pneumatic g3 valve manifolds 2002-2005 series … · pneumatic valve manifolds ... 00 = valve unit...

1. How to Order - G3 Assembly Kit

*For manifold assembly with multiple valve series - Consult Factory

16 • • • • • • • • • • 1 1 2 • • • • • • •16

Série*

A K 3 E D 0 0 0 0 3 L STD

Valve Series*0 = N/A6 = 2002 Series - 02/R2E = 2005 SeriesB = 2035 SeriesW = ISO 15407-2 18 mmQ = ISO1R = ISO2S = ISO3

Electrical/Electronic,Type & location

3 = G3 Electronics

Number of valve StationsA = 1 I = 9 Q = 17 Y = 25B = 2 J = 10 R = 18 Z = 26C = 3 K = 11 S = 19 2 = 27D = 4 L = 12 T = 20 3 = 28E = 5 M = 13 U = 21 4 = 29F = 6 N = 14 V = 22 5 = 30G = 7 O = 15 W = 23 6 = 31H = 8 P = 16 X = 24 7 = 32

PNEUMATICVALVE MANIFOLDS

Series G3 / 20003/8 to 1 (G) or with push-in fittings Ø8 to 10 mm

Series

G32002-2005

2035Types

BUS

Special OptionsSTD = StandardDRM = DIN Rail mounting - Not available w/ 2035,

ISO 1, ISO 2, ISO 3MUF = Muffler - Not available w/ 2035, ISO 1, ISO 2,

ISO 3DWM = DIN Rail w/ Muffler - Not available w/ 2035,

ISO 1, ISO 2, ISO 3

End plate Port TypeL = Push-in Fitting

G =ISO 228/1-G Tap Pressure Ports (ISO228/1 Conduit Ports if applicable)

End plate Port SizeSeries Port 1 Ports 3/5

3 = 2005ISO 1

G3/8G3/8

G3/8G3/8

4 = 2035ISO 2

G1/2G1/2

G1/2G1/2

6 = ISO 3 G1 G1

H = 2002 8 mm (5/16) 8 mm (5/16)

K = 2005 10 mm 10 mm

X =Two or more valve groups resulting in different standard end plate port sizes.

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http://www.sitek.fi


26 mm - Series 5031/4 (G) or with push-in fittings Ø8 to 10 mm

Series

G3503

Types

MULTIPOL-BUS

1.a How to Order - Manifold Assembly kit

15-DIGIT PRODUCT CODEG 503 A V 3 B 2 0 0 V A00

Thread connection OptionsG = ISO 228/1 A00 = Standard (no options)8 = NPT (contact us) MUF = Muffler in End PlatesK = Push-in connectors DRM = DIN Rail Mount

DWM = DIN Rail Mount with Muffler14X = External pilot supply from port 14

Product series D12 = External pilot supply from port 14503 and Muffler in End Plates

D14 = External pilot supply from port 14Revision letter and DIN Rail MountA = Initial release F06 = External pilot supply from port 14

Muffler in End Plates and DIN Rail MountProduct typeV = Valve Manifold Assembly End Plate Style

V = VerticalElectronics 3 = G3 Fieldbus Electronics J = 25 Pin Sub-D Connector End Plate Port SizeM = 37 Pin Sub-D Connector 2 = 1/4 (manifold base)Q = 19 Pin Round Connector H = 6 x 8 mm (push-in connector)T = Terminal Strip 1-32 K = 8 x 10 mm (push-in connector)O = No Electronics

Number of Valve StationsB = 2 N = 14 Z = 26D = 4 P = 16 3 = 28F = 6 R = 18 5 = 30H = 8 T = 20 7 = 32J = 10 V = 22L = 12 X = 24

16 • • • • • • • • • • 1 1 2 • • • • • • •16

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All leaflets are available on: www.asconumatics.eu

P573-4


26 mm - Series 5031/4 (G) or with push-in fittings Ø8 to 10 mm

Series

G3503

Types

MULTIPOL-BUS

1.b How to Order - Manifold assemblies and subbase

15-DIGIT PRODUCT CODEG 503 A M V2 2 0 A00 3 0

Thread connection Not useG = ISO 228/18 = NPT (contact us) InterfaceK = Push-in connectors 1 = Pneumatic high flow

2 = ISO 15407-2 (ISO 01)

Product series Options503 A00 = Standard (internal pilot)

14X = External pilot supply from port 14Revision letter 56Y = 4-pin straight M12 connector in mounting A = Initial release Standard (internal pilot)

59W = External pilot supply from port 14 + 4-pin straight M12 connector in mounting

