curriculum documenet for advance certificate course...

2015 MSME TOOL ROOM

INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA

CURRICULUM DOCUMENET FOR ADVANCE CERTIFICATE COURSE IN CNC MACHINING

TRADE

1 | P a g e o f 3 1

INDEX

PART

PARTICULARS

PAGE NO.

General Information 2

Course information: Certificate

Course in CNC Machining

3

I Curriculum Philosophy 4

II Course Structure 09

III First Semester: Course Details 12

IV Second Semester: Course Details 26

V Comparison of curriculum: DGET

and Advance Certificate Course in

CNC Machining

31

2 | P a g e o f 3 1

GENERAL INFORMATION

1. Name of the Trade : ADVANCE CERTIFICATE

COURSE IN CNC MACHINING

2. NCO Code No. :

3. Duration of Craftsmen Training : One year (Two semesters each of six

Months duration)

4. Power Norms : 3.7 Kw.

5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual]

6. Entry Qualification : Passed ITI (Machinist,Turner,Fitter,Tool &

Die Maker or its equivalent

7.Trainees per unit : 20(Max. Supernumeraries seats :5)

8a. Qualification for Instructor : Degree in Mechanical Engineering from

Recognized university with one year

Post qualification experience in the

Relevant field.

OR

Diploma in Mechanical Engineering

from a recognized board of technical

education with two year post

qualification experience in the relevant

field.

OR

NTC/NAC passed in the “Draftsman

Mechanical” trade with 3 years post

qualification experience.

Mechanical Trade.

Note:

(i) Out of two Instructors required for the unit of 2(1+1), one must have

Degree/Diploma and other must have NTC/NAC qualifications. (ii) Instructor qualification for WCS and E.D, as per the training manual.

Distribution of training on Hourly basis: Total hours

/week

Trade practical Trade

theory

Work shop

Cal. &Sc.

Employability

skills

Extra

curricular

activity

40 Hours 28Hours 6 Hours 2 Hours 2 Hours 2 Hours

3 | P a g e o f 3 1

COURSE INFORMATION

1. Introduction:

This course is meant for the candidates who aspire to become a professional CNC

Operator.

2. Terminal Competency/Deliverables:

After successful completion of this course the trainee shall be able to perform the following

skills with proper sequence.

1. Trainees will work as a CNC Operator in industry

2. Prepare tool planning, process planning, material planning

3. Knowledge of CNC Programming, post processing

4. Manufacturing of part production

5. Knowledge of command application, inspection.

6. Knowledge of Technical English terms used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully employed in the

following industries:

1. Production & Manufacturing industries.

2. Structural Fabrication like bridges, Roof structures, Building & construction.

3. Automobile and allied industries

4. Service industries like road transportation and Railways.

5. Ship building and repair

6. Infrastructure and defense organizations

7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in India &

abroad.

8. Self-employment

4. Further learning pathways:

On successful completion of the course trainees can pursue Apprenticeship training in the

reputed Industries / Organizations.

On successful completion of the course trainees can opt for Diploma course.

On successful completion of the course trainees can opt for CITS course.

4 | P a g e o f 3 1

CURRICULUM PHILOSOPHY

The Indo German Tool Room, Aurangabad has been introduced the rational process of

curriculum development. This rationale for the curriculum development is based on the

following basics:

1. The scientific principles embodied in Theories of Learning, Educational Technology,

curriculum development.

2. Social Surveys to identify the job description of a diploma holder in the Tool and Die

Making / using industry.

3. The contents design of the entire curriculum.

4. Resource requirement for implementing the curriculum.

While developing the curriculum, the following factors also taken into consideration to the

maximum extent possible.

- The vast experience obtained from

Centre Tool Room, Ludhiana

Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.

- The expectations of Industries.

The overview of design of curriculum process followed is given below:

- Aims & objectives of course have been derived from the job description.

- The curriculum areas are identified on the basis of aims and objectives of the course.

- On identifying the curriculum areas, these are classified into discipline & non-

discipline subjects.

- Graphical structure of the contents of entire subjects is derived from the subjects

objectives and identifies its concepts, principles, procedures and problems to be dealt

with by the subject and its organisation designed to achieve subject objective.

- Identified units & chapters from the graphical structure and the subject is divided

semester wise.

- The detail contents of each chapter derived linking to the subject objective.

Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been

designed for all the subject areas.

In this syllabus, only the overall structure of the course with objectives, Horizontal &

Vertical organisation of subjects with time and the unit & chapter level of each

subject are given. The evolving approach to student’s evaluation is also derived.

