p r e m i e r s l i d i n g d o o r / s i d e p a n el€¦ · a: attach the bump stops to the top...

16
71678 00 / Issue 1 / 13 CUSTOMER CARELINE 01746 713410 Equipment needed: Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, Tape Measure, Masking Tape, Silicone Sealant. Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings. Please read these instructions carefully and keep for future reference. Incorrect fitting will invalidate the guarantee. SAFETY Handle glass with great Although the glass is very tough, sharp impacts can damage both the glass and metal frame. Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill. Wear safety goggles, shoes and appropriate clothing. BEFORE INSTALLATION Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven, the wall channels may not fit and the doors may not shut correctly. The enclosure should be fitted on tiled walls which are sealed with waterproof grout. There must be a good silicone seal between the rim of the shower tray and the wall. The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the shower tray will result in water leaks. Always check very carefully that components are vertical. To avoid damage, use the opened out packaging to build the enclosure on. PREMIER SLIDING DOOR / SIDE PANEL Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16

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Page 1: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

71678 00 / Issue 1 / 13

C U S T O M E R C A R E L I N E 0 1 7 4 6 7 1 3 4 1 0

Equipment needed:Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, TapeMeasure, Masking Tape, Silicone Sealant.

Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use thecorrect type of fixings.

Please read these instructions carefully and keep for future reference.Incorrect fitting will invalidate the guarantee.

SAFETY

● Handle glass with greatAlthough the glass is very tough, sharp impacts can damage both the glass and metal frame. ●

Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill.

● Wear safety goggles, shoes and appropriate clothing.

BEFORE INSTALLATION

● Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven,the wall channels may not fit and the doors may not shut correctly.

● The enclosure should be fitted on tiled walls which are sealed with waterproof grout.

● There must be a good silicone seal between the rim of the shower tray and the wall.

● The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the showertray will result in water leaks.

● Always check very carefully that components are vertical.

● To avoid damage, use the opened out packaging to build the enclosure on.

P R E M I E R S L I D I N G D O O R/ S I D E P A N E L

S l i d i n g D o o r - P a g e s 2 - 8 S l i d i n g D o o r & S i d e P a n e l - P a g e s 9 - 1 6

Page 2: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

2

2

The enclosure can be assembledwith the door on either the rightor left side of the assembly (see step 6).Note: The following instructionsshow the enclosure with the dooron the right hand side.

1000 RAIL - PN805961200 RAIL - PN805971400 RAIL - PN80598

PN11029

PN11029

1000 RAIL - PN805961200 RAIL - PN805971400 RAIL - PN80598

100mmmax

=

=

=

100mmmax

a: Drill holes in both wall channels at the points shown (in the groove) using a 4.5mm drillbit.b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and sealthe gap between the tray surface and tiles. It is important that the tray is sealed right up tothe tray edge so that the bottom of the wall channel is sealed. Failure to do this will causewater to leak under the wall channel and between the tray and tiles, resulting in damppatches on the wall and under the tray.

1 a

b

1000 =PN402611200 =PN402621400 =PN40263

Check contents of pack before installation. If anything ismissing, contact our Customer Careline for assistance.

CUSTOMER CARELINE: 01746 713410

8PN3230

8PN3225

32mm

1

PN50366PN50365

1

1

2

2PN60093

12mm

6

2

8

PN60220

PN40309

PN40310

PN40308

PN40010

PN50359

PN50370

PN80618

PN60014

13mm

2

2

1

1

2/2

PN11031

PN11031

PN80586

ø4.5mm

PN4745PN60162

1 2

PN3222

10mm

Page 3: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

3

3

a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray.Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes,30mm deep and insert the wall plugs. b: Apply sealant to the back of the wall channels and around the fixing holes.c: Fix the wall channels to the walls using 8 x 32mm screws.

ø6.5mm

a

b

c

a: Place the bottom rail onto the tray with its end mouldings inserted into the wall channels. b:Centre the bottom rail between the wall channels so that there is an equal gap at each end.

