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www.mtabindia.comMTAB

MTAB reserves the rights to alter machine design and specifications without prior notice 02/12

OUR PRESENCE IN THE GLOBAL ARENA

MTAB Engineers Pvt.Ltd133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96

Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655 Email: [email protected], [email protected], Website: www.mtabindia.com

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Complex Systems, Simplified Training Solutions

Hydraulics &

Pnuematics FMS

CIM

Robotics

CNC Technology

Automation

Mechatronics

SimulatorsPLC Trainers

Software

SkillDevelopment

e-Training

e-learning

CNCIndustrial Trainer

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NITs Universiti Tunku Abdul Rahman (UTAR), Malaysia

IITs Multimedia University, Malaysia

BITS Universiti Kebangsaan Malyasia (UKM), Malyasia

ISRO Ministry of Education, Afghanistan

HMTI Electronica Veneta, Italy

VTU Helwan Training Center (Defence), Egypt

FAG Bearing Zimbabwe Training Institute, Zimbabwe

Anna University Rajamangla University, Thailand

DVET, DET & SPIUs UAE University & Manipal University, Dubai

Deemed Universities Delorenzo, Brazil

IGTR, IDTR, GTTC, CTTC Ministry of Higher Education & Research, Sudan

DRDO, DMRL.RCI, ARDE Hanoi University, Vietnam

JNTU Andhra Pradesh ADNOC, UAE

Osmania University College of Tech., Kandy, Sri Lanka

Andhra University VTC, Batticaloa, Sri Lanka

DS&D, Hariyana Cape Peninsula Univ. of Tech, Cape Town, SA

SOME OF OUR ESTEEMED CUSTOMERS,

USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS:

MTAB has been in the market for more than 25 years providing solutions in Technical Training Systems, manufacturing advanced Industrial training equipments in India, creating a diversified product portfolio in the areas of CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and automation, robots, mechatronics and electronics range of products. MTAB Engineers is the winner of the Defence Technology Spin-Off Award for Robot.

MTAB is equipped with modern Manufacturing facilities, Mechanical and Electronic Assembly and Testing facilities, including CNC Vertical Machining Centre, High Precision Grinding Machine, Measuring Machine & Quality Control equipment like Renishaw laser ballbar & testing equipment.

MTAB serves the educational and industrial training sectors, fulfilling Advanced Manufacturing Technology and Automation requirements with indigenous and imported systems to leading engineering and technical training institutions including IITs, NITs and Government & private training centers and tool room training all over India & overseas.

The manufactured equipment meets international standards for quality and performance. The company exports to Europe, Malaysia, Singapore, Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE & South American countries.

MTAB is one of the foremost organizations to introduce the concept of Center of Excellence in CNC , Robotics , Automation & Mechatronics

HONORS AND CREDITS

Ã ISO 9001:2008 Certified

Ã Defence Technology Spin-Off award

Ã MSME National Award - 2007

Ã C2 Credit rating by Dunn & Bradstreet

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ABOUT US

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TeachwareÃ Instruction & Operation Manuals

Ã Installation & Maintenance Manuals

Ã Programming Manual

Ã Software Manual

Ã e-Learning

Reference manuals – Some are listed below

Ã Sensor manual

Ã Robot manual

Ã FANUC Control Manual

Ã SIEMENS Control Manual

Ã PLC Programming Manual

Ã Web Trainers for Hydraulic/Pneumatic/Automation/ PLC/Sensors

Ã CBT for Hydraulics

Ã Books, manuals, CDs and videos on Fluid Technology,drive and sensor technology and mechatronics

Ã Training charts, transparencies and magnetic symbolsfor Fluid Technology, drive and sensor technology and

mechatronics

TRAINING CENTER

Infrastructure MTAB Training Center, is equipped with the state of art systems and equipments in 3000 sq.ft with capacity of 60 trainees to provide training to industry and education participants alike. Our training programs are skill oriented and hands-on training targeted to improve your employability in the industry. The course are designed & MTAB is a leading training solution provider for over 25 years particularly in the field of Advanced Manufacturing Technology.

MTAB provides solution in Technical Training Systems through its equipments and training programs conducted by experts in the fields with extensive industry experience.

BenefitsÃ Pioneer in Advanced Manufacturing

Technology Training

Ã Highly Qualified and Experienced Faculty

Ã Industry Standard Curriculum

Ã Contemporary and Latest Skills Offered

Ã Range of Training Equipment

Ã Training on Industrial Control

Ã Training from Manufacturer

Ã Internationally Accredited Courses

Ã State-of-the-art Infrastructure

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MTAB PRODUCTS

1.0 CNC EQUIPMENT

2.0 ROBOTICS

3.0 MANUFACTURING AUTOMATION

1.1 MINI LATHE – Table-top CNC Trainer Lathe

1.2 MINI MILL – Table-top CNC Trainer Mill

1.3 XL TURN – Bench-top CNC Trainer Lathe

1.4 XL MILL – Bench-top CNC Trainer Mill

1.5 EXL TURN – CNC Trainer Lathe

1.6 EXL MILL – CNC Trainer Mill

1.7 COMPACT DRILL – CNC Trainer Drill

1.8 FLEX TURN – CNC Lathe Machine for Intermediate Training

1.9 FLEX MILL – CNC Milling Machine for Intermediate Training

1.10 COMPACT MILL – CNC Milling for Advance Training

1.11 MAX TURN plus – CNC Turning Center for Advance Training+1.12 MAX TURN plus – CNC Turning Center for Advance Training

1.13 MAX MILL plus – CNC Machining Center for Advance Training

1.14 SREYAS – CNC Tapping Center for Advance Training

2.1 ARISTO 6XT – 6 axis Articulated Robot

2.2 QUEST – SCARA Robot

2.3 MINI ROBOT – 5 axis Table-top Robot

3.1 Flexible Manufacturing System (FMS)

3.2 Computer Integrated Manufacturing System (CIM)

3.3 ROVER – Automated Guided Vehicle

3.4 Assembly Station with Vison Inspection System

3.5 Automatic Storage and Retrieval System (ASRS)

3.6 Loading and Unloading Arm for Lathe & Milling Machines

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SOFTWARE

MANUFACTURING SIMULATION

FMS/CIM SIM

Computer-Integrated Manufacturing (CIM) in engineering is a method of manufacturing in which the entire production process is controlled by computer. CIM incorporates a number of other technologies that are industries unto themselves, such as CAD/CAM, machine tools, controllers, material handling equipment and robotics. CIM support software allows the movement of information between parts of the manufacturing process, and is thus the key to making the system work.