5 | P a g e o f 3 1

THEORY AND PRACTICAL HOURS

TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 Hrs

TOTAL NO. OF HRS THEORY = 160 Hrs

TOTAL NO. OF HRS PRACTICE & LABS = 1760 Hrs

6 | P a g e o f 3 1

EDUCATIONAL OBJECTIVES

I. To manufacture parts of Press Tools, Plastic Moulds, Die Casting Dies, Jigs

Fixtures & Gauges etc. independently by using CNC Technologies.

II. To work as competent employee in industry and business

III. To set up an own enterprise

IV. The apply knowledge, skills & attitudes (core) through the relevant Theoretical

subjects needed to perform the above task effectively & efficiently.

V. The individual development with sspecial emphasis on cultural values &

personality development.

7 | P a g e o f 3 1

NO. OF HRS CATEGORY WISE FOR ADVANCE CERTIFICATE COURSE IN CNC

MACHINING

INDO GERMAN TOOL ROOM, AURANGABAD

8 | P a g e o f 3 1

SYSTEMS APPROACH CHART

SKILLS VALUES

Liaison

Designing

Estimating

Production Planning

Independent skill in

operation of machines

Independent skills

Formative Evaluation

Summative Evaluation

Maintenance

Entrepreneurial

Social Skill

Personal Development

System Orientation

Customer Needs

Productivity

Employee welfare

Precise Communication

Quality

Safety

Environmental

protection

Inquisitiveness

Initiative

Innovativeness

Society needs

Personal development

STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM

OBJECTIVES

BASIC PHY.SC. ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY

Machine Tool

Technology

CNC Technology

Cutting Tool Technology

Engg. Metrology

CNC Programming &

Machining

Inplant Training

(Live Projects)

Communication skill

Independent study technique

Sociology

Entrepreneurship

Primarily – (social/person

context)

Independent operation of

machines

Supervision of production

Production Planning

Also

Design of Tools

Orientation towards system

up gradation

Capable on the job learning

Later

Overall supervision of Tool

Room

-Career

development:

Higher

Qualification

Start own

Business

Move to Medium

& large industries

Move within the

organization

CURRICULUM

OBJECTIVES.

9 | P a g e o f 3 1

COURSE STRUCTURE

ADVANCE CERTIFICATE COURSE IN CNC MACHINING

IST Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1

ENGINEERING

METROLOGY

(TH&PR)

40 40 40 20 60 30 40 20 60 30 100

2 MACHINE TOOL

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

3 CUTTING TOOL

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

4 CNC

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

5 CNC

PROGRAMMING - 80 0 0 0 0 40 20 60 30 100

6 CNC MACHINING-

TURNING - 170 0 0 0 0 160 80 240 120 400

7 CNC MACHINING-

MILLING - 170 0 0 0 0 160 80 240 120 400

8 CNC MACHINING-

WEDM - 170 0 0 0 0 160 80 240 120 400

9 CNC MACHINING-

EDM - 170 0 0 0 0 160 80 240 120 400

160 800 2100

10 | P a g e o f 3 1

1

ADVANCE CERTIFICATE COURSE IN CNC MACHINING

IIND Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1

INPLANT

TRAINING(LIVE

PROJECTS)

- 960 0 0 0 0 0 0 600 300 600

960 600

11 | P a g e o f 3 1

MSME INDO-GERMAN TOOL ROOM

FIRST SEMESTER: COURSE DETAILS

ADVANCE CERTIFICATE COURSE IN CNC MACHINING TRADE

12 | P a g e o f 3 1

Syllabus for the Trade of ACCCM

First Semester

Duration: Six Month

Engineering Metrology

Week

No.

Trade Practical Trade Theory

1.

Visit of IGTR & giving information about all

measuring instruments used in industries

Introduction To Engineering Metrology

Scope & Need Of Metrology.

Objectives Of Metrology.

General Care Of Equipment.

2.

Demo on international system of units used

for measuring instruments

Terminology Used In Metrology.

Measuring Range.

International System Of Units.

3.

Showing different measuring instruments for

repeatability & sensitivity

Readability.

Sensitivity.

Repeatability.

4. Demo & practice on Steel Rule Accuracy.

Precision.

Uncertinity Of Measurement: Calibration.

Steel Rule

5. Demo & practice on Types Of Calipers. Concept: Application & Procedure.

Calipers

6 Demo & practice on Vernier Caliper

Description Application & Procedure.

Vernier Caliper

Reading The Vernier Scale.

7 Demo & practice on Reading The Vernier

Scale.

Least Count.

Errors Observed In Vernier

Precautions In The Case Of V.C. & Procedure.

