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  • Operating Instruction OI/TZIDC-EN Rev. A

    TZIDC Digital Positioner

  • 2 OI/TZIDC-EN Rev. A | TZIDC

    Short product description Digital positioner for the positioning of pneumatically controlled actuators. Device firmware version: 05.00.00 Further information Additional documentation on TZIDC is available to download free of charge at www.abb.com/positioners. Alternatively simply scan this code:

    Manufacturer ABB Automation Products GmbH Process Automation Schillerstr. 72 32425 Minden Germany Tel: +49 571 830-0 Fax: +49 571 830-1806 Customer service center Tel: +49 180 5 222 580 Mail: automation.service@de.abb.com

    Change from one to two columns

  • TZIDC | OI/TZIDC-EN Rev. A 3

    Contents 1  Safety ............................................................................... 4 

    1.1  General information and instructions .................... 4  1.2  Warnings ............................................................. 4  1.3  Intended use ........................................................ 4  1.4  Improper use ....................................................... 4  1.5  Warranty provisions ............................................. 4 

    2  Use in potentially explosive atmospheres ..................... 5  2.1  General requirements ........................................... 5  2.2  Commissioning, installation .................................. 5  2.3  Notes for operation .............................................. 5  2.4  Use, operation ..................................................... 5  2.5  Maintenance, repair ............................................. 6  2.6  Product identification ........................................... 7  2.6.1  Marking (type label) .............................................. 7  2.7  Preconditions for safe operation of the positioner . 7  2.7.1  Cable gland ......................................................... 7  2.8  ATEX / EAC TR-CU-012 ...................................... 8  2.8.1  ATEX Ex i ............................................................. 8  2.9  IECEx Ex i ............................................................ 9  2.10  FM / CSA........................................................... 10  2.10.1  CSA International ............................................... 10  2.10.2  CSA Certification Record ................................... 11  2.10.3  FM Approvals .................................................... 11 

    3  Function and System Design ........................................ 12  3.1  Schematic diagram ............................................ 12  3.2  Functionality ...................................................... 12 

    4  Product identification .................................................... 13  4.1  Name plate ........................................................ 13 

    5  Transport and storage .................................................. 13  5.1  Inspection .......................................................... 13  5.2  Transporting the device ..................................... 13  5.3  Storing the device .............................................. 13  5.3.1  Ambient conditions ............................................ 13  5.4  Returning devices .............................................. 13 

    6  Installation ..................................................................... 14  6.1  Safety instructions ............................................. 14  6.2  External position sensors ................................... 14  6.3  Mechanical mounting ......................................... 15  6.3.1  General information ............................................ 15  6.3.2  Mounting on linear actuators .............................. 15  6.3.3  Mounting on part-turn actuators ........................ 18  6.4  Electrical connections ........................................ 20  6.4.1  Connection diagram for positioner / Control Unit 20  6.4.2  Connection diagram for TZIDC Remote Sensor .. 21  6.4.3  Electrical data for inputs and outputs ................. 21  6.4.4  Connection on the device .................................. 23  6.4.5  Connection on device - TZIDC Control Unit with

    TZIDC Remote Sensor ....................................... 24

    6.4.6  Connection on device - TZIDC Control Unit for remote position sensor ...................................... 25 

    6.5  Pneumatic connections ...................................... 26  6.5.1  Information on double-acting actuators with spring-

    return mechanism .............................................. 26  6.5.2  Connection on the device .................................. 26  6.5.3  Air supply ........................................................... 26 

    7  Commissioning .............................................................. 27  7.1  Operating modes ............................................... 27  7.2  Standard Auto Adjust ......................................... 28  7.2.1  Standard Auto Adjust for linear actuators1) ........ 28  7.2.2  Standard Auto Adjust for part-turn actuators1) ... 28  7.3  Sample parameters ............................................ 28  7.4  Setting the option modules ................................ 29  7.4.1  Setting the mechanical position indicator ........... 29  7.4.2  Setting the mechanical binary feedback with

    proximity switches ............................................. 29  7.4.3  Setting the mechanical binary feedback with 24 V

    microswitches .................................................... 29 

    8  Operation ....................................................................... 30  8.1  Safety instructions.............................................. 30  8.2  Parameterization of the device ........................... 30  8.2.1  Menu navigation ................................................ 30  8.3  Menu levels ........................................................ 31  8.4  HART parameter overview ................................. 32  8.5  HART parameter description .............................. 33 

    9  Diagnosis / error messages .......................................... 35  9.1  Error codes ........................................................ 35  9.2  Alarm codes ...................................................... 37  9.3  Message codes ................................................. 38 

    10  Maintenance .................................................................. 39 

    11  Repair ............................................................................ 39  11.1  Returning devices .............................................. 39 

    12  Recycling and disposal ................................................. 40  12.1  Disposal ............................................................. 40  12.2  Information on ROHS Directive 2011/65/EC ....... 40 

    13  Spare parts, consumables and accessories ................ 40 

    14  Specifications ................................................................ 40 

    15  Appendix ....................................................................... 41  15.1  Return form ....................................................... 41  15.2  Declarations of conformity .................................. 41  15.3  FM installation drawing No. 901064 ................... 42 

  • 4 OI/TZIDC-EN Rev. A | TZIDC

    1 Safety Change from one to two columns

    1.1 General information and instructions These instructions are an important part of the product and must be retained for future reference. Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator accordingly. The specialist personnel must have read and understood the manual and must comply with its instructions. For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer. The content of these instructions is neither part of nor an amendment to any previous or existing agreement, promise or legal relationship. Modifications and repairs to the product may only be performed if expressly permitted by these instructions. Information and symbols on the product must be observed. These may not be removed and must be fully legible at all times. The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair and maintenance of electrical products. 1.2 Warnings The warnings in these instructions are structured as follows:

    DANGER The signal word "DANGER" indicates an imminent danger. Failure to observe this information will result in death or severe injury.

    WARNING

    The signal word "WARNING" indicates an imminent danger. Failure to observe this information may result in death or severe injury.

    CAUTION

    The signal word "CAUTION" indicates an imminent danger. Failure to observe this information may result in minor or moderate injury.

    NOTE

    The signal word "NOTE" indicates useful or important information about the product. The signal word "NOTE" is not a signal word indicating a danger to personnel. The signal word "NOTE" can also refer to material damage.

    1.3 Intended use Positioning of pneumatically controlled actuators; designed for mounting on linear and part-turn actuators. The device is designed for use exclusively wi

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