The software teaches shop floor design, factory planning, production planning & execution.

MTAB - CIM SIM

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4.0 MECHATRONICS (Industrial Automation)

5.0 SOFTWARE

6.0 TRAINING

4.1 PLC Trainer Kit

4.2 Sensor Trainer Kit

4.3 Modular Type Bottling Plant

4.4 Flexible Automation System (FAS)

4.5 Modular Automation Production System (MAPS)

4.6 Mechatronics Training Package

5.1 Mechatronics Simulation Software

5.2 CNC Simulation Software

5.3 Robotic Simulation Software

5.4 CIM / FMS Simulation Software

6.1 CNC Turning, Milling – Programming & Operation

6.2 Robotics – Programming & Application

6.3 Manufacturing Automation – FMS & CIM System

6.4 Pneumatics and Hydraulics

6.5 Sensor Technology

6.6 Mechatronics

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SOFTWARE

ROBOTICS SIMULATION

ARISTO SIM

ARISTO SIM is a user-friendly software for robot programming and simulation. Ready-made applications are available to train the user in the operations of the robot such as movement, programming and code generation. This software gives you the flexibility to design your applications and import them into the software for simulation. ARISTO SIM has graphics which enable you to visualize the robot from various angles as the robot moves in the simulated application. It allows you to watch your code at work thus finalizing your program for operation and protecting the robot from accidents. An offline and online software, once your programs are ready and verified, the students can use it in the online mode to work the robot.

WORKSPACE LT

WORKSPACE LT brings Industrial Grade Robot and Automation Simulation to Educational Institutions. An industrial solution tuned for education, Workspace LT provides an affordable solution for teaching the concepts and programming of Robots and other manufacturing automation equipment. While targeted at the educational market, it offers full offline programming, and the ability to simulate complex work cells with multiple robots and automation devices. Workspace LT allows you to make maximum use of limited Robot lab resources.

MTAB - ARISTO

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MINI CNC MILL

MINI CNC LATHE

TABLE-TOP CNC TRAINER MACHINES

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SOFTWARE

MTS

MTS CNC system provides programming of comprehensive 2-axis turning with standard turning cycles, 3-axis milling processes in any desired machining planes on machining centers with up to 5 axes (milling with axes X, Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B including counter-spindle having FANUC, SINUMERIK, HAAS and all other major industrial Control Systems.)It allows for virtual machining, virtual measurement & surface finish testing, emulating the actual CNC system and

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FEATURES:

Ã Table-top compact design

Ã Used for Institutional training

Ã PC-based

Ã Link to CAM – Self Commissioning & Installation

Ã User-friendly

Ã Tutorial help

Ã Programming assistance

FEATURES:

Ã Table-top compact design

Ã Used for institutional training

Ã PC-based

Ã Used to machine acrylic,soft wood & wax

Ã Direct drive

Ã Link to CAM – Self Commissioning& Installation

Ã User-friendly

Ã Tutorial help

Ã Programming assistance

MINI LATHECapacityChuck mm 80Maximum turning diameter mm 25Maximum turning length mm 70Swing over cross slide mm 84Swing over bed mm 202Tail StockQuill size mm 20Quill Stoke mm 80SpindleSpindle speed range rpm 100 – 1400Spindle motor power W 60AxesX Axis mm 130Z Axis mm 130Rapid rate mm/min 750Feed rate mm/min 0 – 750CNC and Electrical DetailsNumber of Axes 2Axis Motor Stepper Motor (0.8NM)Electrical 230V, 1 phase, 50 hzMachine DimensionsL x W x H (approx) mm 800 x 620 x 290Weight (approx) kg 65

MINI MILLTravelsX axis mm 130Y axis mm 130Z axis mm 130Distance between table top and spindle nose mm 40 – 120Spindle center to column mm 72TableTable size mm 340 x 100SpindleMaximum spindle speed mm 100 – 1400Spindle motor power w 60Feed rateRapid traverse X, Y, Z axis mm/min 750Programmable feed rate mm/min 0 – 750TurretTool Collet RD16Max tool diameter 10CNC and Electrical DetailsNo of Axes 3Power supply 230 V, 1 phase 50HzAxis motor Stepper motor (0.8NM)Machine DimensionsL x W x H (approx) mm 800 x 620 x 680Weight (approx) kg 65

TECHNICAL SPECIFICATION

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SOFTWARE

CNC SIMULATION

CNC TRAIN

CNC TRAIN is a complete CNC training system covering all aspects of CNC set-up & MDI programming and offers 2D and 3D simulation for 2- and 3- axis machining codes. CNC TRAIN has powerful graphics, mult i functional programming capabilities which include Dual View Graphics, Toolpath Graphics and 3D Graphics. Further, it is empowered with a strong kernel which supports multiple controls and output modes to CNC. The SINUTRAIN key board simulates a machine control panel, thus enabling students to practice authentic operation and programming on a PC. This makes it easier to learn and also saves time when switching to the actual machine.

