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WARNING: Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. APPROVALS: IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer. Model JF63 Gas Owner’s Manual BroilVection

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WARN ING :Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death.Read the installation, operating and maintenance instructions thoroughly before installing or servicingthis equipment.

FOR YOUR SAFETY:Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any otherappliance.

APPROVALS:

IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE

Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation airmust not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer.

Model JF63 GasOwner’s Manual

BroilVection™

2

Table of ConTenTs

a. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

b. Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.4 Hood Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.5 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6B.6 Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7B.7 Flexible Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7B.8 Restraining Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.9 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8B.10 Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9C.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9C.2 Step-by-Step Lighting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .10C.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11C.4 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

D. assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

e. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

f. Parts location Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

G. Parts Replacement list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

H. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

I. specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Nieco Corporation - Model JF63G

3

a. GeneRal InfoRMaTIon

a.1 Description

The Nieco® Model JF63G automatic broiler features high release convection burners, Patent pendingBroilVection™ air system that uses waste heat to greatly reduce energy needs, easy cleaning and a simpleand intuitive control package to help eliminate broiling problems and provide the operator with even greatercontrol over the broiling environment.

This manual provides the safety, installation and operating procedures for the Nieco Automatic BroilerModel JF63. We recommend that all information contained in this manual be read prior to installing and operating the broiler.

a.2 Warranty Information

Please read the full text of the limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save allpacking materials when filing a claim. Freight damage claims are the responsibility of the purchaser andaRe noT covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as a result of improper use.• Installation of electrical service.• Normal maintenance as outlined in this manual.• Malfunction resulting from improper maintenance not in accordance with the steps contained in

this manual and any applicable training.• Damage caused by abuse or careless handling outside of the normal operating procedures

contained in this manual.• Damage from moisture into electrical components.• Damage from tampering with or removal of any safety device.

IMPoRTanT! Keep these instructions for future reference. If the unit changes ownership,

be sure this manual accompanies the equipment.

IMPoRTanT

The nieco Corporation reserves the right to change specifications and product design in accordance with the general terms and conditions outlined in the bURGeR KInG®/Vendor

agreement. such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Nieco Corporation - Model JF63G

4

a.3 service/Technical assistance

If you experience any problems with the installation or operation of your broiler, contact your localAuthorized Nieco Distributor.

Fill in the information bellow and have it handy when calling your authorized service agency for assistance.The serial number is on the broiler rating plate on the back of the unit.

Purchased from:

Date of Purchase:

Model No.:

Serial No.:

For the name of your local Authorized Nieco Distributor, please call (800) 821-2141.

Use only genuine Nieco replacement parts in your broiler. Use of replacement parts other than those sup-plied by Authorized Nieco Distributors and Service Agencies will void the warranty and may significantlyalter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, andmay affect broiler performance, parts longevity and food safety. Your local Authorized Nieco Distributor andService Agent has been factory trained and has a complete supply of parts for your Nieco AutomaticBroiler.

You may contact the factory direct at +1-707-284-7100 if you have trouble locating your local NiecoDistributor.

a.4 Important safety Information

Throughout this manual, you will find the following safety words and symbols that signify important safetyissues with regards to operating or maintaining the equipment:

WaRnInGGeneRal WaRnInG. Indicatesinformation important to the properoperation of the equipment. failureto observe may result in damage tothe equipment and/or severe bodilyinjury or death.

WaRnInGeleCTRICal WaRnInG. Indicatesinformation relating to possibleshock hazard. failure to observemay result in damage to the equip-ment and/or severe bodily injury ordeath.

CaUTIonGeneRal CaUTIon. Indicatesinformation important to the properoperation of the equipment. failureto observe may result in damage tothe equipment.

WaRnInGHoT sURfaCe WaRnInG. Indicatesinformation important to the han-dling of equipment and parts.failure to observe caution couldresult in personal injury.

Nieco Corporation - Model JF63G

5

a.4 Important safety Information (Continued.)

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation ofyour Nieco Automatic Broiler:

• Read and follow all instructions before using this equipment.• Install or locate broiler only for its intended use as described in this manual. • Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it

has been otherwise damaged.• This equipment should only be serviced by authorized personnel. Contact your local Nieco

Distributor for adjustment or repair.• Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty

and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety.

The following warnings and cautions appear throughout the manual and should be carefullyobserved:

• Turn the broiler off, close the main gas valve, and disconnect the plug before performing any service, maintenance or cleaning on the broiler.

• always allow the broiler to fully cool before performing any service, maintenance or cleaning. failure to wait for the broiler to cool fully may result in personal injury.

• The procedures in this manual may include reference to the use of chemical products. The nieco Corporation does not endorse the use of any particular cleaning/degreasing agent. Use only those chemicals that are approved for use in your kitchen.

• The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the proper rating.

• all electrical connections must be in accordance with local electrical codes and any other applicable codes.

• The use of adequate ventilation (as rated in this manual) with this broiler is mandatory. failure to adequately ventilate this unit and provide safe operating distances (as specified in this manual) is a fire safety hazard. follow the instructions for emergency broiler shutdown in the event of an emergency.

• no attempt should be made to operate this appliance in the event of a power failure.

WaRnInG eleCTRICal sHoCK HaZaRD. faIlURe To folloW THese InsTRUCTIons CoUlDResUlT In seRIoUs InJURY oR DeaTH:

_ electrical ground is required on this appliance._ Check with a qualified electrician if you are in doubt as to whether the appliance is properly

grounded._ Do not use water on or near the control box for risk of serious injury or death due to

electrical shock.

WaRnInG, HIGH TeMPeRaTURes WITH HoT sURfaCes. faIlURe To folloW THese PRoCe-DURes CoUlD ResUlT In seRIoUs InJURY:

_ Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual.

Nieco Corporation - Model JF63G

6 Nieco Corporation - Model JF63G

b. InsTallaTIonb.1 Pre-InstallationUncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, andinstall the parts in their proper location. If there are obvious or concealed damages to any part of thebroiler, please contact your freight carrier. The factory warranty does not cover freight damage.

b.2 MountingFollow the mounting instructions if this function is not performed by the installer.

b.3 levelingThe grease drain system is based on a gravity-flow design. Therefore, it is extremely important that thebroiler be placed on a level surface.

b.4 Hood RequirementsThis appliance must be installed under a ventilation hood of adequate size. Do not obstruct the flow ofcombustion and ventilation air. An adequate air supply must be available for safe and proper operation.

