modules and the order can be freely selected. The addressing of the expansion modules is performed automatically and the mas-ter module detects the plugged in module and the addressing automatically.

As extension options we provide currently a motor module, analog module, digital module or tempera-ture module.

Rugged interfaces

The used Phoenix clamps ensure a simple and ext-remely robust connection that makes the module in combination with the robust aluminum housing very durable and reliable.

eControl as a master with CODESYS V3

The PLCs of the eControl family are equipped with numerous communication interfaces, such as CAN,Ethernet, USB and serial interfaces. The PLCs have powerful CPUs which are optimized for the CODESYStarget and web visualization. The robust and com-pact design in combination with CODESYS V.3 as a development environment open up a variety of ap-plications in industrial environments.

The key to slim fieldbus networks and efficient process automation is flexibility. The user must be able to cope with rapidly changing process requirements with exis-ting resources. The eControl IO-module was developed specifically for the use in machine networks and with its numerous expansion modules it provides many applica-tions in industrial environments and is the ideal supple-ment for all PLCs of the eControl family.

- Central control unit with CAN master functionality

- Distributed IOs via CAN

Possible use cases

The key to slim fieldbus networks and efficient process automation is flexibility The user must be able to cope

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Ergänzende und verwandte ProdukteeControl nano Page 88eControl micro Page 90CANopen Manager Page 93


RJ45 (CAN) Pin Pin assignment

1

2 CAN H (high)

3 CAN L (low)

4 CAN GND (ground)

5

6

7 CAN GND (ground)

8

81

Mastermodul

Power supply 24V ±10% - over 3-wire Phoenix-Clamps

Supply IO 24V ±10% - over 3-wire Phoenix-Clamps

Storage temperature -20 to 70°C

Operating temperatur 0° to 60°C (optional with extended temperature)

Dimensions 180mm x 120mm

CAN 2x CAN over RJ45 (2x Plugs)

Temperature sensor integrated

Internal Bus Serial Interface

Clamps Phoenix-Clamp RM3,5

16 digital inputs Typical 0-24V, max. 28,8V

- Input current at rated voltage < 1-5mA

16 digital outputs - Typical 0-24V, max. 28,8V

- 0,5A max. voltage per output

- Protection against thermaltic overload

2 analogue inputs - 2 contacts as reference GND

- 2 contacts for the analogue inputs

- input voltage range: 0V … +10V

- input voltage at +10V: < 1mA

- Resulution: 10Bit

2 analogue outputs - 2 contacts as reference GND

- 2 contacts for the analogue outputs

- output voltage range: 0V … +10V

- max output voltage 10mA

- Resolution: 10Bit

IO - Overview 8DI/8DO 2H-bridge PT100/PT1000 2AI/2AO Relay module

DI 24 V 8 - - - -

DO 24V 8 - - - -

AI 0-10V - - - 2 -

AO 0-10V - - - 2 -

PT 100/1000 - - 2 / 4 - -

Engine bridge 10A - 2 - - -

Potential-free contacts 6A - - - - 4

CAN - adress settings automatically automatically automatically automatically automatically

CAN baud rate over master module over master module over master module over master module over master module

Spannungsversorgung 24V 24V 24V 24V 24 V

DIP-switch (Master module)

Module address

Minimum 01 HEX 1

Maximum 7F HEX 127

Baud rate

0 50

1 125

3 250

4 500

5 1000

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V965201110 Master module 16DI/16DO/2AI/2AO 10 Bit

V965201210 Module 2. 8DI/8DO

V965201310 Module 3. 2H Bidge 10A

V965201410 Module 4.1. 2PT100/PT1000

V965201420 Module 4.2. 4PT100/PT1000

V965201510 Module 5. 2AI/2AO 10 Bit

V965201610 Module 6. Relay module

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– Compact aluminum housing with IP20 and an integrated top hat rail mount







Key Features


– 8 analogue outputs

Housing


Switches

You can configure the baud rate and module address with HEX-switches at the front cover - easy and com-fortable.

Signal processing

Besides its inputs and outputs the IAO08 offers a po-werful micro-controller that handles data acquisition of sensors, control of actors and the processing of any CAN-data.An important safety function is the IAO08‘s guarding capability which is fully integrated into the IO for network surveillance. Furthermore, there is a relay contact (changeover) as an additional safety measu-re. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.

CAN-Interface


The analogue output module IAO08 is a powerful device for forwarding analogue signals. The device possesses the shortest conversion times and a high process relia-bility. That makes it the best choice for continuous ope-ration in complex machine networks.

IAO 08

24

The annnalogoggueueue oooutu pup t t mom dud le IAO08 is a pop werful devvice


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IAO 08 Technical data

Hardware






VCC 24VDC ± 10 %






32 × LED green for activated input



CAN-interface 1 × CAN-interface acc. to DIN ISO 11898, galv. isolated

Analogue outputs

Number of outputs 8

Resolution 12 Bit


Output current –10V...+10VDC

Iout Max 20 mA

Filter circuit Integrated

Analogue outputs Pin Pin assignment

1 –

2 –

3 –

4 ANAOUT

5 ANAOUT

6 ANAGND

7 ANAGND

8 –

9 –

10 ERDE

15

9 6

HEX-switches Baud rate Range baud rate (kBit)

0 50

1 125

2 250

3 500

4 1000

CAN-interface Pin Pin assignment

1 CAN H (high)

2 CAN L (low)

3 GND

4 Erde

1 2 3 4



25



V966301000 IAO 08 - 8 x AnaOut

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IDI32– Compact aluminum housing with IP20 and an








Key Features


– 32 Digital inputs

Clamps and cabling

A very important feature of the IDI32 in its different versions is the really sturdy way in which the connec-tion of actors and sensors is handled. 24V, data and GND have separate connectors (3-wire-connection). We use Phoenix clamps for simple and rugged con-nections. Every IO-block of the device is galvanically isolated and has its own power supply. Thus, all IDxx modules can be used in safety-relevant environ-ments. An example for a typical application is the CAN-handling of emergency-stop circuits like guard doors.

CAN-interface

Two RJ45 connectors at the front cover facilitate the connection with other CAN-participants over ether-net patch cable. The IDI32 can also be used in a de-centralised CAN network.

LEDs and switches


Signal processing

Besides its inputs and outputs the IDI32 offers a po-werful micro-controller that handles data acquisition of sensors and the processing of any CAN-data.

IDI32 is a digital 32-channel 24V input module for the use in CAN networks. The device possesses the shortest conversion times and a high process reliability. That ma-kes it the best choice for continuous operation in com-plex machine networks.

RJ45 Pin Pin assignment

1 -

2 -

3 -

4 CAN-L (low)

5 CAN-H (high)

6 -

7 CAN GND (ground)

8 –


Minimum 01 HEX 1

Maximum 7F HEX 127


0 10

1 20

2 50

3 125

4 250

5 500

6 800

7 1000

9-pole Phoenix clamp Pin Pin assignment

Top connector 24V

1 24 V

2 Input 1 / ouput 1

3 Input 2 / ouput 2

4 Input 3 / ouput 3

5 Input 4 / ouput 4

6 Input 5 / ouput 5

7 Input 6 / ouput 6

8 Input 7 / ouput 7

9 Input 8 / ouput 8

Bottom connector oV

1 2 3 4 5 6 7 8 9

8

1

26


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IDxx Versions Technical data

Hardware IDI32 IDO32 IDIO32


Weight 850 g

Protection class IP 20, EMI according to CE




Power supply 24 VDC ±20 %

Pre-Operational mode 60 mA 60 mA 60 mA

Operational mode 80 mA 70 mA 70 mA

All inputs/outputs active + LEDs 400 mA 470 mA 470 mA








32 × LED green for activated output





16 × LED green for activated output


CAN Interface according to ISO 11898, galvanically isolated

Connection via RJ45 connectors (bridged)








Wires 2-wire and 3-wire connection, dismantling 10 mm

Digital inputs

Number of digital inputs 32 - 16

Switching level „1“ +15,0 V to +28,8 V DC - +15,0 V to +28,8 V DC

Switching level „0“ 0,0 V to +8,0V DC - 0,0 V to +8,0V DC

Potential isolation Optocoupler - Optocoupler

Input current 11 mA - 11 mA

Sample rate 2,5 kHz - 2,5 kHz

Signal delay < 400 μs - < 400 μs

Digital outputs

Number of outputs - 32 16

Power supply - 24 VDC ±20 %

Type of switch - FET-Highside-Power-Switch

Potential isolation - Optocoupler

Output current - 1 A (short-circuit proof)

Overall power consumption - 8 A

Overall power consumption with own supply for each block

- 16 A

Switching frequency - 1 kHz

Free-wheeling diode - Yes

Signal delay - < 100 μs



27



V966116000 IDI 32

V966126000 IDO 32

V966128000 IDIO 32

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DIO32-L– CANopen according to CiA Draft Standard DS 301 and

DS 401

– Short signal delay

– short-circuit proof outputs

– CAN baud rate up to 1Mbit

– Compact dimensions

– comfortable top hat rail mounting

Key Features


– 16 digital inputs– 16 digital outputs

Housing

The compact housing is made for being in a control cabinet. It contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The technician will note the conve-nience while working at the bus cabling.

LEDs and switches


Inputs and outputs

DIO32-L is highly reliable most fail-proof due to op-tically isolated short-circuit protected inputs and outputs. It offers a wide input voltage range of 12 to 30VDC for the use in many different applications.

Signal processing

Besides its inputs and outputs the DIO32-L offers a powerful micro-controller that handles data acquisi-tion of sensors, control of actors and the processing of any CAN-data.An important safety function is the DIO‘s guarding capability which is fully integrated into the IO for net-work surveillance. If there is an absence of guarding by the master registered, the module immediately goes into STOP-mode.

CAN-Interface


DIO32-L is a very low priced 24V CANopen IO module with 16 digital inputs and outputs each. The device pos-sesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.

–

–

–

–

–

DIO32-L is a very low priced 24V CANopen IO module with 16 digital inputs and outputs each. The device pos-sesses the shortest conversion times and a high proc

li bilit

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DIO 32-L Technical Data

Housing


Weight 185 g with clamps, 155 g without clamps

Mounting Top hat rail

Temperature range Operating 0 °C to 60 °C

extended temperature range available upon enquiry

Storage –30 °C to 70 °C

Humidity 90 %, non-condensing

Conformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2 (industrial applications)

Power Supply 12V DC to 30V DC

Power consumption 30 mA

Overall consumption with active IOs 350 mA

Operating status 1 × LED green for operating mode (Run)


32× LED green for activated inputs / outputs

CAN Interface acc. to ISO 11898, assignment acc. to DIN 41652

Connection via SubD9 plug male and female (bridged)



Setting Module address via 2 DIP-switches


Cabling Rigid cables 0,20 – 2,5 mm²,

Flexible cables 0,20 – 2,5 mm²,

Clamps Spring clamp

Wires 2-wire connection with twin conductor sleeve, dismant-ling 10 mm

Digital Inputs

Number of inputs 16




Input current 3,0 / 6,5 mA

Sample rate 2,5 kHz


Digital outputs

Number of outputs 16

Power supply VB – 0,85 VV DC

Type of switch FET-Highside-Power-Switch


Output current per channel 600 mA

Max. output current 8 A

Protective circuit Short-circuit and overload protection

Switching frequency 1 kHz



Clamp block Pin Name Pin assignment

1 E 1.0 Digtal Input / Output 1.0








1

2

3

4

5

6

7

8

Dip- switches module address Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Dip- switches baud rate Range baud rate

0 50

1 125

3 250

4 500

5 1000


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9



29



V965100000 DIO32-L

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Overview

Light-IO versions Technicak data

Hardware DIO32-L 32DIO 8AI-L AIO16-L

Dimensions (l × w × h) 147 mm × 77 mm × 37 mm 166 mm × 72 mm × 37 mm 147 mm × 77 mm × 37 mm

Weight 155 g without clamps 102 g without clamps

Mounting Top hat rail




Operating 0 °C to 50 °C








Power Supply 12V DC bis 30V DC 12V +/-20% und 24V +/-20%


350 mA (all IOs + LEDs active)

90 mA

220 mA (all IOs + LEDs active)




1 × LED green for operating mode (Run)


1 × LED green for power supply


1 × LED green for operating mode (Run)







Setting Module address via 2 DIP-switches


Cabling Clamp range 0.25 – 1.5 mm²,

single-wire „e“

Clamps Spring clamp

Wires 2-wire connection with twin conductor sleeve, dismantling 10 mm

Single-wire connection,

dismantling 10 mm

Digital inputs

Number of inputs 16 0 - 32, configurable in blocks of 8 each -

Switching level „1“ +8,0V to +30,0V DC +11.0V to +28.8V DC -

Switching level „0“ 0,0V to +4,0V DC 0.0V to +5.0V DC -

Potential isolation Capacitive coupler -

Input current 3,0 / 6,5 mA 4 mA -

Sample rate 2,5 kHz 1 kHz -

Signal delay < 100 μs -

Digital outputs

Number of outputs 16 0-32, configurable in blocks of 8 each -

Minimum output power supply VB - 0,85 V DC VB - 0,16V DC -

Type of switch FET - Highside - Switch -

Potential isolation Capacitive coupler -

Output current per channel 600 mA 500 mA -

Max. output current 8 A 16 A -

Protective circuit Short-circuit and overload protection Short-circuit and overload protection -

Switching frequency Yes -

Free-wheeling diode Yes -

Signal delay < 100μs -

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Light-IO versions Technical data

Analogue inputs DIO32-L 32DIO 8AI-L AIO16-L

Number of inputs - 8

Resolution - 12 Bit

Input current - 0-10V DC

Potential isolation - Capacitive coupler

Sample rate - 1 kHz 1 kHz

Analogue outputs

Number of outputs - - 8

Resolution - - 12 Bit

Output current - - 0-10V DC

Potential isolation - - Capacitive coupler

Sample rate - - 250 mA per output










1

2

3

4

5

6

7

8

Module address DIO32-L Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Baud rate DIO32-L Range baud rate

0 50

1 125

3 250

4 500

5 1000


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9

Module address embedded IOs Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Baud rate embedded IOs Range B a u d

0 50

1 125

3 250

4 500

5 1000

Top hat rail mounting

31

Ordering informationen


V965100000 DIO32-L

V930250300 DIO32 8AI-L

V930250400 AIO16-L

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Relay module

– Control of up to 8 high voltage relays for e.g. heating cartridges

– Safety functions


– Top hat rail mounting

– Attractive price-performance ratio

Key Features

Housing


Power supply

Phase L1 is only looped in. L2 and L3 are used for controlling the consumers. There is a current measu-rement integrated that enables a monitoring of each relay. It is build in 2 blocks with 4 relais each.

Relais

A key feature of the relay module is its high process reliability. Its RP1 is a semiconductor relay for em-bedded board assembly with 3 regulated control currents for handling its consumers. Major advanta-ges are both a high surge current and interference resistivity while switching AC loads.

LEDs and Switches

Several status LEDs allow to visualise different ope-rating modes and warning messages from its safety functions like heartbeat telegrams. Configuration of the module address and baud rate can be done via HEX switches and braze jumpers. The relay module is turned to 250 Kbit as a standard.

Signal processing

There is a powerful ARM7 micro-controller on the module for controlling the relais and the CAN pro-tocol. Additionally, heartbeat is integrated into the device.

CAN-Interface


The relay module is a module for controlling up to 8 high voltage relais with 400V for e.g. heating cartridges. Its housing is designed for saving costs while being mounted in a control cabinet. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.

The relay module is a module for controlling up to 8

32


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Relay module Technical data

Hardware


Weight 185 g with clamps

155 g without clamps

Assembly Top hat rail


extended range available upon enquiry




Power supply 12V DC to 30V DC




Microcontroller ARM 7-based

CAN Interface according to ISO 11898

Connection via RJ45 connector

Settings Module address with 2 HEX-switches

Baud rate via braze jumpers

Relay data

Load voltage 2 – 530 VAC

Peak off-state voltage 1000 V

Input load circuit 4 kVAC

Rated frequency range 45 – 65 Hz

Power factor > 0,5

Zero potential for power on < 10 V

Certificates UL, cUL, VDE

CE yes


1 -

2 -

3 -

4 CAN-L (low)

5 CAN-H (high)

6 -

7 CAN GND (ground)

8 –

8

1



33



V966305100 RM-Relaismodul

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TM-PT100/1000-L

– CANopen acc. to CiA Draft Standard DS 301 and DS 401

– CAN baud rate up to 1Mbit


– Easy top hat rail mounting

– Free choice of cabling (4-wire / 2-wire) and sensors (PT100 / PT1000)

– Up to 8 sensors per module

Key Features

Housing


LEDs and switches

All inputs and outputs can be monitored with the help of LEDs. In addition to that, you can configure the baud rate of up to 1 MBit and module address with DIP-switches at the front cover. An additional DIP-switch is meant for switching between 4-wire and 2-wire.

Measuring

The data is collected with 4 (4-wire) or 8 (2-wire) sen-sors. You can choose between PT100 and PT1000 sensors and set the measurement speed to slow-mo-de with 100 ms or quick mode with 10ms per channel and cycle.

Signal processing

A STAR 12 micro-controller handles the sensors and the CAN-protocol. TM-PT is also suited for control tasks via PWM/IO-interface.

CAN-Interface


Temperatures can easily be measured with the TM-PT100/1000-L with up to 8 sensors. It contains possibili-ties for 4-wire- and 2-wire-technology and thus provides a great amount of industrial-suitedness.

34


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1 E 1.0 Sensor 1

2 E 1.1 Sensor 2

3 E 1.2 Sensor 3

4 E 1.3 Sensor 4

5 E 1.4 Sensor 5

6 E 1.5 Sensor 6

7 E 1.6 Sensor 7

8 E 1.7 Sensor 8

1

2

3

4

5

6

7

8

Dip-switches module address Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Dip-switches baud rate Range baud rate (kBit)

0 50

1 125

3 250

4 500

5 1000


2 CAN L (low)

3 CAN GND (ground)

7 CAN H (high)

1 5

6 9



TM-PT100/1000-L Technical data

Hardware


Weight 140 g without clamps






Conformity to EMI guidelines EN 61000-6-4 and EN 61000-6-2

(industrial applications)

Power supply 12V DC to 30V DC

Power consumption 30mA

Overall consumption with active IOs, LEDs

350mA








Settings Module address via 2 DIP-switches

Baud rate via DIP-switch

Sensor via DIP-Switch

Wire technology via DIP-Switch

Cabling Rigid cables 0,20 – 1,50 mm²

Flexible cables 0,20 – 1,50 mm²

Clamps Spring clamps and gold contacts

Connection, wire technology 4-wire or 2-wire

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V965101000 TM-PT100/1000L

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CCCN-HC12 CANopen Controller

– Comprehensive CAN controller

– Galvanic isolated interface according to ISO 11898

– Software complies to CiA Draft Standards DS 301 Version 4.0 and DS 401 Version 2.0

– Traceability for watchdog and reset information

Key Features

– Specialised IO-modules– CANopen-interface for HMIs– Interface for sensor and measurement setups– Specialised interface for measurement and PLC tasks

Use-cases

Signal processing

The micro-controller is a 16 Bit Philips PCA 82C251 for handling actors, sensors and the CAN-protocol.