XL TURN

FEATURES:

Ã Industrial slant-bed design

Ã PC-based

Ã 8 station programmable turret

Ã Programmable spindle

Ã Fully enclosed working area

Ã Pneumatic chuck

Ã Auto door

Ã FMS / CIM Compatible

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BENCH-TOP CNC TRAINER MACHINE

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SOFTWARE

MECHATRONICS SIMULATION

MEC SIM

MEC SIM is a user-friendly simulation software that allows you to design a Mechatronics system virtually, to build the circuits & controls and simulate the system in an offline and online environment. MecSim imitates the real system in a 3D environment thus allowing you, the user, to observe an operation through simulation. This ensures that the design of the equipment and its process will be as close to design specifications as possible without incurring any accidents in a system. This simulation software allows you to also generate faults and causal relationships in the system, thus enabling you to analyze many scenarios.

AUTOMATION STUDIO

AUTOMATION STUDIO offers a wide array of intuitive tools to help you teach programs related to hydraulic, pneumatic, PLC, and electrical technologies. Complete and flexible, it allows you to create rich and flexible course material, to illustrate the concepts studied in class through simulation and animation. Students can learn faster by creating, testing and troubleshooting projects for maintenance, operation, or design purposes, in a safe and virtual environment.

MTAB

XL TURNCapacityChuck Size mm 100Maximun turning Diameter mm 32Maximun turning Length mm 120Bed type 45 deg Slant bedNo. of axes no 2Swing over way covers mm 150Swing over crossslide mm 50AccuracyPositioning Accuracy mm 0.015Repeatability mm ± 0.008SpindleSpindle nose taper A2-3/MT3Bore through spindle mm 20Programmable spindle speed rpm 150-3000Spindle motor hp 1 hp AC InductionProgrammable feed rate mm/min 0 - 1000CNC DetailControl system PC based 2 axis continuos pathTurretTool cross section 12 x 12No. of Station no 8Boring bar size (capacity) mm 16AxesX- axis travel mm 80Z - axis Tavel mm 180Rapid feed rate mm/min 5000Distnce between centres mm 210Axis motor StepperSlides Hardened ground guide waysTailstockTailstock base travel mm 150Tailstroke Quill Stroke mm 40Quill Diameter mm 26Tailstroke Taper MT2Coolant / LubricationCapacity Ltrs Not appicableCoolant motor Kw Not appicableLubrication Centralised system

Power sourceMain supply 230V, Single Ph, 50 HzStabilizer 1 phase servo typeMachine dimensionsL x W x H mm 880 x 575 x 615Weight (approx) Kgs 150Optional Accessories

Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatability / Upgradable FMS / CIM system

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Linear SlideLinear Slide base has the capability to control linear movement along an axis. Students can make use of this kit to control the linear movement of the slide with respect to the homing position and to and fro movement possible, for increased flexibility in controlling various applications.

Belt ConveyorBelt conveyor is an equipment to move materials/objects from one end to other between its extreme ends. This is a miniature model of a real time industrial conveyor system. The operation of the conveyor is limited to single direction according to the usage.The conveyor belt rolls over two pulleys fixed on either end. The pulleys roll freely and maintain a free movement for the belt.

Pneumatic KitMechatronics Pneumatic Kit has the capability to control solenoid valves, different cylinders, different control valves, sensors, etc. Students can make use of this kit to control and actuate the various movements of the Linear single/Double acting cylinders, adding feasibility to the sense of the position of the cylinder with the help of different types of sensors; one for Inductive and other for Non-inductive applications, controlling various types of solenoid valves, regulators, etc. for pneumatic automation applications.

Rotary TableRotary Table can control the rotary movement of the conveyor about an axis. This kit is used to control the rotary movements of the conveyor as required based on the application; it can track the count of indexed intervals etc., aware of Geneva mechanism applications, and has bi-directional control.

X-Y TableX-Y Table positioning control controls the positioning of X & Y within the Table.

The software aims at controlling the table movement with ease of control and flexibility in handling. Engineering students can learn and use these automation systems, giving them a good practical knowledge of operation and control of motors prior to entering the Automation industries.

AUTOMATION MODULES

XL MILL

FEATURES:

Ã PC-based

Ã 6 station programmable ATC

Ã Programmable Spindle


Ã Hydro-pneumatic vice

Ã Auto door


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BENCH-TOP CNC TRAINER MACHINEINDUSTRIAL AUTOMATION TRAINING SYSTEM

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Industrial Automation Training SystemThe system is intended to train industrial users and mechatronics students in the area of system design of industrial automation system using components from fields including mechanical, pneumatic, hydraulic, electrical, electronic & PLC. The system is provided with multiple modules.

Once a project is conceived, the user/trainee can design the automation system manually or using automation studio software. The circuitry generates the bill of material of the modules, simulates, verifies and validates the automation design system using modules offered by MTAB. To facilitate the system design, MTAB offers Modular Automation Production Systems (MAPS) like Bottling plant, Flexible Automation System, etc.

Each of the above MAPS has several self-contained functional block modules that can be assembled to form logical Automation Stations, & from stations a System.