For installations in the Commonwealth of Massachusetts the following shall apply: Venting shall be incompliance with NFPA Section 10.3.5.2 for the Model JF93.

b.5 ClearanceKeep appliance area free from combustibles.

To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on thecontrol panel (feed end) of the broiler.

ReQUIReD for installation near combustible walls and construction

ReQUIReD for installa-tion near non-com-bustible walls and construction

ReCoMMenDeD byNieco for proper disas-sembly and service

Back of broiler

Sides of broiler

Front of broiler(Feed end)

ReQUIReD anD ReCoMMenDeD CleaRanCes

12” (305 mm) 0” (0 mm)

0” (0 mm)

24” (610 mm)

0” (0 mm)

0” (0 mm)

0” (0 mm)

12” (305 mm)

12” (305 mm)

7

b.6 Gas Connection- 3/4” n.P.T. At rated input the gas supply should deliver a minimum pressure of at least 15 mbar (6" water column)at the broiler connection for natural gas. Incoming gas supply pressure must not exceed 50 mbar (14"water column).

note: The installation of this appliance must conform with local codes, or in the absence of local codes,with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1 including:

1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).

2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

By public initiative, the State of California has adopted legislation (Proposition 65) which requiresmanufacturers of many types of products, including gas appliances, to warn consumers of theirproducts that contain chemicals or produce substances listed by the State of California to eithercause cancer, birth defects or other reproductive harm.

Nieco Corporation - Model JF63G

For safety in the kitchen area, and to insure maximum service life, it is vitally important to correctly installconnectors. The connector shall comply with the Standard for Connectors for Moveable Gas Appliances,ANSI Z21.69 or CAN/CGA-6.16 and a quick disconnect device that complies with the Standard for Quick-Disconnect Devices for use with gas fuel, ANSI Z21.41 or CAN1-6.9

In order to avoid sharp kinks or excessive bends that could have a damaging effect on the connector, itmay be necessary to attach pipe elbows in order to bring the connector into its proper plane. For easymovement of the appliance, the connector should be installed with a "lazy" loop for minimum tension.

note: Gas appliances should be disconnected prior to maximum movement. (Minimal movementis possible to connect hose.)

b.7 Installing Gas appliance Connectors and flexible Gas lines Correctly

WaRnInGIf not installed, operated and maintained in accordance with the manufacturers instructions, thisproduct could expose you to substances in fuel or from fuel combustion which can cause cancer,birth defects or other reproductive harm.

8 Nieco Corporation - Model JF63G

b.9 electrical Connection Power requirements are stated on the unit nameplate and must be connected accordingly. This appli-ance, when installed must be electrically grounded in accordance with local codes, or in the absence oflocal codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSAC22.2, as applicable. Before starting broiler, tighten all electrical connections in control box. An electricalwiring diagram can be found inside the control box.

note: Disconnect power before servicing.

b.10 Pre-operation CheckBe sure that all parts are installed in the proper location:

� Ventilation is turned on� Broiler is plugged in� Gas line is connected

b.8 Restraining Device Installation and UseThis high strength restrainer is to be used with all moveable (castered) appliances. It fully complies withAmerican Gas Association requirements. References: Z21.69, Z83.11, and Z21.41 with current revisions.Installation is quick and positive. In Canada, device is in accordance with CAN 1-6.9-M70 QuickDisconnect Devices for use with gas fuel, and CAN 1-6.10-88 metal connectors for gas appliances.Correct length for any appliance is simply a matter of loosening two adjuster clips (1) and re-tightening.(3" to 6" shorter than appliance connector is desired length.) Restrainer is made of heavy duty steelcable, with a strong scissor hood (2) at one end, and an equally strong spring hook (3) at the other.Cotter pin (4) is supplied to secure the installation. For proper attachment to the broiler, use the suppliedhardware to attach the device to the holes in the shear plate of the broiler stand. noTe: If disconnection of the restraint is necessary, reconnect the restraint after the appliancehas been returned to its originally installed position.

9 Nieco Corporation - Model JF63G

C. oPeRaTIon

C.1 Controls and IndicatorslefT sIDe

1. Belt Speed Control (P/N 13727-B) - Used to set the broil time on the meat belt.

2. Temperature Control (P/N 19076) - Helps keep the broiler temperature stable when the broiler is under heavy load.

1

2

on THe baCK of THe bRoIleR

1. Belt reverse buttons. Pres and hold these buttons to reverse the direction of the belt to help free a belt jam.

2. Shaft cleaning tool. Use this tool on the drive and idler shafts to scrape them clean.

1

2

1

RIGHT sIDe

3. Main Power Switch..

4.. Power Indicator Light.5. Ignition Failure Light.

4

35

10

C.2 lighting Procedures

1. Broiler is centered under hood and plugged in

2. Gas valve is open when handle is in line (parallel to) the pipe

3. Turn ventilation system on

The JF63G is equipped with automatic ignition. When the broiler is turned on, a hot surface ignitor turns on 5 secondsbefore the flow of gas. Gas then flows to all of the burners. If the burners are not lit within 10 seconds, the control willreset and try again for 10 seconds. This occurs 3 times. If the broiler does not light after the third attempt, the ignitionfailure light will flash and the main on/off switch must be cycled to repeat the procedure. If this still doesn’t light thebroiler, see the MANUAL IGNITION instructions.

WaRnInGTHe VenTIlaTIon sYsTeM MUsTbe on aT all TIMes DURInGbRoIleR oPeRaTIon. oPeRaT-InG bRoIleR WITHoUT PRoPeR VenTIlaTIon Is a seVeRe fIReHaZaRD.

noRMal IGnITIon

PRe-lIGHTInG PRePaRaTIon

Nieco Corporation - Model JF63G

1. Turn the MaIn PoWeR sWITCH on. 1.

2.2. Allow broiler to heat for 45 minutes before cooking.

11

C.2 lighting Procedures (Continued.)