Inputs and outputs

The small board contains 24 output and 16 input la-nes. You will benefit from a low energy consumption and an attractive pricing while there are still possi-bilities for using it even in tough environments with high temperatures of –20 °C to 85 °C. Alternatively, there is also a version with 32 outputs and 8 inputs available.

CAN-Interface


Standards

Take advantage of the implemented DS301 and DS401 with the following features:– 1 receive-PDO– 1 transmit-PDO– Standard SDO-interface– Node guarding– Emergency messages– Minimum boot-up– Asynchronous transmit of PDOs – Transmitting of PDOs upon enquiry (only for inputs)

With its strong Philips micro-controller and the fully implemented CAN-interface the CCCN-HC12 CANopen controller is a small but powerful controller for CANo-pen devices. Key advantages of the embedded control-ler board are a support of several CiA standards and an attractive price-performance ratio. It can serve as a top-up module for upgrading other devices or handle any sensor interface task.

CCCN-HC12 Technical data

Hardware

Dimensions (l × w) 49 mm × 82 mm

Weight approx. 50 g

Power supply 5V


Temperature range -20 °C to +85 °C

Humidity 20% to 90% non-condensing

CAN-interface 1 × CAN-interface acc. to DIN ISO 11898, galvanically isolated

CAN-Protocol DS301 and 401

Interfaces

Input lines 16

Output lines 24, TTL-compatible

Ergänzende und verwandte ProdukteCANexplorer 4 Page 110


36



V930255000 CCCN-HC12 CANOpen-controller

V930257000 CCCN03 CANOpen-controller (8 In / 32 Out)


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COK CANopen- node

– CANopen Modul acc. to CiA DS 301 and 401

– Quick inputs and outputs, minimum signal delay

– Additional analogue inputs with 10 Bit resolution

– CAN baud rate up to 1 MBit

– Very compact dimensions

Key Features

– Specialised IO-modules– CANopen-interface for HMIs– Interface for sensor and measurement setups– Specialised interface for measurement and PLC tasks

Use-cases

Despite its small dimensions the COK provides 120 digi-tal and analogue inputs and outputs as well as a CAN-interface. The numerous channels and a simple gripping of signals make the board a perfect piggy-back solution for IO-tasks in CAN-bus networks.


There are overall 80 digital inputs, 32 digital out-puts and 8 additional analogue inputs available. The controller‘s CAN-interface allows a decentralised de-ployment in any CAN-environment.

Signal processing

The micro-controller is a 16 Bit Freescale ColdFire for handling actors, sensors and the CAN-protocol.

CAN-Interface


COK CANopen node Technical data

Housing

CAN-interface Acc. to ISO11898 without galvanic isolation, Connection via sockets


Settings Module address via DIP-Switch SW1, baud rate via DIP-Switch SW2

Connection 2x 66-pole socket, grid dimension 2mm

Digital inputs up to 80 (16 configurable as DO)

Switching level „1“ +2,75 to +5,25 V DC

Switching level „0“ 0,0 to +0,8V DC

Input current < 0,25 mA

Switching frequency (Fg) 2,5 kHz


Digital outputs 32 standard

Output current < 15 mA

Switching frequency 1 kHz


Analogue inputs 8

Measurement range 0,0 to 10,0 V DC

Input current < 2,75 mA

Switching frequency (Fg) 1 kHz

Signal delay < 100

Power supply 5 VDC +/- 5%


Dimensions 80 x 70 x 3mm (without sockets)

Operating temperature 0 to 60°C

Storage temperature -10 to 70°C

Dip-switches module address Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Dip-switches baud rate Range baud rate (kBit)

0010b 50

0011b 125

0100b 250

0101b 500

0111b 1000

Ergänzende und verwandte ProdukteIndustrial PCs Page 76CANexplorer 4 Page 110


ensions the COK provides 120 digi-

37



V930252010 COK (CANopen controller)

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CAN-RS422 Multiplexer

– 10 input channels for encoders

– 24V DC power supply with 3-pole Phoenix clamp

– Top hat rail assembly

Key Features

Housing

The compact aluminum housing contains a top hat rail mount and a front cover with all interfaces for better overview in the control cabinet. The techni-cian will note the convenience while working at the bus cabling.

LEDs and switches

Besides several LEDs for the operating states there are 2 LEDs each for the status of any input. Signals are being grapped with a 9-pole and a 3-pole Phoenix clamp.


All inputs and outputs use RS422. SubD9 plugs are used for grabbing any signals.

CAN-RS422 Multiplexer is a 24V selection unit of up to 10 incremental encoders. It is made for realising swit-ching states of 10 encoders to a single output.


1 Select 1

2 Select 2

3 Select 3

4 Select 4

5 Select 5

6 Select 6

7 Select 7

8 Select 8

9 Select 9

1 2 3 4 5 6 7 8 9


1 Select 10

2 0 V

3 0 V

1 2 3

CAN-RS422 Technical data

Hardware

Dimensions 241 mm × 120 mm × 48 mm

Housing Aluminum case, IP20

Power supply 24 VDC via 3-pole Phoenix clamp

Assembly TS35 Top hat rail

Temperature range Operating: 0 °C to 70 °C


RS232-interface Connection via SubD9 plug

Number of digital inputs 10

Number of digital outputs 1

Maximum baud rate 500 kHz

Switch data

Power supply 5V

Input level +/- 5V

VIH 2V

VIL 0,8V

IOH –440μA

IOL 8mA

Input/ output Pin Pin assignment

1 A

2 B

5 0 V

6 /A

7 /B

9 24 V

1 5

6 9

38



V930890000 CAN-RS422 Multiplexer

– 10 input chan

– 24V DC powe

– Top hat rail ass

y

CAN-RS422 Multiplexer is a 24V selection unit of up to 10 incremental encoders. It is made for realising swit-ching states of 10 encoders to a single output.

CAN-RS422

Hardware


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CAN-RS232 Interface-Converter

– Up to 4 RS232 interfaces with SubD9

– Baud rate and module address can be set via HEX-switch

– Module is built in accordance to CANopen specification

– Status LED for module status, CAN and every RS232 channel with Rx and Tx display

Key Features

If you have all serial interfaces being occupied, you can rely on the CAN-RS232 interface converter. It is a 24V extension module for any desktop or industrial PC that provides another 4 RS232 channels according to CANo-pen with SubD9 plugs.

Housing


Signal processing

Besides its inputs and outputs the Multi-IO offers a powerful micro-controller that handles data acquisi-tion of sensors, control of actors and the processing of any CAN-data.

CAN-Interface


CAN-RS232 Technical Data

Hardware


Housing Aluminum case, IP20

Power supply 24 VDC via 3-pole Phoenix clamp

Assembly TS35 Top hat rail




CAN Interface acc. to ISO 11898 galvanically isolated, pin assignment acc. to DIN 41652

COM SubD9 male

RS232 SubD9 female

RS232 Pin Pin assignment

1 –

2 RxD

3 TxD

4 –

5 GND

6 –

7 –

8 –

9 –

1 5

6 9


1 CAN H (high)

2 CAN L (low)

3 Ground

1 2 3


0 10

1 20

2 50

3 125

4 250

5 500

6 1000



39



V930882000 CAN-RS232 Interface Converter

seriall interfaces being occupied, you can AN RS232 interface converter It is a 24V

RS232

AAA


IGI16– 16 incremental encoders with up to 32 Bit resolution

– Baud rate and module address can be set via HEX-switch

– Module is built in accordance to CANopen specification

Key Features

Housing


Incremental encoder

Overall, the IGI has 16 incremental encoder inter-faces. 5 of them are directly connected to counters. The sixth can be switched to D3 to D13. Inc A and B possess a resolution of 32 Bit. All others work with a standard 16 Bit resolution. Each encoder uses an impulse quadruplication for 20,000 impulses at 5,000 steps per turn.

LEDs and switches

All inputs can be monitored with the help of LEDs at the clamps. In addition to that, you can configure the baud rate with a HEX-switch at the front cover - easy and comfortable.

IGI16 is designed for capturing positioning data accor-ding to CiA specification for CAN networks. The device possesses the shortest conversion times and a high pro-cess reliability. That makes it the best choice for conti-nuous operation in complex machine networks.

Signal processing

Besides its inputs the IGI16 offers a powerful micro-controller that handles the data acquisition of sen-sors and the processing of any CAN-data.

CAN-Interface


40

– 16

– BaHE

– Mo


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IGI16 Technical data

Hardware


Weight 800g

Protection class IP 20, EMI requirements acc. to CE

Operating conditions (humidity 90%, non-condensing)



Power supply 24 VDC ±20%

Settings Baud rate via HEX-switch

Connection SubD9 female


CAN Interface acc. to ISO 11898 galvanically isolated

Connection via 4-pole Phoenix clamp or RJ45 plug

Inputs

Number of inputs 16 × for incremental encoders

Counter size Inc A: 32 Bit

Inc B: 32 Bit

Inc C: 16 Bit

Inc D1: 16 Bit

Inc D2: 16 Bit

Inc D3 to D13: 16 Bit multiplexed Error mode ErrorFrame every 60 ms at watchdog event

Operating status LEDs (red) for short-circuit at Inc-side

LEDs (green) for multiplex input

RUN-LED (green) for reception of identifier

ERROR-LED (red) for watchdog error

24V-LED (green) for power supply

Incremental encoder Pin Pin assignment

1 GND

2 /B

3 GND

4 /A

5 24 V

6 24 V

7 GND

8 B

9 A

15

69


1 CAN H (high)

2 CAN L (low)

3 GND

4 Erde

1 2 3


0 10

1 20

2 50

3 125

4 250

5 500

6 1000



41



V966302000 IGI - Incremental Encoder Interface

AAA


EC-DIO32– Configurable inputs and outputs

– Can be used in CAN and EtherCAT networks

– Power supply of each IO block

– Compact aluminum housing with IP20 and top hat rail

– Safety functions for process reliability


– Signal delay of less than 400 μ-seconds

– Analogue and digital diagnostics

Key Features

Housing


Cabling

All sensors and actors can be connected directly to the module. There are connectors for 8 data lines, power supply and 0V for each of the 4 blocks on the module, making the cabling very sturdy and resistant to shock and vibration. Every IO-block is galvanically isolated and obtains an own power supply. Thus, you can even use the EC-DIO32 for safety-relevant appli-cations like emergency-stop circuits for guard-doors.

Fieldbus-interfaces

Our latest IO-module provides 2 RJ45 connectors for EtherCAT and CAN as an easy possibility for connec-ting other devices via ethernet patch cable. With its multi-fieldbus detection and the two connectors the module can be used in different places and tasks in the CAN-bus network.

With its 32 configurable channels the EC-DIO32 you can deploy it in numerous and changing applications. You are also free to use either CAN or EtherCAT - the modu-le will recognise the different fieldbusses automatically. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.

Signal processing

Due to the configuration of each block as a digital in-put, digital output or analogue input there are many areas of deployment. You can choose by your indivi-dual number and type of IOs about the configuration of the module, saving costs and cabling. It is even possible to address every block on its own.

Microcontroller

Besides its inputs and outputs the EC-DIO32 offers a powerful micro-controller that handles data acquisi-tion of sensors, control of actors and the processing of any CAN and EtherCAT-data. An important safety function is the guarding capability which is fully in-tegrated into the IO for network surveillance. Fur-thermore, there is a relay contact (changeover) as an additional safety measure. If there is an absence of guarding by the master registered, the module im-mediately goes into STOP-mode.

Diagnostic features

Analogue measurement of ower supply at the blocks and single channels as well as a digital monitoring of outputs are implemented in the device.

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EC-DIO32 Technische Daten

Hardware


Weight 850g

IP-class IP 20, EMI according to CE




Number of digital inputs Blocks (8 channels) can be configured (max. 32)

Number of digital outputs Blocks (8 channels) can be configured (max. 32)


Pre-Operational Mode 95 mA

Operational Mode 110 mA

Overall power consumption incl.

IOs, LEDs

500 mA




32 × LED green for active IO


Clamps and cabling 2-wire, 3-wire connection

Digital inputs




Input current 11 mA

Sample rate (Fg) 2,5 kHz


Digital outputs


Typ of switch FET-Highside-Power-Switch


Output current 1 A (short-circuit proof)

Overall power supply of module 8 A

Overall power supply with supply for each block

16 A



Relay contact (when module active) 1 × UM / 1A

Switching level „1“ +15.0V to +28.8V DC

RJ45 (Ethernet-connector) Pin Pin assignment

1 LAN/EtherCAT_TX+

2 LAN/EtherCAT_TX–

3 LAN/EtherCAT_RX+

4 CAN L (low) (optional)

5 CAN H (high) (optional)

6 LAN/EtherCAT_RX–

7 CAN GND (ground) (optional)

8 –

81


1 –

2 –

3 –

4 CAN L (low)

5 CAN H (high)

6 –

7 CAN GND (ground)

8 –

81

HEX-Switches baud rate (2. Block) Range baud rate (kBit)

0 10

1 25

2 50

3 125

4 250

5 500

6 800

7 1000

HEX-Switches module address(1.Block) Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

Ergänzende und verwandte ProdukteRM35 standard- and light-modules Page24Industrial PCs Page 78CANopen Manager Page 96Visual CANopen Page 97CANexplorer 4 Page 114


43



V966210000 EC-DIO32

AAA


44

EC-DIO32 RM35

– Configurable inputs and outputs

– Can be used in CAN and EtherCAT networks

– Galvanically isolated in- and outputs

– Compact aluminum housing with IP20 and top hat rail

– Safety functions for process reliability

– Own intelligence for complex EtherCAT networks


– Signal delay of less than 100 μ-seconds

– Analogue and digital diagnostics

Key Features

With its 32 configurable channels the EC-DIO32 RM35 you can deploy it in numerous and changing applica-tions. You are also free to use either CAN or EtherCAT. The device possesses the shortest conversion times and a high process reliability. That makes it the best choice for continuous operation in complex machine networks.

Rugged interfaces

3-point connection technology facilitates the direct connection of all sensors and actors with the module. The EC-DIO32 RM35 contains Weidmüller clamps for easy and rugged conctact, making it robust and pro-cess proof in multiple applications.

EtherCAT and CAN-interfaces

You can configure the module for a CANopen or EtherCAT network via a hex switch. As interfaces for data exchange, it has two RJ45 ports and for CAN a Sub-D9 interface, allowing an easy connection with other modules.

Diagnose-Features

The device offers various possibilities for revertively monitoring power levels and switching habits. These features facilitate the detection of defect outputs. By monitoring the levels of input signals the module can also verify input faults. All the data is made available while running the EC-DIO32 RM35.

Flexibility

The key to slim fieldbus networks as well as to effici-ent process automation in flexibility. The user has to be able to meet changing process requirements with existing products. The EC-DIO32 RM35 has been de-signed for these particular cases, where either the fieldbus system, the number or the kind of actors and sensors changes.

Freely configurable inputs and outputs

EC-DIO32 RM35 is a digital 24V remote IO-module, housing a 200 MHz NXP LPC with 32 Bit and 32 freely configurable inputs and outputs. It is separated into 4 blocks of 8 interfaces each that can be configured and addressed via 2 Hex-switches. Every block is gal-vanically isolated and has an own power supply. This enables the module to handle different voltages and allows the use in safety-relevant applications, e.g. gu-ard doors.

Switches and LEDs for a maximum of usability

LEDs and switches for each block show the status of the module channels. The network can therefore be created and monitored very easily.


AAA 45

EC-DIO32 RM35 Technical data

Hardware


Weight 400 g

IP-class IP 20, EMI according to CE


Operating temperature -10 °C to 60 °C


Number of digital inputs Blocks (8 channels) can be configured (max. 32)

Number of digital outputs Blocks (8 channels) can be configured (max. 32)


Operating status 8 LEDs Status

1x Mode CAN (CAN) green

1x Mode EtherCAT (EtherCAT) green

1x Run (RUN) green

1x Fehler (ERROR) red

4x Block cnfiguration

Fieldbus EtherCAT (LEDs on the RJ45 plug)

1x Transmit (green)

1x EtherCAT Status (orange)

Microcontroller NXP LPC, 32 Bit und 200 MHz

Clamps and cabling 2-wire, 3-wire connection

Digital inputs

Switching level„1“ +15,0V to +28,8V DC (EN 61131-2, type 1)

Switching level „0“ 0,0V to+5,0V DC (EN 61131-2, type 1)

Input current max. 5 mA

Sample rate (Fg) 5 kHz


Digitale outputs


Typ of switch Highside-Power-Switch

Output current 1 A (short-circuit proof)



Switching level „1“ +15.0V – +28.8V DC


1 LAN/EtherCAT_TX+


3 LAN/EtherCAT_RX+

4 –

5 –


7 –

8 –

81

CAN-inteface Pin Pin assignment

1 –

2 CAN L (low)

3 CAN GND (ground)

4 –

5 –

6 –

7 CAN H (high)

8 –

HEX-Switches baud rate (2. Block) Range baud rate (kBit)

0 10

1 25

2 50

3 125

4 250

5 500

6 800

7 1000

HEX-Switches baud rate (1.Block) Range Address

Minimum 01 HEX 1

Maximum 7F HEX 127

1 5

6 9

15

69

Ergänzende und verwandte ProdukteRM35 standard- and light-modules Page24Industrial PCs Page 78CANopen Manager Page 96Visual CANopen Page 97CANexplorer 4 Page 114




V966213250 EC-DIO32 RM35


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02| Interfaces Our interfaces between CAN network and PC / laptop

46

PowerCAN-PCI V2 CANUSB CANUSB light CANfox

CIN

wifiCAN COMfalcon

CAN

CAN - Wireless

IO-Interfaces / Additional products

48-55

61

56-60

wifiCAN

ucts


AAAAAA

The CANfox is the latest Sontheim CAN-interface with a CAN and a RS232-In-

terface. Despite its small dimensions and attractive pricing it contains a 32

Bit micro-controller and can be used with CoDeSys as a programming gate-

way for PLCs or the CANexplorer 4 for diagnostics.