New Features

Ã Modular approach – different projects,common modules

Ã Easy to assemble

Ã Easy to design

Ã Easy to connect

Ã Realistic design & execution of automation

Ã Approach to the equipment from a designer’s and user’s role

Ã Integrated circuit (Pneumatic, Hydraulic, Electrical,Electronics & PLC) design, operation and simulation verification

Dispensing Module

Rotary Indexing Module

Profile Plate

Sensor Module

Belt Conveyor ModulePrinting Module

Valve Module

Linear Indexing Module

Rotary Pick & Place Module

Screw Fixing Module

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XL MILLTravelX axis mm 225y axis mm 150Z axis mm 115TableTable size mm 360 x 132T- Slot mm 2 x 10 x 50Load on table Kgs 15SpindleSpindle nose to table top mm 70 to 185Spindle to Column mm 110Spindle nose taper BT 30Spindle motor capacity hp 0.5Programmable spindle speed rpm 150 - 4000CNC DetailControl system PC based 3 axis continuos pathFeed RateProgammable feed rate mm/min 0 - 1200 Rapid feed mm/min 1200ATC (Optional)Tool shank type BT 30No of tool no 6Actuation type Pnuematic Maximum tool dia dia 16Maximum tool length mm 40AccuracyPositioning accuracy mm ±0.010Repeatability mm 0.005Guide ways/ Ball ScresSlides Hardened ground guide waysBall screws type C5 classElectric MotorsAxis motor StepperAxis motor capacity Nm 0.8Power SourceMain supply 230V, Single Ph, 50 HzStabilizer 1 phase servo typeMachine DimensionsL x W x H mm 1000 x 575 x 650Weight (approx) Kgs 170Coolant / LubricationCapacity Ltrs Not appicableCoolant motor Kw Not appicableLubrication Centralised systemOptional Accessories

Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatability / Upgradable FMS / CIM system

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INDUSTRIAL AUTOMATION TRAINING SYSTEM

MAPS

BOTTLING PLANT

FLEXIBLE AUTOMATION SYSTEM

EXL TURN

FEATURES:

Ã 8 station programmable Turret


Ã Fully enclosed working areaO

Ã 30 Slant bed

Ã Auto door


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CNC TRAINER LATHE

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Sensor Modules

Digital Sensor Package (Model MSP)Magnetic proximity switch, inductive proximity switch, capacitive proximity switch, ultrasonic proximity switch, one-way light barrier, reflex light barrier, diffuse reflective optical sensor, retro-reflective optical sensor, limit switches, micro-switches.

AccessoriesDistribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter.

Analog Sensor (MSFP) and Distance & Displacement Sensor (MSDD)Analog optical distance sensor, analog ultrasonic distance sensor, analog inductive distance sensor, proximity sensors, displacement sensors, pressure sensors.

AccessoriesDistribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit.

Process Sensor PackageProcess sensors, pressure sensors, force sensors, strain gauge.

AccessoriesDistribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit.

Standard Control UnitInput signal voltage/Power : ± 15 V/1.5 Wconsumption

AccuracyPulse output 100 pulse/sec : ± 6%

Pulse output 1000 pulse/sec : ± 5%

Internal clock : ± 3%

Rotary UnitCurrent consumption : 100 mA

Speed range : 100 – 4000 rpm

Test Objects50 test pieces combining different materials like copper, brass, aluminum, mild steel, stainless steel, plastic, film, cardboard.

ApplicationÃ Drive units

Ã Single axis slide using ball screw, geared motor and encoder

Coursewear: Instruction manual and sensor reference manual.


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EXL TURNCapacity Chuck Size mm 100Maximun turning Diameter mm 38Maximun turning Length mm 135Bed type 30 deg Slant bedNo. of axes no 2Swing over way covers mm 240Swing over crossslide mm 80AccuracyPositioning Accuracy mm 0.010Repeatability mm ± 0.005SpindleSpindle nose taper A2-3/MT3Bore through spindle mm 20Programmable spindle speed rpm 150-2800Spindle motor 1.5 hp AC Induction Programmable feed rate mm/min 0 - 5000CNC DetailControl system SIEMENS 802CTurretTool cross section 12 x 12No. of Station no 8Boring bar size(capacity) mm 16AxesX- axis travel mm 90Z - axis Tavel mm 180Rapid feed rate mm/min 5000Distnce between centres mm 265Axis motor AC Servo motorSlides Linear motion guide waysTailstockTailstock base travel mm 150Tailstroke Quill Stroke mm 30Quill Diameter mm 35Tailstroke Taper MT2Coolant / LubricationCapacity Ltrs 60Coolant motor Kw 0.08Lubrication Centralised systemPower sourceMain supply 415V, 3 Ph, 50 HzStabilizer 3 pahse servo typeMachine dimensionsL x W x H mm 1100 x 760 x 1300Weight (approx) Kgs 450Optional Accessories

Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatability / Upgradable FMS / CIM system

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SENSOR TRAINERS

DISTANCE & DISPLACEMENT SENSOR

ANALOG SENSOR

DIGITAL SENSOR

EXL MILL

FEATURES:

Ã 8 station programmable ATC



Ã Hydro-pneumatic vice

Ã Auto door


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CNC TRAINER MILL

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PLC Trainer Kit

Learning Objectives:

PLC Programming, Mounting, Wiring and Operation, PLC application-demonstration of static and dynamic applications involving process control and automation.

Modules:

Elevator Operation, Temperature/Pressure/Flow/Level Measurement & Control modules, Sensor & Relay modules, Conveyor modules, etc.

PLC: OMRON or SIEMENS make

Process Control Module

This demonstrates the following principles of operation using PLC I/O:

Static Modules: Lift Operation Module Temperature Control Module Process Level Control ModuleConveyor Automation

Dynamic Modules:

RELAY & CONTACTORS


Relay logic, NC, NO operation, relay and contactor operation, application, selection, control circuit, forward/ reverse circuit, fan & lamp operation control.

SENSOR TECHNOLOGY


Sensor properties, technical details, symbols, types of sensors, modes of operation, electrical circuitry, mounting, adjustments, applications & selection, limitation of application, analog signal processing, connection of sensors to PLC.