ManUal IGnITIon

Nieco Corporation - Model JF63G

1. Allow the broiler to run free of any product for 10 minutes.This will burn the chain clean.

2. Close the maingas valve and allow the broiler to run without gas for 10 minutes.

3. Turn off the Main Power switch.

4. Wait for the broiler to cool.

C.3 shutdown Procedures

PlanneD sHUTDoWn

2. Close the MaIn Gas ValVe

Valve is closedwhen it is perpendi-cular to pipe.

eMeRGenCY sHUTDoWn1. Turn off the

MaIn PoWeR sWITCH.

Your Nieco Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure, gaspressure loss or any other related incident. No attempt to operate this appliance should be made in the event of a powerfailure.

CaUTIonIn a prominent location, postinstructions to be followed in theevent the user smells gas. Thisinformation shall be obtained byconsulting your local gas supplier.

CaUTIon

foR YoUR safeTY: Do not storeor use gasoline or other flammablevapors or liquids in the vicinity ofthis or any other appliance.

CaUTIon

foR YoUR safeTY: In the event ofa prolonged power failure, noattempt should be made to operatethis appliance.

1. Remove the return slide. Turn the MaIn PoWeRsWITCH on. Hold a lighter/match to the first upper burneron the discharge end until the burner lights. Once the firstburner is lit, verify that all burners have ignited.

12 Nieco Corporation - Model JF93G

2. TeMPeRaTURe ConTRol

Gas broilers are equipped with a Broil Temperature Stabilizer Control that senses when thebroiler is being used, and adjusts the temperature to keep the broiler hot during heavy use.The control consists of two parts - a temperature probe to sense the internal temperature ofthe broiler, and the control itself.

3. CalIbRaTInG THe TeMPeRaTURe ConTRol

In order to assure proper operation, the Temperature Control must be set for operation in the restaurant. Follow thesestep by step instructions when the broiler is new, and once per month after.

Step 1: Be sure all pieces of the broiler are in place. Make sure the broiler is plugged in and the exhaust hood is turnedon. Turn the broiler on.

Step 2: Flex side: Set the temperature (bottom number) to 1000º F (537° C). Use the up or down arrows on the controlto set the temperature. Leave the broiler at 1000º F for 25 minutes. DO NOT COOK DURING THIS TIME. Afterthe 25 minutes is up, use the arrows to put the set point to the actual temperature. The bottom number is the settemperature and the top number is the actual temperature.

C.4 Control operation

MaIn sIDe ConTRols

1. seTTInG belT sPeeDsPress up arrow to increase broil time; press the downarrow to decrease broil time. After you have set thecontrol the display will be flashing. Press the centersquare to save your changes. NOTE: After makingchanges to the broil time, if you do not press the centersquare button, your changes will not be saved.

Use the up and downarrows to set the time.Press the centersquare button to saveyour changes.

13

D. CleanInG anD DIsasseMblYTurn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning orservicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary for clean-ing or moving the broiler, the restraint must be reconnected after the broiler has been returned to its originallyinstalled position. allow to cool for 30 minutes prior to cleaning/disassembly. leave the ventilation system onduring cooling. Use only approved cleaning, degreasing and sanitizing solutions.

all PaRTs aRe CleaneD on a DaIlY basIs Unless oTHeRWIse noTeD

follow the steps for proper disassembly. Reverse the order for reassembly.

CaUTIon

follow the Disassembly andReassembly steps to ensure properoperation of the broiler. failure todo so may result in operationalproblems.

WaRnInGbRoIleR PaRTs aRe HoT. DonoT aTTeMPT To DIsasseMbleTHe bRoIleR UnTIl IT Is fUllYCool. faIlURe To folloW THIsInsTRUCTIon MaY ResUlT InseVeRe InJURY.

WaRnInG

leaVe THe VenTIlaTIon HooDon DURInG CoolInG. faIlUReTo Do so CoUlD Pose a fIResafeTY HaZaRD.

Nieco Corporation - Model JF63G

How to read the cleaning section

The location of the part.

Pull each meat guide out slightly from the bottom,then lift off.

W ash, rinse, and sanitize in the 3-compartmentsink.

Meat Guides

Feed End

Tools

Instructions

3-Compartment Sink

Clean: Every 4 hours

1.

2.

Scrub Pad

When to clean the part.

Picture of the part to beremoved and cleaned.

How to remove andclean the parts.

The tools neededto clean the part

The name of the part to be

14 Nieco Corporation - Model JF63G

Instructions

1. Allow the broiler to run free of product for 10minutes before turning it off. This allows anyresidue to burn off the chains.Shut the broiler off and let it cool for 30minutes before disassembly and cleaning.Close the main gas valve and unplug thebroiler before cleaning.Always leave the ventilation hood on during the30 minute cool down period.Use only approved cleaning solutions.Allow parts to air dry after cleaning.

Cleaning the Broiler

3-Compartment Sink

No-Scratch Pad Scrub Pad Towel

HeatResistantGloves

Degreaser

Soft BristleBrush

Small OrificeBrush Shaft Cleaning

Tool

Tools Needed

1.

2.

This “Stop” sign shows a step in the procedurethat must be followed exactly or personalsafety could be affected.This warning symbol shows a step in theprocedure that must be followed exactly orbroiler performance could be affected.This “puzzle” symbol shows a step in thereassembly procedure that must be followed.

3.

4.

5.

!

Important SymbolsSTOP 6.

Large OrificeBrush

1. Lift the meat guides up and off the feeder.2. Wash, rinse, and sanitize in the 3-compartmentsink.

Meat Guides

Feed EndTools

Instructions

3-Compartment Sink

Clean: Every 4 hours

Scrub Pad

15 Nieco Corporation - Model JF63G

1. Slide the feeder cover towards you until itcomes off.2. Wash, rinse, and sanitize in the 3-compartmentsink.

Feeder Cover

Feed EndTools

Instructions

3-Compartment Sink

Clean: Every 4 hours

Scrub Pad

1. Pull the release pin.2. Lift push bar feeder bases up and off.3. Wash, rinse, and sanitize in the 3-compartmentsink.DO NOT lift the feeder base by the feeder bar orthe chains. This will damage the feeder base.REASSEMBLY: Pull the release pin and placefeeder base in position.

Push Bar Feeder Base (2)

Feed EndTools

Instructions

3-Compartment Sink

Clean: Every 4 hours

!