8 Demo & practice on Vernier Height Gauge.

Reading Height Gauge

Precautions In The Case Of V.C. & Procedure.

Description Of Parts & Requirements.

Precautions In The Use Of Height Gauge.

9 Demo & practice on outside Micrometer.

Test For Accuracy & Procedure.

Micrometer.

Description Of Parts, Reading Of Micrometer.

10 Demo & practice on inside Micrometer. Ratchet Stop Mechanism, Possible Errors.

13 | P a g e o f 3 1

Precaution, Use Of Micrometer & Procedure.

Description Of Parts, Reading Of Micrometer

11 Demo & Practice On Surface Plate Surface Plate

Matl. Cast Iron & Graphite.

Sizes & Accurancy.

Care,Use Of S.P. & Procedure.

12 Demo & Practice On Surface Plate Care,Use Of S.P. & Procedure.

Sizes & Accurancy.

Application, Care,Use Of Angle Plate.

V' Block.

13 Demo & Practice On

Try Square/Engg.

Straight Edge.

Radius Gauge.

Feeler Gauge.

Try Square/Engg.

Straight Edge.

Radius Gauge.

Feeler Gauge.


Pitch Screw Gauge.

Bevel Protractor

Pitch Screw Gauge.

Bevel Protractor

Description Of Parts.

Application.


Combination Set.

Combination Set.

Application Care & Procedure.

16 Demo & Practice On different types of errors

in measuring instruments

Introduction To Errors.

Types Of Errors: Controllable Errors, Static

Errors, Random Errors.

Concept Of Precision & Accuracy.

Definition & Symbols.

17 Practice Of Gd & T Symbols Straightness,Flatness,Parralism,Circularity,

Cylindricity, Concentricity,.Co-

Axiality,Ovality,

Lobbing,Angularity,Roundess.

Introduction To Limits & Fits.

Interchangability.

Limit Of Size(Min. & Max.).

Types Of Fit

Clearance Fit,Transitoin Fit, Interference Fit.

18 Practice On Limits Fits & Tolerances Terminology For Limits & Fits.

14 | P a g e o f 3 1

Shaft, Hole, Basic Nominal Size, Actual Size.

Deviation: Lower Deviation, Upper

Deviation.

Fundamental Deviation.

Basic Shaft, Basic Hole, Tolerance Zone.

19 Practice On Limits Fits & Tolerances Hole Basis System

Shaft Basis System

Introduction To Gauges

Definitation.

20 Practice On Limits Fits & Tolerances Classification Of Gauges.

According To Type, According To Purposes,

According To Form Of Tested Surfaces,

According To Design.

Advantages Of Gauges.

21 Revision

22 &

23

Examination

SESSIONAL THEORY: 40; END-TERM (TH): 60;

15 | P a g e o f 3 1

Machine Tool Technology

Week

No.


1. Operations

Demo & practicals on Various Types Of

Operations Facing, Turning, Angular

turning, Threading, Grooving, Drilling &

Boring.

Machine Setting (Straight, Parallel, Angular)

Job Setting (Support, Clamping, References)

Machine Parameters & Calculations (Speed,

Feed, Depth Of Cut, Angular Setting

Lathe Machine

Introduction To Lathe Operation& Machine

Construction & Description Of The Machine

& Its Parts

2. Demo and practice on different types of

Lathe machines

Introduction to Lathe machine

Types Of The Machine

Working Of The Machine

3. Operations

Demo & practicals on various Types Of

Operations Face milling, Angular milling,

Drilling, reaming, gear cutting & Boring.


Job Setting (Support, Clamping, References)



Milling Machine

Introduction To Milling Operation& Machine


& Its Parts

4. Demo and practice on different types of

Milling machines

Introduction to Milling machine

Types Of The Machine


5.

Operations


Operations surface grinding, cylindrical

grinding, profile grinding, angular grinding


Job Setting (support, Clamping, References)



Grinding Machine

Introduction To grinding Operation&

Machine


& Its Parts

6. Demo and practice on cylindrical grinding & Introduction to grinding machine

16 | P a g e o f 3 1

surface grinding Types Of The Machine


7. Operations

Demo & practicals on Various Types Of

Operations boring, jig boring


Job Setting (Support,Clamping, Refrences)



Boring Machine

Introduction To boring Operation& Machine


& Its Parts

8. Demo and practice on boring machine Introduction to boring machine

Types Of The Machine: Horizontal & vertical


9.

Demo & practicals on various Work Holding

Device

Work Holding Devices

Description & Construction Of The Work

Holding Device

Working Principle

Types Of Devices

Handling & Safety Measures

10.