All our interfaces use a common API (application programming interface) that we provide for free on our website. That

gives you freedom to use your own software tools together with our hardware.

Did you know...


47

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Power CAN PCI V2

– Your embedded or desktop PC operates as a CANopen manager

– Control of other CAN-participants such as motion controllers, IO-modules etc.

– Transfer rate up to 1 MBit/sec. at 90 % bus load

– Freescale Coldfire with 32 MHz frequency

– 2 galvanically isolated CAN-channels

– CAN-highspeed and lowspeed possible

Key Features

48 Compatibility

The device is a PCI-card with 2 galvanically isolated CAN-interfaces according to ISO 11898. Being fully compatible to PCI-specification 2.2, it can be used with any PC-system that has an unoccupied PCI-slot. Both active CAN-controllers offer 15 message objects each and comply with FullCAN.

Microcontroller

There is a Freescale Coldfire micro-controller with 32 Bit integrated that is operated in 16 Bit demultiplex-ed mode for an optimal cooperation between micro-controller and PCI104 controllers. Several features help you save time. The integrated programmable chip-select logic selects peripheral components like RAM and flash and a bootstrap-loader enables an easy download of firmware components.

CAN-interface

2 galvanically isolated CAN-channels with a transfer rate of up to 1 MBit/sec. provide the necessary con-trolling power. In addition to that there are 2 active 2.0B CAN-controller implemented that allow a mixed mode with 11 Bit and 29 Bit identifiers. The CAN-in-terface complies with ISO 11898 standard as well as DS 301 and 401.

Error frame detection

This feature allows surveillance and monitoring of a CAN network. The PowerCAN card possesses an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for finding intermittent errors like falsified messages of a CAN participant.

PowerCAN-PCI V2 is a highly advanced and ultra-fast CAN-controller card for the connection of PCs with PCI-slot to the CAN-bus. It is able to handle the full control, regulation and parametrisation of small to complex CAN-networks.


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PowerCAN PCI V2 Technical data

Dimensions (l / w / h) 164 mm × 102 mm × 13 mm

PCB 6 layers

Power supply 5 V



Humidity 20 % to 90 % non-condensing

Hardware

Bus system PCI

Micro-controller Freescale Coldfire

Memory 8 MB RAM, 2 MB Flash

CAN-controller 2 × Full-CAN nach CiA (DIN41652)

CAN-transceiver Philips 82C251

CAN-protocol 2.0A and 2.0B

CAN-interfaces 2 × galvanically isolated acc. to ISO 11898

CAN-connectors 2 × SubD9

PCI-controller acc. to PCI 2.2 specification,

16k Dual-Port-RAMLED 4 × LED (green)

Software

CANopen-driver Windows NT

Layer 2 driver Windows 98, ME, NT, 2000, XP, Vista, 7 32 and 64 Bit

Ergänzende und verwandte ProdukteIndustrial-PCs Page 76SiECA 132 MT-CANapi Page 104CANexplorer 4 Page 110


49



V930154000 PowerCAN-PCIV2

AAA


CANUSBTechnically mature …

– Optimally suited for the use at PC or laptop

– ‚Hot Plug & Play‘ for a quick and comfortable start

– MT CANapi for development of own applications

– Version with error frame detection and level measurement available

… and rugged

– Rigid aluminum extruded case

– 1 or 2 galvanically isolated CAN-channels with 1 Mbit transfer rate at 90 % bus load

Key Features

Housing

The device has a fairly rugged housing built of alumi-num. Its compact design and resistivity against shock make it very popular in many areas of the automati-on and automotive industry.

CAN-channels

There are either 1 or 2 galvanically isolated CAN-channels available which comply with ISO 11898 -2. The transfer rate ranges up to 1 Mbit at 90 % bus load.

Flexible data processing

Its USB 2.0 interface enables the CANUSB to be used at any laptop, embedded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a connection of device to PC without restart.

Micro-controller and firmware update

The Motorola STAR12 and the Philips PDIUSBD12 guarantee a quick data processing. Both CAN 2.0A and CAN 2.0B are supported. CANUSB is suited for numerous operating systems like Windows XP, XP embedded, Vista and 7. All firmware updates can be loaded via USB.

This is a top seller among the Sontheim interface fami-ly. It facilitates a quick and sturdy connection between PC or notebook and CAN bus. CANUSB is highly flexib-le, user-friendly and market-proven. Thousands of units are already in the field, used for monitoring of CAN net-works, setting parameters of machines or vehicles etc.


This feature allows surveillance and monitoring of a CAN network. The CANUSB possesses an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for fin-ding intermittent errors like falsified messages of a CAN participant.

Level measurement

This feature is designed for an analogue measure-ment of CAN levels. It is used for doing diagnostics at vehicles of all kinds or machines. Erratic level indicate for example short circuits. They are often responsible for data loss.

Programming interface

The CANapi provides all functions for programming own applications. It supports all Sontheim interfaces and several third-party devices which is why we en-close our SiECA132 MT-CANapi with 4 simultaneous handles at every interface dongle.

– Service– CAN-analysing– Industry automation– Development– Testing bench – Education– CAN-test programs in DOS

Fields of application

top seller among the Sontheim ifacilitates a quick and sturdy conne

notebook and CAN bus. CANUSB ifriendly and market-proven. Tho

the field, used for moameters of m

50


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CANUSB Technical data

Hardware

Dimensions (L × W × H in mm) 100 × 57 × 32

Weight 166 g

Housing Massive aluminum

CAN-interfaces 2 × galv. isolated acc. to ISO 11898-2

USB-interfaces 1 × USB 2.0

Maximum data transfer rate 1 Mbit / 90 % bus load

CAN-connector 1 × 7-pole plug

USB-connector 1 × standard USB plug type A

Power consumption max. 350 mA at 5V

Power supply Via USB

LEDs 2 × 3 3 mm LED

Cable USB 1 m standard USB

Cable CAN optional 2m CANUSB cable

Operating temperature 0 °C to +70 °C

Humidity 20 % – 90 % non-condensing

Microcontroller CAN Motorola Star 12, 16 Bit

Microcontroller USB Philips PDIUSB 12

EEPROM 1024 Bytes for application data

Features

Error frame detection Optional

Anlogue level measurement implemented

LEDs 2 × CAN data

2 × CAN status

1 × USB status

1 × device status

Scope of delivery

1 × CANUSB

1 × System-CD with driver SiECA132

MT-CANapi, hardware and software

description (4 handles)

Win 98, ME, 2000, XP, Vista, 7 32 and 64 Bit

7-pole plug Pin assignment

US USB Status

CS1 CAN Status 1

C1 CAN 1 receive / transmit action

GS Device status

CS2 CAN Status 2

C2 CAN 2 receive / transmit action

1 CAN2 low

2 CAN 2 high

3 –

4 CAN 1 low

5 CAN 1 high

6 –

7 CAN 1 GND

1 6

3 4

7

52CS1

US

C1

CS2

GS

C2

USB-interface Pin assignment

1 VCC (VBUS)

2 – Data

3 + Data

4 GND (Ground)

1 2 3 4

Ergänzende und verwandte ProdukteIndustrial-PCs Page 76SiECA 132 MT-CANapi Page 104CANexplorer 4 Page 110MDT Page 112ODX-Editor Page 118


The Sontheim Modular Diagnostic Tool Chain

You can easily create your individual and professional diagnostic solution for the automation or automoti-ve application with the help of the Sontheim inter-faces and diagnostic software. Some examples of our customers‘ use cases are:

- CAN-data visualisation, monitoring and processing- Parametrisation and control of whole CAN networks- Vehicle diagnostics - Flash processes of electronic control units (ECUs)

Georg-Kr

51



V930204000 CANUSB 2xCAN, error frame, level measurement

V930205000 CANUSB 2xCAN, error frame

V930206000 CANUSB 2xCAN

V930207000 CANUSB 1xCAN, error frame, level measurement

V930208000 CANUSB 1xCAN, error frame

V930209000 CANUSB 1xCAN


V930220000 CANUSB-cable, 2m, 120Ohm

V930220100 CANUSB-cable,2m, (2x SubD9 male)

Equipment

AAA


CANUSBlightTechnically mature …

– Optimally suited for the use at PC or laptop

– ‚Hot Plug & Play‘ for a quick and comfortable start


– Extremely attractive price-performance ratio

… and rugged

– Rigid plastic case

– 1 galvanically isolated CAN-channels with 1 Mbit transfer rate at 90 % bus load

Key Features

Housing and CAN-channels

The housing is made of plastic and quite compact. There is a galvanically isolated CAN-interface integ-rated that complies with CiA specification. Its signals are forwarded via SubD9 plug. CANUSBlight offers CAN highspeed with up to 1 Mbit/sec as well as a version specifically used for CAN lowspeed with 125 Kbit/sec.

CANUSBlight - a start-up interface

Due to its small dimensions the CANUSBlight is a fair-ly flexible device for all tasks around CAN bus net-works. Its USB 2.0 interface allows a deployment at any laptop, embedded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a connection of device to PC without restart.If you want to gather first experiences with working in a CAN network and you can dispense with error frame detection and analogue level measurement, the CANUSBlight is a very attractive PC-to-CAN inter-face for you.

The CANUSBlight is an inexpensive interface with a smaller range of functions compared to the CANUSB or CANfox. It facilitates a quick and sturdy connection between PC or notebook and CAN bus. CANUSBlight is highly flexible, user-friendly and market-proven. Thousands of units are already in the field, used for mo-nitoring of CAN networks, setting parameters of machi-nes or vehicles etc.

Micro-controller and firmware update

The Motorola STAR12 and the Philips PDIUSBD12 guarantee a quick data processing. Both CAN 2.0A and CAN 2.0B are supported. CANUSB is suited for numerous operating systems like Windows XP, XP embedded, Vista and 7. All firmware updates can be loaded via USB.



52


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CANUSBlight Technical data

Hardware

Dimensions (L × W × H in mm) 52 × 36 × 21

Housing Compact plastic


USB-interfaces 1 × USB 1.1 with up to 12 Mbit/sec


CAN-connector 1 ×SubD9 acc. to CiA

USB-connector 1 × standard USB plug type A

Power consumption max. 200 mA at 5V


LEDs 3 × 3 mm LED

Cable USB 1 m standard USB

Cable CAN 2m standard CAN

Operating temperature 0 °C to +70 °C




EEPROM 1024 Bytes for application data

Software

CANAPI (=Windows DLL) Windows 2000, XP, Vista, 7 32 BitWindows 98 on request

CANexplorer 4 Analyzer for the CAN-Bus

MDT Autorensystem Creation of diagnostic applications

USB-interface Pin Pin assignment

1 VCC (VBUS)

2 – Data

3 + Data

4 GND (Ground)




1 2 3 4


2 CAN L (low)

3 CAN Ground

7 CAN H (high)

1 5

6 9

53



V930300000 CANUSB light 1xCAN

V930302000 CANUSB light 1xCAN, low speed



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CANfoxHardware…

– 1x CAN galvanically isolated and 1x RS232

– Connection via USB 2.0

– Free configuration of baud rate, incl. 800 Kbit

– Powerful 32Bit micro-controller

… and Software

– CODESYS gateway-driver

– Multi-Thread API orf own applications

– Drivers for Windows 2000 to Windows 7 32 and 64Bit

… at an unbeatable price

– Single unit < 100,- €

Key Features

Housing and interfaces

It is housed in compact plastic case and offers a CAN channel and a RS232 channel. CAN is of CiA stan-dard SubD9 design. Its USB 2.0 interface enables the CANfox to be used at any laptop, embedded PC or desktop PC. Once you have installed the driver you will benefit from ‚HOT PLUG & PLAY‘ which is a con-nection of device to PC without restart. Consequent-ly, CANfox offers all necessary interfaces located in a tiny case for mobile or stationary use.

More performance, less costs

It is the most powerful device of the Sontheim in-terface group with its 32 Bit micro-controller for data-handling. However, the CANfox is meant to be a flexible and very inexpensive tool. Thus, you can configure the baud rate via software and adapt it to your processes. A single unit is available for less than EUR 100,- so please don‘t hesitate to contact us for an offer.

CANfox is the latest of the Sontheim fieldbus-to-USB adapter. Besides its CAN-interface it contains a RS232 channel for a maximum of flexibility. The device can be used for monitoring of CAN networks, setting parame-ters of machines or vehicles etc.

Comprehensive software support

Of course, CANfox is supported by all Sontheim soft-ware like CANexplorer 4 for CAN-bus diagnostics or MDT for vehicle applications like diagnostics or End-of-Line processes. Additionally, with purchasing an interface you get the programming interface (API) for integrating the CANfox into your own software. There is also a CODESYS support implemented in order to use the device for PLC and motion control tasks. Use it as a programming gateway for CODESYS-based PLCs or for downloading programms directly out of a CODESYS programming environment.



Application 1

SiECA 132 TASK multithread-CANapi

Application … Application n

SYS-Driver … SYS-Driver

CAN-HW … CAN-HW

physical CAN-network

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CANfox Technical data

Hardware

Housing Compact plastic


USB-interfaces 1 × USB standard type A, 75cm cable length

Baud rates 50 Kbit to 1 Mbit/sec, free configuration



LEDs 3 × 3 mm LED

Microcontroller 32Bit NXP LPC2458



Operating temperature -20 °C to +60 °C

Storage temperature -40 °C to +85 °C


Software

CANAPI (=Windows DLL) Windows 2000, XP, Vista, 7 32 BitWindows 98 on request

CANexplorer 4 Analyzer for the CAN-Bus

MDT Autorensystem Creation of diagnostic applications

USB-interface Pin Pin assignment

1 VCC (VBUS)

2 – Data

3 + Data

4 GND (Ground)






1 2 3 4


2 CAN L (low)

3 CAN Ground

7 CAN H (high)

1 5

6 9

RS232-interface Pin Pin assignment

2 TXD

3 RXD

5 GND

1 5

6 9

55



V930322000 CANfox

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wifiCANHardware…

– 1x CAN acc. to ISO 11898 standard

– Wireless data transmission acc. to IEEE802.11b/g/n

– Integrated micro SD card for data-logging

– Free configuration of baud rate

… and Software

– Easy CANfox mapping

– Multi-Thread API orf own applications

– Drivers for Windows 2000 to Windows 8 32 and 64Bit

Im Überblick/ Key Features


It is housed in a compact plastic case and offers a CAN channel which is carried out in accordance to ISO 11898. Over the wireless interface, wifiCAN can be used at any laptop or desktop PC with a Wi-Fi in-terface and also firmware updates can be installed. An ad-hoc mode enables a direct connection bet-ween the wifiCAN and Wi-Fi port of the notebook/PC. An integration of wifiCAN to an existing Wi-Fi infra-structure is also possible.

Wireless data transmission up to 65 Mbit/s

The new Sontheim wifiCAN simplifies your data transmission thanks to Wi-Fi technology. With up to 65 Mbit/s the data will be transferred wirelessly ac-cording to IEEE802.11b/g/n standard. Consequently wifiCAN offers all important interfaces located in a tiny case for mobile or stationary use.

Data-logging and customized possibilities

Thanks to the 32bit microcontroller a fast data hand-ling with low power consumption is possible. The power supply can be effected from 9V to 42V and be customized. You can configure the baud rate from 50Kbit to 1Mbit freely via software and adapt it to your process requirements.

The wifiCAN is the latest interface of the Sontheim fieldbus-to-WLAN adapter. A powerful microcontroller and wireless data transmission makes the wifiCAN an extremely flexible and easy tool for monitoring CAN networks, logging data, setting parameters of machines or vehicles and more.

The CAN connection can also be adapted to the customer‘s request (SubD9, ISO bus connector, ...). Additionally wifiCAN is equipped with a micro SD card with up to 2GB of memory that can be used for logging data.


wifiCAN is supported by all Sontheim software like CANexplorer4 for CAN-bus diagnostics or MDT for vehicle applications like diagnostics or End-of-Line processes. Additionally, with purchasing an interface you get the programming interface (API) for integra-ting the wifiCAN into your own software. Thanks to the CANfox mapping, applications can be taken sim-ply and without changes from CANfox to wifiCAN.

– Service– CAN-analyzing– Industrial automation– Development– Testing bench– Education


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wifiCAN Technical data

Hardware

Housing compact plastic

CAN-interface 1x SubD9 acc. to CiA, CAN ISO 11898

WLAN 65 Mbit/s, acc. to IEEE802.11b/g/n

Baud rate 50 kBit to 1 Mbit/sec, free configuration

Max. data transmission 1 Mbit / 90 % bus load

Power supply over CAN-interface

LEDs 3 x 3 mm LED

Microcontroller 32Bit NXP micro controller LPC2458

Operating temperature 0°C to +50 °C

Storage temperature -10°C to +60°C

Humidity 10% - 90% non condensing

Software

CANAPI (=Windows DLL) Windows 2000, XP, Vista, 7, 8 32 Bit and 64 BitWindows 98 on request

CANexplorer4 Analyzer for the CAN-Bus

MDT Authoring System Creation of vehicle diagnostic applications


2 CAN L (low)

3 CAN Ground

7 CAN H (high)

1 5

6 9

wifiCAN Reset option


You can easily create your individual and professio-nal diagnostic solution for automation or automotive applications with the help of the Sontheim interfaces and diagnostic software. Some examples of our cus-tomers‘ use cases are:

- CAN-data visualization, monitoring and processing- Parametration and control of whole CAN networks- Vehicle diagnostics- Flash processes of electronic control units (ECUs)



57



V930341110 wifiCAN

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COMfalconTechnically mature …

– Wireless data transmission acc. to IEEE802.11g

– Protocol handling


– Optional with data-logging, scripting, terminating resistor measurement, and integrated SD-card

… and rugged

– Rigid aluminum extruded case

– up to 4 CAN-channels with 1 Mbit transfer rate at 90 % bus load

– RS 232, RS 422, RS 485, K-Line

Key Features

Housing and status indicators

The device has a fairly rugged housing built of alu-minum with IP65 protection. Thanks to the compact design and high shock resistance, COMfalcon can be used in various fields of the automation and automo-tive industries. A 14-segment display and nine LEDs always show the current status/error code of the de-vice.

Interfaces

The COMfalcon has 4 independent CAN channels and is based on the CAN interface CIN with a Freesca-le Power PC architecture. WLAN/LAN is used to con-nect to a diagnostic laptop/PC. In addition to the CAN interfaces a various of other interfaces such as RS232, RS422, RS485 or K-Line are available for diag-nostic purposes.