Scrub Pad

16 Nieco Corporation - Model JF63G

1. Pull the release pin.2. Lift wire belt feeder base up and off.3. Wash, rinse, and sanitize in the 3-compartmentsink.DO NOT lift the feeder base by the wire belt. Thiswill damage the feeder base.REASSEMBLY: Pull the release pin and placefeeder base in position.

Wire Belt Feeder Base (If equipped)

Feed EndTools

Instructions

3-Compartment Sink

Clean: Every 4 hours

!

Scrub Pad

1. Lift and remove.2. Wash, rinse, and sanitize in the 3-compartmentsink.REASSEMBLY: Hang feeder housing on brackets.

Feeder Housing

Feed EndTools

Instructions

3-Compartment Sink

Clean: Daily

Scrub Pad

17 Nieco Corporation - Model JF63G

1. Slide grease pan out.Make sure grease pan is cool before putting inwater or it may warp the pans.2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Grease Pan

Feed EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

!

1. Slide warming pan shield out.2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Warming Pan Shield

Feed EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

18 Nieco Corporation - Model JF63G

1. Lift and slide bracket out.2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Holding Pan Bracket

Feed EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Slide crumb tray out.2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Crumb Tray

Feed EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

19 Nieco Corporation - Model JF63G

1. Clean product holding area while still warm.2. Wring out a soapy towel and wash productholding area.3. Wring out a sanitized towel and wipe product holding area.

Product Holding Area

Feed EndTools

Instructions

Soapy Towel

Clean: Daily

Sanitized Towel

1. Lift up and off.2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartmentsink.

Discharge Heat Shield

Discharge EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

20 Nieco Corporation - Model JF63G

1. Tilt and lift pins off hooks; lift off.2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartmentsink.REASSEMBLY: Make sure pan inserts are on andreturn pan hangs on brackets.

Product Slide

Discharge EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Tilt stripper blade away from chain; lift off brackets.

Make sure stripper blade is cool before putting inwater or it may warp.2. Take to sink area and spray with degreaser.3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink. REASSEMBLY: Hang stripper blade on brackets.

Stripper Blade

Discharge EndTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

!

21 Nieco Corporation - Model JF63G

1. Lift and remove the grease box.2. Take to sink area and spray with degreaser.3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Grease Box

SideTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

1. Lift and slide the grease trough out of thebroiler.2. Take to sink area and spray with degreaser.3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink. REASSEMBLY: Be sure grease trough is pushedall the way into the broiler.

Grease Trough

SideTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

22 Nieco Corporation - Model JF63G

3-Compartment Sink

1. Lift the burner latch.2. Slide burner out.3. Take to the 3-compartment sink and scrub witha scrub pad or nylon brush.4. If necessary, use a stiff toothbrush to clean anyclogged burner holes.REASSEMBLY: Be sure the holes on the burnerare facing up.Burner must be completely dry beforereassembly. Dry with a paper towel.

Lower Burner

SideTools

Instructions

Clean: Daily

Heat Resistant GlovesScrub Pad

!

EXTREMELY HOT! Be careful not to burn yourself. 1. Grasp handle and lift Incendalyst™ off toremove from chimney.2. SOAK IN WARM WATER FOR 1 HOUR. RINSEWITH WATER ONLY. NEVER USE ANYCHEMICALS ON THE  CATALYST.3. Lay flat to drain water and let air dry overnight.4. Make sure Incendalyst™ is dry before puttingback on broiler.

Incendalyst™

TopTools

Instructions

Heat Resistant Gloves

Clean: Daily

CAUTION: Extremely Hot

23 Nieco Corporation - Model JF63G

EXTREMELY HOT! Be careful not to burnyourself. 1. Lift Incendalyst™ chimney up and off.2. Take to sink area and spray with degreaser.3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Incendalyst™ Chimney

TopTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

CAUTION: Extremely Hot

EXTREMELY HOT! Be careful not to burnyourself. 1. Lift upper heat shield up and off.2. Take to sink area and spray with degreaser.3. Wash with a scrub pad, rinse, and sanitize inthe 3-compartment sink.

Upper Heat Shield

TopTools

Instructions

Clean: Daily

3-Compartment Sink

Scrub PadHeat Resistant Gloves

Degreaser

CAUTION: Extremely Hot

FRONT

ReasseMblY: be sure that thearrows on the Upper Heat shieldpoint towards the rear of broiler.

24 Nieco Corporation - Model JF63G

1. Disconnect air hose(s) from the broiler. Lift airupper burner and air box from the top of thebroiler..2. Use a stiff brush to clean any clogged burner /air holes.Be sure that both air box assemblies are installedand sit flush on their brackets.

Upper Burner/Air Boxes

TopTools

Instructions

Clean: Daily

3-Compartment SinkScrub Pad

Heat Resistant Gloves

1. Use a small brush to clean the main burnerorifices

Main Burner Orifices

SideTools

Instructions

Clean: Monthly

Small OrificeBrush

25 Nieco Corporation - Model JF63G

1. Disassemble and clean the pilot orifices.

Pilot Orifices

InteriorTools

Instructions

Clean: Monthly

Flat HeadScrewdriver

1. Remove the left side control box cover.2. Remove the ceramic boot from the back of theflame sensor.3. Loosen the wing nut holding the flame sensorin place.4. Remove the flame sensor and clean the metaltip with a DRY, clean scrub pad.

Flame Sensor

SideTools

Instructions

Clean: Monthly

Scrub Pad

26 Nieco Corporation - Model JF63G

1. Scrape each shaft of both belts on thedischarge end with the wide end of the shaftcleaning tool. The tool is located on the clip on thedischarge end of the broiler.2. Wipe shaft cleaning tool with a towel.

Chain Shafts

Discharge EndTools

Instructions

Clean: Daily

Shaft CleaningTool

BELT ADJUSTMENT As Needed

Tools

Instructions

1. Remove the Rear Heat Shield, ReturnSlide and Stripper Blade.2. Loosen 7/16” adjusting bolts.3. Use a large screwdriver to pry downon the crossbar to remove excess slackfrom belt.4. Tighten 7/16” adjusting bolts.

Inner Shields

Tools

Instructions1. Use Shaft cleaning tool to reach betweenthe belt and scrape deposit from inner shield.

Clean: Monthly

e. TRoUblesHooTInG

27

always verify that the broiler is properly assembled, the hood is on, gas valve open and broiler is plugged in.