Cutting Tool Holders

Cutting Tools

Nomenclature & Description Of Cutting

Tools (Single & Multi Point) Used On Jig

Boring

Selection & Their Use


Cutting Tool Holders

Types Of Cutting Tool Holders

Functions & Working Of Tool Holders

Selecton & Their Use


11. Demo on Machine & practice of different

letters using standard template

Pentograph Machine

Introduction To pentograph Operation&

Machine Construction &

Description Of The Machine & Its Parts

17 | P a g e o f 3 1

12. Demo and practice on pantograph machine Introduction to pantograph machine

Classification Of The Machine


13. Machine Construction & Description Of The

Machine & Its Parts

Single lip Grinder

Introduction To single lip grinding

Operation& Machine Construction &

Description Of The Machine & Its Parts

14. Demo and practice on single lip grinding

machine

Introduction To single lip grinding



15. Working Principle & Process Applications Electric discharge Machining

Introduction Working Principle Process

16. Demo and practice on Electric discharge

Machining machine

Introduction to Electric discharge Machining


Working of the Machine

17. Demo and practice on Ram type Electric

discharge Machining machine

Introduction to Ram type EDM Machine

Working of machine

18. Working Principle & Process Applications Wire Electric discharge Machining

Introduction Working Principle Process

19. Demo and practice on Electric discharge

Machining machine

Introduction to Wire Electric discharge

Machining


Working of the Machine

20. Demo and practice of simultaneous four axis

wire Electric discharge Machining machine

Introduction to simultaneous for axis WEDM

machine

21. Revision

22. Examination

SESSIONAL THEORY: 40; END-TERM (TH): 60

18 | P a g e o f 3 1

Cutting Tool Technology

Week

No.


1. Introduction to basic geometry of

Commonly used cutting tool

Introduction.

Definition of cutting tool

Different types of cutting tool

2. Practice on scriber grinding

Practice on Center punch grinding

Introduction to

Scriber

Centre punch

3. Practice on file

Practice on chisel

Practice on Hack-saw

Introduction to

File

Chisel

Hack-saw

4.

Practice on various angles of single point

cutting tool geometry

Grinding Practice of various angles of single

point cutting tool on pedestal grinder

Introduction to single point cutting tool

Nomenclature of single point cutting tool ,

Tool signature

5. Introduction to multi point cutting tool.

Multi point cutting tool.

Nomenclature of multi point cutting tool -

Reamer.

6. Practice on drilling of various diameters by

using different cutting parameters.

Introduction to Multi point cutting tool.

Introduction to drill

Types of drill

Applications of drills

7. Practice on tapping of various sizes by using

different cutting parameters.

Introduction to tap

Types of taps

Applications of taps

8. Practice on threading of various sizes by

using different dies.

Introduction to die

Types of dies

Applications of dies

9. Practice on reamer of various sizes by using

different reamer.

Introduction to Reamer

Types of reamer

Applications of reamers

10.

Introduction to multi point cutting tool.

Multi point cutting tool

Nomenclature of multi point cutting tool

11. Practice on milling machine of various types Introduction to milling cutters

19 | P a g e o f 3 1

of milling cutters by using different cutting

parameters.

Types of milling cutter

Applications of milling cutter

12. Practice on hob of various sizes by using

different cutting parameters.

Introduction to hob

Types of hob cutters

Applications of hob cutters

13. Practice on broaching of various sizes by

using different broach.

Introduction to broach

Types of broach cutters

Applications of broach cutters

14.

Practice on grinding machine of various

specifications.

Introduction to Grinding wheel.

Specification of grinding wheel.

Applications of grinding wheel.

15.

Practice of doing orthogonal cutting on

machine by using cutting tools.

Introduction

Methods of metal cutting

Orthogonal cutting

16. Practice of doing oblique cutting on machine

by using cutting tools.

Introduction

Methods of metal cutting

Oblique cutting

17. Practice on different types of chip breakers

Mechanics of metal cutting

Chip formation

Chip breakers

18. Practice on different types of metal cutting

parameters using different metals.

Introduction

Metal cutting parameters

Cutting forces

19. Practice on merchant’s circle

Introduction to merchant circle.

Applications of marchant’s circle

Marchant's circle diagrame of forces

20. Practice of Re-sharpening of all cutting tools

using different methods.

Procedure for Re-sharpening

20 | P a g e o f 3 1

Tools used for Re-sharpening

Re-sharpening of cutting tool

21. Revision

22. Examination


21 | P a g e o f 3 1

CNC Programming-MTS

Week Trade Practical Trade Theory

1.