This feature allows surveillance and monitoring of a CAN network. The COMfalcon possesses an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for finding intermittent errors like falsified messages of a CAN participant.

COMfalcon is a powerful CAN interface with WLAN/LAN interfaces and various equipment options. Use it for mo-nitoring, flashing or analyzing CAN-networks and hand-ling layer 7-protocols like CANopen or SAE J1939. It is a very flexible and easy to use tool for the detection of CAN data and monitoring of entire networks.

ID-based level measurement - resistance measu-

rement / current measurement

This feature allows to read the CAN level even IO-re-lated and to measure active and passive termination resistors, for example for various diagnostics on a ve-hicle or a machine. This is especially important if the network may lose data caused for example by short circuit.

– Service– CAN-analyzing– Industrial automation– Development– Test station

Possible use-cases

erful CAN interface with WLANs equipment options. Use it fo

analyzing CAN-networks ands like CANopen or SAE J193sy to use tool for the detecring of entire networks.

58 58


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COMfalcon Technical data

Hardware

Microcontroller Freescale Power PC

RAM 64MB

Flash 16 MB (for data-logging optional up to 128 MB)

CAN – Interface 4x CAN interfaces, according to ISO 11898 standard

Baud rate 50kBit/s to 1MBit/s

CAN – terminating resistor

measurement

Measurement of the terminating resistor in the vehicle CAN – Network, until active bus

CAN Port 2x 7 pole M16 connector (similar to Sontheim CANUSB)

RS232 – Interface SUBD-9 Plug A, no handshake signals

Multiplexed Serial Port SUBD-9 Plug A 5 different serial interfaces, switchable by software

K-/L-Line interface K-/L- Line (according to ISO 9141-2, ISO 14230-4)Baud rate up to 56 kBaud

RS485 – Interface EIA/TIA-485 CompatibilityBaud rate up to 10 MbpsNo terminal resistor implemented

RS422 – Interface ANSI/TIA/EIA-422 CompatibilityBaud rate up to 10 MbpsNo terminal resistor implemented

LAN M12 4-pin female connector100 Mbit LAN, D-coded

WLAN WLAN according to IEEE 802.11g, up to 54 MBit/s

14 segment display Boot-Information, K-Line Mode, RS-Mode, Measure-

ment, Error Codes

LEDs · Power LED, green· LAN Status LED, green and yellow· WLAN Status LED, green and yellow· 4x CAN Status LED, green and yellow· 2x RS Status LED, green and yellow

Power Supply a) via vehicle battery 6..32VDC with load dump protectionb) via USB V = 5V, IMAX < 500 mA (with single cable mini-B-USB connector)

Housing Aluminum, Protection class IP65

Dimensions 110 x 150 x 35 mm

Operating temperature -20°C ... +60°C

Storage temperature -40°C ...+85°C

Software

CANAPI (=Windows DLL) Windows 2000, XP, Vista, 7 and 8, 32 Bit and 64 BitWindows 98 on request

CANexplorer4 Analyzer for the CAN-Bus

MDT Authoring System Creation of vehicle diagnostic applications


1 VTRAC

2 GND

3 COM+

4 COM-

5 ISOK

6 ISOL

7 NC

8 RS422 RX+

9 RS422 RX-

1 5

6 9

Ergänzende und verwandte ProdukteSiECA 132 MT-CANapi Page 104CANexplorer 4 Page 110MDT Page 112ODX-Editor Page 118



2 RXD

3 TXD

5 GND

1 5

6 9

CAN 1/2 Pin Pin assignment

1 CAN2 low

2 CAN2 high

3 NC

4 CAN1 low

5 CAN1 high

6 Ubat

7 CAN GND

7

34

16

CAN 3/4 Pin Pin assignment

1 CAN4 low

2 CAN4 high

3 NC

4 CAN3 low

5 CAN3 high

6 Ubat

7 CAN GND

7

34

16

LAN Pin Pin assignment

1 TX+

2 RX+

3 TX-

4 RX-

34

12

14 segment display Mode/Error Code

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V930232000 COMfalcon

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CIN CAN-Interface & Ethernet- Bridge

– Freescale Microcontroller

– Numerous interfaces

– Internal flash and RAM memory

– Can be used as an embedded board or within the Diag-Box for communications

– High temperature range for rough environments

– Comprehensive software support

Key Features

Interfaces

There are 4 CAN-interfaces next to 2 x single-wire CAN, 8 digital inputs and 8 digital outputs. Moreover, CIN uses ethernet and I²C for controlling peripheral components. It is possible to have it assembled eit-her as a piggy-back board onto another PCB or in the Diag-Box as a high-performance communication node. The ethernet channel is also used for building up a gateway function for CAN-to-Ethernet.


Similar to a CANUSB, CIN is equipped with error frame detection. This feature allows surveillance and monitoring of a CAN network. It has an own logic for detecting error frames and counting them up in a specific internal memory area. That is used for fin-ding intermittent errors like falsified messages of a CAN participant.

Level measurement

This feature is designed for an analogue measure-ment of CAN levels. It is used for doing diagnostics at vehicles of all kinds or machines. Erratic level indicate for example short circuits. They are often responsible for data loss.

CIN is a PCB-alone version of the Sontheim CAN adap-ters with numerous interfaces for communication. Its extended temperature range and a number of diag-nostic functions make it a perfect embedded module for industrial signal-processing.

CIN Technical data

Microcontroller Freescale MPC 512x with 4 CAN-interfaces

RAM 32 MByte, optional 64 and 128 MByte

Flash 16 MByte

Ethernet / PHY 10 / 100 MBit

CAN-interfaces 4 CAN-transceiver, 1. transceiver with Wake-on-CAN

Bus termination: 120Ω, can be assembled on PCB

Diagnostics: Error frame detection on separate FPGA for

all channels

Diagnostics: Analogue level measurement with simulta-

neous measuring of CAN-high and CAN-low

CAN-channels not galvanically isolated

Digital inputs 8, power supply 3,3V

Digital outputs 8, power supply 3,3V, 10mA

Single-wire-CAN 2 interfaces

I²C 1 interface

Power supply +UBat (12V or 24V), +3,3V, 5V

Operating temperature -20 to +85°C

Storage temperature -40 to +85°C

Assembly Customer-specific embedded board solution or Diag-Box

Software-Support CANexplorer 4, MDT, ODX-Editor, SiECA132 MT API and

others on enquiryAdditional information CAN-to-Ethernet Bridge / Gateway functionality

Ergänzende und verwandte ProdukteCANexplorer 4 Page 110MDT Page 112


60


Art.-No. Descripition

V930230120 CIN MPC5123 error frame, level measurement


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COMhawk™

eSys-IDC4E1

CAN - Wireless

CAN - Ethernet

03| Embedded Control Units Overview of our ECUs

64-65

66-67

DC

N - Ethernet

62


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The high-performance COMhawk has numerous applications for communication

and diagnostics including its use as a CAN-to-WiFi Gateway, data server, teleme-

try node, data logger, and diagnostic device, among others. The modular hard-

ware and software architecture guaranties a future-proof technology base.

You are looking for a robust system operating in harsh environments? We´ve got it, COMhawk is including exposure to

dust, extreme temperatures, shock, vibration, and high pressure water or steam jets, and it meets all of the require-

ments outlined by the Automotive EMC Directive.

Did you know ...


63

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COMhawkTechnically mature …

– Powerful 32bit microcontroller

– 3 x CAN acc. to DIN ISO 11898

– 1x Ethernet, 10/100Mbit

– WLAN acc. to IEEE 802.11 b/g/n

– With data logging

– Integrated webserver

… and rugged

– Protection class IP69K, vibration resistant

– Meets all of the requirements outlined by the Automotive EMC Directive

Key Features


The new COMhawk is equipped with 3 CAN channels, Ethernet , Wi-Fi and optional 2 digital inputs and 1 di-gital output. In addition, great emphasis was placed on an extremely robust and durable design to meet the current safety standards. The control device is designed for the use outside the cabin of a vehicle and is vibration tested. A temperature range of -40°C to +85°C and the compact housing with protection class IP69K are ensuring an extensive protection.

Microcontroller and use cases

A powerful 32bit microcontroller allows even the most demanding applications and thanks to the built-in NAND flash memory of up to 16GByte amounts of data can be stored. Thus COMhawk can be used both, in the automotive as well as in the au-tomation industry for a variety of communication and diagnostic tasks such as a communication inter-face, gateway, event logger or telemetry node.

COMhawk is a control device for communication and diagnostic tasks. In addition to the standard interfaces such as CAN and Ethernet the module also offers a wi-reless Wi-Fi interface. The variety of interfaces and the extremely rugged IP69K housing opens the module va-rious fields of applications in the automotive and auto-mation area.


The freely programmable and real-time capable ECU system can be programmed by the user application specifically. Over a configurable data interface for ex-ample an individual configuration of the interfaces or the structure of an application could be solved expe-ditiously. Furthermore control loops can be mapped easily over an integrated script interpreter. Another advantage is the reusability of this type of program-ming, whereby future work can even be more effici-ent. The user profits from a complete development environment.

Integrated webserver

The integrated webserver interface allows more ef-ficient diagnostics and maintenance practices and is a standard part of COMhawk™. Diagnostic and main-tenance tasks are easily available locally and remote-ly in compliance with appropriate security measures (e.g. firewall). COMhawk™ is able to interface with any Wi-Fi enabled device with a browser.

– Diagnostics– Real-time monitoring– Communication interface– Telemetry node– Event Logger

Possible use-cases

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COMhawk Technical data

Processor 32bit Controller, SPC 5123 400 MHz

RAM 32MByte up to 256MByte

Memory 16MByte up to 16GByte NAND-Flash-Memory

CAN 3 x CAN acc. to DIN ISO 11898

optional with 4. CAN interface

Ethernet 1 x Ethernet, 10/100 Mbit

WLAN 1 x IEEE 802.11 b/g/n

I/Os optional 2 digital inputs

optional 1 digital output

Power supply 6-32 V DC

Operating temperature -40°C to +85°C

Storage temperature -40°C to +85°C

Operating system RTOS (μC/OS-II) or LINUX

Housing IP69K

Dimensions about 130mm x 124mm x 38mm

Weight 375g

Connector 18 pol. automotive connector

COMhawk Pin Pin assignment

1A Ubat

1B GND

1C LAN_SHLD

2A DIG_IN1 (opt.)

2B LAN_RX-

2C LAN_RX+

3A DIG_IN2 (opt.)

3B LAN_TX-

3C LAN_TX+

1D DIG_OUT1 (opt.)

1E CAN4_High (opt.)

1F CAN4_Low (opt.)

2D CAN3_Low

2E CAN2_Low

2F CAN1_Low

3D CAN3_High

3E CAN2_High

3F CAN1_High

Ergänzende und verwandte ProdukteCANexplorer 4 Page 110MDT Page 112MDT Service Cloud Page 114ODX-Editor Page 118


1

3

A FC D

32 Bit

Microcontroller

Up to 256 Mbyte RAM

EMC

Protection

Watchdog

Up to 16 GByte NAND-Flash-Memory

32 kbit EEPROM

EMV Protection

6-32 V DC Power Supply

EMC

Protection

EMC

Protection

1. CAN

3. CAN

2. CAN

Temperature sensor

Ethernet

T

Opt. 1. DI

Opt. 2 DI

Opt. 1 DO

WLAN 65



V930238200 COMhawk

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eSys-IDC4E1– Powerful 32bit microcontroller

– 1x Ethernet, 10/100Mbit

– 4x CAN acc. to DIN ISO 11898, galv. isolated

– Active resistance measurement

– Integrated Error-frame-detection

– Robust aluminum housing

– Incl. standardized SAE J2534 API

Key Features

Interfaces and integrated diagnostic functions

In addition to four galvanically isolated CAN chan-nels eSys-IDC4E1 provides one LAN connection to transfer the data to a higher-level computer. For mo-nitoring the CAN bus an active resistance measure-ment and an error-frame-detection is implemented. This feature allows surveillance and monitoring of a CAN network. eSys-IDC4E1 possesses an own logic for detecting error frames and counting them up in a specific internal memory area. Thus is used for fin-ding intermittent errors like the falsified messages of a CAN participant.

Standardized SAE J2534 API

The Sontheim pass-thru API is supplied as a standard interface with eSys-IDC4E1. Thus, the module can be used for applications based on J2534. Further high-er level protocols can be easily implemented on de-mand.

eSys-IDC4E1 allows the connection of different CAN busses over IP networks. Therefore the high performant CAN-to-Ethernet Gateway provides one LAN connec-tion and four galvanically isolated CAN interfaces. In ad-dition, the module provides a variety of measurement and diagnostic functions in machine fieldbus systems.

Software architecture

The software architecture of the CAN module con-sists of a host device structure in which a x86 PC-sys-tem as a hosts use the module as a device for access to the CAN bus. For communication between host and device Ethernet is used. The communication takes place via IP and a proprietary, on UDP based communication protocol.For identification (Discover) of the CAN interfaces over LAN, the process according to ISO 13400 is used. The firmware of the CAN module is composed of a main thread, which handles the CAN communica-tion and is also able to handle the transport layer communication protocols (e.g. J1939-21/J1939-81, ISO 15765), and a diagnostic thread for a self-and CAN-diagnostic. All non-related services to the di-rect communication of the CAN module, such as the configuration of the bridging or CAN-diagnostics are handled over the so-called „toolbox“ protocol. The order of the received message at the host interface is the same order as on the physical bus, regardless whether the message was sent or received. Thus, an extremely high-performant communication is gua-ranteed at low latency.

– Communication interface– CAN-to-Ethernet Gateway– CAN-to-CAN Bridge– Diagnostics – Real-time monitoring

Possible use-cases

E1 allows the connection of differ IP networks. Therefo h

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eSys-IDC4E1 Technical data

Microcontroller Freescale Power PC, 400 MHz

RAM 32MB (optional up to 128MB)

Flash 16MB (optional up to 128MB)

CAN interface 4x CAN interfaces galv. isolated, acc. to ISO 11898 standard, 2.0A and 2.0B

Baud rates 50kBit/s to 1MBit/s (incl. 800kBit/s)

CAN - resistance measurement CAN bus resistance measurement of the machine. Measurement on active bus

CAN - diagnostic Error-frame-detection

CAN connector 4x Sub-D-9 pole

LAN 100 Mbit LAN, RJ45 connection

LEDs LAN status LED, green and yellow at the RJ45 connection

Power supply 24V +/- 10% / max. 1A

Housing Aluminum, IP30

Dimensions ca. 121 x 151 x 48 mm - without clamps

Operating temperature 0°C ... +60°C

Storage temperature -20°C ... +70°C

Additional information CAN-to-CAN Bridge

CE-marking EN 61000-6-2 Electromagnetic compatibility (EMC)

immunity (10V /m)

EN 61000-6-4 Electromagnetic compatibility (EMC)

electromagnetic interference

EN 61000-4-2 Immunity to static discharge (ESD)

EN 61000-4-3 Immunity to radiated electromagnetic fields

EN 61000-4-4 Immunity to electrical fast transient

EN 61000-4-5 Surge immunity

EN 61000-4-6 Immunity to conducted disturbances, induced by radio-frequency fields


2 CAN low

3 CAN GND

7 CAN high

Ergänzende und verwandte ProdukteCANexplorer 4 Page 110MDT Page 112MDT Service Cloud Page 114ODX-Editor Page 118


32 Bit

Microcontroller

up to 128 Mbyte RAM

up to 128 Mybte NAND-Flash-Memory

1. CAN

4. CAN

2. CAN

3. CAN

LAN

1 5

6 9


1 Tx+

2 Tx-

3 Rx+

4 NC

5 NC

6 Rx-

7 NC

8 NC

DIP-Switches CAN resistance measurement

1 120Ω CAN1 On/Off

2 120Ω CAN2 On/Off

3 120Ω CAN3 On/Off

4 120Ω CAN4 On/Off

Power supply

1 24V

2 0V

3 PE1 3

24V +/- 10% Power supply

Error-Frame & resi-stance measurement




Galv. isolated

Galv. isolated

Galv. isolated

Galv. isolated

67



V930230300 eSys-IDC4E1


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04| Computer-on-Modules Overview of our Computer-on-Modules

68

mSiEcomTCtt IMX6

Computer-on-Modules 70-73


AAA

The extremely compact computer-on-module has an Intel ® Atom ™ processor

and various interfaces. Thanks to the extended temperature range of -40 ° C to

+85 ° C, the module is also ideal for the use in harsh environments.

Due to the compact design (COM Express® mini, Type 10), the mSiecomTCtt can

be mounted as a piggy-back variant onto another PCB and is ideally suited for the development of small devices, profi-

ting from the high degree of standardization and scalability of the COM Express ® standard.

Did you know ...


AAA

evelopment of small devices, profi-

dard.

69

AAA


mSiEcomTCtt– Intel® Atom™ E6xx (600MHz, 1GHz, 1.3GHz und 1.6GHz)

– 6x USB 2.0

– 3x PCI Express

– 1x CAN

– Onboard 10/ 100/ 1000 Mbit LAN,

– Increased temperature range for harsh environments

Key Features

Interfaces and scalable performance

Beside 6x USB 2.0 interfaces, the mSiEcomTCtt has one CAN channel. Furthermore Ethernet and also I²C for controlling peripheral components are integra-ted. The chip sets are ranging currently from 600MHz up to 1.6GHz with an Intel® Atom™. Depending on the requirements up to 2GB DDR2-800RAM can be used, thereby also intensive tasks are possible with low power consumption.

Compact form factor

Due to the compact design (COM Express® mini, Type 10), the mSiecomTCtt can be mounted as a piggy-back variant onto another PCB and is ideally suited for the development of small devices, profiting from the high degree of standardization and scalability of the COM Express ® standard. Especially for mobi-le embedded handheld systems as well as for small portable, stationary and in-vehicle devices that are used in various application areas, the mSiEcomTCtt is the perfect solution.

The Computer-On-Module (COM) approach, all generic PC functions in an off-the-shelf core module. Therefore numerous interfaces are already placed on the extreme-ly compact COM Express® mini type 10 form factor.

Designed for commercial and industrial tempera-

ture range

In addition to the normal temperature range the mo-dule is also suitable for the extended industrial tem-perature range (E2) from -40°C to +85°C. This opens a wide range of applications in the automotive-, auto-mation-, medical technology, and in other work en-vironments which are not matching the commercial temperature range.

embedded PC - a reliable combination

You are looking for the appropriate embedded plat-form for your automation application. Combine mSiEcomTCtt with our ePC and benefit from our know-how and the full service from the ex-pert

- Variety of interfaces (modular design)- IP20 metal housing for a high EMC protection- Use as a PLC, CAN-bus master or slave, signal pro-cessing center and much more.- Suitable for industrial use- Passive cooling

– Industrial automation– Automotive area– Energy industry– Medical technology– and more...