4 a b

=

=

Inside

32mm

X

X = Door widths1000 = 950 - 1000mm1200 = 1150 - 1200mm1400 = 1350 - 1400mm

Page 4: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

5

Push fit the 'short flipper seals' onto the top and bottom edgesof the fixed panel - flush against the metal profile. Ensure theflipper seal 'flaps' are on the inside of thefixed panel.Note: Wetting the glass with water will help to fit the seals.

6

Position the fixed panel into the required wall channel andslide down so it fully slots onto the end moulding of thebottom rail. Inside the enclosure, ensure the panel sits in the'fixed panel bracket', slide the bracket along the railand position under the panel as shown.

7

Position the 'magneticprofile' into the otherwall channel andslide down so thatit fully slots onto theend moulding of thebottom rail.

8

Position the top rail onto the top of the 'fixed panel' and'magnetic profile'. Adjust the position of the fixed panelbracket as required. Line up the holes and fix using 2 x13mm screws.

4

Outside faceof fixed panel

Fixedpanelbracket

Outsideface offixedpanel

13mm

Inside

Note: Assemblywith door on theright hand sideshown from now on.

Page 5: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

10

Fit 'flipper seal' (PN40308) onto the edge of the fixed panel.Ensure the flipper seal 'flap' is on the inside.Note: Wetting the glass with water will help to fit the seal.From inside the enclosure, place fixed panel retainer covers(PN80618) onto the top and bottom fixed panel brackets.Fix using the 12mm screws and fit the retainer caps(PN50370).

12

Push fit 'flipper seal' (PN40309) onto the back edge of the door.Ensure the flipper seal 'flap' is on the outside of the door.Test the 'magnetic seal' (PN40310) against the 'magnetic profile'to ensure it is the correct way around. Push fit magnetic sealonto the closing edge of the door (the same side as door handlehole).Note: Wetting the glass with water will help to fit the seals.

11

Option: Changing the door for left hand openingRemove both top wheel assemblies from the door byremoving the cover plates and the fixing screws.Remove the bottom 'plunger' wheel assemblies and re-fitto the top of the door. Re-fit the 'top' wheel assemblies to thebottom and rotate the door. IMPORTANT: Ensure thewheels are fitted back onto the 'outside' face of the door.

Inside faceof door

Coverplate

Outside

Top wheelassembly

5

9

Check the door frame is vertical and is centrally positionedbetween the wall channels.From inside the enclosure, in the positions shown, drillthrough the wall channels into the fixed panel and magneticprofile using a 3mm drill bit, do not drill too deep!Fix using 6 x 10mm screws.

PN80618

Doorhandleholes

PN40309

PN40310

Outsideface of

door

From inside

Inside

PN40308

10mm

PN50370

12mm

Fixedpanelbracket

ø3mm

Page 6: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

6

It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.a: From inside the enclosure, hang the top 'door rollers' onto the top rail 'runner'.b: From outside (with the door closed) depress both 'plungers' on the bottom 'door rollers' and position under the bottom rail 'runner'and release the 'plungers'.

13

From inside

The 'wheels' at the top of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magneticprofile when the door is closed.From outside the enclosure, turn the adjuster screw (under each of the top wheels) as shown until the door hangs vertically.

14

From inside

a

b

Plunger

Fromoutside

Page 7: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

7

Fit the door handles to the door with the allen bolts on theinside of the door.Ensure the rubber washers are placed between thehandles and the glass.Do not over tighten.

15

a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit theopposite way around as shown. b: Attach the bump stops as shown using the 10mm screws.c: Check that the door hits both bumpers at the same time. To adjust the bumpers, loosen the screw and move the 'rubber' bumperas required then re-tighten. Push fit the cover caps (PN4745).

Inside

PN50359

PN11031

PN11031

a b

PN50366

PN4745

PN50365

16

10mm

a: Insert 3 wall channel clips (PN50359) down the slot in each wall channel and space out equally down their length. b: Pushfit the wall channel cover strips (PN11031) onto the wall channels as shown.

a b17

c

Page 8: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

8

19

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.

50mm

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean clothand rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.