Determine Shape Dimensions & Material Of

The Electrodes Pre-Machine Electrode To

Specifications Fine Finish Electrode By

Polishing & Machine Operations To Given /

Planned Quality Criteria. Apply In Process

Inspection & Testing Procedures.

Introduction & Review Of Previous

Knowledge

Introduction & Objective Of Syllabus

2.

Check Electric Media. Set Machine Data

Clamp Electrode Align Component And

Electrode

Introduction To - CNC Programming &

Machining General Study And Discussion On

Production Processes

3.

Operate Machine Cycles & Observe

Operations. Apply In-Process Inspection &

Testing Procedure. Correction Of

Tasks/Task Elements Not Conforming To

The Specifications & Quality Criteria.

Use Of Conventional & Non-Conventional

Machines

Various Controls On CNC Machines.

4. Practice Programming (Of Start Point,

Straight Line, and Cycles) Edit Programme &

Set Machine Parameters/ Cutting Path.

Setting Of Machine Condition & Simulate

Programme. Optimize Machine Parameter

Setting.

Historical Development Of CNC Technology

Conventional Vs CNC Machine Tool

5. Check Electric Media. Prepare Pare For Wire

Cutting, Position & Clamp Part Position &

Check Wire For Condition Final Check Of

Machine Set Up. Handling Of Data Input &

Output Devices

Characteristics Of Modern CNC Machine

Tools Workshop & Demo On CNC Lathe &

Milling Simulator

6 Check Electric Media. Prepare Pare For Wire




Output Devices

Co-Ordinate System On CNC Machine Tools

Nc Mathematics Zero & Reference Points On

CNC Machine Tools

7 Operate Machine Cycles & Observe

Numeric Controls On CNC Machine Tools.

22 | P a g e o f 3 1





Tool Compensation Values For CNC

Machining.

8 Determine Shape Dimensions & Material Of

The Electrodes Pre-Machine Electrode To

Specifications Fine Finish Electrode By

Polishing & Machine Operations To Given /

Planned Quality Criteria. Apply In Process

Inspection & Testing Procedures.

Path Measuring Systems Workshop & Demo

On CNC Lathe & Milling Simulator

9 Check Electric Media. Set Machine Data

Clamp Electrode Align Component And

Electrode

CNC Tool System For Turning & Milling

10 Operate Machine Cycles & Observe





Structure & Application Of Lathe Tools For

CNC Machining Structure & Application Of

Milling Tools For CNC Machining

11 Practice Programming (Of Start Point,

Straight Line, Cycles) Edit Programme & Set

Machine Parameters/ Cutting Path. Setting

Of Machine Condition & Simulate

Programme. Optimize Machine Parameter

Setting.

Calculation Of Technological Data For CNC

Machining CNC Clamping Systems

Workshop & Demo On CNC Lathe & Milling

Simulator





Output Devices

Codes & Cycles For CNC Lathe Programming

Preparatory Commands (G - Codes)

Miscellaneous Commands (M – Codes)

Cycles Used In CNC Lathe Programming





Codes & Cycles For CNC Milling

Programming

Preparatory Commands (G - Codes)

Miscellaneous Commands (M – Codes)

23 | P a g e o f 3 1

Output Devices

14 Simulation & execution of program by using

G70,G71 & G72 cycle



Simulator

15

Simulation & execution of program by using

G73,G74 & G75 cycle



Simulator


G76,boring cycle

Introduction Into Manual NC Programming.

NC Programming Workshop & Demo On

CNC Lathe & Milling Simulator

17


facing cycle on milling



Simulator

18


spotting & drilling cycle on milling



Simulator


boring cycle on milling



Simulator

20


deep drilling cycle on milling

Exercises Programming And Machining On

CNC Lathe & Milling For Any One Exercise

From Programmed One

21 Revision

22 Examination


24 | P a g e o f 3 1

CNC MACHINING-LATHE


1.

Demo on CNC lathe machine for their

different parts


Knowledge


Introduction to different parts of CNC lathe

machine

Writing CNC program for turning to

specifications

2.

Demo and practice of simulation of program

on control panel

Simulating & optimizing the program on the

control

3.

Practice on making program on different

controls & making work plan for the product

Generating work plan for machine

operations to given quality criteria.

4.

Demo & practice on clamping & declamping

on CNC lathe machine

Types of clamping

Tool clamping on turret

5.

Demo & practice of zero setting & offset on

machine

Setting job in the machine chuck.

Setting Tool parameters on the machine

control

6

Practice of offsetting on CNC lathe machine

Optimizing the cutting & geometrical

parameters of the available tools

7

Demo & practice of setting tools using

different tool holders.

Checking and confirming the tool & tool

holders condition.