Nieco Corporation - Model JF63G

No power to broiler when the switch is turned on.

Broiler has power, but the burners do not light.

Red light blinking on left control box.

Hot surface ignitor does not heat.

Power is on, broiler is lit, but the conveyor belts are notturning.

Feeder belt not moving.

Feeder jams.

Burgers sticking to slide or stripper blade.

CooKInG PRobleMsBurgers under or over cooked.

Excessive flaming in broiler.

Check: Broiler is plugged in.Ventilation hood is on.Circuit Breaker on wall panel is on.

Check: Ventilation hood is on.Gas line is properly plugged in.Manual gas valve (if equipped) is on.Burners are installed properly.Burners are clean and dry.Flame sensor wire connection.

Follow manual lighting instructions.

Check the items above for burners not lighting.Turn power off and on again to reset ignition.Follow manual lighting instructions.

Check for loose wires connecting the hot surface igni-tor.Follow manual lighting instructions.

Check for a jam in the conveyor belt. Check the stripperblade and the flame arrestors to make sure they areinstalled properly.

Make sure the feeder is assembled properly.Check for jam.Make sure the drive pin is engaged.

Make sure the burgers are not frozen together.

Clean the slide and stripper blade very thoroughly. Check cookout temperature (undercooking).

Adjust conveyor belt speed.Clean burners and orifices.

Clean the catalyst if equipped.Check the hood for proper operation.Check product for overcooking.

28 Nieco Corporation - Model JF63G

f. PaRTs loCaTIon DRaWInGs

P/N

253

35

P/N

228

40

P/N

241

93

HO

OD

AIR

BO

X ,

FRO

NT

RE

TUR

N S

LID

E

AIR

BO

X, R

EA

R

HO

TEL

PAN

SLU

DG

E T

RAY

HE

AT R

EFL

EC

TOR

, UP

PE

R

HE

AT S

HIE

LD R

EA

R

STR

IPP

ER

BLA

DE

LOW

ER

BU

RN

ER

P/N

228

98

P/N

233

36

P/N

254

89

P/N

212

04

P/N

212

02

P/N

219

92

29 Nieco Corporation - Model JF63G

f. PaRTs loCaTIon DRaWInGsP

/N 2

1201

P/N

226

34

GR

EA

SE

PA

N, S

LOP

ED

HE

AT S

HIE

LD, F

RO

NT

FEE

DE

R C

OV

ER

HE

AT S

HIE

LD, H

OLD

ING

PA

N

EN

CLO

SU

RE

, DU

AL

BE

LT

P/N

242

11

P/N

221

56

P/N

219

98

30 Nieco Corporation - Model JF63G

f. PaRTs loCaTIon DRaWInGsfeeder assembly

31 Nieco Corporation - Model JF63G

f. PaRTs loCaTIon DRaWInGsClutch assembly

BE

AR

ING

, S

HO

UL

DE

R

WA

SH

ER

, L

AR

GE

,

FE

ED

ER

DR

IVE

P/N

14

89

6

SP

RO

CK

ET

, C

LU

TC

HE

D,

13

T,

BE

LL

EV

ILL

E S

PR

ING

P/N

14

90

0

32 Nieco Corporation - Model JF63G

G. PaRTs RePlaCeMenT lIsT

PaRT no DesCRIPTIon

aIR boX CoMPonenTs20909 CONNECTOR, FLEX, ؾ" X 16" - ASSY25335 HEAT REFLECTOR, UPPER20903 RESTRICTOR, AIR BLOWER, 1/4" BORE,JF25489 AIR BOX, FRONT, 21.38", JF - WLDMT24193 AIR BOX/BURNER, REAR, 21.38", JF - WLDMT19764 HEATER HOSE, ¾ ID X 2"18447 BLOWER, HIGH PRESSURE, 24VDC, 2 WIRE20705 BURNER, DOUBLE FULL, Ø1" X 26.19" - WLDMT

Gas bURneR CoMPonenTs18152 ORIFICE, 1/8-27, FLAT TIP, #52 NAT2182 ORIFICE, PILOT (3225) NAT2047 ORIFICE, PILOT TOWN GAS(5232) NAT2022 ORIFICE, BURNER, #44 NAT22930 ZIP TUBE PILOT ORIFICE #70 NAT20826 ZIP TUBE, 8.44" LONG, JF - WLDMT18160 ORIFICE, 1/8-27, FLAT TIP, #60 LP17276 ORIFICE, PILOT, (4214) LP23481 ORIFICE, ZIP TUBE, #78 LP2065 ORIFICE, BURNER, #54 LP2049-A1 SPRING, RV48, 5 - 12", LP2023 ORIFICE, PILOT, UPPER (4212) LP2179 PILOT BURNER (LOWER)2180 PILOT BURNER (UPPER)17185 SENSOR, FLAME, SLOTTED18861 THERMOCOUPLE PROBE 1.88 TYPE J 48" LEADS10291 IGNITOR HOT SURFACE, 24V2049-A REGULATOR 3/412741 SOLENOID VALVE 24 VAC, 1/4 COMP. FITTING19054 SOLENOID VALVE, 1/2 NPT, 24 VAC21316 VALVE MODULATING, 24V,1/2

33 Nieco Corporation - Model JF63G

G. PaRTs RePlaCeMenT lIsT

belT DRIVe sYsTeM & beaRInGs6027 #35 DRIVE CHAIN6048 MASTER LINK Assy6047 TEFLON BEARING, DRIVE SHAFT6049 TEFLON BEARING, IDLER20786 GEAR MOTOR, DC, BRUSHLESS, REVERSE SHAFT