Product type Wiring optionM = Manifold base M = Plug-inZ = Mid station supply

Mounting Port connectionV2 = Manifold base, 2 stations, side port 3 = 3/8S2 = Manifold base, 2 stations, side port, single Z-Board™ 4 = 1/2M2 = Manifold base, 2 stations, side port, double Z-Board™ K = 10 mm

M = 12 mm

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16 • • • • • • • • • • 1 1 2 • • • • • • •16

F


P573-5

2002 R2 & 02 Series

2. How to Order - Valves

02 D BW 4 Z3 M K 000 61

Series Identifier

02 = Spool and sleeve assembly,with body to base plug

R2 = Rubber packed spool,with body to base plug

Port Size of Base

0 = Without base

D = 4 mm

F = 6 mm

Actuator

BW = Single actuated air and spring return, non locking manual override

BB = Double actuated, non locking manual override

00 = Manifold w/o valve(blank station)

Bases

00 = Valve unit base

Z3 = Manifold block, side ports only, single solenoid output Z-Board version

Z4 = Manifold block, side ports only, double solenoid output Z-Board version

Voltage

61 = 24 VDC

00 = Use w/ Blank Station Plate

Option

000 = Without option

11B = Locking override

14A = External pilot supply

Port Type of Bases

P = Without base

K = Plug-in fittings (manifold mount only)

Wiring option

M = Plug-in DC with LED, sourcing

O = Blank station plate

Function

4 = 5-port., 2-pos. valve

5 = 5-port., 3-pos. valve, open center, dual pressure

6 = 5-port., 3-pos. valve, closed center

A = Dual 3-port., 2-pos. valve “14” NO, “12” NO (series R2 only)

C = Dual 3-port., 2-pos. valve “14” NC, “12” NO(series R2 only)

D = Dual 3-port., 2-pos. valve “14” NC, “12” NC(series R2 only)

P = Indicates blank station plateSymbols

02 and R2 Series

Series R2

Dual 3-port., 2-pos. valve“14” NC, “12” NO

Dual 3-port., 2-pos. valve“14” NC, “12” NC

BBC

BBD

5-port., 3-pos. valve, closed center

Dual 3-port., 2-pos. valve“14” NO, “12” NO

BB6

BBA

5-port., 3-pos. valve, open center, dual pressureBB5

5-port., 2-pos. valvedetentedBB4

5-port., 2-pos. valveair and spring returnBW4

1224

5 31

14

1224

5 31

14

1224

5 31

14

1224

5 31

14

114 12

2 4

3 5

4

1514 12

2

3

24

31

514 12

G3 PLATFORM DISTRIBUTION - G3 / 2000

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P573-6

2005 - 2035 series - ISO 15407-2 18 mm

2.a How to Order - Valves

05 F BB 4 Z6 M L 000 61

Symbols

BB6

BB7

BB5

BB4

BA4

BBE

BBD

BN4

I5/I6...05/12/35...

R5/R6...

I5/I6...05/12/35...

I5/I6...05/12/35...

R5/R6...05/12/35...

I5/I6...05/12...

R5/R6...05/12...

05...5-port., 3-pos. valve, open center, dual pressure

5-ported, 2-pos. valve,detented

5-ported, 2-pos. valve,spring return

5-ported, monostable,differential return

5-port., 3-pos. valve, closed center

5-port., 3-pos. valve, 1 connected with 2 & 4, 3 & 5 blocked

Dual 3-port., 2-pos. valvevacuum service“14” NC, “12” NC

Dual 3-port., 2-pos. valve“14” NC, “12” NC

Port Size of Base 2005 2035

1 = G 1/8 or valve w/o manifold X



F = 6 mm push-in fitting X

H = 8 mm push-in fitting X

Actuator

BA = Single actuated and spring returnflush non-locking manual override

BN = ISO 15407-2: Single actuated and differential return, flush non-locking manual override

BB = Double actuated, flush non-locking manual override

00 = Island w/o valve(blank station) Mounting

00 = Valve unit only

01 = With sandwich speed control

Z1 = Manifold block with side and bottom ports,single solenoid, “Z-Board“™

Z2 = Manifold block with side and bottom ports, double solenoid, “Z-Board“™

Z5 = Z1 with speed control


R1 = Z1 with ribbon cable connector




N2 = Double Z-board™with 24VDC isolator (2005)

Voltage

00 = Blank station plate

61 = 24 VDC

Port Type of Bases

O = Without base

G = G thread

L = Plug-in fittings (except for series 2035)

Connectiques électriques

M = Plug-in, DC with LED


Function 2005 2035

4 = 5-port., 2-pos. valve X X

5 = 5-port., 3-pos. valve, open center, dual pressure

X X

6 = 5-port., 3-pos. valve, closed center X X

7 = 5-port., 3-pos. valve, 1 connected with 2 & 4, 3 & 5 blocked

X

D = Dual 3-port., 2-pos. valve “14” NC, “12” NC

X

E = Dual 3-port., 2-pos. valve “14” NC, “12” NC, vacuum service

X

P = Indicates blank station plate X X

Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids.