8 Giving the demo and introduction about

safety precautions while working on CNC

machines

Actuating the protection zones of machine .

25 | P a g e o f 3 1

9

Demo & practice on simulation & execution

of part programming

Checking the optimized program with

simulation.

Recording the variations after final tool

setup.

10

Demo & practice of zero setting of the

workpiece

Setting zero point displacement and offset

parameters of each tool

11

Demo & practice of simulating program &

tool setting on turret


simulation

Tool setting on turret

12

Demo and practice of job clamping in chuck




13

Demo & practice of Execution of facing &

turning cycle on CNC lathe

Introduction about facing cycle

Setting zero point displacement.

14

Demo & practice of Execution of G72 cycle

on CNC lathe

Introduction about G72 cycle


15 Demo & practice of Execution of G73 cycle

on CNC lathe




on CNC lathe




on CNC lathe




on CNC lathe


26 | P a g e o f 3 1


19 Demo & practice of Execution of

combination cycle on CNC lathe

Introduction about how to make the

combination of all the cycles


20

Demo & practice of Execution of

combination cycle on CNC lathe

Introduction about how to make the

combination of all the cycles


21 Revision

22 Examination

SESSIONAL PR :160 END TREM PR: 240 MARKS

27 | P a g e o f 3 1

CNC MACHINING-Milling


1.

Demo on CNC milling machine for their

different parts


Knowledge


Introduction to different parts of CNC

milling machine

Writing CNC program for milling to

specifications

2.


on control panel


control

3.





4.


on CNC milling machine

Types of clamping

Tool clamping on turret

5.


machine



control

6

Practice of offsetting on CNC milling

machine



7




holders condition.



machines

Actuating the protection zones of machine.

28 | P a g e o f 3 1

9


of part programming


simulation.


setup.

10


workpiece



11




simulation

Tool setting on turret

12

Demo and practice of job clamping in

different work holding devices




13

Demo & practice of Execution of facing cycle

on CNC milling

Introduction about facing cycle


14 Demo & practice of Execution of making

cores of different profiles using cycles on

CNC milling machine

Introduction about different types of cutters

used for core profile machining



cavity of different profiles using cycles on

CNC milling machine

Introduction about different types of cutters

used for cavity profile machining



spotting & drilling using cycles on CNC

milling machine

Introduction about different types of center

drills used & drills used on CNC milling

machine



deep drilling using cycles on CNC milling

Introduction about different types of long

drills used on CNC milling machine

29 | P a g e o f 3 1

machine Setting zero point displacement.

18

Demo & practice of Execution of making

boring using cycles on CNC milling

Introduction about boring cycle

Introduction about parameters used in

cycles


19


tapping using cycles on CNC milling

Introduction about tapping cycle


cycles


20


external threading using cycles on CNC

milling

Introduction about threading cycle


cycles


21 Revision

22 Examination


30 | P a g e o f 3 1

CNC MACHINING-WEDM


1.

Demo on CNC WEDM machine for their

different parts


Knowledge


Introduction to different parts of CNC

WEDM machine

Writing CNC program for WEDM to

specifications

2.


on control panel


control

3.





4.


on CNC WEDM machine

Types of clamping

Tool clamping on tool holding devices

5.


machine



control

6

Practice of offsetting on CNC WEDM

machine



7




holders condition.



machines


31 | P a g e o f 3 1

9


of part programming


simulation.


setup.

10


workpiece



11




simulation

Tool setting

Introduction about types of wires

12



Setting job in the work holding devices.



13

Demo & practice of making simple circular

cavities using different parameters

Introduction about spark gap


14 Demo & practice of making simple

rectangular cavities using different

parameters

Introduction about different parametes like

voltage, current-on,T-off etc.


15 Demo & practice of complex cavities using

different profiles

Introduction about ionized water used for

machining


16 Demo & practice of complex cores using

different profiles


17

Demo & practice of complex cores &

cavities using different profiles

Introduction about different types of wire

cut machines used for production


32 | P a g e o f 3 1

18






19 Demo & practice of complex cores &





20






21 Revision

22 Examination


33 | P a g e o f 3 1

CNC MACHINING-EDM


1.

Demo on CNC EDM machine for their

different parts


Knowledge


Introduction to different parts of CNC EDM

machine

Writing CNC program for EDM to

specifications

2.


on control panel


control

3.





4.


on CNC EDM machine

Types of clamping

Tool clamping on tool holding devices

5.


machine

Setting job in the different tool holding

devices used in EDM


control

6

Practice of offsetting on CNC EDM machine



7




holders condition.



machines


34 | P a g e o f 3 1

9


of part programming


simulation.


setup.