17899 SPROCKET, DRIVE MOTOR11081 IDLER SPROCKET20786 GEAR MOTOR, DC, BRUSHLESS, REVERSE SHAFT

20774 BEARING, ALUM/BRZ, Ø5/8" SHAFT X 1.19" WIDE17899 SPROCKET, DRIVE MOTOR11081 IDLER SPROCKET6049 TEFLON BEARING, IDLER6048 MASTER LINK Assy6047 TEFLON BEARING, DRIVE SHAFT, 3/4" SHAFT6046 TEFLON BEARING, DRIVE SHAFT, 1 1/4" SHAFT6027 #35 DRIVE CHAIN

eleCTRICal eleMenTs & ConTRols22959 ELEMENT - 25.68", 750W, 120V, Ø.4319076 CONROL,MODULATING VALVE,24V16921 CONTROL, IGNITION, 24V17201 LIGHT, IGNITION LOCK-OUT, LED4402 GREEN INDICATOR LIGHT13727-B MOTOR CONTROL 13579 SWITCH, MOTOR REVERSING22929 TRANSFORMER, 100-115-230VAC x 18-24VAC16034 CONTROL TRANSFORMER15480 MAIN ON/OFF SWITCH12725 BRIDGE RECTIFIER17173 RAIL, POWER CONNECTION, 1ø, 10MM - ASSY

G. PaRTs RePlaCeMenT lIsT

sHeeT MeTal PaRTs22840 HOOD, CHIMNEY, 23"22633 GREASE PAN21204 TRAY, SLUDGE, GREASE21230 TRAY, GREASE DRIP22898 GREASE BOX 4" DEEP21202 HEAT SHIELD, REAR21201 HEAT SHIELD, FEEDER22634 HEAT SHIELD, HOLDING PAN,23336 SLIDE, SHORT, 23" FRAME,22156 COVER, MULTI FEEDER, 23" FRAME22135 STRIPPER BLADE 14" and 8" belt21992 STRIPPER BLADE, FIXED, 12" & 10" BELT, JF22007 FRAME, 1/2" TO 1" PATTY, 8" BELT - ASSY22003 FRAME, 1/2" TO 1" PATTY, 14" BELT - ASSY22162 FRAME, 1/2" TO 1" PATTY - 10" BELT - ASSY22119 FRAME, 1/2" TO 1" PATTY, 12" BELT, JF - ASSY

DUal belT feeDeR11608 Black Knob - Clutch Assembly15882 Complete Clutch Assembly (1 for each Feeder Assy.)20884 DRIVE ASSY W/CLUTCH,21998 ENCLOSURE22129 DRIVE UNIT, PUSH BAR, 14"22134 DRIVE UNIT, PUSH BAR, 8"22137 DRIVE UNIT, WB, 8" BELT, JF, RIGHT - ASSY22144 DRIVE UNIT, WB, 14" BELT, JF, LEFT - ASSY21984 DRIVE UNIT, PB, 10" BELT, RH, 23" FRAME - ASSY21288 DRIVE UNIT, PB, 12'' BELT, LH, 23" FRAME - ASSY22128 DRIVE UNIT, WB, 12" BELT, JF, LEFT - ASSY21984 DRIVE UNIT, PB, 10" BELT, RH, 23" FRAME - ASSY22009 DRIVE UNIT, WB, 10" BELT, JF, RIGHT - ASSY22156 COVER,FEEDER22297 TENSIONER ASSY. PTFE, LEFT22296 TENSIONER ASSY. PTFE, RIGHT22132 PUSH BAR,FEEDER, 8"11381 CHAIN, LADDER, 13 GA20099 PUSH BAR,FEEDER, 14"6121 ROD BELT, 7 GA, 5/8" PITCH, 8" WIDE6036 ROD BELT, 7 GA., 5/8" PITCH, 14" WIDE6123 ROD BELT, 7 GA., 5/8" PITCH, 12" WIDE6034 ROD BELT, 7 GA., 5/8" PITCH, 10" WIDE

MIsCellaneoUs20860 INCENDALYST, 15.19" X 16" X 1.5", 29 CPI23307 CLEANING BRUSH, JF23265 TOOL, COMBO CLEANING23433 SHIM, LEVELING, 12 GA, BROILER STAND

34 Nieco Corporation - Model JF63G

35 Nieco Corporation - Model JF63G

H. WIRInG DIaGRaMs115V Wiring

12

4 653217 8 9 10 11

PRISECTr

ansf

orme

r P/

N 22

929

Remo

te LED

P/N

1720

1

+

-~

~

notc

hBridge

Rec

tifier

P/N

1272

5

Main Power

Switch

P/N

1548

0

High Pressure BlowerP/N 18447

B #12

W #12

W

B

B

WRR

Tan #18 TGGT

Tan #18 TGGT

GPur

G

Pur

R

B

B

Pur

Pur Br

RB

To Multi Pro

duct

Contr

olWG

W

Moto

r Ca

ble

M otor Reverse SwitchP/N 13579

R

B

B

24VDC +

24VDC -

24VAC

24VAC

B

B

R-Bl

To Ignition

Module

21

2223

33

28

26

25

24

3635

12

3

14

13

12

986

5

4

20

1918

16 15

17

B #12

W #1212

34

W

B

5

67

7B

Pur

G98

B

W10W

12

13

14

RB

B

G19

Pur17

G

18

G

16

20 B

21

B

B

22

R

25

R 26

R29

R30

B24

33

34

35 36

RB

Motor

P/N

2078

6Ca

ble

P/N

1816

8

F1F2

Fuseholders (2)P/N 4405-31

Fuse F1 .25A P/N 4621-0025F2 2A P/N 4621-02

Warm

ing Elem

ent 2

30V

JF92

P/N x

xxxx

JF93

P/N 2

2509

JF94

P/N x

xxxx

Gree

n Light

P/N

4402

115V

Ver

sion

Ground Block

Right Side

Contr

ol B

ox

Powe

r Co

rd not s

upplie

d

Term

inal B

lock

(2)

P/N

4405-1

6Gr

ound B

lock

P/N

4405-1

8

6162

Tran

sfor

mer

P/N160

34

Note

: For

115

oper

ation

The

blue

and bro

wn

wire

s ar

e not us

ed.

Conduit to lef

t co

ntro

l box

28R-

Bl29

30

B-W

2315

Br B R

6162

6665

Ther

moco

uple

P/N

1886

1

R-WW

To Tem

pera

ture

Contro

lPa

ge 1 of

2

Ground BlockP/N 18688

Terminal Blocks (3)P/N 18616

Right Side

Contr

ol B

ox

L1N

+

-~

~

notc

hBridge

Rec

tifier

P/N

1272

5

Br

Pur

70

70

71

71

Br

Pur

18VD

C24

VDC

1

23

8

76

54

Belt Spe

ed C

ontr

olP/N

1372

7-B

Sock

et B

ase

P/N

4136

Contro

l Se

ttings

:B

= 36

C = 41

0TLL

= 1:00

THH

= 7:

00DI

R L or

R

R27

27

R

G

34

REV.