(7th and 8th digit of valve order code)

Options

000 = Without option

11B = Locking override

11M = Without manual override

Further options on request

Series

05 = 2005 Series

35 = 2035 Series

I5* = 2005 Series ISO 15407-2 18mm (ISO 02)

R5*(1)= 2005 Series ISO 15407-2 18mm (ISO 02)

*see the symbols table bellow to verify compatibility with spool valves functions

(1) rubber packed spool

14

1224

5 31

1224

5 31

14

1224

5 31

14

1224

5 31

14

1224

5 31

1424

31

514 12

24

31

514 12

1214 24

5 31


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P573-7

F

2005 - 2035 series - ISO 15407-2 18 mm

05 F ES 1 Z1 J L 000 00

Pressure Range

1 = 0.7 to 9 bar

3 = 0.2 to 2 bar

4 = 0.5 to 4 bar

Options

000 = Standard

12H = Without gauge

16N = Jumper on 14 end

16P = Jumper on 12 end

16W = Top facing gauge* (2005 series)

61Y = Extended gauge* (2005 series)

63D = 16W + 61Y* (2005 series)* see note belowFurther options on request

Wiring Option

J = Plug-in receptacle

Mounting 2005 2035

00 = Without base X X01 = With sandwich speed control X X

Z0 =Manifold block with side and bottom ports, “Z-Board“,used with EE regulator

X

Z1 =Manifold block with side and bottom ports, “Z-Board“ single actuated

X X

Z2 =Manifold block with side and bottom ports, “Z-Board“ double actuated

X X

Z5 = Z1 with speed control X XZ6 = Z2 with speed control X XR1 = Z1 with ribbon cable connector X XR2 = Z2 with ribbon cable connector X XR5 = Z5 with ribbon cable connector X XR6 = Z6 with ribbon cable connector X X

Port Type of Bases

O = Without base

Q = G thread

K = Plug-in fittings

Note (2005 series):

Regulator gauges must be offset on alternating sta-

tions to prevent interference (see photo)

• Odd numbered stations will use either standard (no

option) or top facing (“16W” option) gauges.

• Even numbered stations will use either extended

standard (“61Y” option) or extended top facing

(“63D” option) gauges.

Port Size of Base 2005 2035




F = 6 mm push-in fitting X

H = 8 mm push-in fitting X

Regulator Type

ES = Single pressure to port 1

ED = Dual pressure to ports 3 and 5

EC = Dual pressure with non-relieving checks (2035 series)

EQ = Dual pressure with relieving checks (2035 series)

EE = Dual pressure to ports 4 and 2

ET = Two-pressure selector

Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids.

(7th and 8th digit of valve order code)

Series

05 = 2005 Series

35 = 2035 Series

I5 = 2005 Series ISO 15407-2 18mm (ISO 02)

Symbols

14

122

4

14513

12

24

14513

12

1412

14513

12

24

Single pressure from a single supply

Dual pressure from a single supply

Non-relieving: taps downstream pressure if

upstream is exhausted

14513

12

24

145

5

4 2

31

13

12

24

14513

12

1412

122

4

14

Relieving:exhausts pressure in cylinder

if upstream pressure is exhausted

External outlet regulator used with jumper plate for single or

dual pressure

Two-pressure selector used for multi-pressure applications

ES ED EC(2012-2035)

ETEEEQ(2012-2035)

2.b How to Order - Regulators


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P573-8

ISO 5599/2 Size 1 2 3

I24 BA 4 15 M Q 000 61

Series and Port Size

I12* = ISO 5599/2 Size 1 = 1/4

I13 = ISO 5599/2 Size 1 = 3/8

I23* = ISO 5599/2 Size 2 = 3/8

I24 = ISO 5599/2 Size 2 = 1/2

I34* = ISO 5599/2 Size 3 = 1/2

I35 = ISO 5599/2 Size 3 = 3/4

* Use for valve unit only

First letter = "14" Actuator

Second letter = "12" Actuator

BA = Single solenoid pilot actuated valve with spring control

BB = Double solenoid pilot actuated valve locking

BW = Single solenoid pilot actuated valve with differential air return(ISO 2 + ISO 3 series only)