10


workpiece



11




simulation

Tool setting

Introduction about types of electrodes

12



Setting job in the work holding devices.



13

Demo & practice of making simple circular

cavities using different parameters

Introduction about spark gap


14 Demo & practice of making simple

rectangular cavities using different

parameters

Introduction about different parametes like

voltage, current-on,T-off etc.


15 Demo & practice of complex cavities using

different profiles

Introduction about dielectric


16 Demo & practice of complex cores using

different profiles


17



Introduction about different types of

flushing


35 | P a g e o f 3 1

18



Introduction about different types EDM

machines used for production


19 Demo & practice of complex cores &


Introduction about different types of EDM



20



Introduction about different types of EDM



21 Revision

22 Examination


36 | P a g e o f 3 1

MSME INDO-GERMAN TOOL ROOM

SECOND SEMESTER:

COURSE DETAILS

ADVANCE CERTIFICATE COURSE IN CNC

MACHINING TRADE

37 | P a g e o f 3 1

Syllabus for the Trade of ACCCM

Second Semester

Duration: Six Month

In plant Training (Live Projects)

Week

No.


1.

Produce Press Tool, Mould, Jigs & Fixture

Parts To Specification on milling machine

Introduction about setting of parts on milling

machine.

Zero setting of the workpiece

2.

Prepare tool planning, process planning,

material planning

Introduction about how to do the tool

planning for producing of parts within the

prescribed time.

Job loading & unloading on the machine

Process planning of the parts.

3.

Make CNC Programming on CNC Milling

machine for simple jobs, post processing

For complex shapes on different CAM

software’s.

Introduction to different CAM software used

for manufacturing of products.

Applications of CAM software’s for

manufacturing of parts.

4. Practice on command application &

inspection of all produced parts.

Introduction to command application

Applications of command applications

Introduction to all measuring instruments

required for inspection.

Practical applications of measuring

instruments

5. Plan Material & Parts. Plan & Optimize

Resource Plans.

Plan Material & Parts. Plan & Optimize

Resource Plans.

6 Produce Press Tool, Mould, Jigs & Fixture

Parts To Specification on EDM machine

Introduction about setting of parts on EDM

machine.

Zero setting of the workpiece.

7 Prepare tool planning, process planning,

material planning



prescribed time.

Job loading & unloading on the EDM machine


8 Make CNC Programming on CNC EDM &

Electrode preparation for producing

Types of electrodes

Materials used for electrodes.

38 | P a g e o f 3 1

different complex shapes. Applications of all electrode materials.

9 Practice on command application & electrode

design.

Procedure of electrode design

Information about spark gap

10 Plan Material & Parts. Plan & Optimize

Resource Plans.


Resource Plans.


Parts To Specification on WEDM machine

Introduction about setting of parts on WEDM

machine.



material planning



prescribed time.

Job loading & unloading on the WEDM

machine


13 Make CNC Programming on CNC WEDM &

wire preparation for producing different

complex shapes.

Types of wires

Types of flushings.

Deionized water.

Information about cutting parameters.

14 Practice on command application & different

software used for making a programs.

Introduction to ELCAM software.

Application of ELCAM software.


Resource Plans.


Resource Plans.


Parts To Specification on Jig Boring Machine.

Introduction about setting of parts on Jig

Boring Machine.



material planning

Information about tools used in jig boring

machine.



prescribed time.

Job loading & unloading on the jig boring

machine.


18 Make Programming on jig boring for

precision holes.

Information about coordinate system

Selection of tools for different diameters.

19 Practice on different diameter precision

holes as per the requirements

Types of drills

Applications of drills.

39 | P a g e o f 3 1


Resource Plans.


Resource Plans.

21 Revision

22 Examination


40 | P a g e o f 3 1

LIST OF MACHINES AND EQUIPMENTS

Sr..No. NAME OF THE MACHINE TYPE OF MACHINE QTY.