Possible use-case

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mSiEcomTCtt Technical data

Processor Intel® Atom™ E6xx (600MHz, 1GHz, 1.3GHz and 1.6GHz)

Cache 512 KB L2 Cache

Chipset Intel® platform controller Hub EG20T

RAM up to 2 GB DDR2-800RAM

USB 6x USB 2.0

Ethernet 10/100/1000 MBit LAN

Interface GPIO on COM Express® connector

SPI/ SM Bus Support External Boot via SPI flash device / SM Bus Support yes

CAN-interface 1x CAN 2.0B active, up to 1Mbit/s

PCI Express 3x PCIe

SATA II 2x

UART 1x

Audio controller Intel® High Definition Audio

Graphic controller Iintegrated 2D/3D graphics engine, Gfx Core 333/400 Mhz, shared VRAM

Video Encode: MPEG4, H.263, H.264;

Video Decode: MPEG2, MPEG4, VC1, WMV9, H.264

Resolution LVDS 18/24bit 1280x768 @60HzSDVO 1280x1024@85Hz

Power supply 5,2-5,8 Watt @5V

Temperature range Operating 0°C to +60°C, Storage: -30°C to +85°C

Humidity Operating: 10% to 90%, Storage: 5% to 95% (non condensing)

Dimensions 55 x 84 mm, COM Express® mini, Type 10

Operating system Windows® XP, XP embedded, 7, 7 embedded, Linux

Ergänzende und verwandte ProdukteCAN Interfaces Page 46Embedded Control Units Page 62ePC Page 78


Front View

Back View

71



V970005000 mSiEcomTCtt

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iMX6– Freescale i.MX6 (800MHz, 1GHz and 1.2GHz, single,

dual, quad core)

– Smart Mobility Architecture (SMARC™)

– Up to 4GB DDR3 memory

– 3x USB 2.0, 3x PCIe,...

– Onboard 10/ 100/ 1000 Mbit LAN

– Extended temperature range on request

– Evaluation board on-demand

Key Features

Scalable performance and compact form factor in

SMARC™ standard

Sontheim’s iMX6 board is based on a 314-pin MXM 3.0 connector and a SMARC™ standard size of 82mm x 50mm. This creates extremely compact, durable and cost-effective development potentialities for mobile embedded handheld systems as well as little portable, stationary and in-vehicle devices that can be used in various application fields.

The ultra-energy-saving Computer-on-Module offers an optimal price performance ratio. Scalable building blocks facilitate customized mobile and cross-linked embedded solutions based on ARM technology.

Designed for commercial and industrial tempera-

ture range

Beside the standard, the iMX6 board is ruggedized for an extended industrial temperature range from -40°C to +85°C. This leads to various applications in the automotive sector, in automation, medical tech-nology and further work environments that don’t correlate the commercial temperature range and in-volve harsh environmental conditions. Furthermore, an evaluation board is available on request.

– Industrial automation– Automotive systems– Energy industry– Medical technology– More...

Possible Use-cases

72

I/O features of the 314-pin MXM 3.0 connector Supported operating systems

CSI GB LAN

LVDS i²C/I²SSDIO qqOS on requestonnnnnnnnnnn rrrrrrrrrreeeeqeeeeeeee u tMoMoMoMoorerereere OOOO


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iMX6 Technische Daten

Processor Freescale i.MX6

Single, Dual and Quad Core ARM Cortex-A9

800MHz, 1GHz and 1.2GHz

Graphics Dual Display

HD 1080p encoded and decoded

2D and 3D acceleration

RAM DDR2 or DDR3 up to 4GB

Flash up to 64GB NAND/eMMC on-module (customized)

USB 3x USB 2.0

Ethernet 10/100/1000 MBit LAN

Display Parallel LCD 18/24 bit

LVDS Single Channel 18/24 bit

HDMI

Image Capture Interface 2 Interfaces /PCAM, CSI)

Serial-Interface 2x RX/TX (Ser 1/3); 2X UART(Ser 0/2)

More Interfaces up to 3x PCIe, MLB150, 12x GPIOs, SDIO, SATA eMMC, 2x SPI, 5x I2C, 2x I2S, SPDIF WDT, 2x CAN, Battery and System Management

Operating System Support Linux

Windows WEC7 (on request)

Android (on request)

Temperature range normal 0°C to +60°C, extended -40°C to +85°C

Standards Form factor: 82mm x 50mm

Standard: SMARC™ (Smart Mobility Architecture)

Frontside

Backside



iMX6

Evaluation Board

73

Ergänzende und verwandte ProdukteCAN Interfaces Page 46Embedded Control Units Page 62ePC Page 78



AAAQuality


AAA

We are committed to offering our customers first-class quality.

As a consequence of that we have been following a quality management system

according to ISO 9001:2000 since 19999.9.

In addition to that we pppututut gggrereatat empphasisis oon a continuouusss improvement of our

processeess ininin ooordrderer ttoo increase our capabilittieiess inin aa ssteteadadyy y wawayy.y TThat is why we

rereininvevestst iintnto latestst ttececechnhnhnolologogogyy inin our developmeentnt aandnd production units.


AAA

05| Industrial PCs Overview of our industrial PCs for both automation and automotive applications

76

ePC

IPC-4

Embedded PC

Industrie PC

78-79

80-81

ePC

Industrie PC


AAAAAA

Our PCs are industrial-suited multi-talents: Use them as PC-substitutes in rough

environments, PLCs for simple to complex controlling tasks and your specific

fieldbus applications. They contain numerous interfaces and can be adapted to

your requirements.

Ask us for our extension cards. Starting at batch size 1, you can get your individual PC with interfaces for CAN, digital and

analogue inputs and outputs, RS232/422/485, Profibus, FireWire and many more.

Did you know ...


77

ual PC with interfaces for CAN, digital a

AAA


ePC– Atom-CPU with passive cooling

– Link2Go: Extension modules can be linked to the ePC with the basis module being untouched, like a fieldbus coupling device

– Various interface like CAN, Ethernet, I/Os, CFast, DVI and USB

– IP20 full metal housing for optimal EMV protection

– Software-Tools for all CAN-bus tasks

Key Features

Main technical advantages

There are several different processor types of the ATOM family available. The chipset is known for a high energy efficiency and little heat waste. It has 512 MB to 2 GB RAM onboard for small to complex ope-rations. Instead of a usual HDD the ePC uses CFast which is the faster successor of Compact Flash – the system can also be booted over this interface. The ad-vantage is a data transfer speed of up to 3 GBit/sec. Of course, all CFast cards can be purchased via Sont-heim. A full metal housing together with the specific memory and CPU provides optimal EMV-capabilities and passive cooling event at high temperatures.

Link2Go – Expand your PC!

Modern automation applications require efficien-cy and the flexibility to adapt to changing environ-ments in an individually matching way. Link2Go is a concept of adding extension modules quickly and conveniently to the ePC. However, the basic unit re-mains as it is and the user can change the modules later on if necessary. The range of the planned ex-tensions varies from touch displays and bus couplers to hard disk drives and serial interfaces. There could even customer-specific modules be created. Link2Go – your personal embedded solution for the price of standard components.

EPC is a modular embedded platform for being used in all areas of the automation sector. The design principle of bus-coupling devices allows extensions while the ba-sic system remains untouched.

Interfaces

The ePC incorporates many interfaces for a maxi-mum of flexibility already in its basic version without extensions (Link2Go). There are CAN, Ethernet (Ether-CAT-capable), digital inputs and outputs, DVI and USB available, allowing tasks such as PLC, CAN-Bus master or slave, signal processing and many more applications. An integrated CFast interface like an USB stick thought for data logging and even booting the system.

– Embedded PC as a master for CAN control– Compact PLC with integrated I/Os– Bus-monitoring with remote capabilities– Master or slave bus-coupling unit

Possible use-cases

Anwendungsbeispiel AutomatisierungThe ePC is a master unit in the automation system and handles the control as well as the sensors and actors in a fieldbus network with an additional PLC functionality.

Fieldbus

…

Usecase automation

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Fieldbus

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ePC Technical Data

Chipset Different ATOM chipsets like 1.3 GHz / 1 GB RAM

CPU-boards can be changed, system can be upgraded

Dimensions (L,W,H) 120 x 115 x 111 mm

Temperature range 0 to 60°C, extended temperature range with -40 to +85°C upon inquiry

Housing Extruded aluminum sheath and metal plate compo-nents for withstanding EMV and quickly discharging heat

TS35 din rail mounting

IP-class IP20

Humidity 5% - 95%, non-condensing

Power supply 24 VDC ± 20%

Power consumption Max. 1,2 A

RAM 512 MB to 2 GB

HDD Slot for CFast-card or Link2Go-module, bootable

Interfaces 2x Gigabit LAN (EtherCAT-capable)

1x CAN according to DIN ISO 11898, galvanically isolated

4x digital inputs according to IEC 61131-2, separate supply

4x digital outputs according to IEC 61131-2, separate supply

1x DVI

4x USB 2.0

Connecting external periphery

components

Mouse, keyboard and other components via USB 2.0

Visualization via DVI or Link2Go module

Graphics Integrated Intel® Graphics Intel® GMA 500, resolution up to 1.366 x 768

LEDs Power, HDD and CAN

Optional components W-LAN

Separate process data memory (retain-memory)

Extended temperature range, -40 to +85°C

Planned Link2Go extensions RS232 /RS485

HDD- extension

Uninterruptible power supply (UPS)

Touch-display

Bus coupler

IO-extension


2 CAN low

3 CAN GND

7 CAN high

Ergänzende und verwandte ProdukteRM35 Standard- and Light-Modules Page 24CAN-Interfaces Page 46Computer on Modules Page 68CANexplorer 4 Page 114MDT Page112


1 5

6 9


1 Tx+

2 Tx-

3 Rx+

4 NC

5 NC

6 Rx-

7 NC

8 NC

USB-Interface Pin assignment

1 VCC (VBUS)

2 – Data

3 + Data

4 GND (Ground)

1 2 3 4

Digital IOs Pin Pin assignment

1 24V power supply

2 Digital input 0

3 Digital input 1

4 Digital input 2

5 Digital input 3

6 GND

7 Digital output 0

8 Digital output 1

9 Digital output 2

10 Digital output 3

1

2

9

10

DVI Pin Pin assignment

01 TDMS-data 2 –

02 TDMS-data 2+

03 Shield TDMS-data 2,4

04 TDMS-data 4 –

05 TDMS-data 4+

06 DDC frequency

07 DDC frequency

08 Analogue: V-Sync

09 TDMS-data 1 –

17 TDMS-data 0 –

18 TDMS-data 0+

19 Shield TDMS-data 0,5

20 TDMS-data 5 –

21 TDMS-data 5+

22 Shield TDMS-frequency

23 TDMS-data +

24 TDMS-data –

C1 Analogue: red

C2 Analogue: green

C3 Analogue: blue

C4 Analogue: H-Sync

C5 Analogue: Earth

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V971010000 ePC

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IPC-4– High performance

– Scaleable computing power

– Additional interfaces can easily be added

– Suited for rough environments

– Industrial-suited due to integrated power adaptor and cooling system

– All interfaces at the front cover

Key Features

Scalable performance

We will offer you advice concerning the clock rates that vary between 600 MHz with an Intel Celeron M and 2 × 2,16 GHz with an Intel Core 2 Duo. There is also energy-efficient ATOM technology available. You can have up to 4 GByte DDR RAM built in for complex and resource-consuming tasks.

Rough environments …

The IPC-4 uses SATA HDDs that are cleared for 24/7 operations. We are happy to switch to industrial tem-perature ranges for you. It is also possible to have devices with not rotating parts like Solid State Disks (SSD) which will guarantee you highest process relia-bility even in very rough environments.

Many interfaces in a compact design

The IPC-4 offers 6 × USB 2.0, 2 × Gigabit Ethernet (10 / 100 / 1000 BaseT), 2 serial interfaces, a DVI and a VGA slot. Additionally, there is a CF slot implemented. You will note that the device facilitates a clear arrange-ment of cabling with all interfaces being allocated at the front cover. The side parts are reserved for coo-ling fans and heat exhaust. Little cooling fins add up to controlling any heat.

In its latest generation the IPC-4 combines the Sont-heim knowhow in modern technology and integrated solutions. It is perfectly suited for all tasks around auto-mation and automotive applications. Due to its scalable CPU, RAM, HDD and interfaces, you will have a PC that fits your application in every aspect. Both computing performance and number / type of interfaces offer va-rious different versions for a maximum of flexibility. Of course, the housing is designed for a control cabinet and top hat rail and all interfaces are located at the front co-ver, enabling comfortable handling and well-arranged cabling.

Left side = standard, right side = flexible

Probably the most important advantage of the IPC-4 is its modular design that is suited for customer-spe-cific extensions. PCI104 and pC104+ cards are up to most individual requirements like CAN, FireWire, digi-tal and analogue inputs and outputs, Frame grabber and many more functions.

32 KB battery-buffered ZERO-RAM

The IPC will save runtime variables in this RAM me-mory for you in order to keep them in a case of a loss of power.

Anwendungsbeispiel AutomatisierungIPC-4 is a master unit in the automation system and handles the control as well as the sensors and actors in a fieldbus network.

Fieldbus

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IPC-4 Technical data

Housing Compact aluminum case with integrated top hat rail (TS35)

Dimensions (L,W,H) 244 mm (+ 10 mm minimum space to the left and right) × 121 mm × 95 mm (without connectors)

Weight 1,5 kg

Temperature range

* active cooling

Operating: 0°C – 45°C, optional with automotive HDD or Industrial CF-card (-20°C – 65°C);*

Storage: -20°C – 65°C


Power supply 24 VDC ± 20% (for standard versions)

24 VDC -25%/+30% (for GL-versions, German Lloyd)

Power supply for automotive area available on enquiry

Power adaptor (integrated) ATX – compatible, Wake-Up via LAN supported

Status LEDs

* please see the manual for further information

5V - LED inlluminated wenn connected to power supply

Device ready for start / started*

Run - shows operating status of the IPC-4*

Err – Errors cause the error LED to blink*

Rel - LED is ilumintaed when relay adduct, turns off at dropout (Pin 12, 11 & 14) *

HDD - shows the status of the internal HDD and the CF-card*

Buttons SHDN – Start resp. automatic shutdown and power off, as long as ACPI is activated.

Reset - Causes a warm boot

HDD 2.5“ HDD (SATA or IDE up to 9,5mm hight)

Power consumption at 24V DC

** without external periphery

Max. power consumption 1,0 to 2,0A

Start-up current 2,5 to 4,5A

Support of periphery components via USB

CD-/DVD-ROM; CD-/DVD-RW; HDDs, USB-sticks, mouse and keyboard, other peripheral components

Certificats EMV acc. to CE with EN 61000-6-4:2007, EN 55022:2006, EN 61000-6-2:2005,

EN 61000-4-2:1995 + A1:1998 + A2:2001, EN 61000-4-3:2006, EN 61000-4-4:2004,

EN 61000-4-5:2006, EN 61000-4-6:1996 + A1:2001

GL (on inquiry)

Interfaces

Power / Watchdog 1 × power supply, 1 × relay, 1 × remote

VGA Depending on COM Express module (see CPU types)

DVI 1 × DVI (resolution 640 × 480 to 1600 × 1200, depen-ding on display)

CF CF-card acc. to specification 4.1 (CF UDMA Mode 0-4, PIO Mode 0-6)

USB flash memory Internal slot for Diskon Module flash memory via USB 2.0

Ethernet LAN1 Gigabit ethernet, Realtek RTL8111 10 / 100 / 1000 BaseT

LAN2 Intel 82573L 10 / 100 / 1000 BaseT interface via PCIexpress lane

USB 6 × USB 1.1 / 2.0 up to 480 MBit

power output 500 mA each

Serial interfaces 2 × standard RS232 (with all handshake-signals), galvanic isolation optional (up to 2 kV)

PCI104 or PC104+ 2x PCI104 or PC104+ slots for customer-specific

interfaces

Optional PC104+ cards - CAN-Bus

- FireWire

- Serial interfaces (RS232 / RS485 / RS422)

- Profibus

- Framegrabber

- Digital / analogue inputs and outputs

- Customer-specific functions

CPU-types

600 MHz CPU Intel Celeron M 600 MHz, ULV, 512 KByte Cache, FSB 400 MHz

RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte

Chipset Graphics & memory controller hub: Intel 915GME

IO-controller hub: Intel 82801FBM (ICH6-M

VGA resolution Up to 2048 × 1536 (75 Hz)

1,5 GHz CPU Intel Celeron M 370 1.5 GHz, 1 MByte Cache, FSB 400 MHz

RAM SO-DIMM DDR2 DDR533/ PC4200 up to 2 GByte


IO-controller hub: Intel 82801FBM (ICH6-M


2 × 2,16 GHz CPU Intel Core 2 Duo T7400, 2.16 GHz, (4M Cache, 667 MHz FSB, 65nm), socket mPGA479M

RAM 2 sockets, SO-DIMM DDR2 667/PC5300 up to 4 GByte, 3 GByte usable


IO-controller hub: Intel 82801GHM (ICH7M-DH)


Ergänzende und verwandte ProdukteRM35 Standard- and Light-Modules Page 24CAN-Interfaces Page 46Computer on Modules Page 68CANexplorer 4 Page 110MDT Page 112


Ergänzende und verwandte Produkte

– PC104-HiLo-CAN for up to 2 additional CAN-channels

– Multi-IO-PC104+ for up to 8 digital IOs each and as an option 4 analogue IOs each

– RS-combicard-PC104+ 4 RS232/RS485 inter-faces

– LEDcc-PC104 for controlling LED units– PB-ZR-PC104+ for Profibus control– FireWire-PC104+ for up to 3 FireWire-channels

Extensions

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V969000600 IPC-4; 600 MHz Intel Celeron M

V969001500 IPC-4; 1,5 GHz Intel Celeron M 370

V969002100 IPC-4; 2 × 2,16 GHz Intel Core2Duo T7400


V990230000 IPC-4 Customizing

Equipment/ Adaptation


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Panel-PC 8000

CAN-Diagnostic Terminals

06| Terminals Overview of our mobile PCs for CAN-diagnostics with integrated visualisation

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Please feel free to contact us with any wishes about special functions and inter-

faces. We have realised several projects that required changing the hardware

and software of the Panel PC, thus making it a platform for all applications like

diagnostics, HMI, visualisation PC etc.

We are happy to discuss your individual mobile visualization project with you.