SA = Single direct solenoid actuated valve with spring return

SS = Double direct solenoid actuated valve locking

00 = Valve without manifold block

Function

4 = 5-ported, 2-pos. valve

5 = 5-ported, 3-pos. valve, 1 blocked, 2 & 4 exhausted

6 = 5-ported, 3-pos. valve, all ports blocked

7 = 5-ported, 3-pos. valve, 1 connected with 4 & 2

P = Blank station plate

Mounting

00 = Valve unit only

01 = 00 with speed control

MS = Midstation supply and exhaust block with "Z-Board"™

Z1 = Manifold block with side and bottom ports, single "Z-Board"™

Z2* = Manifold block with side and bottom ports, double "Z-Board"™







*also used with function P = blank station

Voltage

00 = Blank station plate

61 = 24 VDC*

* cannot be used with direct solenoid actuated Valves of ISO 3 Series

Options

000 = Standard

11B = Flush manual override

11Z = Extended locking manual override

14B = Internal pilot supply from port 1 if not standard

14C* = Internal pilot supply from port 3

14D* = Internal pilot supply from port 5

15G = 5 pin mini connector (valve conduit cover)

14X* = External pilot supply through base or manifold end plates

* must use one of these options when used with RC, RQ or RD regulators and solenoid pilot valves.

Port Type

G = G-thread (direct solenoid valves)

Q = G-thread (solenoid pilot valves)

Wiring Option

M = Plug-in VDC with LED indicator


Note: Internal pilot supply from port 1 is standard for all ISO 5599/2 valve series.



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P573-9

F

ISO 5599/2 Size 1 2 3

I24 RS 1 15 J P 000 00

Series and Port Size

I12* = ISO 5599/2 Size 1 = 1/4

I13 = ISO 5599/2 Size 1 = 3/8

I23* = ISO 5599/2 Size 2 = 3/8

I24 = ISO 5599/2 Size 2 = 1/2

I34* = ISO 5599/2 Size 3 = 1/2

I35 = ISO 5599/2 Size 3 = 3/4

* Use for regulator unit only

Regulator Type

RS = Single pressure to port 1

RD* = Dual pressure to ports 3 and 5

RC* = Dual pressure with non-relieving checks air return (ISO 2 and ISO 3 series only)

RQ* = Dual pressure with relieving check valves

RE = Dual pressure, external outlet

* Solenoid pilot valves used with RC, RD or RQ regulators must have the pilot supply from other than internally from port 1.

Pressure Range

1 = 0.7 to 9 bar

3 = 0.2 to 2 bar

4 = 0.3 to 4 bar

6 = 1.4 to 17 bar

Monting

00 = Regulator unit only

01 = 00 with speed control

Z1 = Manifold block with side and bottom ports, single "Z-Board"™

Z2 = Manifold block with side and bottom ports, double "Z-Board"™

Z5 = Z1 with sandwich speed control

Z6 = Z2 with sandwich speed control





Options

000 = Standard

12H = Without gauge

16N = Jumper on 14 end

16P = Jumper on 12 end

Further options on request

Port Type

Q = G-thread (ISO 1, ISO 2 and ISO 3 Series)

Wiring Option

J = Plug-in Recepticle

0 = No electrical connection


G3 PLATFORM DISTRIBUTION - G3 / ISO 5599/2

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P573-10



15-DIGIT PRODUCT CODER 503 A 1 B 4 0 N A00 F1

Thread connection Voltage - classR = Pad mount F1 = 24 V DC - class F

Product series Options503 Plug-in valves (External piloting) (1)

A00 = With impulse manual operator11B = With maintained manual operator

Revision letter 11M = Without manual operatorA = Initial release

Actuation Electrical interface1 = Spool and sleeve M = Plug-in2 = Rubber packed

Valve type Port connectionB = Solenoid pilot 0 = No port size

FunctionA = 2x3/2 NO, dual 3-way (1)

(1) Used external spool valves (internal/external supply configura-ted in the end plate kits). For internal piloting, contact us.D = 2x3/2 NC, dual 3-way (1)

N = 5/2, Differential air return (1)

1 = 5/2, spring return4 = 5/2, solenoid air return5 = 5/3, W3, open center to exhaust (1)

6 = 5/3, W1, center closed (1)

7 = 5/3, W2, open center to pressure (1)

(1) Only with rubber packed version.