Push fit the 'magnetic profile seal' (PN40010) into the channel in the 'magnetic profile'.Note: The seal may need trimming to length. Note: Wetting the seal with water will help to fit the seal.

18

PN40010

Page 9: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

9

1000 RAIL - PN805961200 RAIL - PN805971400 RAIL - PN80598

PN11029PN11029

1000 RAIL - PN805961200 RAIL - PN805971400 RAIL - PN80598

Check contents of packs before installation. If anything ismissing, contact our Customer Careline: 01746 713410

2

The enclosure can be assembledwith the side panel on either theright or left and the door on either theright or left (see step 4).Note: The following instructionsshow the side panel on the leftand door on the right hand side.

100mmmax

=

=

=

100mmmax

a: Drill holes in both wall channels at the points shown (in the groove) using a 4.5mm drillbit.b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and sealthe gap between the tray surface and tiles. It is important that the tray is sealed right up tothe tray edge so that the bottom of the wall channel is sealed. Failure to do this will causewater to leak under the wall channel and between the tray and tiles, resulting in damppatches on the wall and under the tray.

1 a

b

1000 =PN402611200 =PN402621400 =PN40263

SLIDING DOOR CONTENTS

8PN3230

8PN3225

32mm

1

PN50366PN50365

1

1

2

2PN60093

12mm

6

2

8

PN60220

PN40309

PN40310

PN40308

PN40010

PN50359

PN50370

PN80618

PN60014

13mm

2

2

1

1

2/2

ø4.5mm

PN4745PN60162

1 2

PN3222

10mm

PN11030PN11032

PN11031PN11031

PN3222

6 1

PN80522PN50359

3 2

SIDE PANEL CONTENTS

10mm

Page 10: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

10

3

a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray.Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes,30mm deep and insert the wall plugs. b: Apply sealant to the back of the wall channels and around the fixing holes.c: Fix the wall channels to the walls using 8 x 32mm screws.

a b c

a: Insert the side panel into the wall channel (ensuring that the H2O label is on the outside of the enclosure). Fit the corner post onto theside panel. IMPORTANT: The corner post MUST be fitted as shown above.b: Ensure that the corner post is vertical and the same distance in from the edges of the tray as the wall channels.

4 a b

X Y

ø6.5mm

Inside

32mm

H2O labelon outside

of sidepanel.

Note: Assemblywith side panel onthe left hand sideshown from now on.

Y = Side Panel widths700 = 650 - 700mm760 = 710 - 760mm800 = 750 - 800mm900 = 850 - 900mm

X = Door widths1000 = 950 - 1000mm1200 = 1150 - 1200mm1400 = 1350 - 1400mm

Page 11: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

11

a: Place the bottom rail onto the tray with its end mouldings inserted into the corner post and wall channel. b:Centre the bottom rail between the corner post and wall channel so that there is an equal gap at each end.

6 a

=

=

b

Check the side panel and corner post are vertical and that the side panel is centrally positioned between the corner post and wall channel.From inside the enclosure, in the positions shown, drill through the corner post and wall channel into the side panel using a 3mm drill bit, donot drill too deep! Fix using 6 x 10mm screws.

5

ø 3mm

Insideside panel

10mm

Page 12: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

12

9

Position the 'magneticprofile' into the wallchannel and slidedown so that it fullyslots onto the endmoulding of the bottom rail.

10

Position the top rail onto the top of the 'fixed panel' and'magnetic profile'. Adjust the position of the fixed panelbracket as required. line up the holes and fix using 2 x13mm screws.

13mm

Inside

7

Push fit the 'short flipper seals' onto the top and bottom edgesof the fixed panel - flush against the metal profile. Ensure theflipper seal 'flaps' are on the inside of thefixed panel.Note: Wetting the glass with water will help to fit the seals.

8

Position the fixed panel into the required corner post/wall channel and slide down so it fully slots onto the endmoulding of the bottom rail. Inside the enclosure, ensure thepanel sits in the 'fixed panel bracket', slide the bracketalong the rail and position under the panel as shown.