STAR-DELTA MODULE

Learning Objectives

Starting of 3 phase induction motor using Star-Delta function, PLC programming of Star-Delta operation. Door Open / Close

Control

Static Modules

Temperature Control

Traffic Signal Control

Industrial Process Control

Elevator Control

Conveyor Automation

Industrial ProcesControl

Washing MachineControl


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EXL MILLTravelX axis mm 230y axis mm 150Z axis mm 160TableTable size mm 400 x 150T- Slot mm 3x 10 x 50Load on table Kgs 40SpindleSpindle nose to table top mm 70 to 230Spindle to Column mm 195Spindle nose taper BT 30Spindle motor capacity Kw 0.82Programmable spindle speed rpm 150 - 4000CNC DetailControl system SIEMENS 802CFeed RateProgammable feed rate mm/min 0 - 5000 Rapid feed mm/min 5000ATC (Optional)Tool shank type BT 30No of tool no 8Actuation type HydraulicMaximum tool dia dia 16Maximum tool length mm 40AccuracyPositioning accuracy mm 0.010Repeatability mm ± 0.005Guide Ways/ Ball ScresSlides Linear motion guide waysBall screws type C3 classElectric MotorsAxis motor AC servoAxis motor capacity Nm 1.6Power SourceMain supply 415V, 3 Ph, 50 HzStabilizer 3 phase servo typeMachine DimensionsL x W x H mm 1435 x 1210 x 1900Weight (approx) Kgs 650Coolant / LubricationCapacity Ltrs 60Coolant motor Kw 0.08Lubrication Centralised systemOptional Accessories

Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatability / Upgradable FMS / CIM system

PLC TRAINER KIT

FEATURES:

Ã Compact, bench-mounted

Ã User-friendly modules for any type of PLC

Ã 6 static modules

Ã 3 dynamic modules

Ã Sensor kit with pneumatic cylinder for testing

Ã Flexible and mobile

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MECHATRONICS

COMPACT DRILL FEATURES:

Ã Industrial training purpose

Ã In-built Industrial control(SIEMENS 802C)

Ã Canned drilling cycles

Ã Wood peck cycle

Ã Graphic verification

Ã Boring cycle, PCD, Matrix and Polar co-ordinate

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CNC TRAINER DRILL

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CIM/FMS ACCESSORIES

LOADING/UNLOADING ARM – LATHE

LOADING/UNLOADING ARM – MILL

CMM

Lathe – Loading/Unloading armNumber of axes 2Type Pneumatic actuator manipulator with gripperAxis 1 (Shoulder Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wristAxis 2 (Component insertion) Chuck/Pallet (25 mm)Handling capacity 100 gGripper (Rack and pinion angular gripper) ø16 mmControl Cell controller, PLC-based HMI or SCADA

Mill – Loading/Unloading armNumber of axes 3Type Pneumatic actuated with gripperAxis 1 (Y Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wristAxis 2 (Arm Movement) Vice/Pallet (25mm)Gripper 3 Finger gripperHandling capacity 100gControl Cell controller, PLC-based HMI or SCADA

Co-ordinate Measuring MachineMake Helmel or EquivalentModel Phoenix DCC 112-102Travel 12” x 12” x 10”Resolution 0.00002” (0.0005mm)Repeatability 0.00012” (0.0003mm)Linear Accuracy 00018”+000006” per inch (0.0045+ 00015 per 25mm)Joystick 3 axisAxis motors DC ServoScales Optical Non-ContactDesign Dual steel beam bridgeSurface plate GraniteClamping inserts 3/8” – 16Machine base cabinet YESSystem hardware and software YES

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COMPACT DRILLBench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LMGuides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stockshall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. Thecolumn is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect theoperator from chips. Ergonomically designed machine operator panel and monitor shall be fitted with cover. Drilling CapacityIn Steel & Cast iron mm 8In Aluminuim mm 10Tapping CapacityIn Steel & Cast iron M6In Aluminuim M8Table Size mm 480 X 180 Table maximum loadinig capacity kgs 15Travel X - Axis mm in dia 250Travel Y - Axis mm 170Quill Travel (Vertical) mm 80Feed Rate mm/min 0-2000Rapid Feed mm/min 2000Drilling head column pillar dia mm 90Distance Between Table top & Spindle nose (head stock shall be manually adjustable mm 120 - 270by 100mm along the column and locked)Spindle Speed infinitely variable rpm 200-1400 Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column) drilling cycle, Tapping cycle.

AccuraciesRepeatability X,Y mm ± 0.010Positional Accuracy mm 0.020Permissible tilt of pillar mm ± 0.35Spindle Motor Kw 0.82 AC servoAxes Servo Motor X & Y axes NM 1.5(Quill) Z axis NM 1.5Axis guides LM rail & blocks for table. Ball screw for

X, Y, & Z axis

CNC Control system SIEMENS 802C

The station consists of linear conveyor, pick & place units, pneumatic process control for bearing and shaft assembly with Vision Inspection System. The station can be controlled through OMRON or equivalent PLC.

AGV

ASRS

ASSEMBLY STATION

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Automated Guided VehicleMaterial handling system with integration to conveyors, manufacturing

Features assembly stations and ASRS. Built-in guidance and routing for materialflow and obstacle sensing to avoid accidents

Guidance & routing Guidance and routing for material-flow obstacle sensing and accident prevention load transfer through power push/pull conveyor

Load carrying capacity 30 kg (max)Maximum travel speed 20m/min or 66 ft/minMinimum turning radius 1000mm (or) 40”Control Microcontroller-basedSensor & guidance Track cable and magnetic pick-upDrive DCDimensions 30” (L) x 17” (W) x 36” (D)

Automatic Storage & Retrieval SystemASRS is a training system that can be used for stand-alone or integrated manufacturing automation toteach the principles of material handling

Platform The platform is traversed in X & Y axes by belt & AC Servo motors and controlled by PIC controller