Did you know ...

Sontheim Industrie Elekt de · info@s-i-e de

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Panel-PC8000

– Robust terminal for machine control

– Powerful and energy-saving ATOM-CPU

– Extension slots for individual adaptations

– Wall-mount arm for flexible usage

Key Features

Equipment and display

Its components are similar to the MobiCAN. A 1.1 GHz ATOM processor provides computing power at low energy consumption. There are 512 MB RAM available as well as an integrated SD-card with 2 GB for applications. The terminal contains a control and display panel for visualizing data and operating soft-ware tools. Consequently, Panel-PC 8000 is an ideal HMI.

Interfaces

The terminal provides 2 CAN-channels with M12 plugs. External periphery like mouse or keyboard are simply connected via USB2.0. It provides an Ethernet port via M12 with a bandwidth of 100 MBit.

Flexibility via PCI extensions

The two extension slots enable an integration of additional extensions. There are many different ver-sions of extension cards available, much like our IPC-4: CAN, FireWire, digital and analogue inputs and outputs, Profibus and many more functions can be integrated for a customer-specific solution. Panel-PC 8000 can therefore be used as a standard-HMI or as an individually tailored control system.

Panel-PC 8000 combines the flexibility of our industrial PCs with a rigid control and display panel. Due to its ro-bust design, it is highly suited for machine control and HMI purposes.

Robust design

HMIs in production facilities might be exposed to temperature changes, splash water and mechanical forces. Panel-PC 8000 is designed to withstand such effects with the help of a robust design. No water can enter the housing. All connectors have an inward barrier. The foil keyboard with extra-large buttons is made for bigger gloves. Finally, a wall mount arm can be used for having the terminal mounted outside of a control cabinet.

– HMI for machine control– Central processing unit with CAN master capability– ECU flashing

Possible Usecases

bines the flexibility of our indrol and display panel. Due to

ly suited for machine control an

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Panel-PC 8000 Technical data

Hardware

Housing Plastic housing with wall mount arm

Dimensions (L,W,H) 308 mm × 283 mm × 80 mm

Weight 3,00 kg

Temperature range Operation: 0°C – 45°C, Storage: -10°C – 55°C


IP-Class IP65

Current supply 24 VDC ± 20% via CAN-M12 interfaces

CPU ATOM 1,1 GHz

RAM 512 MByte

Memory Internal SSD ATA SolidStateDrive-Flash, 512 MB

Internal SD-Slot with integrated 2GB SD-card

Other SD-cards available upon enquiry

Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, others upon enquiry

Touch Resistive

CAN 2x CAN via 2x M12 connectors (2x female)

USB 2x USB 2.0, interface „A“

Ethernet 1x Ethernet, 100 MBit, M12

Buttons / Foil keyboard 19 buttons incl. keypad and navigation

LEDs 2 LEDs for monitoring current supply and errors

Touch Screen

Size 7“

Resolution 800 x 480, 262 colours

Surface Anti-glare and wide view

USB-Interface Pin Pin assignment

1 VCC (VBUS)

2 – Data

3 + Data

4 GND (Ground)

12

34

CAN1-Interface Pin Pin assignment

1 CAN-GND

2

3

4 CAN-High

5 CAN-Low

43

2 1

5

CAN2-Interface with VCC Pin Pin assignment

1 CAN-GND

2 24V +/- 20% Current supply

3 0V Current supply

4 CAN-High

5 CAN-Low

43

2 1

5

Ethernet Pin Pin assignment

1 Tx+ (transmit data +)

2 Rx+ (receive data +)

3 Tx- (transmit data -)

4 Rx- (receive data -)

5. Connector thread is shield

43

2 1

5

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V970001000 Panel-PC 8000


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eControl nano eControl micro

CANopen Manager Visual CANopen

PLCs with CODESYS

C-Libraries for realtime controller

07| PLCs The Sontheim programmable logic controllers (PLC) with CODESYS

88-91

92-93

eControl micro

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gp g

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The eControl family currently contains a 3.5“ and 7“ touch screen variant. There

are numerous interfaces and equipment options available. Control and visuali-

zation is realized with the runtime system CODESYS according to IEC 61131-3 or

in C.

You need more IOs - the ideal supplement to eControl family is the

eControl IO module with 16 digital and 2 analog IOs as well as 6 additional expansion modules.

Did you know ...


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eControl nano

– 3,5“ Touch Display

– IP67 at the front side

– Microcontroller Cortex M4 and M0

– 2x CAN interfaces acc. to DIN ISO 11898

– Programming in C (HAL is available) or CODESYS V3

– Modular expansion options

– Integrated micro-SD slot for up to 32GB

Key Features

eControl nano - modular, flexible and robust

The smallest unit of the eControl product family is equipped with a powerful microcontroller with 204MHz for signal processing and a co-processor which handles the I/O´s and control processes.eControl nano can be performed conveniently over a 3.5“ touch display. The screwable front-installation frame with integrated recirculating seal ensures easy mounting and front-side IP67 protection the neces-sary protection in harsh environments. On memory side there are 1MByte Flash memory, a remanent me-mory with 32kbit and a micro-SD slot for up to 32GB of additional storage volume integrated.

Interfaces and further functions

The fanless system is equipped with two CAN inter-faces according to DIN 11898, one CAN channel is galvanically isolated. Moreover the control unit has an Ethernet, RS232 (TTL) and USB interface, as well as four electrically isolated digital inputs and relay outputs. An integrated temperature sensor, real-time clock and power fail detection are also implemented. The modular principle enables optional adjustments and quick reactions to custom requirements.

The minimum-sized eControl nano with 3.5“ touch display, front-side IP67 and numerous communication interfaces provides multiple applications in industrial environments and supports you targeted and economi-cally at your control tasks.

Programming in C or CODESYS V3 - including HAL

and finished graphic libraries

The programming of the controller is done in C (a HAL is available), you benefit from free configurati-on, parameterization and programming possibilities. With emWin from Seeger, libraries for a graphical user interface (GUI) are already available. Optionally eControl nano can also be programmed with the run-time system CODESYS V3 according to IEC 31131-3.

– Machinery control– Central control unit (optional with CANopen

master functionality)

Possible Usecases

Anwendungsbeispiel AutomatisierungControlling, operating and monitoring - eControl nano as a link between control and sensor-/actuator level

Fieldbus

Usecase automation

CAN

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PLC eControl nano

Microcontroller Cortex M4 with 204 MHz and Cortex M0

RAM up to 16MByte

Flash 1MByte

FRAM/EEPROM 32kBit memory for remanent data

Expandable memory Micro SD card up to 32GB

Power supply 24V ± 20 %

TFT-Display 3,5“

Resultion 320x240

Touch resistiv

Ethernet 10/100MBit

USB 1x USB 2.0

CAN 1 galvanically isolated; CAN acc. to DIN ISO 11898

up to 1MBit/s (without 20kBit and 800kBit)

CAN 2 not galvanically isolated; CAN acc. to DIN ISO 11898

up to 1MBit/s (without 20kBit and 800kBit)

Serial interface (debug) 1x RS232 (TTL)

Real-time clock integrated (buffered)


IP-class front IP67

Power Fail Detection Measuring of supply voltage (threshold at 18,6V)

Digital inputs 4 DI, 24V DC/max. 29V DC; max. input current 2,1 - 2,6 mA

Relay outputs 4 RO, 230V AC/ 1A; max. switching capacity 250VA

Storage temperature -20 to 65 °C

Operating temperature 0 to 50 °C

Humidity 5 % to 95 % , non-condensing

Dimensions 163,5mm x 117,5mm x 50mm

4pol. Phönix (CAN) Pin Pin assignment

1 CAN L (low)

2 CAN H (high)

3 CAN shild

4 CAN GND

Clamp block DI Pin Pin assignment

1 + 24V DC

2 0V DC

3 0V digital 1+2

4 Digital input 1

5 Digital input 2

6 0V digital 3+4

7 Digital input 3

8 Digital input 4

Clamp block RO Pin Pin assignment

1 Relay 1 maker

2 Relay 1 common contact

3 Relay 2 maker


5 Relay 3 maker


7 Relay 4 maker


1

8

7

6

5

4

3

2

1

4

3

2

1

8

7

6

5

4

3

2

Gal. Isolation

Gal. Isolation

Ergänzende und verwandte ProdukteRM35 Standard- and Light-Modules Page 24CAN-Interfaces Page 46CANexplorer4 Page 110


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V966370200 eControl nano

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eControl micro

- CODESYS V3 programming according to IEC 61131-3

- Integrated micro SD card

- 7“ touch display

- CANopen interface acc. to CiA Draft standard DS301 and DS401

- Expansion options for individual customization

Key Features

eControl micro

The control unit has a powerful CPU with 400 MHz which has been specially optimized for the CODESYS target- and web- visualization. The operation can be performed conveniently with a 7‘‘ TFT touch display.

The extremely compact and robust metal housing allows an use in harsh industrial environments. An integrated Ethernet interface can be used for debug-ging, for remote maintenance, software updates or parent visualizations. A USB port ensures rapid data exchange with external data media such as a USB stick and so the PLC firmware or application can be updated, as well as machine parameters and records can easily be exchanged (custom scripts automati-cally executed).

Further communication interfaces of the PLC are three serial and one CAN port which is specified ac-cording to CANopen. The controller has a CANopen master functionality, which is quite simply configu-red from the CODESYS control configuration, guaran-teeing optimal control of CANopen I/Os and drives. All data from the control unit is stored on an integra-ted Micro SD card up to 32GB.

eControl micro is a high-performance PLC with integ-rated CAN interface according to CiA Draft Standard DS301 and DS401. The robust and compact design in combination with CODESYS V.3 as a development envi-ronment opens up a variety of applications in industrial environments.

CODESYS programming according to IEC 61131-3

Based on a 32-bit microcontroller with integrated target visualization on the PLC, eControl micro is pro-grammed with the runtime system CODESYS V.3.x ac-cording to IEC 61131-3. For demanding visualizations there are ready-made visualization elements, such as trend graphics, alarm tables or pointer instruments which allows a quick and easy work.

- Machinery control- Central control unit with CAN master functionality

Possible Usecase

Anwendungsbeispiel AutomatisierungControlling, operating and monitoring - eControl micro as a master and link between control and sensor-/actuator level

Feldbus

Usecase automation

CAN

s a high-performance PLC with integ-

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PLC eControl micro

CPU Freescale 400MHz

RAM 128MByte DDR2

Flash 64MByte

FRAM/EEPROM Memory for retentive data

Expandable memory micro SD card up to 32GB

Power supply 24V ± 10 %

TFT-Display 7´´ (optional other sizes available)

Resolution 800x480

Touch resistiv

Ethernet 10/100MBit

USB 1.1

CAN up to 1MBit/s

Serial interface (data) 2x

Serial interface (debug) 1x optional

DIP Switch 8-pin version for setting


IP-class front IP50

IP-class side/ back IP20

Storage temperature -20 up to 70 °C

Operating temperature 0 up to 50 °C

(optional extended temperature)

Humidity 20 % bis 90 % , non-condensing

Dimensions 200mm x 150mm x 36mm

Pin assignment

Bottom

Side

RS232-3LAN RS232-2 RS232-1

Micro SD Slot24VUSB CAN Real Time Clock

Ergänzende und verwandte ProdukteRM35 Standard- and Light-Modules Page 24CAN-Interfaces Page 46CANexplorer4 Page 110


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V966371200 eControl micro

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CANopen Manager

– NMT master or slave

– SDO-manager

– SYNC server or client

– Minimum boot-up of CANopen devices

– Expedited server and client SDOs

– Cyclic, synchrone and asynchrone PDOs

– Identifier are allocated while creating the device- and network configuration

– Error handling according to CANopen

Key Features

Supported standards

The software complies with CiA DS 301 for com-munication with OSI layer 7. A comprehensive and cleanly programmed CANopen handling is especially for the master in such a network essential. Thus, the software also contains CiA DSP405 for IEC11313-pro-grammable devices.

Functions of the software

By using the Sontheim CANopen Master Software you will be able to control digital and analogue CA-Nopen devices. The driver as a NMT master is respon-sible for starting up the network and monitoring it. It also synchronizes the slaves and handles all data transfer. CANopen Master Software is capable of dealing with simple to most complex CAN environ-ments.

You are able to respond to any CAN-controlling task like configuration, control and manipulation of even the most complex CAN networks with the CANopen Master Software. In addition to that you will save time by crea-ting pools of standard configuration sets and have your fieldbus working in very little time.

Ergänzende und verwandte ProdukteIndustrial PCs Page 78Visual CANopen Page 93

Products of interestCANopen Manager Technical data

SYNC function Implemented

Emergency messages Implemented

Boot-up messages Implemented

Node Status Displayed in software

Supported CAN-interfaces PowerCAN-PCI V1 and V2, PowerCAN-PCI104 V2

InitNode function Implemented

Heartbeat Supported

Timestamp service Supported

SDO communication Supported

API function calls (NMT, SDO …)

Application

)

API

Software-DPRAMCommonly used memory

CAN-Basic-Driver

NMT-Manager

CANopen Engine

PDO-Manager

SDO-Manager

RecvMsg-Manager

Guarding Timer

PowerCAN

CANopen Device 1 CANopen Device nCANopen Device 2en Dev en Dev en Dev

werCAN

Basic D

Process data PDO

Hardware + Firmware

PCI-Bus

CAN-Bus

o respond to any CAN-controlling task likt l d i l ti f th

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V940601000 CANopen Manager

V940610000 CANopen Manager Runtime (128 PDOs)




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Visual

CANopen– Display and processing of RPDOS, TPDOs and whole

nodes

– Saving and loading of whole project configurations

– Writing of DCF-files and compiling via DCFConBin

Key Features

Easy configuration

With the help of device data (EDS-files) Visual CANo-pen will configure CAN-nodes for you. Those data will be compiled with the program „DCFConBIN“. All data that has been created with Visual CANopen can be transferred to CANopen Master Software. Therefore, it provides a complete and easy configuration of CAN networks via modified EDX-data.

VisualCANopen is the complement to the CANopen Master Software. With its user-friendly graphical inter-face it allows a comfortable configuration and paramet-rization of all CANopen nodes in a CAN network.

Visual CANopen Technical data

Allocation of elements Tree structure with PDOs on the left

Information on the right

Data type VisualCANOpenFile (.vcof)

Data classes – DK1: Information about a complete project, its values

and changes to each node

– DK2: Allocation of HTREEITEMs and the rest of infor-

mation

– DK3: Recording of global path information

– DK4: Self-programmed functions

– DK5: Recording of data that is created while reading out

a specific folder (all folders and EDS-data)

Writing of DCF-data –Changes to entries will be collected from the data class

CProjectData and written into the corresponding EDS-file.

–Object list will be converted to a DCF-file.

DCFConBIN Compilation of DCF-file

Drivers Available for Windows 2000 and XP

Ergänzende und verwandte ProdukteRM35 Standard and Light-Modules Page 24Industrial PCs Page 76CANopen Manager Page 92


n is the complement to the CANopen

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V940602000 Visual CANopen


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SMC100

Motion control

08| Motion control Overview of our motor control section

96-97

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Safety first - The current limit can be configured and saved as a basis value,

avoiding errors in the calculation. Like all our controlling devices SMC100 also

contains an emergency-stop function which is activated as soon as it registers

a lack of bus communication.

Did you know ...


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SMC100– Control of 2 bipolar 2-phase stepper motors

– Phase current of up to 10A

– 4 galvanically isolated inputs and outputs

– CAN-interface according to DIN ISO 11898

– Own intelligence for self-regulation and data organisation

– Free configuration and saving of operating data

– Compact IP20 case with integrated top hat rail

Key Features

Housing

The compact housing is made of aluminum. It con-tains a top hat rail mount and a front cover with all interfaces for better overview in the control cabi-net. The technician will note the convenience while working at the bus cabling. You can also set module address and baud rate in short time via DIP-switch.

Stepper motor

All connected stepper motors are current-controlled. Either 24V or 48V stepper motors with up to 10A can be dealt with. The current in each phase is separately controlled. Finally, standby current can be adjusted to the nominal current between 0 and 100%.

SMC100 is a stepper motion controller for bipolar 2-pha-se stepper motors. Similar to VC105 and MC105 the controller offers some functions for configuration and safety. You will benefit from an integrated logic module for configuring and saving operating data.

Operation modes

You can switch between full, half and micro-step. There is an incremental encoder with a resolution of 16 Bit available as well.

Safety first

The current limit can be configured and saved as a basis value, avoiding errors in the calculation. Like all our controlling devices SMC100 also contains an emergency-stop function which is activated as soon as it registers a lack of bus communication.

00 is a stepper motion controller for bipolar 2-pha-pper motors Similar to VC105 and MC105 the

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SMC 100 Technical data

Power supply of motors Separated, 24V/48V DC up to max. 10A

μ-Controller Texas Instruments TMS320 DSP

Fieldbus CANopen according to DS402

Interfaces 4 dig. inputs / 4 dig. outputs, galvanically isolated, opt. 1

encoder-interface

Operating modes 1/1, 1/2, Micro-step

Power supply 24V DC/ 48V DC

Housing Aluminum case with IP 20


Storage: –10 °C to 70 °C

Humidity 90% non-condensing




Dimensions 115 x 45 x 118mm (WxHxD)

Baud rate Baud rate (kBit)

0 10

1 20

2 50

3 125

4 250

5 500

6 800

7 1000


2 CAN L (low)

3 CAN Ground

7 CAN H (high)

1 5

6 9

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V966295400 SMC 100


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EvoPrint

Printing systems

09| Printing systems Have a look at our EvoPrint for indsutrial printing tasks

100-101

HP C8842 Versatile Black HP SPS 1918 Dye HP C6168A Spot Red TIJ

Equipment 101

HP C6169A Spot Green TIJ HP C6170A Spot Blue TIJ HP C6173A Spot Yellow TIJ

98


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Our future-oriented product-range allows a very easy integration into existing

processes. This includes for example digital and analogue IO modules, hydraulic

valve controls, drive technology, PLC and scaleable industrial PCs with integra-

ted fieldbus interfaces.

Future proofen through EtherCAT, CAN, Standard-Ethernet and incremental encoder

and software tools for integration into existing application software.

Did you know ...

Sontheim Industrie Elekt k.de · [email protected] ·

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Evo Print

Technically advanced!

– 300dpi at a printing speed of 180m/min

– Active velocity compensation and a detection of the current printing direction

– Assembly in machine or on moving axes

– Printing of text, 1D & 2D barcodes as well as graphics

– No changes to production process

Key Features

Integration

You can integrate the EvoPrint into your production line without changing it - the printing system requi-res neither an additional process step nor an extra PC. Consequently, you will save process time and costs.