DESC

RIPT

ION

DATE

BYA

Initi

al Re

leas

e3-

May

-11

PBB

Corre

cted

Mot

or P/

N; Re

vised

mod

. valv

e wiri

ng19

-May

-11

PBC

Corre

cted

Fuse

hold

er P/

N; C

orre

cted

1603

419

-May

-11

PB tr

ansfo

rmer

wiri

ng; A

dded

grou

nd to

1905

4 sol

. valv

eD

Tran

sform

er 21

642 w

as 10

529

29-M

ar-1

2KK

ETe

rmin

al bl

ock 4

405-

16 &

-18 w

ere 1

8871

& 18

873

19-Ju

n-12

KKF

Tran

sform

er 22

929 w

as 21

642

17-Se

p-12

CSG

Corre

cted

2292

9 Tra

nsfo

rmer

wiri

ng24

-Sep-

12CS

HCo

rrect

ed no

te fo

r tra

nsfo

rmer

10

-Oct

-12

CSJ

Adde

d tra

cer w

ires

15-Ju

l-13

KK

B11

B11

W10

Br Bl

B-W

19Ma

y11

JModel

Rev.

This

doc

umen

t is

the

pro

pert

y of

Nie

co

Corp

orat

ion.

Rep

ordu

ctio

n or

rel

ease

wit

hout

ex

pres

s pe

rmis

sion

is

proh

ibit

ed

Wiri

ng D

iagr

amDwg No.

Drawn

Date

PBJF

62G;

JF62-2G

; JF

63G

JF63-2

G; J

F64G;

JF64-2

G19

117

36 Nieco Corporation - Model JF63G

H. WIRInG DIaGRaMs115V Wiring

1

23

8

76

54

Belt Speed Contr

olP/N 13

727-

BSock

et B

ase

P/N 41

36

Control Se

ttings

:B = 36

C =

410

TLL =

1:00

THH =

7:00

DIR L or R

S1 S2L1 L2 W MV1

GND

LEDFC

Ignition Module

P/N 16

921

24VA

CDC

Signal+ -

Hot Surf

ace Ignitor

P/N 10

291

Motor Re

vers

e Switch

P/N 13

579

24VA

C

BlY

BrG

Br

Br

Or

W

W

G

B

RB

B

W

B

Tan

B

B

Tan

4039

3837

41

42 43

54

53

52

51

50

4948

47 46

4544

56

55

B38

41 Bl

Br40

39 Br

B

R

47 Y

46

G

4544

42

43

49

51

G

G

Or

Motor

P/N 20

786

Cable

P/N 18

168

50B

Flam

e Se

nsor

P/N 17

185

Sensor Wire

P/N 18

052

Main Gas

Solenoid Valve

P/N 19

054

Modulating Gas

Valve

P/N 21

316

Pilot Shutoff

Solenoid Valve

P/N 12

741

DIP sw

itch

es

must

be

set for

prop

er ope

rati

on.

Switch

1 and 2

on

, an

d 3

off.

1 2 3Ground Block

P/N 18

688

Left

Side

Contro

l Bo

x

Term

inal Block

s (3)

P/N 18

686

Use

.250

" Spade

Connec

tors

G/Y

57

57

1 2 3 4 5

137 8 9 10

14

6

1112

W (+)

R (-

)

B

R

3231

Temper

atur

e Co

ntrol

P/N 19

076

R

61 62B R

1523 30

29

3029

15 23B-WBr

R

28

28

3231

5455

48

67

G/Y

W

WB

R-Bl

To Rem

ote LED

On Right Contr

ol Box

6162

WR-W

6665

6665

R-W

WR RBr B-W

R-Bl

3752

53

Ther

mocouple

P/N 18

861

19MA

Y11

JMo

del

Rev.

This document is the property of Nieco

Corporation. Reproduction or release without

express permission is prohibited

Wiring Diagram

Dwg No

.Dr

awn

Date

PB19

117

Page 2 of 2

24VD

C+

24VA

C

24VD

C-

67

onof

f

LED

Butt

on #

2Low Ga

s Ad

just

ment

Butt

on #

1Hi

gh Gas

Adjus

tmen

t

Conduit

G W B R

R

B

JF62G;

JF62-2G

; JF

63G

JF63-2

G; J

F64G

; JF64-2

G

37 Nieco Corporation - Model JF63G

H. WIRInG DIaGRaMs230V Wiring

12

4 653217 8 9 10 11

PRISEC

Transf

orme

r P/

N 22

929

Remo

te LED

P/N

1720

1

+

-~

~

notc

hBridge

Rec

tifier

P/N

1272

5

Main Power

Switch

P/N

1548

0

High Pressure BlowerP/N 18447

B #12

W #12

W

B

B

W

W

RR

B Br

Bl

Tan #18 TGGT

Tan #18 TGGT

GPur

G

Pur

R

B

B

Pur

Pur Br

RB

To Multi Pro

duct

Contr

olWG

W

Motor

Cable

M otor Reverse SwitchP/N 13579

R

B

B

24VDC +

24VDC -

24VAC

24VAC

B

B

R-Bl

To Ignition

Module

21

2223

33

28

26

25

24

3635

12

3

14

13

12

11

10

986

5

4

20

1618

19 15

17

B #12

W #1212

34

W

B

5

67

7B

Pur

G98

B

W10

Bl

W

1112

13

14

RB

B

G

19

Pur

17

G

18

G

16

20 B

21

B

B

22

R

25

R

26

R29

R30

B

24

33

34

35 36

RB

Motor

P/N

2078

6Ca

ble

P/N

1816

8

F1F2

Fuseholders (2)P/N 4405-31

Fuse F1 .25A P/N 4621-0025F2 2A P/N 4621-02

Warm

ing Elem

ent 230

VJF

92 P/N x

xxxx

JF

93 P/N 2

2509

JF94

P/N x

xxxx

Gree

n Light

P/N

4402

220/23

0V Ver

sion

Ground Block

Right Side

Contr

ol B

ox

Powe

r Co

rd not s

upplie

d

Term

inal

Block

(2)

P/N

4405

-16

Ground B

lock

P/N

4405

-18

6162

Tran

sfor

mer

P/N160

34

Note:

For

230

oper

ation

The blac

k an

d br

own

wire

s ar

e co

nnec

ted.