Guides LM guide waysNumber of storage cells 18 (6 rows x 3 columns)

Transfer station will be provided to accept the pallet from the ASRS platform, Transfer station conveyor or AGV. The transfer height is adjustable according to the

height of the conveyor or AGV or Linear SlideController PIC controlInterfacing Possible to interface with CIM systemWidth 1300 mmDepth 530 mmHeight 1500 mmLoad carrying 2 kgTravel – X axis 950 mmTravel – Y axis 840 mmTravel – Z axis 195 mmDigital I/O 8

CIM/FMS ACCESSORIES

FLEX TURN

FEATURES:

Ã Industrial slant-bed design

Ã 8 Station programmable turret

Ã Cartridge spindle gray cast-iron bed

Ã Closed loop Servo motors

Ã Integrated base with coolant tank

Ã Linear motion guide ways

Ã Automated lubrication system

Ã FMS/CIM compatible

SPECIAL FEATURES:

Ã C axis with spindle brake

Ã LIVE TOOL for axial & radial

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CNC LATHE FOR INTERMEDIATE TRAINING

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Computer Integrated Manufacturing (CIM) System is an integrated, computer-controlled, automated manufacturing system for training that covers material handling systems like Automated Guided Vehicle, CNC machine tools, automatic storage and retrieval systema that can simultaneously process medium-sized volumes of a variety of parts. The parts being produced can be assembled automatically on the assembly station, and can be inspected with the help of a built-in VISION system. In addition to this, a CMM can also be used to check the dimensional accuracy of the component produced in the CIM System.

The system is built on the integral principles of modern manufacturing systems. MTAB-CIM is designed to be flexible, modular, expandable and affordable. MTAB-CIM is configured to work with the equipment shown in tabular form below. The CIM can be controlled using a PLC/SCADA based system or cell controller and software with the help of HMI touch screen.

Equipment offered for CIMCNC Lathe Machines XL Turn/Flex Turn/Max TurnCNC Milling Machines XL Mill/Flex Mill/Max MillRobots ARISTO 6 XT/FANUC LR mate 100ibCMM HELMEL make or equivalent DCC CMMOther Equipment

18 cell automatic storage & retrieval systemLinear shuttle conveyor

Pallet conveyorAutomated Guided Vehicle

Transfer conveyorLoading & unloading system

Assembly stationVision inspection system

CIM ControlSCADA-based PLC

PLC-based HMI Touch ScreenCell control unit

SoftwareCIM interfacing software

WORK SPACE/ARISTO Software for RobotEDGE CAM


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8 Tool Turret

Live Tooling (optional)


FLEX TURNCapacityChuck Size mm 100Maximun turning Diameter mm 80Maximun turning Length mm 195Bed type 45 deg Slant bedNo. of axes no 2Swing over way covers mm 275Swing over crossslide mm 80AccuracyPositioning Accuracy mm 0.010Repeatability mm ± 0.005SpindleSpindle nose taper A2-3 / MT3Bore through spindle mm 20Programmable spindle speed rpm 150-4000Spindle motor Kw 3.7 AC servoProgrammable feed rate mm/min 0 - 5000CNC DetailControl system SIEMENS / FANUCTurretTool cross section 12 x 12No. of Station no 8Boring bar size(capacity) mm 16AxesX- axis travel mm 95Z - axis Tavel mm 210Rapid feed rate mm/min 5000Distnce between centres mm 300Axis motor AC Servo motorSlides Linear motion guide waysTailstockTailstock base travel mm 170Tailstroke Quill Stroke mm 30Quill Diameter mm 35Tailstroke Taper MT2Coolant / LubricationCapacity Ltrs 60Coolant motor Kw 0.08Lubrication Centralised systemPower source

Main supply 415V, 3 Ph, 50 HzStabilizer 3 phase servo typeMachine dimensionsL x W x H mm 1700 x 1600 x 1100Weight (approx) Kgs 950Optional Accessories

Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatibility / Up gradable FMS / CIM system

34

AUTOMATION

CIM – SETUP

CNC MILLING FOR INTERMEDIATE TRAINING

FLEX MILL

FEATURES:

Ã Industrial 3 axis milling machine

Ã Offered with industrial control

Ã Cartridge spindle

Ã Flood coolant system

Ã 8 tool programmable Hyd. ATC

Ã Stable gray cast-iron bed




Ã Automated lubrication system


20 33

Flexible Manufacturing System (FMS) is an integrated, computer controlled, automated manufacturing system that covers material handling systems, CNC machine tools, inspection storage and retrieval systems that can simultaneously process medium-sized volumes of a variety of parts. The system can be further expanded to Computer Integrated Manufacturing (CIM) system by addition of a conveyor system, Co-ordinate Measuring Machine (CMM), Automated Guided Vehicle (AGV) and assembly automation system.

Built on the integral principles of any manufacturing system, MTAB-FMS is designed to be flexible, modular, expandable and affordable. MTAB-FMS is configured to work with the equipment shown in tabular form below. The FMS can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA or cell controller and software.