Printing

At a printing speed of 3m/sec you will reach a reso-lution of 300 dpi, making EvoPrint faster than most other devices. A diagonal arrangement of print heads allows a print height of 50mm per line. You are abso-lutely free in choosing the printed content. The sys-tem is capable of printing text, barcodes, data matrix or graphics.

Example for a system integration

EvoPrint is a TIJ 2.5-based industrial printing system for the quick and precise printing on different surfaces. Key advantages are its different inks for changing print me-dia, a high quality at high velocities and an easy integra-tion into existing processes.

Area of application

Due to a very compact design, MobiCAN can be inte-grated into processes in many packaging and hand-ling processes. Moreover, it can be assembled stati-cally or moving on 2 axes. Have it mounted in a 90° angle for printing on packages from left and right.

Velocity compensation

Printing systems face great challenges as soon as they have to manage changes in speed or direction of printing. An active and fieldbus-controlled com-pensation of both accelerating and decelerating avo-ids stretching or rupture of the printed image.

Direction monitoring

More complex production processes often lead to rapid changes in the movement of the objects that shall be printed upon. This is especially true of the pa-ckaging industry. In order to print only once on the media there is a direction monitoring implemented.

Control

EvoPrint is connected to a user-interface via LAN/Ethernet. You are free to use EtherCAT, CAN, standard Ethernet or incremental encoders for controlling it.

– Packaging– Wood-processing– Special engineering – Pharma packaging – Materials handling– Plant engineering– Other industries with highspeed printing tasks

Possible usecases

EvoPrint into your proit h

d industrial printing sysrinting on different surf

fferent inks for changinggh velocities and an eas

esses.

100

User-PC 1

Driver

er

32 Bit Micro-processor

Incremental encoder

Cart

drid

ge 1

Cart

drid

ge 2

Cart

drid

ge 3

Cart

drid

ge 4

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Encoder Pin Pin assignment

1 Channel B

2 Channel A

3 –

4 GND

5 Earth

6 +30 V

7 –

8 0 V

9 –

EvoPrint Technical data

Dimensions (W × H × D) 114 mm × 218 mm × 187 mm

IP class IP52

Power supply 30V DC (± 5 %)

Weight approx. 3,3 kg

Humidity while printing 10 % – 80 %

Storage humidity 10 % – 80 %

Temperature while printing +10 °C – +40 °C

Storage temperature +10 °C – +30 °C

Interfaces 1 × RJ45 LAN 100 MBit IEEE 802.3, 2 × RJ45 (EtherCAT or CAN),

2 × incremental (encoder) interface (SubD 9), 1 × power supply 9-pole Phönix,

4 × digital outputs (Ub -0,5 V), 1 × RS232 (SubD 9)

Buttons, LEDs 4 buttons for menu, 6 × Status-LEDs for EtherCAT/CAN

and LAN

LCD LCD-Display with 2 × 8 characters for system status, error code and filling level alarm

Speed Maximum speed of 180 m/min at 300 dpi resolution

Distance to medium < 2 mm

Printing height max. 5 cm in one printing line

CPU – Powerful 32 Bit μc with 200 MHz

– Quick FPGA for controlling cartridges

Memory – 32 MB Flash, 64 MB RAM on board

Features – Printing while accelerating or decelerating

– Active velocity compensation (no stretching or rupture of image)

– Direction monitoring (positive, negative)

– Software / firmware update via LAN

– Protected against dust

Assembly Static or flexible at moving axes

Number of cartridges 4 × HP (TIJ 2.5 technology)

Supported cartridges C8842A Versatile Black, Q2344A SPS1918 DYE Black

C6168A, C6169A, C6170A and C6173A Spot Color (red, green, blue and yellow)

VP90-E (UV-curing), others on inquiry

Average drop size 26 – 29 pl (depending on ink)

Bulk system management Ink supply via bulk canisters for continuous printing

Cartridge management Cartridge calibration (pre-warming, spitting, pulse amplitude, voltage)

Software – Different software tools for configuration and integration in existing applications

– Programmable 32 Bit API (DLL)

1 5

6 9


1 –

2 RXD

3 TXD

4 –

5 GND

6 –

7 /RTS

8 /CTS

9 –

1 5

6 9

9-pol. Phönix Pin Pin assignment

1 DI 0V

2 DI + 30 v

3 DO 4

4 DO 3

5 DO 2

6 DO 1

7 Erde

8 FI 0V

9 FI + 30 V

1 2 3 4 5 6 7 8 9

RJ45 (Ethernet-connector) Pin Pin assignment

1 LAN/EtherCAT_TX+


3 LAN/EtherCAT_RX+

4 CAN L (low) (optional)

5 CAN H (high) (optional)


7 CAN GND (ground) (optional)

8 –

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V966191000 EvoPrint printing system

V966191200 EvoPrint SAT printing-controller

V966191210 EvoPrint SAT print head(1 ×T IJ 2.5)


V966191010 HP C8842 Versatile Black

V966191020 HP SPS 1918 Dye

V966191905 HP C6168A Spot Red TIJ 2.5

V966191906 HP C6169A Spot Green TIJ 2.5

V966191907 HP C6170A Spot Blue TIJ 2.5

V966191908 HP C6173A Spot Yellow TIJ 2.5

Equipment


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SiECA 132 MT-CANapi

MT-API

10| Programming interfaces This section is about the SiECA 132 MT-CANapi with up to 512 simultaneous handles

104

SiECA132 Task 102


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Our standard MT-API is available for free on our website. The powerful MT-API

supports all internal and external CAN interface and allows you to easily use

your own software tools with our hardware.

Overall, 512 parallel handles are possible with our API.

Did you know ...


SiECA132 Task

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SiECA 132MT-CANapi

– One API for all internal and external interfaces

– Simultaneous access of different applications and interfaces onto the API

– Depending on type of PI up to 512 parallel handles

– Comes with a DLL or LIB for integrating own applications into a programming environment

Key Features

Interface-support

The powerful SiECA132 multithread CANapi sup-ports all internal and external CAN-Interfaces, like our CANfox, CANUSB, PowerCAN- cards, and more. We can also state some third-party interfaces on en-quiry.

Multitasking

MT-API handles a simultaneous access of different applications and interfaces quite easily. This way, you can have a trace of the CAN-bus next to other CAN-processes on a parallel basis. Overall, 512 paral-lel handles are possible. It contains a buffer for 1.200 CAN messages for every handle (600 receive, 600 transmit).

Creating an application

Our MT-API comes with a DLL or LIB for integration into an own development system for creating indivi-dual applications. It offers all prototypes of functions to the programmer. Every interface contains a free-of-charge API with 4 simultaneous handles.

All Sontheim CAN-interfaces are fitted with our MT-CANapi in order to provide a programming interface for you that enables an integration of your software into our hardware.

Application 1

SiECA 132 TASK multithread-CANapi

Application … Application n

SYS-Driver … SYS-Driver

CAN-HW … CAN-HW

physical CAN-network

SiECA 132 Technical data

Handles Simultaneous access of up to 512 handles to driver

Versions – Restricted (max. 4 handles – free of charge)

– Professional (max. 65 handles)

– Enterprise (max. 512 handles)

Driver-function On layer 2 of OSI layer model

Support for CANAs, CANUSB, CANfox, CANUSBlight, Power-CAN-PCI V1 and V2, PowerCAN-CPCI, PowerCAN-PC104+ and PowerCAN-PCI104 V2

Drivers vWindows 98, 2000 Professional, XP, Vista, 7 32 and 64Bit

Ergänzende und verwandte ProdukteCAN-Interfaces Page 46CANopen Manager Page 92CANexplorer 4 Page 110


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V940171000 SiECA132 MT-CANapi RESTRICTED

V940172000 MT-CANapi SiECA132 Professional

V940173000 MT-CANapi SiECA132 Enterprise


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AAAStandards


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We rely on standards and create trough a high modularity of our hardware and

software products, combined with the latest automation and automotive stan-

dards, the ideealal bbasasisis ffoor mododere n n anandd future-proof sysy tem solutions.

InIn addition to already established market-relevant standndarardsds ssucuchh asas CAN, ODX X anandd

OTX, as well as UDS we also work active in associations and orgaanin zzationons (inc ul -

ding the AEF, ASAM, ISO,...) on standardizatatioionns ooff tomorrow.

We provide this developed solutitionons to our ccusu tomers in best possible, future-

proof systems.


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CANexplorer4

MDT Authoring System MDT Service Cloud CLC-Manager ODX-Editor SiE Flash Tool (KWP2000)

Diagnostic / Analysis / Tools

MDT (Modular Diagnostic Tool Chain)

11| Analysis, diagnostic & tools Please find the comprehensive diagnostic tool chain with its different components in this section

110-111

112-120

Vehicle Simulator

MDT Service Cloud

108


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The MDT is an innovative and comfortable software for creating all kinds of ser-

vice applications for vehicles up to End-of-Line programming. Another field of

application is measuring and analyzing machine data in any machine network,

like metering valves, speed or fuel levels. The display options and program pro-

cedures are freely configurable. A major advantage is an abstraction of ECU-

communication into ODX and an intuitive operating.

In the area of off-the-highway vehicles MDT is widespread and is used by many large OEMs.

The advantage - own modular diagnostic applications can be developed, integrated and modified quickly.

Did you know ...


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of

k

trie-elektronik.de · info@s-i-e de · ©2016

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r

rk,

ro-

ny large OEMs.

grated and modified quickly.

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CANexplorer 4– User-defined test setups with graphic elements and

Drag & Drop function

– Receive, process, transmit and abstract raw data

– J1939 and CANopen protocol support

– Modular design with extension modules

– Import and export of signal databases

Key Features

Data processing

CANexplorer 4 offers various functions for processing CAN-data, e.g. classical text-based traces, graphs, bar graphs, LEDs, filters and triggers. Generating a test set-up can be carried out by connecting different functional elements via ‘Drag & Drop’. This enables the software to consequently display complex pro-cesses in a visual and common manner.

Visualization

You can adapt the data visualization by defining trig-gers and filters. It is also possible to take an active part in the bus communication and generate and transmit messages that are also shown in a visualiza-tion. Have your telegrams sent manually, fully auto-matic or via trigger.

Data abstraction

Use an integrated protocol abstraction for automa-tically interpreting data to CANopen and J1939. The CAN-data is then available as pre-processed and ‘rea-dable’ information. Further protocol stacks can easily be added with updates. All proprietary protocols and Raw CAN-data can be processed with a manual sym-bol editor. This tool is used for defining symbols and translating the payload of a CAN-frame into compre-hensible values.

Modular, intuitive, efficient – CANexplorer 4 is a com-pletely new developed field bus-analyzing software which represents the huge know-how in working with CAN-networks in complex machines and vehicles. The new generation obtains a significantly enhanced range of functions and an improved handling. This makes the CANexplorer 4 a very intuitive and powerful tool.

Parallel processes

CANexplorer 4 obtains a multi-thread support for parallel usage next to other applications running on a PC and the visualization of various modules at the same time.

Features

Input

Signal processing Transmit Replay and hardware inputs

Processing

Filter Protocol filter Trigger

Visualisation

Log Graph Trace Statistic …

uitive efficient – CANexplorer 4 is a com-

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Ergänzende und verwandte ProdukteCAN-Interfaces Page 46Industrial PCs Page 76MDT Page 112


CANexplorer 4 Technical data

Operating system Windows 2000 SP4, XP, Vista,7,8 (32 Bit)

CPU 1,6 GHz Intel Pentium

RAM 512 MByte

Graphics 1024 × 768, 16 Mio. colours

Minimum hard disk space minimum 80 MByte

Supported CAN hardware CANUSB

CANfox

CANUSBlight

PowerCAN-PCI V1 and V2

PowerCAN-PC104+

PowerCAN-PCI104 V2

Other CAN-hardware available upon enquiry

Features

Receiving and transmitting CAN-messages

Signal generator with different signals (sinus, saw tooth, rectangle)

Manual transmitting of definable CAN-messages

Cyclic transmitting of definable CAN-messages

Transmitting in block mode

Filter CANexplorer 4 supports filtering for identifier, data bytes, symbols and message types

Trigger CANexplorer 4 uses pre- and post-trigger

Signal database Saving of messages in a database as well as visualization via texts and graphic elements for intuitive handling

Editor for generating and processing of signals (message, multiplexer, key, groups and signal)

For both data import and export there are various data types supported

Visualisation Trace, graph, bar-graph, tachometer, symbol-monitor

Data processing Writing in log-file, replay mode

Protocol support Raw-CAN, CANopen, J1939, implementation of proprieta-ry protocols upon enquiry

Bus statistic Overview of transmitted and received messages bus-charge and CAN-levels

Quick trace Quick monitoring of the CAN-channels without previous creation of a test setup

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V940340010 CANexplorer 4 Basis

V940340099 Software maintenance

V940340020 Extended Graph

V940340021 Extended measurement setup

V940340022 BarGraph & Tacho, LED

V940340023 Protocol filter J1939

V940340024 Protocol filter CANopen

V940340025 Signal-Generator

V940340026 DBC-Import & -Export

V940340027 ASC-Support

V940340029 Vector-Support for CANcardXL

V940340030 Peak-Support for PCAN-USB

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MDT Authoring- Tool

– Different diagnostic modes depending an experience-level of the user

– Easy adaptation an high flexibility at creating applications due to modular concept

– Pre-defined functions of the program flow blocks

– Different visualisation tools for the user interface

– ODX-editor for creating own ODX-files

Key Features

Intuitive handling

All diagnostic applications and surfaces are created via „Drag&Drop“. The vehicle parameters are then vi-sualized via graphs, tachometers, bar graphs etc. The latest release also includes a 3D graph for additional diagnostic perspectives. You can see 3 different lay-ers of your diagnostic values at the same time for a target performance comparison with scan of diffe-rences between all values.

Guided diagnostics

You can access a pool of ECU data without any need for experience with ECU communications. Instead, the user is guided via fault tree to the cause of an error or non-defined status. MDT offers all means for doing in-detail expert diagnostics or guided ones for inexperienced users.

The M.D.T. (Modular Diagnostic Tool) is an innovati-ve and comfortable software for creating all kinds of service applications for vehicles up to End-of-Line programming (EoL). Another field of application is measuring and analyzing machine data in any machine network, like metering valves, speed or fuel levels. There are numerous possibilities for visualization and different application flow charts, which enables. A major advan-tage is an abstraction of ECU-communication into ODX and an intuitive operating of the program without the need for in-depth programming-experience.

MDT - your personal graphical repair shop

The MDT graphical programming allows service tech-nicians to integrate their field-gained knowledge into the diagnostic application. Again, they don’t need programming experiences. This makes the analysis of data and eliminating errors much faster and more intuitive. You can add tool bars, buttons, menus and functions and have them allocated in a way that suits your requirements most. As branding becomes more and more important, you can even adapt it comple-tely according to your Corporate Identity.

Create your diagnostic application in three easy steps:

specific data

within the MDT Authoring Tool

Creating an application

Mfoig

d analyzing machine data in any machine metering valves, speed or fuel levels. There possibilities for visualization and different

ow charts, which enables. A major advan-traction of ECU-communication into ODX

Modud lar Diagnostic Tool) is an innovati-ortable software for creating all kinds of cations for vehicles up to End-of-Line

g (EoL). Another field of application is

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Das MDT im Einsatz

Specific user-interface

Classical interface with guided diagnostic session

Different means of visualisation

Ergänzende und verwandte ProdukteCAN-Interfaces Page 46Embedded Control Units Page 62Industrial PCs Page 76CANexplorer 4 Page 110ODX-Editor Page 118


MDT Authoring Tool Technical data

Minimum system requirements of a service device

Intel Pentium III, 750 MHz or higher

256 MB RAM

Minimum resolution of 800 × 600

USB 1.1 or higher

Minimum system requirements of a device for creating service applications

Intel Pentium IV, 2 GHz or higher, 512 MB RAM

Operating systems Windows 2000, XP, Vista, 7 & 8

Supported CAN-interfaces COMfalcon, COMhawk, CANUSB, CANfox, wifiCAN, CA-NUSBlight, PowerCAN-PCI V1 und V2, PowerCAN-PC104+, PowerCAN-PCI104 V2

General program structure Graphical program flow editor for internal data ma-nagement of a diagnostic page, graphical user interface designer (GUI designer)

Supported standards CANopen, SAE J2534, SAE J1939, ISO 15765 (KWP2000 on CAN) ODX 2.0.1

Access to Lotus Notes and other databases

Hardware drivers Windows 2000, XP, Vista, 7 & 8

Convenient multi-user administration

Take advantage of expiring access rights and give time-related permission for function elements to ser-vice personnel or contractors. For example, you will be able to define via voucher that a technician gets a timely limited access to ECU flashing applications in addition to the standard diagnostics. That puts you in a position to have situative adaptations and different billing models. In addition to that every user can get updates for applications via FTP that you can confi-gure on your own. The whole process can be fully au-tomatic. Our RP1210B is an interface for abstracting hardware in order to connect a CAN-interface to the vehicle network.

Support of standard und proprietary protocols

Das MDT supports numerous international protocol layers like CANopen, SAE J2534, SAE J1939, ISO 15765 (KWP2000 on CAN) as well as proprietary and custo-mer-specific protocols. The range of your MDT can therefore be adapted to your individual applications and processes. Finally, we have a broad knowledge in the implementation of third-party protocols.

MDT in action

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V940800000 MDT Authoring Tool

V940801000 MDT Authoring Tool maintenance contract

V940802000 MDT runtime license

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MDT Service Cloud

– Easy exchange of diagnostic application data (upload and downloads)

– Maintenance of session logs, vehicle record information, HEX files, reports, etc.

– Including server hosting

– High data security through HTTPS logging and SSL/TLS encryption

– Direct connection to the ERP system

Key Features

Fast data exchange and update tool

The MDT Service Cloud enables an interactive data exchange of your diagnostic application at any time and from any location. It was implemented for an easier and more effective diagnostic analysis in the Modular Diagnostic Tool (MDT). An Update Tool ena-bles updates of the diagnostic application which can be downloaded and installed. In addition, out of the diagnostic application itself, data can specifically be up- or downloaded. Thus, for example, session logs, vehicle record information, reports, HEX files, etc. can be loaded or saved in the cloud. The transmitted data formats and contents are freely definable.