01 Vertical Machining Centre (VMC) CNC Milling 10

02 CNC Turning Centre CNC Turning 11

03 Wire cut Machines Wire Cut 8

04 EDM EDM 13

05 Jig Boring Machine B3-DR JB 1

06 Vertical Milling Machine Conv. Milling 20

07 Universal Milling Machine Conv. Milling 6

08 Horizontal Milling Machine Conv. Milling 6

09 Lathe Machine Conv Turning 29

10 Cylindrical Grinding CG 5

11 Surface Grinding Machine SG 19

12 Tool and Cutter Grinder (SAACKE) SG 1

13 Engraving Machine Kibra TG 1

14 Injection Mouldig Machine Inj Moulding 4

15 Mechanical Press (125T) Eccentric Press Press 2

16 Hydraulic Press (63T) Dunkes Press 1

17 St.Press Dunkes Press 1

18 HMT Make Radial Drilling Machine Drilling 3

19 Colum type drilling machine (Floatt) Drilling 3

20 Bench type drilling machine (Floatt and Other) Drilling 13

21 Single Chamber Furnace (Nolzen) HT 2

22 Tempering Furnace(Nolzen) Electric Hot Air Furnace HT 1

23 Heat Treatment Furnance (Fluidtherm) HT 1

24 Tempering Furnace (Fluidtherm) HT 1

25 Vertical Band Saw Mossener Steel & Metal Saw Machine Saw 1

26 Power Hack saw (Beheringer & other) saw 2

27 Indo tech Double column semi-auto Bandsaw Machine

Saw 1

28 Flame Cuttinig Machine FC 1

29 CNC CMM(Hexagon) CMM 1

30 CNC CMM (Carl Zeiss) CMM 1

31 Pofile Projector Batty SM-20 PP 1

32 Tool Maker Micro Scope Large TMMS 1

33 Chamfering Machine Hkf 125 Assfalg Jitamitra Make

CM 1

34 Tool Presetor ( Elbo Controli) TP 1

41 | P a g e o f 3 1

CURRICULUM COMAPRISON

(DGET)

And

ADVANCE CERTIFICATE COURSE IN CNC MACHINING (IGTR)

42 | P a g e o f 3 1

COMPARISION OF SYLLABUS OF IGTR & CSTRAI TRADES

SR.NO. SUBJECT NAME

IGTR TRADE

CSTRAI TRADES

CCMTR TURNE

R FITTER

MACHINIST

TOOL & DIE

MAKER

MACHINIST

GRINDER

DRAFTSMAN MECHANICA

L

DURATION 2 YEARS

1 COMMUNICATION SKILL √ X X X X X X

2 SOCIOLOGY √ X X X X X X

3 ENTERPRENEURSHIP DEVELOPMENT

√ X √ X X X X

4 APPLIED MATHEMATICS √ √ √ √ √ √ √

5 APPLIED PHYSICS √ √ √ √ √ √ √

6 ENGINEERING DRAWING √ √ √ √ √ √ √

7 APPLIED MECHANICS √ √ √ √ √ √ √

8 STRENGTH OF MATERIAL √ X X X X X X

9 WORKSHOP PRACTICE √ √ √ √ √ √ X

10 WORKSHOP TECHNOLOGY

√ √ √ √ √ √ X

11 ADVANCED MACHINE TOOL TECHNOLOGY

√ X X X X X X

12 TOOL ROOM MACHINE MAINTENANCE

√ √ √ √ √ √ X

13 CNC TECHNOLOGY √ √ X √ X √ X

14 CNC PROGRAMMING √ √ X √ X √ X

15 CNC MACHINING √ √ X √ X √ X

16 METROLOGY √ √ √ √ √ √ X

17 HYDRAULICS & PNEUMATICS

√ X X X √ X X

18 CAD ( AUTOCAD ) √ X X X X X √

19 CAD / CAM (DELCAM ) √ X X X X X X

20 TOOL & DIE MAKING √ √ X √ √ √ X

21 TOOL & DIE PARTS MANUFACTURING

√ X X X √ X X

22 MATERIAL TECHNOLOGY √ √ √ √ √ √ X

23 HEAT TREATMENT √ √ √ √ √ √ √

24 FUNDAMENTALS OF TOOL ENGG.

√ X X X X X X

25 OCCUPATIONAL HEALTH AND SAFETY

X √ √ √ √ √ X

26 BASIC ELECTRONICS X X √ X X √ X

27 BASIC ELECTRICAL X X √ √ √ √ X

28 DESIGN OF MOULDS X X X X √ X X

29 DESIGN OF PRESS TOOL X X X X √ X X

30 JIGS AND FIXTURES X X X X √ X X

PERCENTAGES 96.67 50.00 46.67 53.33 60.00 53.33 20.00

DETAILS OF CCMTR COURSE CONDUCTED BY IGTR, AURANGABAD FROM 1995

COURSE CCMTR - CERTIFICATE COURSE IN MACHINIST TOOL ROOM

DURATION 02 YEARS (FOUR SEMESTERS)

ENTRY QUALIFICATION SSC PASS WITH MIN 60% MARKS

ADMISSION

PROCEDURE ON ALL INDIA BASIS THROUGH ENTRANCE EXAM ONLY

REQUEST FOR NCTVT APPROVAL

curriculum documenet for advance certificate course...

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