Equipment offered for FMSCNC Lathe Machines XL Turn/Flex Turn/Max TurnCNC Milling Machines XL Mill/Flex Mill/Max MillRobots ARISTO 6 XT/FANUC LR mate 100ibOther Equipment

Automatic storage & Retrieval systemLinear shuttle conveyor

Pallet conveyorLoading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill

ControlHMI Touch Screen panel, SCADA-based PLC

Cell control unitSoftware

FMS interfacing softwareWORK SPACE/ARISTO software for Robots

EDGE CAM/ESPRIT CAM


21


FLEX MILLTravelX axis mm 250y axis mm 150Z axis mm 200TableTable size mm 480 x 180T- Slot mm 3x 10 x 50Load on table Kgs 40SpindleSpindle nose to table top mm 100 to 310Spindle to Column mm 200Spindle nose taper BT 30Spindle motor capacity Kw 1.1 kw AC Induction Programmable spindle speed rpm 150 - 4000CNC DetailControl system SIEMENS / FANUCFeed rateProgammable feed rate mm/min 0 - 5000 Rapid feed mm/min 5000ATC (Optional)Tool shank type BT 30No of tool no 8Actuation type HydraulicMaximum tool dia dia 16Maximum tool length mm 40AccuracyPositioning accuracy mm 0.010Repeatability mm ± 0.005Guide Ways/ Ball ScresSlides Linear motion guide waysBall screws type C3 classElectric MotorsAxis motor AC servoAxis motor capacity Nm 3Power sourceMain supply 415V, 3 Ph, 50 HzStabilizer 3 phase servo typeMachine DimensionsL x W x H mm 2030 x 1435 x 1210Weight (approx) Kgs 950Coolant / LubricationCapacity Ltrs 60Coolant motor Kw 0.08

Lubrication Centralised systemOptional Accessories

Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling packageFeaturesCompatibility / Up gradable FMS / CIM system

32

AUTOMATION

FMS – SETUP

LOADING/UNLOADING ARM –

LATHEASRS

SHUTTLE CONVEYOR

LOADING/UNLOADING ARM –

MILL

TOUCH SCREEN

COMPACT MILL

FEATURES:

Ã Industrial 3 axis milling machine

Ã Offered with industrial control

Ã Tool room applications

Ã Spindle AC Servo motor direct drive

Ã Cartridge spindle

Ã Flood coolant system

Ã 8 tool programmable Hyd. ATC

Ã Stable gray cast-iron bed





22

CNC MILLING FOR ADVANCE TRAINING

31

Description Units Quest - Scara Mini Robot Aristo 6XTNumber of axes - 4 5 6Link 1 mm 200 120 300Link 2 mm 200 100 400Vertical height mm 250 400Joint actuators - DC Servo geared motors Stepper motors DC Servo geared motorsPayload kg 1.5 0.25 2.5Axis 1 (Waist) deg 270 300 300Axis 2 (Shoulder) deg 270 90 60Axis 3 (Elbow) deg 100 90 60Axis 4 (Roll) deg 600 170 330Axis 5 (Pitch) deg - 200 180Axis 6 (Roll) deg - - 330Controller - PC-based PID control algorithm PC-based stepper control algorithm PC-based PID control algorithmControl software - User programming User programming User programmingPath type Point to Point, Point to Point Point to Point,

Continuous path Linear & Circular Interpolation Path

Communication - PC parallel port PC USB port PC parallel portInput/Output - 3 digital I/O 8 digital I/O 3 digital I/OPower supply 230V AC, 50/60Hz, 8A 230V AC, 50/60Hz, 5A 230V AC, 50/60 Hz, 5ARepeatability mm ±0.3 ±1 ±0.3Resolution deg (or) mm 0.1deg 1mm 0.1degWeight kg 20 (approx) 8 (approx) 35 (approx)Field of ApplicationPick and place YES YES YESPalletizing YES YES YESWriting N/A YES YESMachine Loading/Unloading N/A N/A YESAssembly YES N/A YESInterfaceability with Machines YES N/A YESTraining Material Manuals Construction Manual, Programming Manual, Operation Manual, Maintenance ManualWork book Teachers’ Work book, Students’ Work bookSimulation software ARISTO SIMULATION, WORK SPACE

ARISTO Robotic Simulation Gripper Types for ARISTO

Toggle

3 Finger

Parallel


23

COMPACT MILLTravels X axis mm 250Y axis mm 150Z axis mm 250Distance between table top and spindle nose mm 120 – 370TableTable size mm 600 x 180Maximum loading capacity kg 50AccuracyPositioning accuracy mm 0.010Repeatability mm ± 0.005SpindleSpindle motor kw 1.1 kw AC induction / 3.3 kw AC servo*Spindle to column mm 200Spindle nose taper - BT 30Programmable spindle speed rpm 150-4000CNC Control system - SIEMENS / FANUCFeed rateRapid traverse rate X x Y x Z axis m/min 15, 15, 10ATC Unit (Optional)Tool shank - BT30Tool storage capacity pcs 8Maximum tool length mm 40Maximum tool diameter mm 16Electric motorsAxis motor AC servoAxis motor torque Nm 3 Guide ways and ball screwsGuide ways Linear motion guide waysBall screws dia & pitch 16mm & 5mm, C3 classCoolant tank

Capacity L 60 (approx)Coolant motor power kW 0.08Power sourcePower supply 415V ± 2% 50Hz 3 PhaseMachine dimensionsHeight x Length x Depth mm 2200 x 1570 x 1210Machine weight kg 1000 (approx)Optional accessoriesHydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axisFeaturesUp gradable / Compatibility FMS & CIM System


Rotary Table for 4th Axis

Cartridge Spindle

ARISTO 6 XT

EXERCISE TABLE

QUEST-SCARA MINI ROBOT

30

ROBOTICS

MAX TURN

FEATURES:Ã Industrial 2 axis slant-bed latheÃ Cartridge spindleÃ Flood coolant systemÃ 8 tool programmable turretÃ Hydraulic chuck with TailstockÃ Gray cast-iron bodyÃ Integrated base with coolant tankÃ Linear motion guide waysÃ C3 class ball screwsÃ FMS / CIM Compatible