Automated interface for ERP system

The MDT Service Cloud is a prefabricated system and can be linked directly with the internal ERP system of your company and be adapted and integrated to the requirements of the customer. Thus the required maintenance is significantly reduced and all data ex-change and updates can be managed directly from the ERP system. This relieves the administrative bur-den and allows, among other things a centralized license management and automated processes. Furthermore, the administration of the diagnostic information can also be done manually using an FTP server.

The MDT Service Cloud enables a comfortable monito-ring and maintenance of diagnostic data. Updates of the diagnostic application can be downloaded and installed via update tool worldwide. Moreover data can also be exchanged and analyzed specifically out of the diag-nostic application.

Server hosting for local and in-house infrastruc-

ture

Sontheim offers a server hosting, thus there is no ad-ditional effort for the user of MDT Service Cloud. This infrastructure can also be used locally or internally to exchange and manage for example data of test rigs or end of line programming.

High data security through HTTPS and SSL/TLS

encryption

The safe way to the Internet can lead only through a secured and authenticated connection. Therefore HTTPS logging and encrypted data transfer using a SSL/TLS certificate are used for the MDT Service Cloud. Using the digital certificate the reliability of the server and the connection is ensured. In addition to the encryption also an authentication (user and password) of the client excludes an access by third parties.

– Remote diagnostics– Maintenance and integration – License management – etc.

Possible usecases

Service Cloud enables a comfortable monito-maintenance of diagnostic data. Updates of the c application can be downloaded and installed e tool worldwide. Moreover data can also be d and analyzed specifically out of the diag-

plication.

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ERP-System MDT Service Cloud Update Tool

Development

Aftersales

Schematic overview of the MDT Service Cloud

MDT Authoring System SiE Setup Tool

MDT Service Cloud

CLC Manager &ODX-Editor

CANexplorer 4 Flash-Tools & End-of-Line (EOL)

Protocol- Stacks

ECU Flash- & Bootloader

Multithread API VCI/CAN-Interfaces

Overview of the MDT toolchain

-Interfaces

115



V940810010 MDT Cloud SiE Server

V940810020 MDT Cloud Customer Server

V940810030 MDT Cloud Lizence

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CLC-M Communication

Lifecycle

Manager

– Management of all fieldbus-related data ranging from specification to release

– Development, visualisation and maintenance of communication interfaces in ECUs

– Full description of the dataflow between and within ECUs

– Simple connection with the Sontheim MDT

Key Features

Data lifecycle

CLC-Manager focusses on a comprehensive visuali-zation and editing of all communication-related pro-cesses and definitions in ECUs. The goal is to achieve an acceleration of ECU development as well as a sim-ple and reproducible working with ECU communica-tion data. There are four main areas covered by the software:- Definition of requirements- Implementation of data and processes- Test and evaluation- Releases and export into diagnostic applications

Requirements

Both a vague definition of the communication inter-faces and the vehicle / machine structure are listed in this section. Such a pool of information is kept in a format that is independent from any protocol. It is therefore a data collection for later editing or already a bibliography of device and process data.

Implementation

The implementation section contains all compo-nents for ECU software developers and diagnostic authors. There is a project view integrated for editing ODX-files, style sheets and test environments as well as verifying sources. The protocol and vehicle view enables a convenient handling of ECUs and their cor-responding communication.

CLC-Manager is a development environment for the management of fieldbus-based data. The data format is based on ODX. All functions within the development of applications are covered, starting with the organization of ECU-data, going on to monitoring the physical and logical connections between different ECUs. This way, it is possible to organize, edit and handle the complete lifecycle of communication data.

CLC-Manager offers different layers for a better over-view and clear picture of the superior and inferior objects in the ECU communication. In addition to that it is also possible to work on software versions, protocols, busses and tasks. A detail and table view provides search fields, navigation tools, copy and paste and other functions for making the work at ECUs convenient and avoiding mistakes.

Test

There is a test view integrated for testing the crea-ted communication services on the fieldbus. It is also used for verifying specifications and protocols. The user can arrange the test view and content in a way that suits his own setups. Similar to the MDT, the CLC-Manager can be adapted according to individual requirements.

– ECU development and tests– Service at fieldbus-based systems with comparison and

revision of different releases– Visualisation of the communication flow in machines or

vehicles

Possible use-cases

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CLC-Manager Technical data

Minimum system requirements 2 GHz or higher

1 GB RAM

Min. resolution of 800 × 600

Recommended system requirements 3 GHz or higher

2 GB RAM

Supported operating systems available for Windows XP, Vista & 7

Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, PowerCAN-PCI V1 and V2, PowerCAN-PC104+, PowerCAN-PCI104 V2

Features

ODX-data - Description of all vehicle diagnostic data and ECU data in XML

- Extended ODX for full description of all communication data

- Layer models for avoiding duplicated data

- Data abstraction, overwriting, and replicating data via references

Diagnostic services - Description of diagnostic data like request/response, Param, DataObjectProp, CompuMethod, Unit

- Replication via references

Requirements - Data collection of communication interfaces and vehicle / machine structure

- Creation of data independent from protocols

Implementation - Detailed implementation of interfaces

- Import function for .dbc und a2I

- Project view for ODX-files, style sheets and Test setups

- Detail view for convenient creation of ODX-data

- Table view for editing ODX-data even without ODX experience

Test - Execution of communication processes in a test environment

- Creation of test specifications and protocols

- Adaptation of the test view via style sheets

- Comparison to reference values

Release and diagnostics - Code-generator for different platforms and program-ming languages

- Diagnostic-interface towards MDT

- Document handling via XSLT, data will be converted into .pdf or .doc

- Firmware release organisation and history of different firmware versions

Release and diagnostics

Together with the Sontheim MDT the CLC-Manager of-fers a platform for both development and service tasks at vehicles and machines. The combination of the tools is realized with an easy-to-use software interface. The integrated code generator is used for creating source code independent from operating platforms and programming languages. Moreover, firmware re-leases and communication data can be exported into .doc and .pdf format for keeping track of the work at ECUs.

Ergänzende und verwandte ProdukteCAN-Interfaces Page 48Embedded Control Units Page 78MDT Page 112


Das MDT im Einsatz

Different layers within the ECU communication

Clearly arranged view of the ECU-data

Test view for simulating communication

CLC-Manager

117



V940820100 CLC - Manager Administrator

V940820150 CLC - Manager Professional

C940821100 CLC - Manager Software-Maintenance Administrator

C940821150 CLC - Manager Software-Maintenance Professional

V940821000 CLC - Manager Code-Generator Module

V940821010 CLC - Manager Diff/Merge Module

V940821020 CLC - Manager Source Code Management-Module

V940821030 CLC - Manager DBC-Import Module RawCAN

V940821040 CLC - Manager DBC-Import Module J1939

V940821050 CLC - Manager Table-View Module

Options

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ODX Editor– Support for the following protocols:

– Access to Lotus Notes databases

– Detailed and extendable help function

– Debugging mode for verifying service configurations

Key Features

Monitoring

ODX-data is created and edited with the help of a graphical user interface. The software monitors all adherence to rules for creating valid data and it facili-tates the writing of texts.

User support

The ODX-Editor is made for handling and processing ODX-data for diagnostic applications. All parameters of an ECU are transferred into a database, including communication parameters like baud rate and ECU ID, for which you can adjust both access and proto-col specification. In order to support the user in the process of verifying the created data, ODX-Editor can check the validity by calling a connected ECU and displaying the return value.

ODX-Editor is a software that completes the range of functions of the MDT Modular Diagnostic Tool. It is used for abstracting ECU parameters and visualizing existing ODX-data. The software is compliant with ASAM MCD-2D V2.0.1.

Ergänzende und verwandte ProdukteCAN-Interfaces Page 48Embedded Control Units Page 62CANexplorer 4 Page 110MDT Page 112


ODX-Editor Technical data

System requirements Intel Pentium IV, 2 GHz or higher

512 MB RAM

Supported operating systems Windows 2000, XP, Vista, 7 & 8

Supported CAN-interfaces CANUSB, CANfox, CANUSBlight, Power-CAN-PCI V1 und V2, PowerCAN-PC104+, PowerCAN-PCI104 V2

Overall program structure Integrated module for executing ODX-services

Supported standards CANopen,

SAE J2534,

SAE J1939,

ISO 15765 (KWP2000 on CAN)

ODX 2.0.1

Access to Lotus Notes databases

Hardware-drivers Windows 2000, XP, Vista,7 & 8

s a software that completes the range of h MDT M d l Di i T l I i d

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V940820000 ODX-Editor

V940821000 ODX-Editor Maintenance


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Flash-Tool– Realised as an MDT- or MFC-application, depending on

your requirements

– Individual realisation of your specific flash process

– Adaptation to individual security and data collection means like seed & key algorithms

– Multi-protocol support by using the MDT diagnostic tool protocol layers

– OEM look and feel

– Support of existing hardware-interfaces upon enquiry

Key Features

As part of the Sontheim diagnostic tool chain, the Flash-Tool is designed for flashing single ECUs in a vehicle.

Ergänzende und verwandte ProdukteCAN-Interfaces Page 48Embedded Control Units Page 62CANexplorer 4 Page 110MDT Page 112


Support of protocols and microcontrollers

This tool enables a download of applications, flash loaders and other data - based on the KWP2000 com-munication protocol. However, its multi-protocol support also facilitates the use of other protocols like CANopen, SAE J1939 and customer-specific or pro-prietary protocols. In addition to that there are nu-merous 8, 16 and 32 Bit microcontrollers supported like Infineon, Motorola, Fujitsu Siemens, Philips ARM7 and Atmel ARM9 as well as TriCore-based ECUs.

Operation

In order to guarantee the highest possible operating comfort, there are various “Look and Feel“ elements implemented. The flash process itself can be set to either guided or automatic mode.

Modular design

With its modular design the Flash-Tool can be equip-ped individually, fitting its functions and user-inter-face exactly to your requirements. Besides Intel and Motorola Hex-format there is support for proprietary formats available upon request. Another benefit for you is a programming of binary data if needed. All configuration files that have been read and crea-ted by the Flash-Tool are saved in XML-format for further editing.

Flash-Tool Technical data

Bus systems CAN

Additional bus systems upon enquiry

Protocols KWP2000

CANopen

ISO 15765 (Diagnostics on CAN)

J1939

Raw-CAN

Other protocol upon enquiry

Microcontroller-support Infineon SAK C167 family

Philips ARM7, ARM9 family

Motorola

Fujitsu Siemens

Atmel

TriCore-based ECUs

Other microcontrollers upon enquiry

Format-support Intel Hex-Format

Motorola Hex-Format

System requirements Windows 2000/XP, 700 MHz CPU, 256 MB RAM

your

– Indiv

– Adapmean

– Multitool p

– OEM

– Supp

t of the Sontheim diagnostic tool chain, the Flash-designed for flashing single ECUs in a vehicle.

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V940840000 SiE Flash-Tool (KWP 2000)

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Vehicle- Simulator

– Practical training for visualising communication processes between ECUs

– Training in handling CAN-data and based on that ODX-data

– Comprehensive simulation and diagnostic possibilities

– User-friendly diagnostic software MDT for creating diagnostic applications

Key Features

Comprehensive simulation functions

The Sontheim simulator offers numerous functions for creating a broad understanding of the vehicle CAN-bus. There are switches and displays of the igni-tion, the electronics with lighting and power supply as well as a dashboard on the simulator available. You can adjust all of the vehicle functions via jumpers, sli-de controls or within the software that comes along with the device. All possible error conditions can be simulated for an in-dept training at the CAN-bus in connection with different ECUs in vehicles.

Hard- and software diagnostics

Besides the hardware controls, the user can define error conditions and solutions to that via Sontheim diagnostic software MDT. Depending on the know-ledge of the user, you can choose between guided analysis or expert analysis. The software shows for each error the corresponding vehicle behavior and is also suited for a virtual-only simulator version. A very useful feature for you might also be the validation and simulation in the prototype construction.

Specifically designed for training and education pur-poses, the vehicle simulator facilitates a very practical and descriptive knowhow transfer in the area of ECU communication. The users are trained at an operational device in vehicle electronics, ECUs, diagnostics, end-of-Line programming (EoL), CAN-bus and SAE J1939

Ergänzende und verwandte ProdukteCAN-Interfaces Page 48CANexplorer 4 Page 110MDT Page 112


Vehicle Simulator Technical data

Components

CANUSB 2x CAN, CANUSB-cable Interface PC / Simulator

MDT Runtime license Software for MDT vehicle diagnostic applications

Diagnostic application Specifically created application

CANexplorer 4 CAN-Bus diagnostic software

Modules

Power supply and communication Battery, ignition, voltage control, dashboard and ECU control

Motor and gearbox Motor engine speed, gear, speed, fuel level, cooler temperature

Dashboard Analogue values, digital values, CAN-based messages and values

Lighting ECU-control, lighting ECU

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V930242100 Vehicle Simulator


AAA 125A A 12555


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Sontheim Stacks

Protocol-Stack

12| Protocol-Stacks Overview of our Protocol-Stacks

123-124

ontheim Stacks

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A critical point to any protocol stack is its proper programming and support

of different draft standards. Based on standards and proprietary customer-spe-

cific requirements that set the rules of communication, the Sontheim Industrie

Elektronik GmbH has already developed several stacks for various application

areas.

For implementing your customized solution we can fall back on the already-

implemented stacks such as DeviceNet, J1939-21 including address claiming, J1939-73 (DM1 and DM2), KWP 2000,

UDS, CANopen slave and master, to support you optimally. Ask our experts for your individual solutions.

Did you know ...


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nik.de · info@

3 (DM1 and DM2), KWP 2000,

dividual solutions.

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Protocol- Stacks

– Very performant and stable programming

– Modular design

– Individual adjustments easy to implement

Key Features

Standard based and proprietary

A performant programming and clearly defined in-terfaces are essentially important for the creation of protocol stacks. Based on standards and proprietary customer-specific requirements that set the rules of communication, the Sontheim Industrie Elektronik GmbH has already developed several stacks for vari-ous application areas.

Know-How with different communication protocols

For implementing your customized solution we can fall back on the already-implemented stacks such as DeviceNet, J1939-21 including address claiming, J1939-73 (DM1 and DM2), KWP 2000, UDS, CANopen slave and master, to support you optimally. Due to our extensive experience in the development of pro-tocol stacks and our modular software architecture, we can implement at any time individual and prop-rietary protocol stacks and integrate it into our soft-ware products.

Various microcontroller platforms

Our protocol stacks were often ported by us on va-rious hardware platforms and microcontrollers, such as PowerPC, ColdFire MCF548x, Infineon XC164CS, Atmel AT89C51CC03C ARM7 LPC2458, Star12, HC12.

Performant IEC 61131-3 CAN stack (CODESYS)

For the IEC 61131-3 programming system we offer currently CODESYS in version 2.3 high-performant CAN stacks for J1939 and CANopen and CAN based drivers for many μController.

Our Protocol-Stacks are high-performant and exactly build for you. Thanks to the modular architecture and our extensive experiences, we guaranty a fast and opti-mal implementation.

– PC-side use in their own software – ECU libararies

Possible use-cases

This, in addition to the CODESYS standard configu-rators (e.g. for CANopen) and also customized solu-tions (e.g. for J1939) can be used. In the future our CANopen and J1939 stacks will also work with CODE-SYS V3. Therfore our CAN stack and configurators on the CODESYS automation platform integrate fully in the CODESYS system architecture.

Real time for critical applications

In the field of automation technology we employ our CAN stacks in real-time environments and so we can offer as a example control PCs, which are suitable for critical applications, such as complex systems.

From the application to the hardware

Of course, it is also possible to implement proprietary protocols. We have already several basics by different customer-specific projects, which have been success-fully implemented. PC side as well as in the embed-ded sector, we have specific know-how. In addition, a quick integration is facilitated by the modular design in your system and we like to develop a custom solu-tion for you. With the Sontheim Flash boot loader we offer a tailor-made solution for your system. Our fast and efficient solutions are already in many systems in use and allow a reliable boot up process, as well as software programming. In addition to the stacks, the HAL and the drivers for hardware, you receive also hardware components such as CAN-interfaces and industrial PCs and control units.

cks are high-performant and exactly anks to the modular architecture and eriences we guaranty a fast and opti-

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Ergänzende und verwandte ProdukteMDT Page 112CLC-Manager Page 116


Sontheim – Your System Partner

Beside the UDS stack implementation according to ISO 14229 we can offer you in addition to our stack many other products, which are matched ideally:

- Flashbootloader (designed according to ISO 25119 SRL-2)- Diagnostic event manager for UDS and J1939- ISO 15765 transport protocol for UDS and KWP2000- ISO 13400 DoIP transport protocol- CAN basic driver for your platform

Application

Protocol-Stacks

Hardware-abstraction layer (HAL)

SYS-Driver SYS-Driver SYS-Driver

Hardware Hardware Hardware

Physical network

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V940902010 CANopen Master Protocol Stack

V940903010 CANopen Slave Protocol Stack

V940907010 UDS Protocol Stack

V940907550 DOIP Protocol Stack

V940901000 DEM Protocol Stack

V940901130 J1939 Protocol Stack


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Columbus

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Washington

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Kempten

Mailand

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Ulm

SalzburgZürich

München

Stuttgart

Legal information

Augsburg

Nürnberg

A96 A7

A8

A8

A8

A9Sontheim Industrie Elektronik GmbH

Georg-Krug-Strasse 2 · 87437 Kempten - GermanyPhone +49-831-575900-0 Fax +49-831-575900-73Mail [email protected] www.sontheim-industrie-elektronik.de

Sontheim Industrial Electronics Inc.

One West Court Square, Suite 750 Decatur, GA 30030 · USAPhone +1(404) 494-7839Fax +1(404) 494-7701Mail [email protected] www.sontheim-industrie-elektronik.de

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Contact:

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Subject to modifications and possible errors. All versions prior to this catalogue lose their validity.Some of the mentioned product names in this catalogue might be trade marks of their specific owners. They are not necessarily marked via ™ or ®.Reprinting and reproduction, and the acquisition in electronic form, even in excerpts, requires our prior written permission.

We live electronics! www.sontheim-industrie-elektronik.de

Sontheim Industrie Elektronik GmbHGeorg-Krug-Str. 2, 87437 Kempten

Tel: +49 831 57 59 00 -0 - Fax: [email protected]

Sontheim Industrial Electronics Inc.One West Court Square, Suite 750

Decatur, GA 30030Phone: +1 (404) 494 -7839 - Fax: -7701

Sontheim Overview and Portfolio:

We are looking forward to your enquiry. For a personal advice anddetailled information please refer to our specialists:

Engineering Fieldbus Hardware-Development

Software-Development

Production

Diagnostics

Automotive

Automation

Service

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Wir leben Elektronik!We live electronics!

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