Outside faceof fixed panel

Outsideface offixedpanel

Note: Assemblywith door on theright hand sideshown from now on.

Fixedpanelbracket

Page 13: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

13

12

Fit 'flipper seal' (PN40308) onto the edge of the fixed panel.Ensure the flipper seal 'flap' is on the inside.Note: Wetting the glass with water will help to fit the seal.From inside the enclosure, place fixed panel retainer covers(PN80618) onto the top and bottom fixed panel brackets.Fix using the 12mm screws and fit the retainer caps(PN50370).

14

Push fit 'flipper seal' (PN40309) onto the back edge of the door.Ensure the flipper seal 'flap' is on the outside of the door.Test the 'magnetic seal' (PN40310) against the 'magnetic profile'to ensure it is the correct way around. Push fit magnetic sealonto the closing edge of the door (the same side as door handlehole).Note: Wetting the glass with water will help to fit the seals.

13

Option: Changing the door for left hand openingRemove both top wheel assemblies from the door byremoving the cover plates and the fixing screws.Remove the bottom 'plunger' wheel assemblies and re-fitto the top of the door. Re-fit the 'top' wheel assemblies to thebottom and rotate the door. IMPORTANT: Ensure thewheels are fitted back onto the 'outside' face of the door.

Inside faceof door

Coverplate

Outside

Top wheelassembly

11

Check the door frame is vertical and is centrally positionedbetween the wall channel and corner post.From inside the enclosure, in the positions shown, drillthrough the wall channel and corner post into the fixed paneland magnetic profile using a 3mm drill bit, do notdrill too deep!Fix using 6 x 10mm screws.

PN80618

Doorhandleholes

PN40309

PN40310

Outsideface of

door

From inside

Inside

PN40308

10mm

PN50370

12mm

Fixedpanelbracket

ø3mm

Page 14: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

b

Plunger

14

The 'wheels' at the top of the door may need adjusting so that thedoor slides freely and the magnetic seal is flush againstthe magnetic profile when the door is closed.From outside the enclosure, turn the adjuster screw under each ofthe top wheels as shown until the door hangs vertically.

16

It is advised that this stage is carried out by two people to avoiddamaging the runners, rails or door.a: From inside the enclosure, hang the top 'door rollers' onto thetop rail 'runner'.b: From outside (with the door closed) depress both'plungers' on the bottom 'door rollers' and position under thebottom rail 'runner' and release the 'plungers'.

15

Frominside

a

Fromoutside

Fit the door handles to the door with the allen bolts on theinside of the door.Ensure the rubber washers are placed between thehandles and the glass.Do not over tighten.

17

Inside

Frominside

Page 15: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

15

a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit theopposite way around as shown. b: Attach the bump stops as shown using the 10mm screws.c: Check that the door hits both bumpers at the same time. To adjust the bumpers, loosen the screw and move the 'rubber' bumperas required then re-tighten. Push fit the cover caps (PN4745).

PN50359

a b

PN50366

PN4745

PN50365

18

10mm

a: Insert 3 wall channel clips (PN50359) down the slot in each wall channel and space out equally down their length. b: Pushfit the wall channel cover strips (PN11031) onto the wall channels as shown.

a b19

PN11031

PN11031

c

PN50359

a: Insert 3 wall channel clips (PN50359) down the slot in the corner post and space out equally down the length of the post. b: Pushfit the corner post cover strip (PN11032) onto the corner post as shown.

a b20

PN11032

Page 16: P R E M I E R S L I D I N G D O O R / S I D E P A N EL€¦ · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean clothand rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.

23

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.

50mm

Push fit the 'magnetic profile seal'(PN40010) into the channelin the 'magnetic profile'.Note: The seal may need trimmingto length.Note: Wetting the seal with waterwill help to fit the seal.

21

a: Assemble the towel rail brackets onto the ends of the towel rail and tighten using the supplied allen key.b: Attach the towel rail to the side panel ensuring the supplied towel rail washers are used on each side of the glass.

a b

Outside ofside panel

22

PN40010