24

CNC TURNING CENTER FOR ADVANCE TRAINING

29

SREYASTravels X axis mm 480Y axis mm 360Z axis mm 270Distance between table top and spindle nose mm 170 – 440TableTable size mm 600 x 350T-slot mm 3x14Maximum load on table kg 250SpindleSpindle type - Cartridge typeSpindle motor capacity kW 5.5 AC spindle motorProgrammable spindle speed rpm 10 – 10000Spindle nose taper - BT 30CNC Control system - SIEMENS / FANUCSlidesSlides - Linear motion guide waysBall screws X, Y and Z axis dia & pitch 32mm & 10mm, C3 ClassAccuracyPositioning accuracy mm 0.010Repeatability mm ±0.005Feed rateRapid traverse X, Y, Z axis m/min 30Programmable feed rate X x Y x Z axis mm/min 0 – 6000 ATC unitATC unit tool storage capacity pcs 12/14 tools angular typeMaximum tool length mm 200ATC motor AC 415V, 3 Phase, 50HzMaximum tool diameter mm 60Power sourceTransformer for drives 15 kVA, 3 PhaseInput power supply 415V ± 2% 50Hz, 3 PhaseLubricationLubrication system Automatic lubricationChip tray & coolant tank Ltrs 80Machine DimensionsHeight x Length x Depth mm 2100 x 1750 x 2150Machine weight kg 3000 (approx)


25


SPECIFICATIONS UNITS MAX TURN + +MAX TURN PlusCapacityChuck size (hydraulic) mm 135 165Maximum turning diameter mm 200 235Maximum turning length mm 200 360Bed Slant bed 45deg Slant bed 45degNumber of axes - 2 2Swing over bed mm 350 410Swing over cross slide mm 126 160Distance between centers mm 350 380AccuracyPositioning of axes mm 0.010 0.010 Repeatability of axes mm ±0.005 ±0.005SpindleSpindle nose taper - A2-4 A2-5Hole through spindle mm 40 52Spindle speed range rpm 150 – 6000 150 – 6000Spindle motor - AC Servo AC ServoSpindle motor capacity(cont. / 15 min rate) kw 3.7 / 5.5 5.5 / 7.5CNC DetailsControl SIEMENS / FANUC SIEMENS / FANUCTurret & ToolingNumber of stations - 8 tool (BTP 63) 8 tool (BTP 80)Tool cross-section mm 20 x 20 25 x 25Boring bar size mm Dia 32 Dia 40AxesX axis travel mm 120 140Z axis travel mm 200 380Ball screw (X & Z axis) dia & pitch 25mm & 10mm 32mm & 10mmRapid feed rate X & Z mm/min 30000 30000Feed rate mm/min 0 – 10000 0 – 10000Axis motor (X and Z axis) - AC Servo motors AC Servo motorsAxis motor torque Nm 4 7Slides/Guide ways - Linear motion guide ways Linear motion guide waysTailstockTailstock base stroke mm 190 190Tailstroke quill stroke mm 75 75Quill diameter mm 50 50Tailstock taper - MT4 MT4Machine Dimensions L x W x H mm 1700 x 1600 x 2100 2300 x 1600 x 2100Lubrication - Automatic lubrication system Automatic lubrication systemWeight kg 2000 (approx) 3000 (approx)Power SourceMain supply - 415V ± 2% 50Hz, 3 Phase 415V ± 2% 50Hz, 3 PhaseOptional Accessories

Auto door, Servo stabilizer Auto door, Servo stabilizer FeaturesCompatible / Up gradable FMS & CIM System FMS & CIM System

SREYAS DTC

28

CNC TAPPING CENTER FOR ADVANCE TRAINING

FEATURES:Ã Industrial type DTCÃ Offered with industrial controlÃ Cartridge spindleÃ Flood coolant systemÃ 14 tool ATCÃ Gray cast-iron bodyÃ Closed loop Servo motorsÃ Integrated base with coolant tankÃ Linear motion guide waysÃ C3 class ball screwsÃ Automated lubrication systemÃ Rotary table for 4th axis

MAX MILL plus

FEATURES:Ã Industrial 3 axis VMCÃ Offered with industrial controlÃ Cartridge spindleÃ Flood coolant systemÃ 20 tool Arm type ATCÃ Gray cast-iron bodyÃ Closed loop Servo motorsÃ Integrated base with coolant tankÃ Linear motion guide waysÃ C3 class ball screwsÃ Automated lubrication systemÃ Rotary table for 4th axis

26 27

CNC MACHINING CENTER FOR ADVANCE TRAINING

SPECIFICATIONS UNITS MAX MILL PLUSTravelsX axis mm 480Y axis mm 360Z axis mm 500Distance between table top and spindle nose mm 120 – 620TableTable size mm 600 x 350Maximum load on table kg 250T-Slot mm 3x14x100SpindleSpindle motor capacity kw 3.7 (FANUC), 5.5 (SIEMENS)Programmable spindle speed rpm 10 – 10000Spindle nose taper - BT 40AccuracyPositioning accuracy (as per VDI 3441/ISO) mm 0.010Repeatability mm ±0.005Feed rateRapid traverse X x Y x Z axis m/min 30Programmable feed rate X x Y x Z axis mm/min 0 – 6000ATC Unit (Optional)Tool storage capacity pcs 16/20 tool Arm typeMaximum tool length mm 250ATC motor AC 415V, 3 Phase, 50 HzATC Direction Bi-directionalMaximum tool diameter mm 80Power sourceTransformer for drives 15 kva 3 PhaseMains supply 415V±2% 50 Hz and

15A, 3 PhaseMachine dimensionsHeight x Length x Depth mm 2100 x 1750 x 2150Machine weight kg 3000 (approx)CNC Control system SIEMENS / FANUCSlidesSlides Linear motion guide waysBall screws X , Y and Z axis dia & pitch 32mm & 10mm, C3 ClassLubrication

Lubrication Automatic lubrication systemChip tray & Coolant tank Ltr 100FeaturesCompatible / Up gradable FMS/CIM Systems


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