15-DIGIT PRODUCT CODER 503 A R S 1 2 J A00 1 0

Thread connection Not useR = Pad mount

Interface1 = Pneumatic high flow2 = ISO 15407-2

Product series503 A00 = Standard (no options)

OptionsRevision letter 16N = Jumper on 14 endA = Initial release 16P = Jumper on 12 end

Product typeR = Pressure regulator

Regulator type Wiring optionS = Single regulator - Pressure to port 1 J = Plug-inD = Single or double regulator - Pressure to ports

5 & 3 Gauge typeE = External outlet regulator used with jumper

plate for single or double regulator2 = bar (standard)

Pressure rangeT = Single or double regulator - Two-pressure selector used for multi-pressure applications 1 = 0,7 to 10 barr

3 = 0,2 to 2 bar4 = 0,3 to 4 bar

503 series - ISO 15407-2 26mm


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P573-11

F

3. How to Order - G3 Electronics

Modification0 = Initial release

G3 EP1 00 R 0 STD

Number of I/O Modules00 = 001 = 102 = 203 = 304 = 405 = 506 = 607 = 708 = 809 = 910 = 1011 = 1112 = 1213 = 1314 = 1415 = 1516 = 16

G3 PLATFORM DISTRIBUTION

Electronics ProtocolsCO1 = CANopen®

DL1 = DeviceLogixDN1 = DeviceNet™EM1 = EtherNet ModBus®/TCPEP1 = EtherNet/IP™PT1 = PROFIBUS DPPN1 = PROFINETDS2 = Backplane extension Valve ManifoldDS3 = Backplane extension I/O Assembly

Left MountingD = w/ Backplane extension OutH = w/ Terminating Resistor

Special OptionsSTD = StandardDRM = DIN Rail MountingE15 = Manual Configuration Module (MCM)E23 = Fieldbus assembly without valves E40 = Auto recovery Module (ARM)G31 = DRM-Din Rail Mounting

E15-Manual Configuration Module (MCM)G32 = DRM-Din Rail Mounting

E40-Auto Recovery Module (ARM)G36 = E23-Fieldbus assembly without valves

DRM-Din Rail Mounting

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P573-12

Ordering Valve Island Assemblies with G3 Electronics & Discrete I/O

Ordering G3 Electronics Assemblies with I/O Only

For valve series 2002, 2005, 503, 2035, ISO15407-2 & ISO 5599/2 (2005 shown)

Shaded components are described by the assembly kit (AK) model number (see page 20). The communication module and number of I/O modules are described by the Electronic Interface (G3) model number designation (see page 20).

Each valve station is listed in sequential order from left to right when facing the port side of the manifold as shown.

Each discrete I/O module is listed in sequential order from RIGHT to LEFT starting from the communication module as shown.

NOTE:

1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles and doubles not to exceed 32 outputs can be specified.

2. For manifold assemblies that exceed 16 solenoids, the assembly MUST be configured so that an even number of solenoids are utilized prior to the station using the ribbon cable feature. The 16th and the 17th solenoids cannot be on the same valve.

1. Refer to the selection table on page 20 to specify the control electronics and I/O configuration.

2. Each discrete I/O module is listed in sequential order from RIGHT to LEFT as shown.

3. A maximum of 16 I/O modules are supported by a single communication node. Analog I/O & digital I/O (NPN & PNP)

Example Order - 2005 Shown

Assy Kit AK3EP00003LMUFStation 1 052BB4Z2ML00061Station 2 052BB4Z2ML00061Station 3 052BB4Z2ML00061Station 4 052BB4Z2ML00061Station 5 052BB4Z2ML00061Station 6 052BB4Z2ML00061Station 7 052BB4Z2ML00061Station 8 052BB4Z2ML00061Station 9 052BB4R2ML00061Station 10 052BB4Z2ML00061Station 11 052BB4Z2ML00061Station 12 052BB4Z2ML00061Station 13 052BB4Z2ML00061Station 14 052BB4Z2ML00061Station 15 052BB4Z2ML00061Station 16 052BB4Z2ML00061Electronics G3DN116R0E40Station 1 240-205Station 2 240-205

Station 15 240-205Station 16 240-205

Example Order - I/O assembly with Backplane extensions in and backplane extension out modules

Electronics G3DS316D0STDStation 1 240-205Station 2 240-205

Station 15 240-205Station 16 240-205

116

16 1 1 152 3 16

G3 PLATFORM DISTRIBUTION00

562G

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P573-13

F

G3 PLATFORM DISTRIBUTION

0056

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P573-14

pneumatic g3 valve manifolds 2002-2005 series … · pneumatic valve manifolds ... 00 = valve unit...

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