Conduit to lef

t co

ntro

l box

28R-

Bl29

30

B-W

2315

Br B R

6162

6665

Ther

moco

uple

P/N

1886

1

R-WW

To Tem

pera

ture

Contro

lPa

ge 1 o

f 2

Ground BlockP/N 18688

Terminal Blocks (3)P/N 18616

Right Side

Contr

ol B

ox

L1N

R

+

-~

~

notc

hBridge

Rec

tifier

P/N

1272

5

Br

Pur

70

70

71

71

Br

Pur

18VD

C24

VDC

19Ma

y11

FMo

del

Rev.

This

doc

umen

t is

the

pro

pert

y of

Nie

co

Corp

orat

ion.

Rep

ordu

ctio

n or

rel

ease

wit

hout

ex

pres

s pe

rmis

sion

is

proh

ibit

ed

Wiri

ng D

iagr

amDw

g No

.Dr

awn

Date

PBJF62

G; J

F62-2G

JF63

G; J

F63-2G

1911

8

1

23

8

76

54

Belt Spe

ed C

ontr

olP/N

1372

7-B

Sock

et B

ase

P/N

4136

Contro

l Se

ttings

:B

= 36

C = 41

0TLL = 1:

00TH

H = 7:

00DI

R L or

R

R27

27

R

G

34

REV.

DESCRIPT

ION

DATE

BYA

Init

ial Re

leas

e3-

May-11

PBB

Correct

ed M

otor P/N; Re

vised 19-May-11

PBValve

wir

ing

CRe

vise b

lock

s &

remove

pwr cord

30-May-12

KKD

Correct

ed w

armin

g e

lement p

art #

7-Ju

n-1

KKE

Replace

d 15161-B w/ 13727-

B &

4136

17-Se

p-1

KKRe

move

d 1X 18447, 18093, 18092

FAd

ded t

racer w

ires

15-Ju

l-13

KK

B-W

R-W

W

38 Nieco Corporation - Model JF63G

H. WIRInG DIaGRaMs230V Wiring

1

23

8

76

54

Belt Speed Contr

olP/N 13

727-

BSock

et Bas

eP/N 41

36

Control Se

ttings

:B =

36C

= 41

0TLL = 1:

00THH

= 7:

00DIR L or

RS1 S2L1 L2 W MV1

GND

LEDFC

Ignition Module

P/N

1692

1

24VA

CDC

Signal+ -

Hot Surf

ace Ignitor

P/N 10

291

Motor Re

vers

e Switch

P/N 13

579

24VA

C

BlY

BrG

Br

Br

Or

W

W

G

B

RB

B

W

B

Tan

B

B

Tan

4039

3837

41

42 43

54

53

52

51

50

4948

47 46

4544

56

55

B38

41 Bl

Br40

39 Br

B

R

47 Y

46

G

4544

42

43

49

51

G

G

Or

Motor

P/N 20

786

Cable

P/N 18

168

50B

Flam

e Se

nsor

P/N 17

185

Sensor Wire

P/N 18

052

Main Gas

Solenoid Valve

P/N 19

054

Modulating Gas

Valve

P/N 21

316

Pilot Shutoff

Solenoid Valve

P/N 12

741

DIP switches

must

be se

t for

proper operation.

Switch 1 a

nd 2

on, and

3 off.

1 2 3Ground Block

P/N 18

688

Left

Side

Contro

l Bo

x

Term

inal Block

s (3

)P/N 18

686

Use

.250"

Spade

Connec

tors

G/Y

57

57

1 2 3 4 5

137 8 9 10

14

6

1112

W (+)

R (-)

B

R

3231

Temper

atur

e Co

ntrol

P/N 19

076

R

61 62B R

1523 30

29

3029

15 23B-WBr

B

28

28

3231

5455

48

67

G/Y

W

WB

R-Bl

To R

emote LED

On Right C

ontr

ol Box

6162

WR-W

6665

6665

R-W

WR RBr B-W

R-Bl

3752

53

Ther

mocouple

P/N 18

861

19MA

Y11

FModel

Rev.

This d

ocument is

the prope

rty of Nie

co

Corp

oration.

Reproduct

ion or rel

ease witho

ut

express pe

rmission i

s prohibit

ed

Wiring Diagram

Dwg No.

Drawn

Date

PB19

118

Page 2 o

f 2

24VD

C+

24VA

C

24VD

C-

67

onoff

LED

Button #

2Low Gas Adjust

ment

Button #

1High Gas

Adjustm

ent

Conduit

JF62

G; J

F62-

2GJF

63G; J

F63-

2G

R B

39

CaUTIon

all electrical connections must bein accordance with local electricalcodes and any other applicablecodes.

CaUTIon

Do not operate the broiler at gaspressures other than those statedhere. Doing so will affect the opera-tion of your broiler.

Nieco Corporation - Model JF63G

I. sPeCIfICaTIons

AUTOMATIC BROILERModel JF63

DIMENSIONS INCH MMLength 39.03 991Height 27.14 689Width 34.73 882

ENERGYGas connection 3/4” N.P.T.Electrical connection (specify exact voltage)

115V 1A or 220V 1A

Natural/LP Gas Operating UsageAverage usage::

BTU/hr 58,000

WEIGHT LBS KGBroiler 400 181

mm

L 991H 689W 882

E

181 Kg

! ' ' ' ' ' ' '

nieco Corporation 7950 Cameron Drive Windsor, CA 95492 (707) 284-7100 Office • (707) 284-7430 Faxwww.nieco.com • e-mail: [email protected] in the USA © 2012 Nieco CorporationAll Rights Reserved P/N

Revision History:

Date Notes REV5-13-2011 Released A8-19-2011 General Updates B2-29-2012 Updated wiring diagram C4-2-2012 Updated wiring diagram D4-12-2012 Added to cleaning section E4-20-2012 Added to cleaning section F3-26-2013 Added cleaning between the belts, belt adjustment, updated calibration. G7-1-2014 General updates H1-4-2016 Cleaning intervals, new temp controller, new logo. I